Hierarchically Structured Nanocellulose-Implanted Air Filters for High-Efficiency Particulate Matter Removal

Biodegradable air filter with electrospun composite nanofibers and cellulose fibers dual network: Enhanced electrostatic adsorption, humidity resistance, and extended service life

Cellulose-based materials have great potential as degradable air filters. Regretfully, the application is limited by their low electrostatic adsorption and hydrophilicity. To meet with the challenge, we designed a composite air filter with dual network. Composite cellulose acetate nanofibers were electrospun on a cellulose-fibers paper substrate, and the resulted multi-scale spider-web-like structure showed high filtration efficiency as well as low resistance. Electrets (silicon nitride and tourmaline) were composited to enhance the electrostatic adsorption for PMs. Hydrophobic modification improved the ability to retain electrostatic charge, promoting the filtration under humid environment. The filtration efficiency for PM0.3 exceeded 99 %, while the pressure drop was only 45.7 Pa. The filtration performance could be maintained for over 12 hours under 90 % relative humidity, and the filter could be completely degraded in natural environment within 80 days.

Bio-inspired hierarchical bamboo-based air filters for efficient removal of particulate matter and toxic gases

Air pollution is caused by the perilous accumulation of particulate matter (PM) and harmful gas molecules of different sizes. There is an urgent need to develop highly efficient air filtration systems capable of removing particles with a wide size distribution. However, the efficiency of current air filters is compromised by controlling their hierarchical pore size. Inspired by the graded filtration mechanisms in the human respiratory system, microporous ZIF-67 is in situ synthesized on a 3D interconnected network of bamboo cellulose fibers (BCFs) to fabricate a multiscale porous filter with a comprehensive pore size distribution. The macropores between the BCFs, mesopores formed by the BCF microfibers, and micropores within the ZIF-67 synergistically facilitate the removal of particulates of different sizes. The filtration capabilities of PM2.5 and PM0.3 could reach 99.3% and 98.6%, respectively, whereas the adsorption of formaldehyde is 88.7% within 30 min. In addition, the filter exhibits excellent antibacterial properties (99.9%), biodegradability (80.1% degradation after 14 days), thermal stability, and skin-friendly properties (0 irritation). This study may inspire the research of using natural features of renewable resources to design high-performance air-filtration materials for various applications.

Implantation of web-like cellulose nanofibrils on electrospun fibrous membrane for boosting filtration performance

Air pollution such as particulate matter is always a serious threat to public health, thus many disposable and degradable air filters were designed to deal with this severe challenge avoiding the secondary pollution after discarding. Herein, inspired by the natural spider web structure, a hierarchical porous composite fibrous membrane containing web-like cellulose nanofibrils (CNF) was developed. The implanted porous CNF membranes with web-like among the inter-fiber voids of electrospun poly(ethylene-co-viny alcohol) fibrous membrane were realized via a layer-by-layer (LBL) method followed by an elevated-temperature drying, which exhibit a smaller diameter with one or two orders of magnitude reduction comparing with the substrate fibers. The morphology of implanted CNF membranes can be regulated by changing the CNF dispersion concentration, PH, solution composition as well as the LBL times. The addition of a small amount of isopropyl alcohol to the CNF solution can efficiently facilitate the implantation of web-like CNF on substrate, resulting in both improvements on the mechanical properties and filtration capacity. The result shows that the implanted web-like CNF of as-prepared composite membrane can enhance the PM 0.3 capture ability (reaching 96.8 %) while not surge its pressure drop (225.7 Pa) exceeding N95 standard. This work presents a new design and fabrication of CNF-based filter materials directly without using freeze drying, which can not only provide a fully or partially biodegradable air filter but also give encouragement to explore new filters efficiently.

A holocellulose air filter with highly efficient formaldehyde adsorption prepared via low temperature pulping and partial dissolving from corn stalks

Emissions of particulate matter (PM) originating from industrial and agricultural incineration had emerged as a significant public health concern. Furthermore, the considerable annual production of straw remains underutilized, particularly in China. In this study, we proposed a novel approach for holocellulose air filter production from corn stalks via low-temperature anthraquinone pulping, partial dissolving, and high-speed shear-induced regeneration. About 61.40-78.23 % of hemicellulose in corn stalks was retained in holocellulose, furthermore, the delignification rate was up to 81.63-92.51 % after low temperature (<100 °C) alkaline exactment. Subsequently, holocellulose air filters (RHF) were prepared through regeneration with high-speed shear induced (25,000 rpm) and freeze-drying. The final air filters contained approximately 8.56-12.4 % hemicellulose, exhibiting a substantial adsorption capacity for low molecules such as formaldehyde. The results revealed remarkably low PM2.5 penetration ratio (0.12 %) and pressure drop (14.3 Pa) of the air filter, while exhibiting a remarkable formaldehyde adsorption capacity of 54.5 mg/g. Moreover, the characters of high crystallinity index and robust micro/nano-structure of regenerated cellulose were obtained. This study introduced an innovative and facile strategy for gaseous formaldehyde adsorption and introduced novel solutions for agricultural waste utilization.

Scalable pilot production of highly efficient 5-ply respiratory masks enhanced by bacterial cellulose nanofibers

This study presents the pilot-scale production of highly efficient real respiratory masks enhanced by bacterial cellulose nanofibers (BCNFs). The BCNFs suspension was deposited onto tissue paper substrates using fog spray technique with three BCNFs grammage levels of 0.5, 1, and 2 g/m2, followed by freeze drying. Also, two continuous and batch welding processes have been used to construct the core structure of the masks. Field emission scanning electron microscopy (FE-SEM) confirmed the uniform distribution and size of fog-sprayed BCNFs and their pore networks. With increase in BCNFs grammage, the adsorption efficiency of masks increased in both continuous and batch production methods. The mask produced through batch processing showed the highest efficiency of 99.2 % (N99) for the particulate matter of 0.3 μm, while the maximum corresponding efficiency value in continuous processing was 95.4 % (N95). The pressure drops of the masks increased with the increase in BCNFs grammage in both methods. The maximum pressure drops of N95 and N99 masks obtained were 112 ± 10 Pa and 128 ± 8 Pa, respectively. Notably, the filtration efficacy of masks was preserved when subjected to relative humidity fluctuations ranging from 30 % to 70 %. The successful findings of this study offer significant promise for future air filtration applications.

Nanoporous air filtering systems made from renewable sources: benefits and challenges

There is a crucial need for air purification systems due to increasing air contamination, while conventional air-filtering materials face challenges in eliminating gaseous and particulate pollutants. This review examines the development and characteristics of nanoporous polymeric materials developed from renewable resources, which have rapidly advanced in recent years. These materials offer more sustainable alternatives for nanoporous structures made out of conventional polymers and significantly impact the properties of porous polymers. The review explores nanoporous materials' production from renewable sources, filtering mechanisms, physicochemical makeup, and sensing capabilities. The recent advancements in this field aim to enhance production techniques, lower pressure drop, and improve adsorption efficiency. Currently, supporting approaches include using adsorbent layers and binders to immobilize nanoporous materials. Furthermore, the prospects and challenges of nanoporous materials obtained from renewable sources used for air purification are discussed.

Engineering self-assembled 2D nano-network membranes through hierarchical phase separation for efficient air filtration

Air pollution has garnered significant worldwide attention; however, the existing air filtration materials still suffer from issues related to monotonous structure and the inherent trade-off between PM rejection and air permeability. Herein, a spider web-inspired composite membrane with continuous monolayer structured 2D nano-networks tightly welded on nanofibers in the electrospun membrane scaffold is designed via a hierarchical phase separation strategy. The resultant biomimetic hierarchical-structured membranes possess the integrated features of hierarchical multiscale structures of 2D ultrafine networks composed of nanowires with a diameter of 31 nm self-assembled by nanoparticles, exceptional characteristics involving small average aperture, extremely low network thickness, high porosity and promising pore channel connectivity, combined with rich surface polar functional groups (3.02D dipole moment). Consequently, the composite membrane exhibits a high PM0.3 capture efficiency of 99.6 % and low pressure drop of 58.8 Pa, less than 0.06 % of atmosphere pressure, with outstanding long-term PM2.5 recycling filtration performance. The hierarchical phase separation-driven 2D nano-networks construction strategy, by virtue of their feasibility and tunability, holds great promise for widespread application across diverse membrane-related domains for air filtration.

Recent developments in nanocellulose-based aerogels as air filters: A review

Today, one of the world's critical environmental issues is air pollution, which is the most important parameter threatening human health and the environment. Synthetic polymers are widely used in industrial air filter production; however, they are incompatible with the environment due to their secondary pollution. Using renewable materials to manufacture air filters is not only environmentally friendly but also essential. Recently, a new generation of biopolymers called cellulose nanofiber (CNF)-based hydrogels have been proposed, with three dimensional (3D) nanofiber networks and unique physical and mechanical properties. CNFs have become a hot research topic for application as air filter materials because they can compete with synthetic nanofibers due to their advantages, such as abundant, renewable, nontoxic, high specific surface area, high reactivity, flexibility, low cost, low density, and network structure formation. The main focus of the current review is the recent progress in the preparation and employment of nanocellulose materials, especially CNF-based hydrogels, to absorb PM and CO2. This study summarizes the preparation methods, modification strategies, fabrications, and further applications of CNF-based aerogels as air filters. Lastly, challenges in the fabrication of CNFs, and trends for future developments are presented.

Application of cellulose nanofiber as a promising air filter for adsorbing particulate matter and carbon dioxide

Pollution from particulate matter (PM) and toxic chemicals in the air cause some of the most critical health and environmental hazards in developed and developing countries. It can have a very destructive effect on human health and other living creatures. In particular, PM air pollution caused by rapid industrialization and population growth is a grave concern in developing countries. Oil and chemical-based synthetic polymers are non-environmentally friendly materials that lead to secondary environmental pollution. Thus, developing new and environmentally compatible renewable materials to construct air filters is essential. The goal of this review is to study the use of cellulose nanofibers (CNF) to adsorb PM in the air. Some of CNF's advantages include being the most abundant polymer in nature, biodegradable, and having a high specific surface area, low density, surface properties (broad possibility of chemical surface modification), high modulus and flexural stiffness, low energy consumption, which provide this new class of bio-based adsorbent with promising potential applications in environmental remediation. Such advantages have made CNF a competitive and highly in-demand material compared to other synthetic nanoparticles. Today, refining membranes and nanofiltration manufacturing are two important industries that could use CNF to provide a practical step in protecting the environment and saving energy. CNF nanofilters are capable of nearly eliminating most sources of air pollution, including carbon monoxide, sulfur oxides, nitrogen oxides, and PM_2.5-10 μm. They also have a high porosity and low resistance air (pressure drop) ratio compared to ordinary filters made from cellulose fiber. If utilized correctly, humans do not need to inhale harmful chemicals.

Experimental Study of the Factors Influencing the Regeneration Performance of Reduced Graphite Oxide Filter Materials under Water Cleaning

With the normalization of epidemic prevention and control, air filters are being used and replaced more frequently. How to efficiently utilize air filter materials and determining whether they have regenerative properties have become current research hotspots. This paper discusses the regeneration performance of reduced graphite oxide filter materials, which were studied in depth using water cleaning and the relevant parameters, including the cleaning times. The results showed that water cleaning was most effective using a 20 L/(s·m²) water flow velocity with a 17 s cleaning time. The filtration efficiency decreased as the number of cleanings increased. Compared to the blank group, the filter material's PM₁₀ filtration efficiency decreased by 0.8%, 19.4%, 26.5%, and 32.4% after the first to fourth cleanings, respectively. The filter material's PM_2.5 filtration efficiency increased by 12.5% after the first cleaning, and decreased by 12.9%, 17.6%, and 30.2% after the second to fourth cleanings, respectively. The filter material's PM_1.0 filtration efficiency increased by 22.7% after the first cleaning, and decreased by 8.1%, 13.8%, and 24.5% after the second to fourth cleanings, respectively. Water cleaning mainly affected the filtration efficiency of particulates sized 0.3-2.5 μm. Reduced graphite oxide air filter materials could be water washed twice and maintain cleanliness equal to 90% of the original filter material. Water washing more than twice could not achieve the standard cleanliness equal to 85% of the original filter material. These data provide useful reference values for the evaluation of the filter materials' regeneration performance.

All-cellulose air filter composed with regenerated nanocellulose prepared through a facile method with shear-induced

High-speed shear system is usually used for the dispersion improvement of slurry, nanomaterials preparation, and even two-dimensional materials production. However, there is barely study that focused on the regenerated cellulose (RC) which was coagulated with shear induced. In this work, a new type of all-cellulose air filter was fabricated through high-speed shear in aqueous regeneration system using parenchyma cellulose from corn stalk. The obtained RC were aggregated by ribbon-like fine cellulose and nanocellulose sheets. The study exhibited the micro-structure of RC displayed excellent unidirectional alignment and a relatively high crystallinity. All-cellulose air filter which was produced via RC presented excellent filtration efficiency (PM_2.5 97.3 %, PM_10.0 97.7 %) with slightly pressure drop (19 Pa). Therefore, this work provides a facile method to obtain a novel RC with nanocellulose particles used for air filtration, which gives an effective strategy application in the conversion of all-cellulose materials from agricultural waste.

Comparison of the Application of Three Methods for the Determination of Outdoor PM2.5 Design Concentrations for Fresh Air Filtration Systems in China

With the increasing popularity of fresh-air filtration systems, the methods of determining the outdoor PM_2.5 design concentration have become more important. However, the monitoring of atmospheric fine particles in China started relatively late, and there are relatively few cities with complete data, with obvious regional differences, which led to many problems in the selection of air filters for fresh-air filtration systems. In this paper, three methods of determining outdoor PM_2.5 design concentration were analyzed using the daily average concentration of PM_2.5 in 31 provincial capital cities from 2016 to 2020. Six typical cities in different regions were also taken as examples. The advantages and disadvantages of the three existing statistical methods were compared and analyzed, as well as the corresponding differences in the selection of outdoor PM_2.5 concentration value on the filter systems. The results showed that the method of mathematical induction was more accurate and reasonable for the calculation of outdoor PM_2.5 design concentrations. The local outdoor PM_2.5 design concentration could be quickly calculated using the recommended coefficient K and annual average PM_2.5 concentration of the region, especially for small and medium-sized cities without monitoring data. However, the recommended coefficient K should be provided based on the specific region, and should be divided into values for strict conditions and normal conditions during use. This would provide a simple and effective way to select the correct air filters for practical engineering.

Redispersion of dried plant nanocellulose: A review

Nanocellulose has undergone substantial development as a high value-added cellulose product with broad applications. Dried products are advantageous to decrease transportation costs. However, dried nanocellulose has redispersion challenges when rewetting. In this work, drying techniques, factors affecting redispersibility, and strategies improving the nanocellulose redispersibility are comprehensively reviewed. Hydrogen bonds of nanocellulose are unavoidably developed during drying, leading to inferior redispersibility of dried nanocellulose, even hornification. Drying processes of nanocellulose are discussed first. Then, factors affecting redispersibility are discussed. Following that, strategies improving the nanocellulose redispersibility are analyzed and their advantages and disadvantages are highlighted. Surface charge modification and steric hindrance concept are two main pathways to overcome the redispersion challenge, which are mainly carried out by chemical modification, additive incorporation and non-cellulosic component preservation. Despite several advancements having been achieved, new approaches for enhancing the nanocellulose redispersibility are still required to promote the industrial-scale applications of nanocellulose in various domains.

Nanocellulose implantation enriched the pore structure of aerogel for effective particulate matter removal

Particulate matter (PM) pollution poses a serious threat to public health, disposable and degradable filter materials are expected to handle the problem in the future. Here, polyvinyl alcohol (PVA)/borax/cellulose nanofibrils (CNF) aerogels were implanted on a biodegradable corrugated paper to form composite air filters for the first time via freeze-drying the coated composite hydrogels. The low content of CNF and PVA could be cross-linked by borax to form hydrogels, which enhanced its maneuverability for surface implanting on the substrate. More importantly, the addition of CNF greatly enriched the pore structure of aerogels, which provided a structural basis for PM capture. The as-prepared composite air filters exhibited excellent filtration efficiencies of 92 % and 96 % toward PM1.0 and PM3.0, respectively. Moreover, the addition of dimethylol-5,5-dimethylhydantoin endowed the filters with an antibacterial property. This work shows a new possibility for the design of degradable and functional filter materials.

Biomimetic Fibrous Leaf-Vein Membrane Enabling Unidirectional Water Penetration and Effective Antibacterial PM Filtration

Air pollution induced by pathogenic particulate matter (PM) has posed a serious threat to public health worldwide. Advanced air filters are thus required, not only exhibiting high PM capture efficiency, low breathing resistance, and high internal moisture transferring performance but also isolating and inactivating external pathogenic aerosols. In this study, we demonstrated a facile approach to construct a biomimetic fibrous leaf-vein membrane with unidirectional water penetration and effective antibacterial PM filtration by one-step electrospinning of poly(vinylidene fluoride) (PVDF)-based multilayer nanofibers. With ultrathin fibers penetrating the skeletal framework of bimodal thick fibers, the membranes showed gradient interconnected porous structures and achieved a highly efficient and stable (in an acid and alkali environment) PM_0.3 interception (>99.98%) with low air drag (51-71 Pa). In addition, the gradient narrow pores of the membranes contributed to a gradient higher hydrophilicity. The subsequent unidirectional water motion effectively isolates pathogenic aerosols typically generated by external individuals or ultrafast water penetration from the inverse face. Moreover, the membranes demonstrated an antibacterial efficacy (>99.99%) in a 5 min contact, inactivating the intercepted airborne pathogens efficiently. The test results proved that the proposed membranes were promising advanced air filters for respirator applications.

Nanocellulose-based membrane as a potential material for high performance biodegradable aerosol respirators for SARS-CoV-2 prevention: a review

The controversy surrounding the transmission of COVID-19 in 2020 has revealed the need to better understand the airborne transmission route of respiratory viruses to establish appropriate strategies to limit their transmission. The effectiveness in protecting against COVID-19 has led to a high demand for face masks. This includes the single-use of non-degradable masks and Filtering Facepiece Respirators by a large proportion of the public, leading to environmental concerns related to waste management. Thus, nanocellulose-based membranes are a promising environmental solution for aerosol filtration due to their biodegradability, renewability, biocompatibility, high specific surface area, non-toxicity, ease of functionalization and worldwide availability. Although the technology for producing high-performance aerosol filter membranes from cellulose-based materials is still in its initial stage, several promising results show the prospects of the use of this kind of materials. This review focuses on the overview of nanocellulose-based filter media, including its processing, desirable characteristics and recent developments regarding filtration, functionalization, biodegradability, and mechanical behavior. The porosity control, surface wettability and surface functional groups resulting from the silylation treatment to improve the filtration capacity of the nanocellulose-based membrane is discussed. Future research trends in this area are planned to develop the air filter media by reinforcing the filter membrane structure of CNF with CNCs. In addition, the integration of sol-gel technology into the production of an air filter can tailor the pore size of the membrane for a viable physical screening solution in future studies.

Graphical abstract

Advances in particulate matter filtration: Materials, performance, and application

Air-borne pollutants in particulate matter (PM) form, produced either physically during industrial processes or certain biological routes, have posed a great threat to human health. Particularly during the current COVID-19 pandemic, effective filtration of the virus is an urgent matter worldwide. In this review, we first introduce some fundamentals about PM, including its source and classification, filtration mechanisms, and evaluation parameters. Advanced filtration materials and their functions are then summarized, among which polymers and MOFs are discussed in detail together with their antibacterial performance. The discussion on the application is divided into end-of-pipe treatment and source control. Finally, we conclude this review with our prospective view on future research in this area.

Sequential Multiscale Simulation of a Filtering Facepiece for Prediction of Filtration Efficiency and Resistance in Varied Particulate Scenarios

This study explores a novel approach of multiscale modeling and simulation to characterize the filtration behavior of a facepiece in varied particulate conditions. Sequential multiscale modeling was performed for filter media, filtering facepiece, and testing setup. The developed virtual models were validated for their morphological characteristics and filtration performance by comparing with the data from the physical experiments. Then, a virtual test was conducted in consideration of a time scale, simulating diverse particulate environments with different levels of particle size distribution, particle concentration, and face velocity. An environment with small particles and high mass concentration resulted in a rapid buildup of resistance, reducing the service life. Large particles were accumulated mostly at the entrance of the filter layer, resulting in a lower penetration and slower buildup of resistance. This study is significant in that the adopted virtual approach enables the prediction of filtration behavior and service life, applying diverse environmental conditions without involving the costs of extra setups for the physical experiments. This study demonstrates a novel and economic research method that can be effectively applied to the research and development of filters.

High-Efficiency Air Filter Media with a Three-Dimensional Network Composed of Core-Shell Zeolitic Imidazolate Framework-8@Tunicate Nanocellulose for PM0.3 Removal

Particulate matter (PM) in air has seriously endangered human health. Especially, PM0.3 can easily enter the lungs and blood through breathing. Herein, an air filter with a three-dimensional (3D) network consisting of core-shell structured fibers was designed by in situ growth of zeolitic imidazolate framework-8 on tunicate nanocellulose/glass fiber composite filter media (ZIF-8@TNC/GF). The filtration performance of the obtained ZIF-8@TNC/GF membranes against sodium chloride particles with the MPPS (most penetrating particle size) was investigated. The air filter media at the optimal ratio of ZIF-8 exhibited an ultrahigh efficiency of 99.998% and a quality factor of 0.0308 Pa^-1 for PM0.3. Further characterizations showed that the ZIF-8@TNC/GF air filter had a hierarchical and rich pore structure, showing a large specific surface area (50.3 m² g^-1). More significantly, compared with the TNC/GF prepared by the dipping method, TNCs changed from the original two-dimensional (2D) nonuniform network to a uniform 3D network after the ZIF-8 was introduced. Moreover, the ZIF-8@TNC fibers with a core-shell structure inhibited the aggregation of nanocellulose. This study will shed light on the fabrication of high-efficiency TNC composite air filter media with fluffy 3D networks.

High-performance anti-haze window screen based on multiscale structured polyvinylidene fluoride nanofibers

Indoor air quality (IAQ) has assumed new significance given the extensive amount of time spent indoor due to the coronavirus pandemic and particulate matter (PM) pollution. Accordingly, the development of window air filters to effectively intercept PM from outdoor air under natural ventilation conditions is an important research topic. However, most existing filters inevitably suffer from the compromise among filtration capability, transparency, and air permeability. In this study, we fabricate a high-performance transparent air filter to improve IAQ via natural ventilation. polyvinylidene fluoride (PVDF) superfine nanofibers of size 20-35 nm are prepared using extremely dilute solution electrospinning; a multi-scale nanofiber structure is then designed. By adjusting the ratio of PVDF superfine nanofibers (SNs) to PVDF coarse fibers (CNs), we balance the structure-performance relationship. Benefiting from the multiscale structural features that include a small pore size (0.72 μm) and high porosity (92.22%), the resulting filters exhibit excellent performance including high interception efficiency (99.92%) for PM_0.3, low air resistance (69 Pa), high transparency (∼80%) and stable filtration after 100 h of UV irradiation. This work describes a new strategy for the fabrication of nanofibers with true-nanoscale diameters and the design of high-performance air filters.

Super-hydrophobic Cellulose Nanofiber Air Filter with Highly Efficient Filtration and Humidity Resistance

High-air humidity, especially condensation into droplets under the influence of temperature, can pose a serious threat to air purification filters. This report introduces the use of methyltrimethoxysilane (MTMS) for the silanization hydrophobic modification of cellulose nanofibers (CNFs) and obtains an air filter with super-hydrophobicity (CA = 152.4°) and high-efficiency filtration of particulate matter (PM) through the freeze-drying technology. The antihumidity performance of CNFs filters that undergo hydrophobic modification in high-humidity air is improved. Especially in the case of high-humidity air forming condensed water droplets, the increase in the rate of filtration resistance of the hydrophobically modified CNFs filter is much lower than that of the unmodified filter. In addition, the water-vapor-transmission rate of the hydrophobically modified filter is improved. More importantly, adding MTMS can regulate the porous structure of CNFs filters and improve the filtration performance. The specific surface area and the porosity of the filter are 26.54 m²/g and 99.21%, respectively, and the filtering effects of PM_1.0 and PM_2.5 reach 99.31 and 99.75%, respectively, while a low-filtration resistance (42 Pa) and a quality factor of up to 0.122 Pa^-1 are achieved. This work has improved the application potential of high-performance air-purification devices to remove particulate pollution and may provide useful insights to design next-generation air filters suitable for application in high-air humidity.