Ce-Doped IrO2 Electrocatalysts with Enhanced Performance for Water Oxidation in Acidic Media

Recent Development of Ir- and Ru-Based Electrocatalysts for Acidic Oxygen Evolution Reaction

Proton exchange membrane (PEM) water electrolyzers are one type of the most promising technologies for efficient, nonpolluting and sustainable production of high-purity hydrogen. The anode catalysts account for a very large fraction of cost in PEM water electrolyzer and also determine the lifetime of the electrolyzer. To date, Ir- and Ru-based materials are types of promising catalysts for the acidic oxygen evolution reaction (OER), but they still face challenges of high cost or low stability. Hence, exploring low Ir and stable Ru-based electrocatalysts for acidic OER attracts extensive research interest in recent years. Owing to these great research efforts, significant developments have been achieved in this field. In this review, the developments in the field of Ir- and Ru-based electrocatalysts for acidic OER are comprehensively described. The possible OER mechanisms are first presented, followed by the introduction of the criteria for evaluation of the OER electrocatalysts. The development of Ir- and Ru-based OER electrocatalysts are then elucidated according to the strategies utilized to tune the catalytic performances. Lastly, possible future research in this burgeoning field is discussed.

Importing Atomic Rare-Earth Sites to Activate Lattice Oxygen of Spinel Oxides for Electrocatalytic Oxygen Evolution

Spinel oxides have emerged as highly active catalysts for the oxygen evolution reaction (OER). Owing to covalency competition, the OER process on spinel oxides often follows an arduous adsorbate evolution mechanism (AEM) pathway. Herein, we propose a novel rare-earth sites substitution strategy to tune the lattice oxygen redox of spinel oxides and bypass the AEM scaling relationship limitation. Taking NiCo2O4 as a model, the incorporation of Ce into the octahedral site induces the formation of Ce-O-M (M=Ni, Co) bridge, which triggers charge redistribution within NiCo2O4. The developed Ce-NiCo2O4 exhibits remarkable OER activity with a low overpotential, satisfactory electrochemical stability, and good practicability in anion-exchange membrane water electrolyzer. Theoretical analyses reveal that OER on Ce-NiCo2O4 surface follows a more favorable lattice oxygen mechanism (LOM) pathway and non-concerted proton-electron transfers compared to pure NiCo2O4, as also verified by pH-dependent behavior and in situ Raman analysis. The 18O-labeled electrochemical mass spectrometry provides direct evidence that the oxygen released during the OER originates from the lattice oxygen of Ce-NiCo2O4. We discover that electron delocalization of Ce 4f states triggers charge redistribution in NiCo2O4 through the Ce-O-M bridge, favoring antibonding state occupation of Ni-O bonding in [Ce-O-Ni] unit site, thereby activating lattice oxygen redox of NiCo2O4 in OER. This work provides a new perspective for designing highly active spinel oxides for OER and offers significant insights into the rare-earth-enhanced LOM mechanism.

Cerium-Doped Nickel Sulfide Nanospheres as Efficient Catalysts for Overall Water Splitting

The development of non-precious metal electrocatalysts with excellent activity and durability for electrochemical water splitting has always been a goal. Transition metal sulfides are attractive electrocatalysts for both hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). In this article, we designed and constructed efficient catalysts with multiple synergistic interactions and synthesized Ce-NiS2@NF nanosphere using a solvothermal method. Ce-NiS2@NF exhibits excellent HER performance, OER performance, and overall water splitting capability in alkaline electrolytes, demonstrating good stability. The addition of Ce influences the activity of the catalysts, attributed to the synergistic interactions creating more active sites and higher intrinsic activity through the introduction of Ce heteroatoms. Additionally, the self-supported conductive substrate promotes electron transfer, enhancing the intrinsic activity and active site density of the catalyst. This study provides an in-depth investigation into structural design and performance enhancement, offering ideas for designing efficient catalysts for overall water electrolysis. This work provides an in-depth study in terms of structural design performance enhancement and provides ideas for designing efficient alkaline bifunctional catalysts. Valuable insights have been provided in elucidating the intrinsic mechanism of the catalytic activity of cerium-doped nickel sulfide nanospheres, thus providing new guidance in the field of energy conversion technology.

Scalable Solid-State Synthesis of Carbon-Supported Ir Electrocatalysts for Acidic Oxygen Evolution Reaction: Exploring the Structure-Activity Relationship

Enhancing iridium (Ir)-based electrocatalysts to achieve high activity and robust durability for the oxygen evolution reaction (OER) in acidic environments has been an ongoing mission in the commercialization of proton exchange membrane (PEM) electrolyzers. In this study, we present the synthesis of carbon-supported Ir nanoparticles (NPs) using a modified impregnation method followed by solid-state reduction, with Ir loadings of 20 and 40 wt % on carbon. Among the catalysts, the sample with an Ir loading of 20 wt % synthesized at 1000 °C with a heating rate of 300 °C/h demonstrated the highest mass-normalized OER performance of 1209 A gIr-1 and an OER current retention of 80% after 1000 cycles of cyclic voltammetry (CV). High-resolution STEM images confirmed the uniform dispersion of NPs, with diameters of 1.6 ± 0.4 nm across the support. XPS analysis revealed that the C-O and C═O peaks shifted slightly toward higher binding energies for the best-performing catalyst. In comparison, the metallic Ir state shifted toward lower binding energies compared to other samples. This suggests electron transfer from the carbon support to the Ir NPs, indicating a potential interaction between the catalyst and the support. This work underscores the strong potential of the solid-state method for the scalable synthesis of supported Ir catalysts.

High-Performance Low-Iridium Catalyst for Water Oxidation: Breaking Long-Ranged Order of IrO2 by Neodymium Doping

Exploring efficacious low-Ir electrocatalysts for oxygen evolution reaction (OER) is crucial for large-scale application of proton exchange membrane water electrolysis (PEMWE). Herein, an efficient non-precious lanthanide-metal-doped IrO2 electrocatalyst is presented for OER catalysis by doping large-ionic-radius Nd into IrO2 crystal. The doped Nd breaks the long-ranged order structure by triggering the strain effect and thus inducing an atomic rearrangement of Nd─IrO2 involving the forming of Nd─O─Ir bonds along with an increased amount of oxygen vacancies (Ov), giving rise of a long-ranged disorder but a short-ranged order structure. The formed Nd─O─Ir bonds tailor the electronic structure of Ir, leading to a lowered d-band center that weakens intermediates absorption on Ir sites. Moreover, doping Nd triggers Nd─IrO2 to catalyze OER mainly through lattice oxygen mechanism (LOM) by activating lattice oxygen owing to abundant Ov. The optimal catalyst only requires a relatively low overpotential of 263 mV@10 mA cm-2 with a high mass activity of 216.98 A gIr -1 (at 1.53 V) (eightfold of commercial IrO2), and also shows a superior durability at 50 mA cm-2 (20 h) than commercial IrO2 (3 h) due to the oxidation-suppressing effect induced by Nd doping. This work offers insights into designing high-performance low-Ir electrocatalysts for PEMWE application.

Regulating Strain and Electronic Structure of Indium Tin Oxide Supported IrOx Electrocatalysts for Highly Efficient Oxygen Evolution Reaction in Acid

The development of proton exchange membrane water electrolysis is a promising technology for hydrogen production, which has always been restricted by the slow kinetics of the oxygen evolution reaction (OER). Although IrOx is one of the benchmark acidic OER electrocatalysts, there are still challenges in designing highly active and stable Ir-based electrocatalysts for commercial application. Herein, a Ru-doped IrOx electrocatalyst with abundant twin boundaries (TB-Ru0.3Ir0.7Ox@ITO) is reported, employing indium tin oxide with high conductivity as the support material. Combing the TB-Ru0.3Ir0.7Ox nanoparticles with ITO support could expose more active sites and accelerate the electron transfer. The TB-Ru0.3Ir0.7Ox@ITO exhibits a low overpotential of 203 mV to achieve 10 mA cm-2 and a high mass activity of 854.45 A g-1noble metal at 1.53 V vs RHE toward acidic OER, which exceeds most reported Ir-based OER catalysts. Moreover, improved long-term stability could be obtained, maintaining the reaction for over 110 h at 10 mA cm-2 with negligible deactivation. DFT calculations further reveal the activity enhancement mechanism, demonstrating the synergistic effects of Ru doping and strains on the optimization of the d-band center (εd) position and the adsorption free energy of oxygen intermediates. This work provides ideas to realize the trade-off between high catalytic activity and good stability for acidic OER electrocatalysts.

Tailoring atomically local electric field of NiFe layered double hydroxides with Ag dopants to boost oxygen evolution kinetics

The demand for clean energy sources has driven focus towards advanced electrochemical systems. However, the sluggish kinetics of the oxygen evolution reaction (OER) constrain the energy conversion efficiency of relevant devices. Herein, a one-step method is reported to grow oxygen vacancies (Vo) rich NiFeAg layered double hydroxides nanoclusters on carbon cloth (Vo-NiFeAg-LDH/CC) for serving as the self-supporting electrode to catalyze OER. The OER performance of Vo-NiFeAg-LDH/CC has been remarkably enhanced through Ag and Vo co-modification compared with pristine NiFe-LDH, achieving a low Tafel slope of 49.7 mV dec-1 in 1 m KOH solution. Additionally, the current density of Vo-NiFeAg-LDH/CC is 3.23 times higher than that of the state-of-art IrO2 at 2 V under an alkaline flow electrolyzer setup. Theoretical calculations and experimental results collectively demonstrate that Ag dopant and Vo strengthen the O* adsorption with active sites, further promoting the deprotonation step from OH* to O* and accelerating the catalytic reaction. In a word, this work clarifies the structural correlation and synergistic mechanism of Ag dopant and Vo, providing valuable insights for the rational design of catalyst for renewable energy applications.

Grain Boundary Defect Engineering in Rutile Iridium Oxide Boosts Efficient and Stable Acidic Water Oxidation

Proton exchange membrane water electrolysis (PEMWE) is considered a promising technology for coupling with renewable energy sources to achieve clean hydrogen production. However, constrained by the sluggish kinetics of the anodic oxygen evolution reaction (OER) and the acidic abominable environment render the grand challenges in developing the active and stable OER electrocatalyst, leading to low efficiency of PEMWE. Herein, we develop the rutile-type IrO2 nanoparticles with abundant grain boundaries and the continuous nanostructure through the joule heating and sacrificial template method. The optimal candidate (350-IrO2) demonstrates remarkable electrocatalytic activity and stability during the OER, presenting a promising advancement for efficient PEMWE. DFT calculations verified that grain boundaries can modulate the electronic structure of Ir sites and optimize the adsorption of oxygen intermediates, resulting in the accelerated kinetics. 350-IrO2 affords a rapid OER process with 20 times higher mass activity (0.61 A mgIr -1) than the commercial IrO2 at 1.50 V vs. RHE. Benefiting from the reduced overpotential and the preservation of the stable rutile structure, 350-IrO2 exhibits the stability of 200 h test at 10 mA cm-2 with only trace decay of 11.8 mV. Moreover, the assembled PEMWE with anode 350-IrO2 catalyst outputs the current density up to 2 A cm-2 with only 1.84 V applied voltage, long-term operation for 100 h without obvious performance degradation at 1 A cm-2.

Water-hydroxide trapping in cobalt tungstate for proton exchange membrane water electrolysis

The oxygen evolution reaction is the bottleneck to energy-efficient water-based electrolysis for the production of hydrogen and other solar fuels. In proton exchange membrane water electrolysis (PEMWE), precious metals have generally been necessary for the stable catalysis of this reaction. In this work, we report that delamination of cobalt tungstate enables high activity and durability through the stabilization of oxide and water-hydroxide networks of the lattice defects in acid. The resulting catalysts achieve lower overpotentials, a current density of 1.8 amperes per square centimeter at 2 volts, and stable operation up to 1 ampere per square centimeter in a PEMWE system at industrial conditions (80°C) at 1.77 volts; a threefold improvement in activity; and stable operation at 1 ampere per square centimeter over the course of 600 hours.

Efficient and Stable pH-Universal Water Electrolysis Catalyzed by N-Doped Hollow Carbon Confined RuIrOx Nanocrystals

A facile strategy is developed to fabricate 3 nm RuIrOx nanocrystals anchored onto N-doped hollow carbon for highly efficient and pH-universal overall water splitting and alkaline seawater electrolysis. The designed catalyst exhibits much lower overpotential and superior stability than most previously reported Ru- and Ir-based electrocatalysts for hydrogen/oxygen evolution reactions. It also manifests excellent overall water splitting activities and maintains ≈100% Faradic efficiency with a cell voltage of 1.53, 1.51, and 1.54 V at 10 mA cm-2 for 140, 255, and 200 h in acid, alkaline, and alkaline seawater electrolytes, respectively. The excellent electrocatalytic performance can be attributed to solid bonding between RuIrOx and the hollow carbon skeleton, and effective electronic coupling between Ru and Ir, thus inducing its remarkable electrocatalytic activities and long-lasting stability.

Key role of subsurface doping in optimizing active sites of IrO2 for the oxygen evolution reaction

The oxygen evolution reaction (OER) over a family of metal-doped rutile IrO2 catalysts is theoretically investigated by controlling the species and position of doped elements. The subsurface substitution doping is demonstrated to efficiently regulate the eg-filling of surface iridium sites and lower the adsorption strength of oxygen intermediates, improving the catalytic activity for the OER. Finally, based on screening, subsurface Cu- and Li-doped IrO2 models stand near the top of the volcano plot and display high levels of structural stability toward acidic OER.

Achieving High Activity and Long-Term Stability towards Oxygen Evolution in Acid by Phase Coupling between CeO2-Ir

The development of efficient and stable catalysts with high mass activity is crucial for acidic oxygen evolution reaction (OER). In this study, CeO2-Ir heterojunctions supported on carbon nanotubes (CeO2-Ir/CNTs) are synthesized using a solvothermal method based on the heterostructure strategy. CeO2-Ir/CNTs demonstrate remarkable effectiveness as catalysts for acidic OER, achieving 10.0 mA cm-2 at a low overpotential of only 262.9 mV and maintaining stability over 60.0 h. Notably, despite using an Ir dosage 15.3 times lower than that of c-IrO2, CeO2-Ir/CNTs exhibit a very high mass activity (2542.3 A gIr-1@1.53 V), which is 58.8 times higher than that of c-IrO2. When applied to acidic water electrolyzes, CeO2-Ir/CNTs display a prosperous potential for application as anodic catalysts. X-ray photoelectron spectrometer (XPS) analysis reveals that the chemical environment of Ir nanoparticles (NP) can be effectively modulated through coupling with CeO2. This modulation is believed to be the key factor contributing to the excellent OER catalytic activity and stability observed in CeO2-Ir/CNTs.

Recent advances in proton exchange membrane water electrolysis

Proton exchange membrane water electrolyzers (PEMWEs) are an attractive technology for renewable energy conversion and storage. By using green electricity generated from renewable sources like wind or solar, high-purity hydrogen gas can be produced in PEMWE systems, which can be used in fuel cells and other industrial sectors. To date, significant advances have been achieved in improving the efficiency of PEMWEs through the design of stack components; however, challenges remain for their large-scale and long-term application due to high cost and durability issues in acidic conditions. In this review, we examine the latest developments in engineering PEMWE systems and assess the gap that still needs to be filled for their practical applications. We provide a comprehensive summary of the reaction mechanisms, the correlation among structure-composition-performance, manufacturing methods, system design strategies, and operation protocols of advanced PEMWEs. We also highlight the discrepancies between the critical parameters required for practical PEMWEs and those reported in the literature. Finally, we propose the potential solution to bridge the gap and enable the appreciable applications of PEMWEs. This review may provide valuable insights for research communities and industry practitioners working in these fields and facilitate the development of more cost-effective and durable PEMWE systems for a sustainable energy future.

Designing Oxide Catalysts for Oxygen Electrocatalysis: Insights from Mechanism to Application

The electrochemical oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) are fundamental processes in a range of energy conversion devices such as fuel cells and metal-air batteries. ORR and OER both have significant activation barriers, which severely limit the overall performance of energy conversion devices that utilize ORR/OER. Meanwhile, ORR is another very important electrochemical reaction involving oxygen that has been widely investigated. ORR occurs in aqueous solutions via two pathways: the direct 4-electron reduction or 2-electron reduction pathways from O2 to water (H2O) or from O2 to hydrogen peroxide (H2O2). Noble metal electrocatalysts are often used to catalyze OER and ORR, despite the fact that noble metal electrocatalysts have certain intrinsic limitations, such as low storage. Thus, it is urgent to develop more active and stable low-cost electrocatalysts, especially for severe environments (e.g., acidic media). Theoretically, an ideal oxygen electrocatalyst should provide adequate binding to oxygen species. Transition metals not belonging to the platinum group metal-based oxides are a low-cost substance that could give a d orbital for oxygen species binding. As a result, transition metal oxides are regarded as a substitute for typical precious metal oxygen electrocatalysts. However, the development of oxide catalysts for oxygen reduction and oxygen evolution reactions still faces significant challenges, e.g., catalytic activity, stability, cost, and reaction mechanism. We discuss the fundamental principles underlying the design of oxide catalysts, including the influence of crystal structure, and electronic structure on their performance. We also discuss the challenges associated with developing oxide catalysts and the potential strategies to overcome these challenges.

Cerium-Based Electrocatalysts for Oxygen Evolution/Reduction Reactions: Progress and Perspectives

Ce-based materials have been widely used in photocatalysis and other fields because of their rich redox pairs and oxygen vacancies, despite research on the oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) remaining scare. However, most pristine cerium-based materials, such as CeO₂, are non-conductive materials. Therefore, how to obtain highly conductive and stable OER/ORR electrocatalysts is currently a hot research topic. To overcome these limitations, researchers have proposed a variety of strategies to promote the development of Ce-based electrocatalysts in recent years. This progress report focuses on reviewing new strategies concerning three categories of Ce-based electrocatalysts: metal-organic framework (MOF) derivatives, structure tuning, and polymetallic doping. It also puts forward the main existing problems and future prospects. The content of cerium in the crust is about 0.0046%, which is the highest among the rare earth elements. As a low-cost rare earth material, Ce-based materials have a bright future in the field of electrocatalysis due to replacing precious metal and some transition metals.

Customized reaction route for ruthenium oxide towards stabilized water oxidation in high-performance PEM electrolyzers

The poor stability of Ru-based acidic oxygen evolution (OER) electrocatalysts has greatly hampered their application in polymer electrolyte membrane electrolyzers (PEMWEs). Traditional understanding of performance degradation centered on influence of bias fails in describing the stability trend, calling for deep dive into the essential origin of inactivation. Here we uncover the decisive role of reaction route (including catalytic mechanism and intermediates binding strength) on operational stability of Ru-based catalysts. Using MRuO_x (M = Ce⁴⁺, Sn⁴⁺, Ru⁴⁺, Cr⁴⁺) solid solution as structure model, we find the reaction route, thereby stability, can be customized by controlling the Ru charge. The screened SnRuO_x thus exhibits orders of magnitude lifespan extension. A scalable PEMWE single cell using SnRuO_x anode conveys an ever-smallest degradation rate of 53 μV h^-1 during a 1300 h operation at 1 A cm^-2.

Apparent activity and specific activity of lanthanides (La, Ce, Nd) decorated Co-MOF derivatives for electrocatalytic water splitting

Lanthanide (Ln) rare Earth (RE) elements are often used to incorporate and regulate the local coordination environment and electronic configuration of transition metal based electrocatalysts for acquiring improved electrocatalytic performance. But for a given pristine electrode, is a Ln element concentrated more on promoting the apparent activity of original electrode or on enhancing its specific activity? To address this issue, Ln (La, Ce and Nd) decorated ZIF-67 derivative electrodes (Ln/Co/NC) were fabricated following with the detailed experimental testing of apparent activity and specific activity of assembled electrodes. X-ray photoelectron spectroscopy data confirmed that Ce, Nd and La have played their own role in regulating the coordination electronic structure of the surface atoms of the derived Co/NC by forming different types of chemical bonds. Electrochemical (EC) results confirmed that Ce is concentrated more on the apparent activity of derived Co/NC electrode with the smallest overpotential at 50 mA cm^-2(η₅₀), while Nd contributes more to its reaction kinetic property with the smallest value of Tafel slope in alkaline hydrogen evolution reaction process. But for oxygen evolution reaction, all of La, Ce and Nd deteriorate the apparent activity of the pristine Co/NC electrode. Comparatively, La shows a greater ability to modulate the specific activity of Co/NC with a larger electrochemical active surface area normalized current density, while Nd exhibits the best ability to re-establish the properties of reaction centers. This work illustrates the difference influence of La, Ce and Nd on the apparent activity and specific activity of the ZIF-67 derivative Co/NC electrode. It will do some favors in engineering RE elements modified composite electrodes for EC applications.

Highly sensitive photoelectrochemical neuron specific enolase analysis based on cerium and silver Co-Doped Sb2WO6

A signal-enhanced photoelectrochemical immunoassay technique for detecting neuron specific enolase (NSE) was proposed. As a photoactive matrix, (Ce,Ag):Sb₂WO₆ was firstly investigated via doping Ce and Ag into Sb₂WO₆. It could be found that the presence of Ce and Ag not only had enormous variation on the morphology of Sb₂WO₆, but also showed excellent PEC behavior. In order to further improve the visible light utilization rate of (Ce,Ag):Sb₂WO₆, In₂S₃ was modified onto the surface of (Ce,Ag):Sb₂WO₆ to enhance visible light absorption. In addition, the CdS/PDA was served as a secondary antibody marker to further amplify signal. Especially, PDA as an electron donor could effectively remove photogenerated holes. Meanwhile, the good matching cascade band-edge levels between CdS and Sb₂WO₆ could promote photoelectron migration, improve the PEC response, and achieve sensitive detection of NSE. Under the selected excellent conditions, the photocurrent can linearly increase with the increase of NSE concentration in the operating range from 0.1 pg/mL to 50 ng/mL, and the limit of detection is 1.57 fg/mL. The constructed immunosensor also exhibits satisfactory stability, selectivity, and reproducibility, and it creates conditions for the detection of other biomolecules.

Ultra-small RuO2/NHC nanocrystal electrocatalysts with efficient water oxidation activities in acidic media

RuO2/NHC3 with ultra-small and abundant electrochemically active sites requires a low overpotential of 186 mV at 10 mA cm−2 for acidic OER and maintains wonderful long-term stability within 27 h in 0.5 M H2SO4.

Cerium oxide modified iridium nanorods for highly efficient electrochemical water splitting

An Ir/CeO₂ composite catalyst with Ir nanorods (NRs) on amorphous CeO₂ was synthesized through a facile one-pot hydrothermal method, which shows excellent activity towards hydrogen evolution and oxygen evolution in alkaline media, even superior to the performance of commercial Pt/C, IrO₂ and RuO₂ catalysts. The enhanced performance could be attributed to the interfacial electron synergistic effect between Ir and CeO₂.