Disruption of Electrospinning due to Water Condensation into the Taylor Cone

Electrospinning in Drug Delivery: Progress and Future Outlook

There is intense research during the past few decades to design and fabricate drug delivery systems using the electrospinning system. Electrospinning is an efficient technique to produce nanofiber materials with different dimensions and morphologies by adjusting the processing parameters. Electrospinning is becoming an innovative technology that promotes the pursuit and maintenance of human health. Herein, the review discusses the contribution of electrospinning technology in drug delivery systems, summarising the modification of the various electrospinning system configurations and the effects of the process parameters on fibers, their application in drug delivery including carrier materials, loaded drugs and their release mechanisms and illustrates their various medical applications. Finally, this review discusses the challenges, bottlenecks, and development prospects of electrospinning technology in the field of drug delivery in terms of scaling up for clinical use and exploring potential solutions to pave the way to establish electrospinning for future drug delivery systems.

Design and preparation of hydrogel microspheres for spinal cord injury repair

A severe disorder known as spinal cord damage causes both motor and sensory impairment in the limbs, significantly reducing the patients' quality of life. After a spinal cord injury, functional recovery and therapy have emerged as critical concerns. Hydrogel microspheres have garnered a lot of interest lately because of their enormous promise in the field of spinal cord injury rehabilitation. The material classification of hydrogel microspheres (natural and synthetic macromolecule polymers) and their synthesis methods are examined in this work. This work also covers the introduction of several kinds of hydrogel microspheres and their use as carriers in the realm of treating spinal cord injuries. Lastly, the study reviews the future prospects for hydrogel microspheres and highlights their limitations and problems. This paper can offer feasible ideas for researchers to advance the application of hydrogel microspheres in the field of spinal cord injury.

High-Speed Electrospinning of Ethyl Cellulose Nanofibers via Taylor Cone Optimization

Ethyl cellulose (EC) is one of the most widely used cellulose derivatives. Nevertheless, challenges such as the formation of beaded fibers, low yield, and nonporous internal structure persist in electrospinning, limiting functional improvements and industrial applications. This study invented a groundbreaking high-speed electrospinning technique through sheath liquid assistance to optimize the Taylor cone, dramatically enhancing the yield, morphology, and formation of porous structures of EC nanofibers beyond what has been seen in the literature to date. Our study emphasizes the crucial role of the sheath liquid's physical and chemical properties in controlling the morphology and diameter of EC nanofibers. It was discovered that highly polar and viscous sheath liquids led to the formation of beaded structures. Most importantly, the sheath liquid-assisted method substantially increased the ejection rate of the EC solution tens and hundreds of times compared to the current low-speed electrospinning method (0.1-1 mL/h) by refining the shape of the Taylor cone and resolving low productivity challenges in conventional nanofiber production. Meanwhile, increasing the flow rate of the EC or the sheath liquid accelerated the phase separation of EC solutions, thereby promoting the formation of porous structures in EC nanofibers. A pronounced porous structure was observed when the core EC flow rate reached 25 mL/h or the sheath chloroform flow rate reached 20 mL/h. Furthermore, our sheath liquid-assisted high-speed electrospinning technique demonstrated universal applicability to ECs with varying molecular weights. This study comprehensively addressed challenges in controlling the yield, morphology, and internal structure of EC nanofibers through sheath-solution-assisted high-speed electrospinning technology. These findings provide an innovative approach to developing next-generation electrospinning technologies to enhance the yield and properties of natural polymers for sustainability.

Superimposed Electric Field Enhanced Electrospray for High-Throughput and Consistent Cell Encapsulation

Cell encapsulation technology, crucial for advanced biomedical applications, faces challenges in existing microfluidic and electrospray methods. Microfluidic techniques, while precise, can damage vulnerable cells, and conventional electrospray methods often encounter instability and capsule breakage during high-throughput encapsulation. Inspired by the transformation of the working state from unstable dripping to stable jetting triggered by local electric potential, this study introduces a superimposed electric field (SEF)-enhanced electrospray method for cell encapsulation, with improved stability and biocompatibility. Utilizing stiffness theory, the stability of the electrospray, whose stiffness is five times stronger under conical confinement, is quantitatively analyzed. The SEF technique enables rapid, continuous production of ≈300 core-shell capsules per second in an aqueous environment, significantly improving cell encapsulation efficiency. This method demonstrates remarkable potential as exemplified in two key applications: (1) a 92-fold increase in human-derived induced pluripotent stem cells (iPSCs) expansion over 10 d, outperforming traditional 2D cultures in both growth rate and pluripotency maintenance, and (2) the development of liver capsules for steatosis modeling, exhibiting normal function and biomimetic lipid accumulation. The SEF-enhanced electrospray method presents a significant advancement in cell encapsulation technology. It offers a more efficient, stable, and biocompatible approach for clinical transplantation, drug screening, and cell therapy.

Recent Advances in Electrospinning Techniques for Precise Medicine

In the realm of precise medicine, the advancement of manufacturing technologies is vital for enhancing the capabilities of medical devices such as nano/microrobots, wearable/implantable biosensors, and organ-on-chip systems, which serve to accurately acquire and analyze patients' physiopathological information and to perform patient-specific therapy. Electrospinning holds great promise in engineering materials and components for advanced medical devices, due to the demonstrated ability to advance the development of nanomaterial science. Nevertheless, challenges such as limited composition variety, uncontrollable fiber orientation, difficulties in incorporating fragile molecules and cells, and low production effectiveness hindered its further application. To overcome these challenges, advanced electrospinning techniques have been explored to manufacture functional composites, orchestrated structures, living constructs, and scale-up fabrication. This review delves into the recent advances of electrospinning techniques and underscores their potential in revolutionizing the field of precise medicine, upon introducing the fundamental information of conventional electrospinning techniques, as well as discussing the current challenges and future perspectives.

The good, the bad and the ugly faces of cyanobiphenyl mesogens in selected tracks of fundamental and applied liquid crystal research

Liquid crystal-forming cyanobiphenyls are truly extraordinary molecules that have had an enormous impact on liquid crystal research and applications since they were first synthesised. This impact is, on the one hand, due to the exceptionally convenient physical properties of the main characters, 5CB and 8CB, allowing easy experiments at room temperature, as well as their commercial availability at reasonable cost. On the other hand, the cyanobiphenyl chemical structure leads to some quite peculiar characteristics in terms of organisation at the molecular scale, which are sometimes well recognised and even utilised, but often the awareness of these peculiarities is not strong. This perspective article reviews the use of cyanobiphenyls in making liquid crystal shells and liquid crystal core fibres, in sensing, as a medium for simultaneously aligning and dispersing carbon nanotubes, and as highly useful solvents for reactive mesogens that can be polymerised into anisotropic networks. This choice is very much motivated by how cyanobiphenyls have impacted our group's research throughout the years, which is the basis for the examples I provide. Nevertheless, I believe they serve well to illustrate the immense usefulness of cyanobiphenyls in innovating research and applications related to liquid crystals.

Multiresponsive Cylindrically Symmetric Cholesteric Liquid Crystal Elastomer Fibers Templated by Tubular Confinement

Cylindrically symmetric cholesteric liquid crystal elastomer (CLCE) fibers templated by tubular confinement are reported, displaying mechanochromic, thermochromic, and thermomechanical responses. The synthesis inside a sacrificial tube secures radial orientation of the cholesteric helix, and the ground state retroreflection wavelength is easily tuned throughout the visible spectrum or into the near-infrared by varying the concentration of a chiral dopant. The fibers display continuous, repeatable, and quantitatively predictable mechanochromic response, reaching a blue shift of more than -220 nm for 180% elongation. The cylindrical symmetry renders the response identical in all directions perpendicular to the fiber axis, making them exceptionally useful for monitoring complex strains, as demonstrated in revealing local strain during tying of different knots. The CLCE reflection color can be revealed with high contrast against any background by taking advantage of the circularly polarized reflection. Upon heating, the fibers respond-fully reversibly-with red shift and radial expansion/axial contraction. However, there is no transition to an isotropic state, confirming a largely forgotten theoretical prediction by de Gennes. These fibers and the easy way of making them may open new windows for large-scale application in advanced wearable technology and beyond.

Light-Driven Energy and Charge Transfer Processes between Additives within Electrospun Nanofibres

Electrospinning is a cost-effective and efficient method of producing polymeric nanofibre films. The resulting nanofibres can be produced in a variety of structures, including monoaxial, coaxial (core@shell), and Janus (side-by-side). The resulting fibres can also act as a matrix for various light-harvesting components such as dye molecules, nanoparticles, and quantum dots. The addition of these light-harvesting materials allows for various photo-driven processes to occur within the films. This review discusses the process of electrospinning as well as the effect of spinning parameters on resulting fibres. Building on this, we discuss energy transfer processes that have been explored in nanofibre films, such as Förster resonance energy transfer (FRET), metal-enhanced fluorescence (MEF), and upconversion. A charge transfer process, photoinduced electron transfer (PET), is also discussed. This review highlights various candidate molecules that have been used for photo-responsive processes in electrospun films.

Direct-Writing Electrospun Functionalized Scaffolds for Periodontal Regeneration: In Vitro Studies

Multiphasic scaffolds that combine different architectural, physical, and biological properties are the best option for the regeneration of complex tissues such as the periodontium. Current developed scaffolds generally lack architectural accuracy and rely on multistep manufacturing, which is difficult to implement for clinical applications. In this context, direct-writing electrospinning (DWE) represents a promising and rapid technique for developing thin 3D scaffolds with controlled architecture. The current study aimed to elaborate a biphasic scaffold using DWE based on two polycaprolactone solutions with interesting properties for bone and cement regeneration. One of the two scaffold parts contained hydroxyapatite nanoparticles (HAP) and the other contained the cementum protein 1 (CEMP1). After morphological characterizations, the elaborated scaffolds were assessed regarding periodontal ligament (PDL) cells in terms of cell proliferation, colonization, and mineralization ability. The results demonstrated that both HAP- and CEMP1-functionalized scaffolds were colonized by PDL cells and enhanced mineralization ability compared to unfunctionalized scaffolds, as revealed by alizarin red staining and OPN protein fluorescent expression. Taken together, the current data highlighted the potential of functional and organized scaffolds to stimulate bone and cementum regeneration. Moreover, DWE could be used to develop smart scaffolds with the ability to spatially control cellular orientation with suitable cellular activity at the micrometer scale, thereby enhancing periodontal and other complex tissue regeneration.

Application of Biomedical Microspheres in Wound Healing

Tissue injury, one of the most common traumatic injuries in daily life, easily leads to secondary wound infections. To promote wound healing and reduce scarring, various kinds of wound dressings, such as gauze, bandages, sponges, patches, and microspheres, have been developed for wound healing. Among them, microsphere-based tissue dressings have attracted increasing attention due to the advantage of easy to fabricate, excellent physicochemical performance and superior drug release ability. In this review, we first introduced the common methods for microspheres preparation, such as emulsification-solvent method, electrospray method, microfluidic technology as well as phase separation methods. Next, we summarized the common biomaterials for the fabrication of the microspheres including natural polymers and synthetic polymers. Then, we presented the application of the various microspheres from different processing methods in wound healing and other applications. Finally, we analyzed the limitations and discussed the future development direction of microspheres in the future.

Composition Effects on the Morphology of PVA/Chitosan Electrospun Nanofibers

Since the SARS-CoV-2 pandemic, the interest in applying nanofibers t air filtration and personal protective equipment has grown significantly. Due to their morphological and structural properties, nanofibers have potential applications for air filtration in masks and air filters. However, most nanofiber membrane materials used for these purposes are generally non-degradable materials, which can contribute to the disposal of plastic waste into the environment. Hence, this work aims to produce polyvinyl alcohol (PVA) and chitosan (CS) biodegradable nanofibers with controlled morphology and structure via electrospinning. An experimental design was used to investigate the effects of the PVA|CS ratio and concentration on the properties of the electrospinning compositions and electrospun nanofiber mat. The electrospinning parameters were constant for all experiments: Voltage of 20 kV, a feed rate of 0.5 mL·h−1, and a distance of 10 cm between the needle and a drum collector. CS proved to be an efficient adjuvant to the PVA’s electrospinning, obtaining a wide range of nanofiber diameters. Furthermore, 6.0% PVA and 1% CS were the best compositions after optimization with the response surface methodology, with a mean fiber diameter of 204 nm. The addition of biocide agents using the optimized condition was also investigated, using surfactants, citric acid, and pure and encapsulated essential oils of Lippia sidoides. Pure oil improved the material without enlarging the nanofiber sizes compared to the other additives. The nanofiber membranes produced have the potential to be used in air filtration or wound-dressing applications where biocidal activity is needed.

Preparation and Characterization of Electrospun PAN-CuCl2 Composite Nanofiber Membranes with a Special Net Structure for High-Performance Air Filters

The growing issue of particulate matter (PM) air pollution has given rise to extensive research into the development of high-performance air filters recently. As the core of air filters, various types of electrospun nanofiber membranes have been fabricated and developed. With the novel poly(acrylonitrile) (PAN)-CuCl₂ composite nanofiber membranes as the filter membranes, we demonstrate the high PM removal efficiency exceeding 99% and can last a long service time. The nanoscale morphological characteristics of nanofiber membranes were investigated by scanning electron microscopy, transmission electron microscopy, and mercury intrusion porosimeter. It is found that they appear to have a special net structure at specific CuCl₂ concentrations, which substantially improves PM removal efficiency. We anticipate the PAN-CuCl₂ composite nanofiber membranes will be expected to effectively solve some pressing problems in air filtration.

Electrospraying as a Technique for the Controlled Synthesis of Biocompatible PLGA@Ag2S and PLGA@Ag2S@SPION Nanocarriers with Drug Release Capability

Ag2S nanoparticles are near-infrared (NIR) probes providing emission in a specific spectral range (~1200 nm), and superparamagnetic iron oxide nanoparticles (SPION) are colloidal systems able to respond to an external magnetic field. A disadvantage of Ag2S NPs is the attenuated luminescent properties are reduced in aqueous media and human fluids. Concerning SPION, the main drawback is the generation of undesirable clusters that reduce particle stability. Here, we fabricate biocompatible hybrid nanosystems combining Ag2S NPs and SPION by the electrospraying technique for drug delivery purposes. These nanostructures are composed of poly(lactic-co-glycolic acid) (PLGA) as the polymeric matrix in connection with both Ag2S NPs and SPIONs. Initially, we fabricate a hybrid colloidal nanosystem composed of Ag2S NPs in connection with PLGA (PLGA@Ag2S) by three different routes, showing good photoluminescent (PL) properties with relatively high average decay times. Then, we incorporate SPIONs, obtaining a PLGA polymeric matrix containing both Ag2S NPs and SPION (PLGA@Ag2S@SPION). Interestingly, in this hybrid system, the location of Ag2S NPs and SPIONs depends on the synthesis route performed during electrospraying. After a detailed characterization, we demonstrate the encapsulation and release capabilities, obtaining the kinetic release using a model chemotherapeutic drug (maslinic acid). Finally, we perform in vitro cytotoxicity assays using drug-loaded hybrid systems against several tumor cell lines.

Quantitative volatile organic compound sensing with liquid crystal core fibers

Polymer fibers with liquid crystals (LCs) in the core have potential as autonomous sensors of airborne volatile organic compounds (VOCs), with a high surface-to-volume ratio enabling fast and sensitive response and an attractive non-woven textile form factor. We demonstrate their ability to continuously and quantitatively measure the concentration of toluene, cyclohexane, and isopropanol as representative VOCs, via the impact of each VOC on the LC birefringence. The response is fully reversible and repeatable over several cycles, the response time can be as low as seconds, and high sensitivity is achieved when the operating temperature is near the LC-isotropic transition temperature. We propose that a broad operating temperature range can be realized by combining fibers with different LC mixtures, yielding autonomous VOC sensors suitable for integration in apparel or in furniture that can compete with existing consumer-grade electronic VOC sensors in terms of sensitivity and response speed.

Stable Electrospinning of Core-Functionalized Coaxial Fibers Enabled by the Minimum-Energy Interface Given by Partial Core-Sheath Miscibility

Core-sheath electrospinning is a powerful tool for producing composite fibers with one or multiple encapsulated functional materials, but many material combinations are difficult or even impossible to spin together. We show that the key to success is to ensure a well-defined core-sheath interface while also maintaining a constant and minimal interfacial energy across this interface. Using a thermotropic liquid crystal as a model functional core and polyacrylic acid or styrene-butadiene-styrene block copolymer as a sheath polymer, we study the effects of using water, ethanol, or tetrahydrofuran as polymer solvent. We find that the ideal core and sheath materials are partially miscible, with their phase diagram exhibiting an inner miscibility gap. Complete immiscibility yields a relatively high interfacial tension that causes core breakup, even preventing the core from entering the fiber-producing jet, whereas the lack of a well-defined interface in the case of complete miscibility eliminates the core-sheath morphology, and it turns the core into a coagulation bath for the sheath solution, causing premature gelation in the Taylor cone. Moreover, to minimize Marangoni flows in the Taylor cone due to local interfacial tension variations, a small amount of the sheath solvent should be added to the core prior to spinning. Our findings resolve a long-standing confusion regarding guidelines for selecting core and sheath fluids in core-sheath electrospinning. These discoveries can be applied to many other material combinations than those studied here, enabling new functional composites of large interest and application potential.

Constructing Scalable Superhydrophobic Membranes for Ultrafast Water-Oil Separation

Superhydrophobic membranes are desirable for separation of water-in-oil emulsions, membrane distillation, and membrane condensation. However, the lack of large-scale manufacture methods of superhydrophobic membranes hampers their widespread applications. Here, a facile method of coaxial electrospinning is provided to manufacture superhydrophobic membranes for the ultrafast separation of water-in-oil emulsions. Under the high-voltage electric field, the polydimethylsiloxane (PDMS)-coated polyvinylidene fluoride (PVDF) nanofibers and PDMS microspheres with PVDF nanobulges were integrated together during the electrospinning process. Moreover, asymmetric composite membranes with selective layers are designed to reduce the resistance of the mass transfer. Consequently, the as-prepared asymmetric composite membrane exhibits an ultrafast permeance and excellent separation efficiency of about 99.6%, outperforming most of the state-of-the-art membranes reported previously. Most importantly, the membrane could be as large as 770 cm², could be manufactured continuously, and could be easily enlarged further via tailoring the roller receptor, showing strong promise in the separation of water-in-oil emulsions.

Chitosan based-nanoparticles and nanocapsules: Overview, physicochemical features, applications of a nanofibrous scaffold, and bioprinting

Recent advancements in the synthesis, properties, and applications of chitosan as the second after cellulose available biopolymer in nature were discussed in this review. A general overview of processing and production procedures from A to Z was highlighted. Chitosan exists in three polymorphic forms which differ in degree of crystallinity (α, β, and γ). Thus, the degree of deacetylation, crystallinity, surface area, and molecular mass significantly affect most applications. Otherwise, the synthesis of chitosan nanofibers is suffering from many drawbacks that were recently treated by co-electrospun with other polymers such as polyvinyl alcohol (PVA), polyethylene oxide (PEO), and polycaprolactone (PCL). Ultimately, this review focuses on the area of new trend utilization of chitosan nanoparticles as nanospheres and nanocapsules, in cartilage and bone regenerative medicine. Owing to its biocompatibility, bioavailability, biodegradability, and costless synthesis, chitosan is a promising biopolymeric structure for water remediation, drug delivery, antimicrobials, and tissue engineering.

Impact of Apparatus Orientation and Gravity in Electrospinning-A Review of Empirical Evidence

Electrospinning is a versatile fibre fabrication method with applications from textile to tissue engineering. Despite the appearance that the influencing parameters of electrospinning are fully understood, the effect of setup orientation has not been thoroughly investigated. With current burgeoning interest in modified and specialised electrospinning apparatus, it is timely to review the impact of this seldom-considered parameter. Apparatus configuration plays a major role in the morphology of the final product. The primary difference between spinning setups is the degree to which the electrical force and gravitational force contribute. Since gravity is much lower in magnitude when compared with the electrostatic force, it is thought to have no significant effect on the spinning process. But the shape of the Taylor cone, jet trajectory, fibre diameter, fibre diameter distribution, and overall spinning efficiency are all influenced by it. In this review paper, we discuss all these developments and more. Furthermore, because many research groups build their own electrospinning apparatus, it would be prudent to consider this aspect as particular orientations are more suitable for certain applications.