Ultrafiltration Membranes Enhanced with Electrospun Nanofibers Exhibit Improved Flux and Fouling Resistance

Development of inorganic and mixed matrix membranes for application in toxic dyes-contaminated industrial effluents with in-situ treatments

Dyes are the most ubiquitous organic pollutants in industrial effluents. They are highly toxic to both plants and animals; thus, their removal is paramount to the sustainability of ecosystem. However, they have shown resistance to photolysis and various biological, physical, and chemical wastewater remediation processes. Membrane removal technology has been vital for the filtration/separation of the dyes. In comparison to polymeric membranes, inorganic and mixed matrix (MM) membranes have shown potentials to the removal of dyes. The inorganic and MM membranes are particularly effective due to their high porosity, enhanced stability, improved permeability, higher enhanced selectivity and good stability and resistance to harsh chemical and thermal conditions. They have shown prospects in filtration/separation, adsorption, and catalytic degradation of the dyes. This review highlighted the advantages of the inorganic and MM membranes for the various removal techniques for the treatments of the dyes. Methods for the membranes production have been reviewed. Their application for the filtration/separation and adsorption have been critically analyzed. Their application as support for advanced oxidation processes such as persulfate, photo-Fenton and photocatalytic degradations have been highlighted. The mechanisms underscoring the efficiency of the processes have been cited. Lastly, comments were given on the prospects and challenges of both inorganic and MM membranes towards removal of the dyes from industrial effluents.

Research Progress of Water Treatment Technology Based on Nanofiber Membranes

In the field of water purification, membrane separation technology plays a significant role. Electrospinning has emerged as a primary method to produce nanofiber membranes due to its straightforward, low cost, functional diversity, and process controllability. It is possible to flexibly control the structural characteristics of electrospun nanofiber membranes as well as carry out various membrane material combinations to make full use of their various properties, including high porosity, high selectivity, and microporous permeability to obtain high-performance water treatment membranes. These water separation membranes can satisfy the fast and efficient purification requirements in different water purification applications due to their high filtration efficiency. The current research on water treatment membranes is still focused on creating high-permeability membranes with outstanding selectivity, remarkable antifouling performance, superior physical and chemical performance, and long-term stability. This paper reviewed the preparation methods and properties of electrospun nanofiber membranes for water treatment in various fields, including microfiltration, ultrafiltration, nanofiltration, reverse osmosis, forward osmosis, and other special applications. Lastly, various antifouling technologies and research progress of water treatment membranes were discussed, and the future development direction of electrospun nanofiber membranes for water treatment was also presented.

Efficacy of Electrospun Nanofiber Membranes on Fouling Mitigation: A Review

Despite the advantages of high contaminant removal, operational flexibility, and technical advancements offered, the undesirable fouling property of membranes limits their durability, thus posing restrictions on their usage. An enormous struggle is underway to conquer this major challenge. Most of the earlier reviews include the basic concepts of fouling and antifouling, with respect to particular separation processes such as ultrafiltration, nanofiltration, reverse osmosis and membrane bioreactors, graphene-based membranes, zwitterionic membranes, and so on. As per our knowledge, the importance of nanofiber membranes in challenging the fouling process has not been included in any record to date. Nanofibers with the ability to be embedded in any medium with a high surface to volume ratio play a key role in mitigating the fouling of membranes, and it is important for these studies to be critically analyzed and reported. Our Review hence intends to focus on nanofiber membranes developed with enhanced antifouling and biofouling properties with a brief introduction on fabrication processes and surface and chemical modifications. A summary on surface modifications of preformed nanofibers is given along with different nanofiller combinations used and blend fabrication with efficacy in wastewater treatment and antifouling abilities. In addition, future prospects and advancements are discussed.

Waste acrylonitrile butadiene styrene (ABS) incorporated with polyvinylpyrrolidone (PVP) for potential water filtration membrane

Acrylonitrile butadiene styrene (ABS) is one of the most common fused-filament feedstocks for 3D printing. The rapid growth of the 3D printing industry has resulted in huge demand for ABS filaments; however, it generates a large amount of waste. This study developed a novel method using waste ABS to fabricate electrospun nanofiber membranes (ENMs) for water filtration. Polyvinylpyrrolidone (PVP) was employed to modify the properties of waste ABS, and the effect of PVP addition in the range of 0-5 wt% was investigated. The results showed that adding PVP increased the viscosity and surface tension but decreased the conductivity of the precursor solution. After electrospinning, PVP could reduce the number of beads, increase the porosity and fiber diameter, and improve the wettability of the fabricated fibers. Moreover, the bilayer of ABS ENMs achieved a high flux value between 2951 and 48 041 L m-2 h-1 and a high rejection rate of 99%. Our study demonstrates a sustainable strategy to convert waste plastics to inexpensive materials for wastewater treatment membranes.

Sustainable Treatment of Food Industry Wastewater Using Membrane Technology: A Short Review

Water is needed for food processing facilities to carry out a number of tasks, including moving goods, washing, processing, and cleaning operations. This causes them to produce wastewater effluent, and they are typically undesirable since it contains a high volume of suspended solids, bacteria, dyestuffs, salts, oils, fats, chemical oxygen demand and biological oxygen demand. Therefore, treatment of food industry wastewater effluent is critical in improving process conditions, socio-economic benefits and our environmental. This short review summarizes the role of available membrane technologies that have been employed for food wastewater treatment and analyse their performance. Particularly, electrospun nanofiber membrane technology is revealed as an emerging membrane science and technology area producing materials of increasing performance and effectiveness in treating wastewater. This review reveals the challenges and perspectives that will assist in treating the food industry wastewater by developing novel membrane technologies.

Green electrospinning of chitin propionate to manufacture nanofiber mats

Chitin is the second most abundant biopolymer after cellulose in nature, and it is currently under-utilized partially because of its insolubility in common solvents. Herein, chitin was propionylated to improve its dissolution in green solvents, i.e., ethanol and water, and manufactured nanofibers and nonwoven mats via electrospinning with poly(ethylene oxide) (PEO) as a co-spinning aid. Polymer solution viscosity, electrospun CP/PEO fiber morphology, mechanical, thermal, dynamic thermal, and surface contact angle of nanofiber mats were evaluated. Results showed that fibers with CP content up to 97% could be produced. The electrospun CP/PEO nanofiber mats exhibited good mechanical strength, thermal stability, and hydrophobicity with water contact angles up to 133°. Filtration test of separating carbon nanofibers and carbon nanotubes from water demonstrated the potential use of the CP/PEO nanofiber mats in fluid filtration of fibrous pollutants.

Robust, small diameter hydrophilic nanofibers improve the flux of ultrafiltration membranes

In this study, we systematically investigated the flux performance of ultrafiltration (UF) membranes functionalized with randomly-accumulated nanofibers. By electrospinning nanofibers from hydrophobic polysulfone (PSf) and hydrophilic cellulose (CL), we were able to explore the role that bulk nanofiber (NF) layer thickness, individual NF diameter, and intrinsic chemistry have on composite membrane flux. Additional parameters that we systematically tested include the molecular weight cut-off (MWCO) of the base membrane (10, 100, and 200 kDa), flow orientation (cross-flow versus dead-end), and the feed solution (hydrophilic water versus hydrophobic oil). Structurally, the crosslinked PSf nanofibers were more robust than the CL nanofibers, which lead to the PSfNF-UF membranes having a greater flux performance. To decouple the structural robustness from the water affinity of the fibers, we chemically modified the PSf fibers to be hydrophilic and indeed, the flux of these new composite membranes featuring hydrophilic crosslinked nanofibers were superior. In summary, the greatest increase in flux performance arises from the smallest diameter, hydrophilic nanofibers that are mechanically robust (crosslinked). We have demonstrated that electrospun nanofiber layers improve the flux performance of ultrafiltration membranes.

Encapsulating bacteria in alginate-based electrospun nanofibers

Encapsulation technologies are imperative for the safe delivery of live bacteria into the gut where they regulate bodily functions and human health. In this study, we develop alginate-based nanofibers that could potentially serve as a biocompatible, edible probiotic delivery system. By systematically exploring the ratio of three components, the biopolymer alginate (SA), the carrier polymer poly(ethylene oxide) (PEO), and the FDA approved surfactant polysorbate 80 (PS80), the surface tension and conductivity of the precursor solutions were optimized to electrospin bead-free fibers with an average diameter of 167 ± 23 nm. Next, the optimized precursor solution (2.8/1.2/3 wt% of SA/PEO/PS80) was loaded with Escherichia coli (E. coli, 108 CFU mL-1), which served as our model bacterium. We determined that the bacteria in the precursor solution remained viable after passing through a typical electric field (∼1 kV cm-1) employed during electrospinning. This is because the microbes are pulled into a sink-like flow, which encapsulates them into the polymer nanofibers. Upon electrospinning the E. coli-loaded solutions, beads that were much smaller than the size of an E. coli were initially observed. To compensate for the addition of bacteria, the SA/PEO/PS80 weight ratio was reoptimized to be 2.5/1.5/3. Smooth fibers with bulges around the live microbes were formed, as confirmed using fluorescence and scanning electron microscopy. By dissolving and plating the nanofibers, we found that 2.74 × 105 CFU g-1 of live E. coli cells were contained within the alginate-based fibers. This work demonstrates the use of electrospinning to encapsulate live bacteria in alginate-based nanofibers for the potential delivery of probiotics to the gut.

Preparation and Performance Assessment of Low-Pressure Affinity Membranes Based on Functionalized, Electrospun Polyacrylates for Gold Nanoparticle Filtration

Electrospun nanofibrous membranes (ENM) possess many advantages over commonly utilized water purification systems. They provide high porosity with interconnected pores and a high surface to volume ratio, facilitating particle adsorption. Affinity separation moves into a promising future for application, for example, nanoparticle adsorption with excellent filtration efficiency, because of its highly specific adsorption mechanism. However, not all effects on filtration performance are entirely understood. In this paper, we investigate significant filtration parameters, such as pore size, mechanical stability, and hydrophilicity, and determine a sequence of importance for an optimal pressure drop. Copolymers with various hydrophilic functional groups such as acid, amide, pyridine, and quaternary amine were utilized. Effects on the pressure drop or nanoparticle filtration efficiency can then easily be attributed to the corresponding functional group. UV-light was used to induce cross-linking in the membranes, which subsequently surpassed the mechanical stability of commonly used hydrophobic membranes. A maximum tensile-stress of up to 11.6 MPa was obtained, whereby an optimization of at least 22% was achieved. Moreover, these cross-links reduce fiber swelling by a maximum of 26%. The membrane potential depends on the different functional groups and their incorporation number from 10 to 50 mol %. Successful gold nanoparticle (AuNP) filtration in flow mode was demonstrated and highlighted the outstanding membrane properties and selectivity. The Nplus membrane achieved 100% filtration efficiency over a duration of 6 min, surpassing the Pyr membrane's performance. This was attributed to the ionic interaction of the Nplus membrane, in contrast with the physical adsorption of the Pyr membrane.

Microplastics with adsorbed contaminants: Mechanisms and Treatment

Plastic pollution has been a significant and widespread global issue, and the recent COVID-19 pandemic has been attributed to its worsening effect as plastics have been contaminated with the deadly infectious virus. Microplastics (MPs) may have played a role as a vector that carries hazardous microbes such as emerging bacterial threats (i.e. antibiotic resistant bacteria) and deadly viruses (e.g., coronavirus); this causes great concern over microplastics contaminated with emerging contaminants. Mitigation and treatment of MPs are challenging because of a range of factors including but not limited to physicochemical properties and composition of MPs and pH and salinity of the solution. Despite the heterogeneous nature of aquatic systems, research has overlooked interactions between contaminants and MPs under environmental conditions, degradation pathways of MPs with adsorbed contaminants, and, especially, the role of adsorbed contaminants in the efficiency of MP treatment through membrane filtration, in comparison with other treatment methods. This review aims to (1) analyze an assortment of factors that could influence the removal of MPs and mechanisms of contaminant adsorption on MPs, (2) identify mechanisms influencing membrane filtration of MPs, (3) examine the fate and transport of MPs with adsorbed contaminants, (4) evaluate membrane filtration of contaminant-adsorbing MPs in comparison to other treatment methods, and (5) draw conclusions and the future outlook based on a literature analysis.

Luminescent film: Biofouling investigation of tetraphenylethylene blended polyethersulfone ultrafiltration membrane

Despite the huge contribution of membrane-based brine and wastewater purification systems in today's life, biofouling still affects sustainability of membrane engineering. Aimed at reducing membrane modules wastage, the need to study biofouling monitoring as one of contributory factors stemmed from the short time between initial attachment and irreversible biofoulant adhesion. Hence, a membrane for monitoring is introduced to determine the right cleaning time by using fluorescent sensing as a non-destructive and scalable approach. The classical solid-state emissive fluorophore, tetraphenylethylene (TPE), was introduced as a sustainable, safe and sensitive fluorescent indicator in order to show the potential of the method, and polyethersulfone (PES) and nonsolvent-induced phase separation method, the most popular material and method, are used to fabricate membrane in industry and academia. Since the employed filler has an aggregation-induced emission (AIE) characteristic, it can track the biofouling throughout the operation. The fabricated membranes have certain characterizations (i.e. morphology assessment, flux, antibiogram, flow cytometry, surface free energy, and protein adsorption) which indicate that hybrid membrane with 5 wt % of TPE has identical biofouling activity compared to neat PES membrane and its optimal luminescence properties make it an appropriate candidate for non-destructive and online biofouling monitoring.

Biopolymer Nanofibers for Nanogenerator Development

The development of nanogenerators (NGs) with optimal performances and functionalities requires more novel materials. Over the past decade, biopolymer nanofibers (BPNFs) have become critical sustainable building blocks in energy-related fields because they have distinctive nanostructures and properties and can be obtained from abundant and renewable resources. This review summarizes recent advances in the use of BPNFs for NG development. We will begin by introducing various strategies for fabricating BPNFs with diverse structures and performances. Then, we will systematically present the utilization of polysaccharide and protein nanofibers for NGs. We will mainly focus on the use of BPNFs to generate bulk materials with tailored structures and properties for assembling of triboelectric and piezoelectric NGs. The use of BPNFs to construct NGs for the generation of electricity from moisture and osmosis is also discussed. Finally, we illustrate our personal perspectives on several issues that require special attention with regard to future developments in this active field.

The Role of Electrospun Nanomaterials in the Future of Energy and Environment

Electrospinning is one of the most successful and efficient techniques for the fabrication of one-dimensional nanofibrous materials as they have widely been utilized in multiple application fields due to their intrinsic properties like high porosity, large surface area, good connectivity, wettability, and ease of fabrication from various materials. Together with current trends on energy conservation and environment remediation, a number of researchers have focused on the applications of nanofibers and their composites in this field as they have achieved some key results along the way with multiple materials and designs. In this review, recent advances on the application of nanofibers in the areas-including energy conversion, energy storage, and environmental aspects-are summarized with an outlook on their materials and structural designs. Also, this will provide a detailed overview on the future directions of demanding energy and environment fields.

Functionalized electrospun nanofiber membranes for water treatment: A review

Electrospun nanofiber membranes (ENMs) have high porosity, high specific surface area and unique interconnected structure. It has huge advantages and potential in the treatment and recycling of wastewater. In addition, ENMs can be easily functionalized by combining multifunctional materials to achieve different water treatment effects. Based on this, this review summarizes the preparation of functionalized ENMs and its detailed application in the field of water treatment. First, the process and influence factors of electrospinning process are introduced. ENMs with high porosity, thin and small fiber diameter have better performance. Secondly, the modification methods of ENMs are analyzed. Pre-electrospinning and post-electrospinning modification technology can prepare specific functionalized ENMs. Subsequently, functionalized ENMs show water treatment capabilities such as separation, adsorption, photocatalysis, and antimicrobial. Subsequently, the application of functionalized ENMs in water treatment capabilities such as separation, adsorption, photocatalysis, and antimicrobial capabilities were listed. Finally, we also made some predictions about the future development direction of ENMs in water treatment, and hope this article can provide some clues and guidance for the research of ENMs in water treatment.

Sustainable Living Filtration Membranes

As demand for clean water increases, there is a growing need for effective sustainable water treatment systems. We used the symbiotic culture of bacteria and yeast (SCOBY) that forms while brewing kombucha tea as a living water filtration membrane (LFM). The LFMs function as ultrafiltration membranes with a permeability of 135 ± 25 L m^-2 h^-1 bar^-1 and a 90% rejection of 30 nm nanoparticles. Because they contain living microorganisms that produce cellulose fibers, the surface of an LFM heals after a puncture or incision. Following punctures or incisions, membrane permeability, after a rapid increase postpuncture, returns to 110-250% of the original flux after 10 days in a growth solution. Additionally, LFMs may be manufactured using readily available materials, increasing membrane production accessibility.

Needle-disk Electrospinning: Mechanism Elucidation, Parameter Optimization and Productivity Improvement

BACKGROUND

Nanofiber's productivity plagues nanofibrous membranes' applications in many areas. Herein, we present the needle-disk electrospinning to improve throughput. In this method, multiple high-curvature mentals are used as the spinning electrode.

METHODS

Three aspects were investigated: 1) mechanism elucidation of the needle-disk electrospinning; 2) parameter optimization of the needle-disk electrospinning; 3) productivity improvement of the needle-disk electrospinning.

RESULTS

Results show that high-curvature electrode evokes high electric field intensity, making lower voltage supply in spinning process. The needle number, needle length and needle curvature synergistically affect the spinning process and nanofiber morphology. Additionally, higher disk rotation velocity and higher voltage supply can also result in higher nanofiber's productivity.

CONCLUSION

Compared with previous patents related to this topic, the needle-disk electrospinning is featured with the merits of high throughput, low voltage supply, controllable spinning process and nanofiber morphology, benefiting the nanofiber practical industrial employment and further applications of nanofiber-based materials.

Organic Liquid Impregnation Behavior into Nanofibrous Membranes: Quantitative Analysis of the Effects of Structural Parameters

This paper reports the effects of structural parameters on organic liquid impregnation behavior into nanofibrous (NF) polymer membranes. The NF membranes were prepared from organic liquidphilic polymers, poly(amide-imide)s (PAIs), by electrospinning. The impregnation velocity of the organic liquid, ethylmethylcarbonate, into the as-spun PAI NF membranes with diameters ranging from 400 to 900 nm was approximately 10-20 times higher than that into commercial cellulose nonwoven membranes. Our theoretical analyses based on the Kozeny-Carman equation and multivariate statistics clearly indicate that in addition to the porosity of the membranes, the variation in fiber diameter as well as the average fiber diameter is a crucial factor for controlling the liquid impregnation behavior.

Efficient Removal of Polycyclic Aromatic Hydrocarbons and Heavy Metals from Water by Electrospun Nanofibrous Polycyclodextrin Membranes

Here, a highly efficient membrane based on electrospun polycyclodextrin (poly-CD) nanofibers was prepared and exploited for the scavenging of various polycyclic aromatic hydrocarbons (PAHs) and heavy metals from water. The poly-CD nanofibers were produced by the electrospinning of CD molecules in the presence of a cross-linker (i.e., 1,2,3,4-butanetetracarboxylic acid), followed by heat treatment to obtain an insoluble poly-CD nanofibrous membrane. The membrane was used for the removal of several PAH compounds (i.e., acenaphthene, fluorene, fluoranthene, phenanthrene, and pyrene) and heavy metals (i.e., Pb²⁺, Ni²⁺, Mn²⁺, Cd²⁺, Zn²⁺, and Cu²⁺) from water over time. Experiments were made on the batch sorption of PAHs and heavy metals from contaminated water to explore the binding affinity of PAHs and heavy metals to the poly-CD membrane. The equilibrium sorption capacity (q _e) of the poly-CD nanofibrous membrane was found to be 0.43 ± 0.045 mg/g for PAHs and 4.54 ± 0.063 mg/g for heavy metals, and the sorption kinetics fitted well with the pseudo-second-order model for both types of pollutants. The membrane could be recycled after treatment with acetonitrile or a 2% nitric acid solution and reused up to four times with similar performance. Further, dead-end filtration experiments showed that the PAH removal efficiencies were as high as 92.6 ± 1.6 and 89.9 ± 4.8% in 40 s for the solutions of 400 and 600 μg/L PAHs, respectively. On the other hand, the removal efficiencies for heavy metals during the filtration were 94.3 ± 5.3 and 72.4 ± 23.4% for 10 and 50 mg/L solutions, respectively, suggesting rapid and efficient filtration of heavy metals and PAHs by the nanofibrous poly-CD membrane.

Antifouling Ultrafiltration Membranes with Retained Pore Size by Controlled Deposition of Zwitterionic Polymers and Poly(ethylene glycol)

We demonstrate antifouling ultrafiltration membranes with retained selectivity and pure water flux through the controlled deposition of zwitterionic polymers and poly(ethylene glycol) (PEG). Molecules for polymerization were immobilized on the membrane's surface yet prevented from attaching to the membrane's pores due to a backflow of nitrogen (N2) gas achieved using an in-house constructed apparatus that we named the polymer prevention apparatus, or "PolyPrev". First, the operating parameters of the PolyPrev were optimized by investigating the polymerization of dopamine, which was selected due to its versatility in enabling further chemical reactions, published metrics for comparison, and its oxidative self-polymerization. Membrane characterization revealed that the polydopamine-modified membranes exhibited enhanced hydrophilicity; moreover, their size selectivity and pure water flux were statistically the same as those of the unmodified membranes. Because it is well documented that polydopamine coatings do not provide a long-lasting antifouling activity, poly(2-methacryloyloxyethyl phosphorylcholine) (polyMPC, Mn = 30 kDa) and succinimidyl-carboxymethyl-ester-terminated PEG ( Mn = 40 kDa) were codeposited while dopamine was polymerizing to generate antifouling membranes. Statistically, the molecular-weight cutoff of the polyMPC- and PEG-functionalized membranes synthesized in the PolyPrev was equivalent to that of the unmodified membranes, and the pure water flux of the PEG membranes was equivalent to that of the unmodified membranes. Notably, membranes prepared in the PolyPrev with polyMPC and PEG decreased bovine serum albumin fouling and Escherichia coli attachment. This study demonstrates that by restricting antifouling chemistries from attaching within the pores of membranes, we can generate high-performance, antifouling membranes appropriate for a wide range of water treatment applications without compromising intrinsic transport properties.

Current and Emerging Approaches to Engineer Antibacterial and Antifouling Electrospun Nanofibers

From ship hulls to bandages, biological fouling is a ubiquitous problem that impacts a wide range of industries and requires complex engineered solutions. Eliciting materials to have antibacterial or antifouling properties describes two main approaches to delay biofouling by killing or repelling bacteria, respectively. In this review article, we discuss how electrospun nanofiber mats are blank canvases that can be tailored to have controlled interactions with biologics, which would improve the design of intelligent conformal coatings or freestanding meshes that deliver targeted antimicrobials or cause bacteria to slip off surfaces. Firstly, we will briefly discuss the established and emerging technologies for addressing biofouling through antibacterial and antifouling surface engineering, and then highlight the recent advances in incorporating these strategies into electrospun nanofibers. These strategies highlight the potential for engineering electrospun nanofibers to solicit specific microbial responses for human health and environmental applications.