Electrochemically Enabled Embedded Three-Dimensional Printing of Freestanding Gallium Wire-like Structures

Protocol for in situ 3D printing of liquid metal-hydrogel hybrid for multifunctional soft bioelectronics and devices

3D printing methods allow for the fabrication of liquid metal (LM) wires, but additional encapsulation steps are required to obtain LM-based bioelectronics. Here, we present a protocol for in situ 3D printing of LM-hydrogel hybrids. We describe the steps to prepare gelatin-sodium alginate-potassium chloride (GSP) precursor solution. We then detail procedures for printing gallium (Ga) ink into GSP supporting matrix to form the LM-hydrogel hybrids. This protocol is adaptable to various room temperature LMs and allows printing of diverse LM structures. For complete details on the use and execution of this protocol, please refer to Jiao et al.1.

All-Aqueous Embedded 3D Printing for Freeform Fabrication of Biomimetic 3D Constructs

All-aqueous embedded 3D printing, which involves extruding inks in an aqueous bath, has emerged as a transformative platform for the freeform fabrication of 3D constructs with precise control. The use of a supporting bath not only enables the printing of arbitrarily designed 3D constructs but also broadens ink selection for various soft matters, advancing the wide application of this technology. This review focuses on recent progress in the freeform preparation of 3D constructs using all-aqueous embedded 3D printing. It begins by discussing the significance of ultralow interfacial tension in all-liquid embedded printing and highlights the fundamental concepts and properties of all-aqueous system. The review then introduces recent advances in all-aqueous embedded 3D printing and clarifies the key factors affecting printing stability and shape fidelity, aiming to guide expansion and assessment of emerging printing systems used for various representative applications. Furthermore, it proposes the potential scope and applications of this technology, including in vitro models, cytomimetic microreactors, and soft ionic electronics. Finally, the review discusses the challenges facing current all-aqueous embedded 3D printing and offers future perspectives on possible improvements and developments.

The biocompatibility of gallium-based liquid metals with blood and serum

Excellent biocompatibility of liquid metals is the basis for developing biomedical applications, such as implantable devices, drug delivery, and tumor therapy. Especially, a systematic study to reveal the influence of gallium-based liquid metals on the composition of blood while they are used in the human body is vital but missing. Here, the compatibility of three kinds of frequently used gallium-based liquid metals with human blood and serum was explored systematically. The results show that treating blood and serum with gallium-based liquid metals did not cause hemolysis, suggesting red blood cells are not damaged or ruptured, and treatment had a negligible effect on the components in the blood. Additionally, the serum levels of glucose, cholesterol, and liver function molecules showed no change after adding liquid metals. These findings suggest that liquid metals have high compatibility with human blood and serum and are conductive to be applied in the fields of biomedical engineering.

Bioinspired Liquid Metal Based Soft Humanoid Robots

The pursuit of constructing humanoid robots to replicate the anatomical structures and capabilities of human beings has been a long-standing significant undertaking and especially garnered tremendous attention in recent years. However, despite the progress made over recent decades, humanoid robots have predominantly been confined to those rigid metallic structures, which however starkly contrast with the inherent flexibility observed in biological systems. To better innovate this area, the present work systematically explores the value and potential of liquid metals and their derivatives in facilitating a crucial transition towards soft humanoid robots. Through a comprehensive interpretation of bionics, an overview of liquid metals' multifaceted roles as essential components in constructing advanced humanoid robots-functioning as soft actuators, sensors, power sources, logical devices, circuit systems, and even transformable skeletal structures-is presented. It is conceived that the integration of these components with flexible structures, facilitated by the unique properties of liquid metals, can create unexpected versatile functionalities and behaviors to better fulfill human needs. Finally, a revolution in humanoid robots is envisioned, transitioning from metallic frameworks to hybrid soft-rigid structures resembling that of biological tissues. This study is expected to provide fundamental guidance for the coming research, thereby advancing the area.

Body-temperature softening electronic ink for additive manufacturing of transformative bioelectronics via direct writing

Mechanically transformative electronic systems (TESs) built using gallium have emerged as an innovative class of electronics due to their ability to switch between rigid and flexible states, thus expanding the versatility of electronics. However, the challenges posed by gallium's high surface tension and low viscosity have substantially hindered manufacturability, limiting high-resolution patterning of TESs. To address this challenge, we introduce a stiffness-tunable gallium-copper composite ink capable of direct ink write printing of intricate TES circuits, offering high-resolution (~50 micrometers) patterning, high conductivity, and bidirectional soft-rigid convertibility. These features enable transformative bioelectronics with design complexity akin to traditional printed circuit boards. These TESs maintain rigidity at room temperature for easy handling but soften and conform to curvilinear tissue surfaces at body temperature, adapting to dynamic tissue deformations. The proposed ink with direct ink write printing makes TES manufacturing simple and versatile, opening possibilities in wearables, implantables, consumer electronics, and robotics.

Spinning Liquid Metal Droplets on Ice

The non-contact and non-wetting droplet motion isolated from the solid surface has a high degree of freedom and thus can exhibit many peculiar interfacial phenomena. Here, an experimental phenomenon of spinning liquid metal droplets on an ice block is discovered, which adopts the dual solid-liquid phase transition of the liquid metal and the ice. The whole system is somewhat a variant of the classic Leidenfrost effect, which directly uses the latent heat released by the spontaneous solidification of the liquid metal droplet as a heat source to melt the ice and create an intervening lubricant water film. Interestingly, it is found that the droplets on ice become very mobile and undergo rapid spin as the solidification process proceeds. A series of comparative experiments clarify that the circumferential driving force comes from the escaping bubbles as the ice melts. Furthermore, by comparing the motion characteristics of different kinds of liquid metal droplets and solid balls on ice and investigating their physical properties and heat transfer, it is disclosed that the spin effect can be universal for objects of different materials, as long as the two necessary elements of rapid liquid film establishment and gas bubble release can be satisfied simultaneously.

Gallium-modified gelatin nanoparticles loaded with quercetin promote skin wound healing via the regulation of bacterial proliferation and macrophage polarization

Background: Wound healing is a complicated process involving multiple cell components and can help the re-establishment of the skin's barrier function. Previous studies have pointed out that bacterial infection and sustained inflammatory reactions are the main causes of the delay of wound closure and scar formation during wound healing. The effect of current approaches for scar-free wound repair still faces many challenges, and alternative therapeutic methods are urgently needed to be established. Methods: The basic characteristics of the new-designed nanoparticles were clarified through the characterization of the material. The biocompatibility of the nanoparticles, as well as its effect on fibroblast function, anti-bacterial capacity, inflammation suppressive role, and the underlying mechanism were further verified by a panel of biochemical assays in vitro. Ultimately, pre-clinical rat model was employed to testify its role in wound healing and scar formation in vivo. Results: Firstly, gallium-modified gelatin nanoparticles loaded with quercetin was successfully established, displaying good biocompatibility and facilitative effect on fibroblast function. In addition, the nanoparticles showed prominent anti-bacterial and inflammation-suppressive effects. What's more important, the nanoparticles could also induce the polarization of macrophages from M1 to M2 phenotype to exert its inflammatory inhibitory role through TGF-β/Smad signaling pathway. Ultimately, in vivo experiment showed that the nanoparticles could effectively promote wound repair and inhibit scar formation during the process of wound healing. Conclusion: Taken together, the new nanoparticles have good anti-bacterial and anti-scar formation effects and great potential in the field of skin wound repair, which provides a promising therapeutic strategy for wound treatment.

Interfacial Electrochemical Polymerization for Spinning Liquid Metals into Core-Shell Wires

Metal wires are of great significance in applications such as three-dimensional (3D) printing, soft electronics, optics, and metamaterials. Ga-based liquid metals (e.g., EGaIn), though uniquely combining metallic conductivity, fluidity, and biocompatibility, remain challenging to be spun due to their low viscosity, high surface tension, and Rayleigh-Plateau instability. In this work, we showed that EGaIn as a working electrode could induce the oxidization of EGaIn and interfacial electrochemical polymerization of electroactive monomers (e.g., acrylic acid, dopamine, and pyrrole), thus spinning itself from an opening of a blunt needle. During the spinning process, the high surface tension of EGaIn was reduced by electrowetting and electrocapillarity and stabilized by polymer shells (tunable thickness of ∼0.6-30 μm on wires with a diameter of 90-300 μm), which were chelated with metal ions. The polymeric shells offered EGaIn wires with an enhanced endurance to mechanical force and acidity. By further encapsulating into elastomers through a facile impregnation process, the resultant elastic EGaIn wires showed a combination of high stretchability (up to 800%) and metallic conductivity (1.5 × 10⁶ S m^-1). When serving as wearable sensors, they were capable of sensing facial expressions, body movements, voice recognition, and spatial pressure distributions with high sensitivity, good repeatability, and satisfactory durability. Machine-learning algorithms further assisted to detect gestures with high accuracy.

A multifunctional hollow TPU fiber filled with liquid metal exhibiting fast electrothermal deformation and recovery

Conductive fibers have received considerable interest due to their potential applications in the flexible electronics field. Fabricating a conductive fiber that can realize fast deformation with stretchability for multifunctional applications is still highly appealing. Here, we present a deformable conductive fiber (DCF) fabricated by injecting liquid metal (LM) into a hollow thermoplastic polyurethane (TPU) fiber; the DCF can be shaped into a 2D or 3D shape by an electrothermal method at the thermoplastic transition point of TPU. Combined with the solid-liquid phase transition characteristics of the LM at its melting point, the DCF exhibits a variable shape memory feature at two transition points. We have demonstrated that the double-torsional DCF and the helical DCF can act as a capacitive sensor and an inductive sensor, respectively, and they have both been used for human motion monitoring. In addition, the helical DCF can also act as a stretchable electrode with excellent electrical properties (resistance change <2%) under a maximal mechanical strain of 3300%. Overall, the DCF presents great potential for applications in human motion monitoring, soft robotics and smart electronic textiles.

Polydopamine Shell as a Ga3+ Reservoir for Triggering Gallium-Indium Phase Separation in Eutectic Gallium-Indium Nanoalloys

Low melting point eutectic systems, such as the eutectic gallium-indium (EGaIn) alloy, offer great potential in the domain of nanometallurgy; however, many of their interfacial behaviors remain to be explored. Here, a compositional change of EGaIn nanoalloys triggered by polydopamine (PDA) coating is demonstrated. Incorporating PDA on the surface of EGaIn nanoalloys renders core-shell nanostructures that accompany Ga-In phase separation within the nanoalloys. The PDA shell keeps depleting the Ga³⁺ from the EGaIn nanoalloys when the synthesis proceeds, leading to a Ga³⁺-coordinated PDA coating and a smaller nanoalloy. During this process, the eutectic nanoalloys turn into non-eutectic systems that ultimately result in the solidification of In when Ga is fully depleted. The reaction of Ga³⁺-coordinated PDA-coated nanoalloys with nitrogen dioxide gas is presented as an example for demonstrating the functionality of such hybrid composites. The concept of phase-separating systems, with polymeric reservoirs, may lead to tailored materials and can be explored on a variety of post-transition metals.

2D and 3D Structuring of Freestanding Metallic Wires Enabled by Room-Temperature Welding for Soft and Stretchable Electronics

In this work, a facile and cost-effective approach to assemble metallic wires into two-dimensional (2D) and three-dimensional (3D) freestanding geometries by room-temperature welding is demonstrated. The low melting point of gallium (29.8 °C) enables the welding at room temperature without the aid of high-energy sources required for high-melting-point metals and alloys. The welding enables assembly of solid gallium wires into 2D and 3D geometries that could create freestanding architectures with multiple junctions along any inclined direction. These 2D and 3D freestanding metallic structures are freeze-cast in soft elastomers to obtain stretchable and soft devices: a 2D stretchable resistive and capacitive sensor patterned with parallel metal lines, a 2D stretchable capacitive sensor patterned with an interdigitated metal structure with capacitive changes on stretching in both x- and y-axes, and a 3D compressive sensor by assembly of liquid metal helices, which could sense foot pressure compression. We also developed a facile method to interconnect between soft circuits and external electronics, suppressing stress during mechanical deformation.