Ultralow Thermal Conductivity and Mechanical Resilience of Architected Nanolattices

Tailoring Mechanical Properties of a Ceramic Nanowire Aerogel with Pyrolytic Carbon for In Situ Resilience at 1400 °C

Resilient ceramic aerogels with a unique combination of lightweight, good high-temperature stability, high specific area, and thermal insulation properties are known for their promising applications in various fields. However, the mechanical properties of traditional ceramic aerogels are often constrained by insufficient interlocking of the building blocks. Here, we report a strategy to largely increase the interlocking degree of the building blocks by depositing a pyrolytic carbon (PyC) coating onto Si3N4 nanowires. The results show that the mechanical performances of the Si3N4 nanowire aerogels are intricately linked to the microstructure of the PyC nodes. The compression resilience of the Si3N4@PyC nanowire aerogels increases with an increase of the interlayer cross-linking in PyC. Additionally, benefiting from the excellent high-temperature stability of PyC, the Si3N4@PyC nanowire aerogels demonstrate significantly superior in situ resilience up to 1400 °C. The integrated mechanical and high-temperature properties of the Si3N4@PyC nanowire aerogels make them highly appealing for applications in harsh conditions. The facile method of manipulating the microstructure of the nodes may offer a perspective for tailoring the mechanical properties of ceramic aerogels.

Mechanical Performance of Copper-Nanocluster-Polymer Nanolattices

A type of copper-nanocluster-polymer composites is reported and showcased that their 3D nanolattices exhibit a superior combination of high strength, toughness, deformability, resilience, and damage-tolerance. Notably, the strength and toughness of ultralight copper-nanocluster-polymer nanolattices in some cases surpass current best performers, including alumina, nickel, and other ceramic or metallic lattices at low densities. Additionally, copper-nanocluster-polymer nanolattices are super-resilient, crack-resistant, and one-step printed under ambient condition which can be easily integrated into sophisticated microsystems as highly effective internal protectors. The findings suggest that, unlike traditional nanocomposites, the laser-induced interface and the high fraction of ultrasmall Cu15 nanoclusters as crosslinking junctions contribute to the marked nonlinear elasticity of copper-nanocluster-polymer network, which synergizes with the lattice-topology effect and culminates in the exceptional mechanical performance.

Hydrogel-Reactive-Microenvironment Powering Reconfiguration of Polymer Architectures

Reconfiguration of architected structures has great significance for achieving new topologies and functions of engineering materials. Existing reconfigurable strategies have been reported, including approaches based on heat, mechanical instability, swelling, origami/kirigami designs, and electromagnetic actuation. However, these approaches mainly involve physical interactions between the host materials and the relevant stimuli. Herein, a novel, easy-manipulated, and controllable reconfiguration strategy for polymer architectures is proposed by using a chemical reaction of host material within a hydrogel reactive microenvironment. 3D printed polycaprolactone (PCL) lattices transformed in an aqueous polyacrylamide (PAAm) hydrogel precursor solution, in which ultraviolet (UV) light triggered heterogeneous grafting polymerization between PCL and AAm. In situ microscopy shows that PCL beams go through volumetric expansion and cooperative buckling, resulting in transformation of PCL lattices into sinusoidal patterns. The transformation process can be tuned easily and patterned through the adjustment of the PCL beam diameter, unit cell width, and UV light on-off state. Controlling domain formation is achieved by using UV masks. This framework enables the design, fabrication, and programming of architected materials and inspires the development of novel 4D printing approaches.

Regulating interfacial thermal conductance with commensurate-incommensurate transitions at atomic-scale silicon/silicon interfaces

Interfacial thermal conductance (ITC) between two contact surfaces is an important factor in accurately measuring energy transfer and heat dissipation at the interface; however, it is still not fully resolved how to more effectively modulate the ITC and unravel the related inner mechanisms. In this study, the contribution of commensurability and normal load to ITC at the atomic-scale silicon/silicon interface is disclosed. The results manifest that the ITC gradually reduces with the transition from commensurability to incommensurability. This is because the reduced force constant at the incommensurate interface decreases the transmittance of phonons, leading to the suppression of high-frequency phonon excitation and a red shift in the phonon spectrum, thereby weakening the ITC. We further discovered that increasing the normal loads can significantly enhance the ITC in both contact states, and the reason is that the interlayer distance decreases with increasing normal loads, which strengthens the interfacial potential and force constant, consequently resulting in greater heat transfer efficiency. This paper reveals that interfacial thermal transport can be regulated by applying normal loads and changing the interfacial contact states.

Extreme resilience and dissipation in heterogeneous elasto-plastomeric crystals

We present a microstructure-topology-based approach for designing macroscopic, heterogeneous soft materials that exhibit outstanding mechanical resilience and energy dissipation. We investigate a variety of geometric configurations of resilient yet dissipative heterogeneous elasto-plastomeric materials that possess long-range order whose microstructural features are inspired by crystalline metals and block copolymers. We combine experiments and numerical simulations on 3D-printed prototypes to study the extreme mechanics of these heterogeneous soft materials under cyclic deformation conditions up to an extreme strain of >200% with strain rates ranging from quasi-static (5.0 × 10-3 s-1) to high levels of >6.0 × 101 s-1. Moreover, we investigate the complexity of elastic and inelastic "unloading" mechanisms crucial for the understanding of shape recovery and energy dissipation in extreme loading situations. Furthermore, we propose a simple but physically intuitive approach for designing microstructures that exhibit a nearly isotropic behavior in both elasticity and inelasticity across different crystallographic orientations from small to large strains. Overall, our study sets a significant step toward the development of sustainable, heterogeneous soft material architectures at macroscopic scales that can withstand harsh mechanical environments.

Ultrastrong colloidal crystal metamaterials engineered with DNA

Lattice-based constructs, often made by additive manufacturing, are attractive for many applications. Typically, such constructs are made from microscale or larger elements; however, smaller nanoscale components can lead to more unusual properties, including greater strength, lighter weight, and unprecedented resiliencies. Here, solid and hollow nanoparticles (nanoframes and nanocages; frame size: ~15 nanometers) were assembled into colloidal crystals using DNA, and their mechanical strengths were studied. Nanosolid, nanocage, and nanoframe lattices with identical crystal symmetries exhibit markedly different specific stiffnesses and strengths. Unexpectedly, the nanoframe lattice is approximately six times stronger than the nanosolid lattice. Nanomechanical experiments, electron microscopy, and finite element analysis show that this property results from the buckling, densification, and size-dependent strain hardening of nanoframe lattices. Last, these unusual open architectures show that lattices with structural elements as small as 15 nanometers can retain a high degree of strength, and as such, they represent target components for making and exploring a variety of miniaturized devices.

3D-Printed Micro/Nano-Scaled Mechanical Metamaterials: Fundamentals, Technologies, Progress, Applications, and Challenges

Micro/nano-scaled mechanical metamaterials have attracted extensive attention in various fields attributed to their superior properties benefiting from their rationally designed micro/nano-structures. As one of the most advanced technologies in the 21st century, additive manufacturing (3D printing) opens an easier and faster path for fabricating micro/nano-scaled mechanical metamaterials with complex structures. Here, the size effect of metamaterials at micro/nano scales is introduced first. Then, the additive manufacturing technologies to fabricate mechanical metamaterials at micro/nano scales are introduced. The latest research progress on micro/nano-scaled mechanical metamaterials is also reviewed according to the type of materials. In addition, the structural and functional applications of micro/nano-scaled mechanical metamaterials are further summarized. Finally, the challenges, including advanced 3D printing technologies, novel material development, and innovative structural design, for micro/nano-scaled mechanical metamaterials are discussed, and future perspectives are provided. The review aims to provide insight into the research and development of 3D-printed micro/nano-scaled mechanical metamaterials.

Lightweight lattice-based skeleton of the sponge Euplectella aspergillum: On the multifunctional design

The glass sponge, Euplectella aspergillum, possesses a lightweight, silica spicule-based, cylindrical lattice-like skeleton, representing an excellent model system for bioinspired lattices. Previous analysis suggested that the E. aspergillum's skeletal lattice exhibits improved buckling resistance and suppressed vortex shedding. How the sponge's skeletal lattice with diagonally-oriented reinforcing bundle of fused spicules and the ridge system behaves under different loading conditions and achieves dual mechanical and fluidic transport performance requires further investigation. Here, we first quantified the structural descriptors such as length and thickness of the bundles of fused spicules and hole opening diameter of the sponge skeletons with and without the soft tissue covered. Secondly, parametric modeling and simulations of the sponge lattice in comparison with other bioinspired designs under different loading conditions were implemented to obtain the structure-mechanical property relationship. Our results reveal that the double-diagonal reinforcements of the E. aspergillum's lattices show i) tendency to maximize the torsional rigidity in comparison to longitudinal and radial modulus and flexural rigidity, and ii) independency of mechanical properties on the diagonal spacing, leaving freedom to control the hole-opening position for the sponge's fluid transport. Furthermore, our coupled fluid-mechanical simulations suggest that the ridge system spiraling the cylindrical lattice simultaneously improves the radial stiffness and fluid permeability. Finally, we discuss the general mechanical strategies and design flexibility in the sponge's skeletal lattice. Our work provides understanding of the mechanical and functional trade-offs in E. aspergillum's skeletal lattice which may shed light on the design of lightweight tubular lattices.

Responsive materials architected in space and time

Rationally designed architected materials have attained previously untapped territories in materials property space. The properties and behaviours of architected materials need not be stagnant after fabrication; they can be encoded with a temporal degree of freedom such that they evolve over time. In this Review, we describe the variety of materials architected in both space and time, and their responses to various stimuli, including mechanical actuation, changes in temperature and chemical environment, and variations in electromagnetic fields. We highlight the additive manufacturing methods that can precisely prescribe complex geometries and local inhomogeneities to make such responsiveness possible. We discuss the emergent physics phenomena observed in architected materials that are analogous to those in classical materials, such as the formation and behaviour of defects, phase transformations and topologically protected properties. Finally, we offer a perspective on the future of architected materials that have a degree of intelligence through mechanical logic and artificial neural networks.

Hollow Atomic Force Microscopy Cantilevers with Nanoscale Wall Thicknesses

In atomic force microscopy, the cantilever probe is a critical component whose properties determine the resolution and speed at which images with nanoscale resolution can be obtained. Traditional cantilevers, which have moderate resonant frequencies and high quality factors, have relatively long response times and low bandwidths. In addition, cantilevers can be easily damaged by excessive deformation, and tips can be damaged by wear, requiring them to be replaced frequently. To address these issues, new cantilever probes that have hollow cross-sections and walls of nanoscale thicknesses made of alumina deposited by atomic layer deposition are introduced. It is demonstrated that the probes exhibit spring constants up to ≈100 times lower and bandwidths up to ≈50 times higher in air than their typical solid counterparts, allowing them to react to topography changes more quickly. Moreover, it is shown that the enhanced robustness of the hollow cantilevers enables them to withstand large bending displacements more readily and to be more resistant to tip wear.

Anomalous strain effect on the thermal conductivity of low-buckled two-dimensional silicene

The thermal conductivity of two-dimensional materials, such as graphene, typically decreases when tensile strain is applied, which softens their phonon modes. Here, we report an anomalous strain effect on the thermal conductivity of monolayer silicene, a representative low-buckled two-dimensional (LB-2D) material. ReaxFF-based molecular dynamics simulations are performed to show that biaxially stretched monolayer silicene exhibits a remarkable increase in thermal conductivity, by as much as 10 times the freestanding value, with increasing applied strain in the range of [0, 0.1], which is attributed to increased contributions from long-wavelength phonons. A further increase in strain in the range of [0.11, 0.18] results in a plateau of the thermal conductivity in an oscillatory manner, governed by a unique dynamic bonding behavior under extreme loading. This anomalous effect reveals new physical insights into the thermal properties of LB-2D materials and may provide some guidelines for designing heat management and energy conversion devices based on such materials.

Thermo-mechanical correlation in two-dimensional materials

Two-dimensional (2D) materials have received tremendous attention from the research community in the past decades, because of their numerous striking physical, chemical and mechanical properties and promising potential in a wide range of applications. This field is strongly interdisciplinary, requiring efficient integration of knowledge with different insights. In this review, we summarize the up-to-date research on the thermal and mechanical properties and thermo-mechanical correlation in 2D materials, including both theoretical and experimental insight. Firstly, the mechanical properties of 2D nanomaterials are discussed, in which the underlying physics is summarized. Then, we discuss the impacts of thermal fluctuation on the mechanical properties. Next, from experimental points of view, we present the methods to introduce strain in 2D materials experimentally and the experimental tools to measure the degree of strain. Finally, we discuss the fundamental phonon and thermal properties of 2D materials, including the strain effects on phonon dispersion, phonon hydrodynamic behavior, phonon topological feature, ballistic thermal conductance and diffusive thermal conductivity. This article presents an advanced understanding of the mechanical and thermal properties of 2D materials, which provides new opportunities for promoting their applications in nanoscale electronic, optoelectronic, and thermal functional devices.

Pushing and Pulling on Ropes: Hierarchical Woven Materials

Hierarchy in natural and synthetic materials has been shown to grant these architected materials properties unattainable independently by their constituent materials. While exceptional mechanical properties such as extreme resilience and high deformability have been realized in many human-made three-dimensional (3D) architected materials using beam-and-junction-based architectures, stress concentrations and constraints induced by the junctions limit their mechanical performance. A new hierarchical architecture in which fibers are interwoven to construct effective beams is presented. In situ tension and compression experiments of additively manufactured woven and monolithic lattices with 30 µm unit cells demonstrate the superior ability of woven architectures to achieve high tensile and compressive strains (>50%)-without failure events-via smooth reconfiguration of woven microfibers in the effective beams and junctions. Cyclic compression experiments reveal that woven lattices accrue less damage compared to lattices with monolithic beams. Numerical studies of woven beams with varying geometric parameters present new design spaces to develop architected materials with tailored compliance that is unachievable by similarly configured monolithic-beam architectures. Woven hierarchical design offers a pathway to make traditionally stiff and brittle materials more deformable and introduces a new building block for 3D architected materials with complex nonlinear mechanics.

Extreme mechanical resilience of self-assembled nanolabyrinthine materials

Low-density materials with tailorable properties have attracted attention for decades, yet stiff materials that can resiliently tolerate extreme forces and deformation while being manufactured at large scales have remained a rare find. Designs inspired by nature, such as hierarchical composites and atomic lattice-mimicking architectures, have achieved optimal combinations of mechanical properties but suffer from limited mechanical tunability, limited long-term stability, and low-throughput volumes that stem from limitations in additive manufacturing techniques. Based on natural self-assembly of polymeric emulsions via spinodal decomposition, here we demonstrate a concept for the scalable fabrication of nonperiodic, shell-based ceramic materials with ultralow densities, possessing features on the order of tens of nanometers and sample volumes on the order of cubic centimeters. Guided by simulations of separation processes, we numerically show that the curvature of self-assembled shells can produce close to optimal stiffness scaling with density, and we experimentally demonstrate that a carefully chosen combination of topology, geometry, and base material results in superior mechanical resilience in the architected product. Our approach provides a pathway to harnessing self-assembly methods in the design and scalable fabrication of beyond-periodic and nonbeam-based nano-architected materials with simultaneous directional tunability, high stiffness, and unsurpassed recoverability with marginal deterioration.

Continuous roll-to-roll patterning of three-dimensional periodic nanostructures

In this work, we introduce a roll-to-roll system that can continuously print three-dimensional (3D) periodic nanostructures over large areas. This approach is based on Langmuir-Blodgett assembly of colloidal nanospheres, which diffract normal incident light to create a complex intensity pattern for near-field nanolithography. The geometry of the 3D nanostructure is defined by the Talbot effect and can be precisely designed by tuning the ratio of the nanosphere diameter to the exposure wavelength. Using this system, we have demonstrated patterning of 3D photonic crystals with a 500 nm period on a 50 × 200 mm² flexible substrate, with a system throughput of 3 mm/s. The patterning yield is quantitatively analyzed by an automated electron beam inspection method, demonstrating long-term repeatability of an up to 88% yield over a 4-month period. The inspection method can also be employed to examine pattern uniformity, achieving an average yield of up to 78.6% over full substrate areas. The proposed patterning method is highly versatile and scalable as a nanomanufacturing platform and can find application in nanophotonics, nanoarchitected materials, and multifunctional nanostructures.

Elastic Aerogels of Cellulose Nanofibers@Metal-Organic Frameworks for Thermal Insulation and Fire Retardancy

Metal-organic frameworks (MOFs) with high microporosity and relatively high thermal stability are potential thermal insulation and flame-retardant materials. However, the difficulties in processing and shaping MOFs have largely hampered their applications in these areas. This study outlines the fabrication of hybrid CNF@MOF aerogels by a stepwise assembly approach involving the coating and cross-linking of cellulose nanofibers (CNFs) with continuous nanolayers of MOFs. The cross-linking gives the aerogels high mechanical strength but superelasticity (80% maximum recoverable strain, high specific compression modulus of ~ 200 MPa cm³ g^-1, and specific stress of ~ 100 MPa cm³ g^-1). The resultant lightweight aerogels have a cellular network structure and hierarchical porosity, which render the aerogels with relatively low thermal conductivity of ~ 40 mW m^-1 K^-1. The hydrophobic, thermally stable MOF nanolayers wrapped around the CNFs result in good moisture resistance and fire retardancy. This study demonstrates that MOFs can be used as efficient thermal insulation and flame-retardant materials. It presents a pathway for the design of thermally insulating, superelastic fire-retardant nanocomposites based on MOFs and nanocellulose.

Scalable Fabrication of Resilient SiC Nanowires Aerogels with Exceptional High-Temperature Stability

Resilient ceramic aerogels exhibit great potential for applications in harsh environments owing to their unique combination of ultrahigh porosity, lightweight, reversible compressibility, and good thermal and chemical stabilities. However, their applications are severely restricted by the limited size and low yield due to their complicated and time-consuming synthetic procedures. Herein, we developed an efficient method for large-scale production of resilient SiC nanowire aerogels (SiC NWAGs) with tunable densities and desired shapes. The as-synthesized SiC NWAGs displayed excellent high-temperature stability (the maximum working temperature in Ar and air can reach to 1400 and 1000 °C, respectively), outstanding flame-erosion resistance and low thermal conductivity (25 mW m^-1 K^-1). The easy fabrication of such ceramic aerogel on a large scale will pave the way for the widespread applications of ceramic aerogels.

2D and 3D nanostructuring strategies for thermoelectric materials

Thermoelectric materials have attracted increased research attention as the implementation of various nanostructures has potential to improve both their performance and applicability. A traditional limitation of thermoelectric performance in bulk materials is the interconnected nature of the individual parameters (for example, it is difficult to decrease thermal conductivity while maintaining electrical conductivity), but through the rational design of nanoscale structures, it is possible to decouple these relationships and greatly enhance the performance. For 2D strategies, newly investigated materials such as graphene, transition metal dichalcogenides, black phosphorus, etc. are attractive thanks to not only their unique thermoelectric properties, but also potential advantages in ease of processing, flexibility, and lack of rare or toxic constituent elements. For 3D strategies, the use of induced porosity, assembly of various nanostructures, and nanoscale lithography all offer specific advantages over bulk materials of the same chemical composition, most notably decreased thermal conductivity due to phonon scattering and enhanced Seebeck coefficient due to energy filtering. In this review, a general summary of the popular techniques and strategies for 2D and 3D thermoelectric materials will be provided, along with suggestions for future research directions based on the observed trends.

Electrochemically reconfigurable architected materials

Architected materials can actively respond to external stimuli-such as mechanical forces, hydration and magnetic fields-by changing their geometries and thereby achieve novel functionalities. Such transformations are usually binary and volatile because they toggle between 'on' and 'off' states and require persistent external stimuli. Here we develop three-dimensional silicon-coated tetragonal microlattices that transform into sinusoidal patterns via cooperative beam buckling in response to an electrochemically driven silicon-lithium alloying reaction. In situ microscopy reveals a controllable, non-volatile and reversible structural transformation that forms multiple ordered buckling domains separated by distorted domain boundaries. We investigate the mechanical dynamics of individual buckling beams, cooperative coupling among neighbouring beams, and lithiation-rate-dependent distributions of domain sizes through chemo-mechanical modelling and statistical mechanics analysis. Our results highlight the critical role of defects and energy fluctuations in the dynamic response of architected materials. We further demonstrate that domain boundaries can be programmed to form particular patterns by pre-designing artificial defects, and that a variety of reconfigurational degrees of freedom can be achieved through micro-architecture design. This framework enables the design, fabrication, modelling, behaviour prediction and programming of electrochemically reconfigurable architected materials, and could open the way to beyond-intercalation battery electrodes, tunable phononic crystals and bio-implantable devices.

Phonon Scattering by Dislocations in GaN

Crystal imperfections such as dislocations strongly influence the performance and thermal transport behavior of GaN-based devices. We show that the experimental data used to parametrize the effect of dislocations on the thermal conductivity can be explained using only the reported film thickness and point defect concentrations. The analysis highlights the boundary-scattering-governed reduction of thermal conductivity in GaN, which had been underestimated in earlier models. To quantify the influence of dislocations on the thermal transport in GaN, we adopt a Green's function approach based on accurate ab initio interatomic force constants. While calculations at the level of density functional theory are necessary for three-phonon and point defect scattering, we show that scattering due to dislocations can be satisfactorily approximated using semiempirical potentials. This makes the Green's function approach to dislocation scattering a quantitatively predictive, yet computationally practical, method for obtaining detailed phonon scattering rates.