Design of 3D Hollow Porous Heterogeneous Nickel-Cobalt Phosphides for Synergistically Enhancing Catalytic Performance for Electrooxidation of Methanol

Metal-Organic Framework-Derived Zinc-Cobalt Oxide Materials as High-Performance Anodes for Direct Methanol Fuel Cell Application

Due to the exhaustion of fossil fuels and rising concerns about environmental pollution, direct methanol fuel cells (DMFCs) have emerged as one of the prominent green energy solutions in recent decades. However, the commercialization of DMFCs faces a significant challenge due to the dependence on expensive noble-metal-based electrode materials and the issue of methanol crossover. Therefore, there has been growing interest in developing cost-effective, high-performance anode catalysts to enhance the methanol oxidation reaction (MOR). In this work, unexplored non-noble transition metal oxide materials, such as metal-organic framework (MOF)-derived ZnO, ZnCo2O4, and Zn2CoO4, were directly synthesized on Ni foam using a simple solvothermal method, followed by calcination. The MOR activity of all the materials was tested in a 0.5 M methanol solution under alkaline conditions. Due to the synergetic effect of combined metallic composition, mixed metal oxides exhibited superior performance. The order of MOR activity was measured to be ZnO < Zn2CoO4 < ZnCo2O4. Particularly, ZnCo2O4 exhibited the highest mass activity (42.64 mA mg-1) and geometric current density (166.28 mA cm-2), outperforming Zn2CoO4 (27.44 mA mg-1) and ZnO (12.72 mA mg-1). It also demonstrated the lowest onset potential of 1.32 V (vs RHE) compared to Zn2CoO4 (1.35 V) and ZnO (1.39 V) and maintained excellent long-term stability for 12 h at 1.5 V (vs RHE). Additionally, to determine the optimal methanol concentration, all electrocatalysts were tested across a range of methanol concentrations from 0.1 to 1 M, showing 0.5 M methanol as the most suitable concentration. This study aims to develop cost-effective MOF-derived electrode materials and optimize methanol concentration to maximize catalytic activity. Furthermore, it establishes a foundation for the development of various MOF-derived electrocatalysts and the advancement of DMFC technology.

Novel design of hollow carbon nanocage modified with nanotubes as a bifunctional electrocatalyst for high performance Zn-air batteries

Microcavities play a crucial role as microreactors in the transport of molecular/ionic guests and the exposure of active sites, thus significantly influencing the electrocatalytic performance. This study prepares Co/N-codoped hollow carbon (HT-CoN/C) with surface-distributed carbon nanotubes by pyrolysis of PDA-coated Zn/Co bimetallic ZIF (BM-ZIF@PDA). Benefiting from the hierarchical porous structure, high specific surface area (307.17 m2 g-1) and abundant Co clusters, the HT-CoN/C exhibits remarkable bifunctional oxygen electrocatalytic activity with an overpotential of the ORR/OER processes (ΔE = 0.703 V). The density functional theory (DFT) calculations also verify that the configuration of C-coated N-coordinated Co clusters (Co4-Nx) affect the electrocatalytic activity of ORR and OER, illustrating the source of the excellent oxygen electrocatalytic activity of HT-CoN/C. The aqueous rechargeable zinc-air battery (RZAB) using HT-CoN/C as the air electrode is characterized by a superior peak power density (175 mW cm-2), a prolonged cycle life (1230 cycles/410 h at 5.0 mA cm-2) and a high open-circuit voltage (1.47 V). Meanwhile, the flexible solid-state RZAB assembled by the HT-CoN/C also exhibits a higher peak power density (117 mW cm-2) and an excellent bending performance. This work is extremely valuable for the design and synthesis of Co/N co-doped carbon electrocatalysts.

Deciphering promotion of MoP over MoC in Pt catalysts for methanol-assisted water splitting reaction

Molybdenum-based compounds show promising promotion effects on Pt catalysts for energy-relevant catalysis reactions. Herein, a more effective promotion effect of MoP than MoC was found in assisting Pt nanoparticles for methanol-assisted hydrogen generation in light of the strong metal-support interaction and synergistic effect between Pt and MoP/C nanospheres. Electrochemical analyses and theoretical calculations demonstrated that Pt-MoP/C facilitated the oxidation and removal of CO intermediates more effectively than Pt-MoC/C. This enhanced performance was attributed to the distinct 6-coordination environment of hexagonal MoP and the elevated electron density of Mo induced by phosphorus. These structural and electronic features significantly enhanced electron transfer to Pt, thereby creating strong metal-support interaction and synergistic effect to improve the overall catalytic efficiency. Especially, the unique activities of Moδ+ and Moδ- in the MoP modified the surface structure of Pt, lowered the Pt d-band center, and optimized the local chemical state of Pt atoms, which resulted in more optimized adsorption energy and charge transfer capabilities of intermediates. The Pt-MoP/C electrolyzer thus showed both lower cell voltage than that of Pt-MoC/C and Pt/C electrolyzers in water splitting and methanol-assisted water splitting for hydrogen generation. This study offers insightful information about the promotion effect of molybdenum-based compounds in Pt catalyst systems in energy-relevant catalysis reactions.

Ni3C/Ni3S2 Heterojunction Electrocatalyst for Efficient Methanol Oxidation via Dual Anion Co-modulation Strategy

Enhancing active states on the catalyst surface by modulating the adsorption-desorption properties of reactant species is crucial to optimizing the electrocatalytic activity of transition metal-based nanostructured materials. In this work, an efficient optimization strategy is proposed by co-modulating the dual anions (C and S) in Ni3C/Ni3S2, the heterostructured electrocatalyst, which is prepared via a simple hot-injection method. The presence of Ni3C/Ni3S2 heterojunctions accelerates the charge carrier transfer and promotes the generation of active sites, enabling the heterostructured electrocatalyst to achieve current densities of 10/100 mA cm-2 at 1.37 V/1.53 V. The Faradaic efficiencies for formate production coupled with hydrogen evolution approach 100%, accompanied with a stability record of 350 h. Additionally, operando electrochemical impedance spectroscopy (EIS), in situ Raman spectroscopy, and density functional theory (DFT) calculations further demonstrate that the creation of Ni3C/Ni3S2 heterointerfaces originating from dual anions' (C and S) differentiation is effective in adjusting the d-band center of active Ni atoms, promoting the generation of active sites, as well as optimizing the adsorption and desorption of reaction intermediates. This dual anions co-modulation strategy to stable heterostructure provides a general route for constructing high-performance transition metal-based electrocatalysts.

Dinitrogen Reduction Coupled with Methanol Oxidation for Low Overpotential Electrochemical NH3 Synthesis Over Cobalt Pyrophosphate as Bifunctional Catalyst

Electrochemical dinitrogen (N₂ ) reduction to ammonia (NH₃ ) coupled with methanol electro-oxidation is presented in the current work. Here, methanol oxidation reaction (MOR) is proposed as an alternative anode reaction to oxygen evolution reaction (OER) to accomplish electrons-induced reduction of N₂ to NH₃ at cathode and oxidation of methanol at anode in alkaline media thereby reducing the overall cell voltage for ammonia production. Cobalt pyrophosphate micro-flowers assembled by nanosheets are synthesized via a surfactant-assisted sonochemical approach. By virtue of structural and morphological advantages, the maximum Faradaic efficiency of 43.37% and NH₃ yield rate of 159.6 µg h^-1 mg_ca ^-1 is achieved at a potential of -0.2 V versus RHE. The proposed catalyst is shown to also exhibit a very high activity (100 mA mg^-1 at 1.48 V), durability (2 h) and production of value-added formic acid at anode (2.78 µmol h^-1 mg_cat ^-1 and F.E. of 59.2%). The overall NH₃ synthesis is achieved at a reduced cell voltage of 1.6 V (200 mV less than NRR-OER coupled NH₃ synthesis) when OER at anode is replaced with MOR and a high NH₃ yield rate of 95.2 µg h^-1 mg_cat ^-1 and HCOOH formation rate of 2.53 µmol h^-1 mg^-1 are witnessed under full-cell conditions.

Abd El-Lateef H, Dao VD, Mohamed IMA. Electrocatalysis of Methanol Oxidation in Alkaline Electrolytes over Novel Amorphous Fe/Ni Biphosphate Material Prepared by Different Techniques

In this work, novel phosphate materials based on bimetallic character (Fe and Ni) were introduced by different chemical fabrication methods, the reflux method (FeNiP-R) and the sol-gel technique (FeNiP-S), and evaluated as non-precious electrodes for methanol electrooxidation in KOH electrolytes. The designed FeNiP-R and FeNiP-S samples were investigated using different characterization techniques, namely TEM, SEM, XPS, BET, DLS, and FT-IR, to describe the impact of the fabrication technique on the chemistry, morphology, and surface area. The characterization techniques indicate the successful fabrication of nanoscale-sized particles with higher agglomeration by the sol-gel technique compared with the reflux strategy. After that, the electrochemical efficiency of the fabricated FeNiP-R and FeNiP-S as electrodes for electrocatalytic methanol oxidation was studied through cyclic voltammetry (CV) at different methanol concentrations and scan rates in addition to impedance analysis and chronoamperometric techniques. From electrochemical analyses, a sharp improvement in the obtained current values was observed in both electrodes, FeNiP-R and FeNiP-S. During the MeOH electrooxidation over FeNiP-S, the current value was improved from 0.14 mA/cm² at 0.402 V to 2.67 mA/cm² at 0.619 V, which is around 109 times the current density value (0.0243 mA/cm² at 0.62 V) found in the absence of MeOH. The designed FeNiP-R electrode showed an improved electrocatalytic character compared with FeNiP-S at different methanol concentrations up to 80 mmol/L. The enhancement of the anodic current density and charge transfer resistance indicates the methanol electrooxidation over the designed bimetallic Fe/Ni-phosphates.

Enhancement Strategy of Photoelectrocatalytic Activity of Cobalt-Copper Layer Double Hydroxide toward Methanol Oxidation: Cerium Doping and Modification with Porphyrin

Designing durable, high-active, and low-cost noble-metal-free photoelectrocatalysts for methanol electrooxidation is highly demanded but remains a challenge. Herein, the photoelectrocatalytic activity of cobalt-copper layer double hydroxide (CoCu-LDH) for methanol oxidation reaction (MOR) in the alkaline media under light was remarkably enhanced by cerium (Ce) doping and further by 5,10,15,20-tetrakis(4-carboxylphenyl)porphyrin (TCPP) modification. TCPP/Ce-CoCu-LDH exhibits a remarkable mass activity of 1788.2 mA mg^-1 in 1 mol L^-1 KOH with 1 mol L^-1 methanol under light, which is 2.3 and 1.8 times higher than that of CoCu-LDH (782.2 mA mg^-1) and Ce-CoCu-LDH (987.4 mA mg^-1). The UV-vis diffuse reflectance spectra and photoluminescence emission spectra reveal that TCPP/Ce-CoCu-LDH can effectively utilize the visible light and inhibit the electron-hole pairs' recombination because of the introduction of porphyrin. Furthermore, more active sites and the greater electrical conductivity of TCPP/Ce-CoCu-LDH also contributed to the high photoelectrocatalytic activity. Thus, TCPP/Ce-CoCu-LDH can be used as a low-cost alternative for Pt-based catalyst toward MOR.

Accurately manipulating hierarchical flower-like Fe2P@CoP@nitrogen-doped carbon spheres as an efficient carrier material of Pt-based catalyst

Fabrication of hierarchical porous catalysts with a large specific surface area and tunable architecture provides an effective strategy to promote the catalytic performance of Pt-based catalysts. Herein, we design and construct hierarchical flower-like Fe₂P@CoP@nitrogen-doped carbon (Fe₂P@CoP@NDC) through a facile method, and synthesize Pt/Fe₂P@CoP@NDC porous spheres via acid pickling and depositing of Pt NPs. The morphology of Fe₂P@CoP@NDC is precisely manipulated by controlling the synthesis conditions, including the reaction time and the addition of a protective agent, and the protective growth mechanism of the hierarchical flower-like Fe₂P@CoP@NDC spheres is mentioned. Significantly, the Pt/Fe₂P@CoP@NDC catalyst exhibits 3.29 and 2.36 times higher mass activity and specific activity than those of commercial Pt/C for methanol oxidation, respectively. Furthermore, its residual mass activity after 1000 cycles is 5.77 times as much as that of the commercial Pt/C catalyst in acidic electrolytes. Based on exploration of the reaction kinetics of the Pt/Fe₂P@CoP@NDC catalyst, the excellent catalytic activity and durability are attributed to the unique porous structure with relatively open area and enlarged specific surface area, which can promote fast electron transport and charge transfer, resulting in quick reaction kinetics. Moreover, metal phosphides can effectively accelerate the oxidative removal of intermediates, accordingly improving the catalytic activity. Therefore, the Pt/Fe₂P@CoP@NDC material with these compositional and structural features is expected to be a promising electrochemical catalyst.

Bifunctional Pd@RhPd Core-Shell Nanodendrites for Methanol Electrolysis

Methanol electrolysis is a promising strategy to achieve energy-saving and efficient electrochemical hydrogen (H₂) production. In this system, the advanced electrocatalysts with high catalytic performance for both the methanol oxidation reaction (MOR) and hydrogen evolution reaction (HER) are highly desirable. Inspired by the complementary catalytic properties of rhodium (Rh) and palladium (Pd) for MOR and HER, herein, several Pd core-RhPd alloy shell nanodendrites (Pd@RhPd NDs) are synthesized through the galvanic replacement reaction between Pd nanodendrites (Pd NDs) and rhodium trichloride. For MOR, Pd@RhPd NDs exhibit Rh content-determined catalytic activity, in which Pd@Rh_0.07Pd NDs have an optimal combination of oxidation potential and oxidation current due to the synergistic catalytic process of Pd/Rh double active sites. For HER, the introduction of Rh greatly improves the catalytic activity of Pd@RhPd NDs compared to that of Pd NDs, suggesting that Rh is the main activity site for HER. Unlike MOR, however, the HER activity of Pd@RhPd NDs is not sensitive to the Rh content. Using Pd@Rh_0.07Pd NDs as robust bifunctional electrocatalysts, the as-constructed two-electrode methanol electrolysis cell shows a much lower voltage (0.813 V) than that of water electrolysis (1.672 V) to achieve electrochemical H₂ production at 10 mA cm^-2, demonstrating the application prospect of methanol electrolysis for H₂ production.

In-situ oxidation of Palladium-Iridium nanoalloy anchored on Nitrogen-doped graphene as an efficient catalyst for methanol electrooxidation

Palladium (Pd)-based materials have been widely used as catalysts for the methanol oxidation reaction (MOR). Unfortunately, the catalytic activity was limited by structure, carbon monoxide intermediates (CO_ads) tolerance and stability. It was currently difficult to be used in large-scale commercial production. Herein, to further improve their electrocatalytic activity, a facile oxidation method to achieve in-situ oxidation of palladium-iridium (PdIr) alloy on nitrogen-doped graphene (NGS) is used, which is named as Pd-Ir-O/NGS. The new catalyst exhibits remarkable MOR activity (1374.8 mA mg^-1), CO_ads tolerance (the onset oxidation potential reach 0.725 V) and stability (the current density retention rate after 500 cycles of cyclic voltammetry is 44.9%). As a catalyst for MOR, the Pd-Ir-O/NGS has more outstanding electrocatalytic performance compared with commercial Pd/C and other counterparts. The mechanism study shows that the excellent catalytic performance is attributed to (1) the synergistic electronic effect of Pd-Ir-O due to the introduction of Ir and O, (2) the insertion of O into PdIr alloy that kinetically accelerated the oxidation of poisoning methoxy intermediates and (3) the vital roles of unique three-dimensional (3D) structure of NGS with abundant nitrogen atoms. Our findings herald a new paradigm for the modification of palladium-based materials for MOR and provide an alternative design principle for novel 3D carbon-based material for various application.

Capillary Action-Inspired Nanoengineering of Spheres-on-Sphere Microspheres with Hollow Core and Hierarchical Shell

The current syntheses of spheres-on-sphere (SOS) microsphere, which possesses both hollow cavity and hierarchical structure, mainly rely on complicated routes and template removal. In this study, a one pot nanoengineering strategy inspired by the automatic transport behavior of water in plants is successfully developed to fabricate SOS microsphere in tandem with a traditional soft template method in the preparation of hollow structure. Amphiphilic siloxane oligomers generated in situ from methyltriethoxylsilane (MTES) under acidic conditions are anchored on the surface of soft template St monomer droplets, sequentially completing hydrolysis-polycondensation and forming a mesoporous polysilsesquioxane (PSQ) shell. Then, the St monomers located in cavity migrate outward under the combined action of capillary force stemming from mesoporous and osmotic pressure generating from inside-outside of the PSQ shell and polymerize on the outside of the hollow PSQ shell, in which residual siloxane oligomers further anchor on the polystyrene (PS) surface to reduce the surface energy of the system, finally resulting in the successful formation of SOS particles. To reduce thermal insulation coefficient of the material, the PS phase in SOS particles is removed to obtain the particles with multiscale hollow structure (SOS-MH), which have more hollow cavities to encapsulate more air. The presence of a much hollow structure in SOS-MH particles enables the thermal conductivity of polyacrylonitrile (PAN)/SOS-MH composite fibrous membranes (0.0307 W m^-1 K^-1) to decrease by about 40% compared to that of pure PAN fibrous films (0.0520 W m^-1 K^-1) at the same thickness of 1 mm, and the material also has moisture resistance due to the existence of a hierarchical shell.