Nanofiber Composite Coating with Self-Healing and Active Anticorrosive Performances

Optimizing processes and unveiling the therapeutic potential of electrospun gelatin nanofibers for biomedical applications

Gelatin, derived primarily from animal sources such as bovine, porcine, and fish skin and bones, exhibits remarkable properties that make it an ideal candidate for various contemporary applications. Its unique attributes include excellent biocompatibility, non-toxicity, biodegradability, low immunogenicity, ease of chemical modification, and structural similarity to the extracellular matrix (ECM). These features have led to the development of gelatin-based biomaterials with tunable properties and specialized functionalities. Electrospinning remains the most widely adopted and effective technique for fabricating gelatin nanofibers. These nanofibers are gaining significant attention in the biomedical sector due to their adjustable fiber morphology, enhanced surface properties, controllable porosity, mechanical adaptability, high surface area, multi-scale pore size distribution, and intrinsic bioactive characteristics. Functionalized gelatin-based electrospun nanofibers are a rapidly advancing area in the life sciences, enabling the creation of innovative drug delivery platforms and next-generation scaffolds for tissue regeneration. Their applications span across various domains, including bone and cartilage repair, retinal and vascular engineering, myocardial regeneration, cancer therapy, chronic wound management, and biosensor development. In this article, we provide a comprehensive assessment of the progression of gelatin-based nanofibers, highlight the critical parameters governing the electrospinning of gelatin, and explore recent innovations in diverse biomedical fields, emphasizing significant advancements and research findings.

Anticorrosion coating with near-infrared light triggered precisely controllable self-healing performances

Great attentions have been paid to anticorrosion coatings with self-healing performances to enhance its reliability and protection period, but massive challenges still remain for developing a coating with selectively triggered and accurately controllable self-healing behaviors. Herein, by integrating lamellar graphene oxide (GO) into a polycaprolactone (PCL) nanofiber loaded with 8-hydroxyquinoline (8HQ) corrosion inhibitors, a composite coating with precisely controllable self-healing capabilities is developed. The coating defects can be remotely and accurately repaired under near-infrared (NIR) light irradiation within a very short time. Notably, the precisely controllable defect recovery even within a minimal region of ∼0.03 cm2 can be achieved, without causing pristine performance recession of irrelevant regions. The embedded GO can work both as efficient photothermal conversion materials, and yield "labyrinth effect" to enhance the passive barrier against corrosive media. Moreover, encapsulated corrosion inhibitors 8HQ can be rapidly released into acid/alkaline microregions in a corrosive-triggered manner, to form self-assembly protective layers and offer instant safeguarding for damaged sites. The integrated precise self-healing system enables extremely high corrosion inhibition efficiency exceeding 98.6 %. This work illustrates a feasible approach for combining remotely precise self-healing and active/passive enhanced passive barrier, presenting perspective potential in practical engineering anticorrosion applications or other controllable micro-reaction function surfaces.

A Phosphate-Modified Aqueous Acrylic-Alkyd Resin for Protective Technology to Prevent Corrosion of Iron Substrates

Iron corrosion is very common in our daily life, and its effective protection can extend its service life. As a small molecule monomer, 2-hydroxyethyl methacrylate phosphate (HEMAP) has a phosphate group that can effectively chelate with iron ions to form a passivation layer (iron phosphate), thus slowing down the corrosion rate of iron. This study synthesized HEMAP-modified acrylic-alkyd resin copolymers with variable concentrations using free radical polymerization. The addition of HEMAP not only increases the cross-linking density of the resin, but it also further strengthens the adhesion between the resins and the iron substrate, which prevents corrosive substances from penetrating the resin. According to electrochemical studies, adding 2% mass fraction of HEMAP to the resin could greatly increase its resistance to corrosion. This study reveals HEMAP's capacity to enhance the protection of coatings on iron substrates and lengthen the metal's service life.

Microfluidic Electrospinning Core-Shell Nanofibers for Anti-Corrosion Coatings With Efficient Self-Healing Properties

Self-healing materials have been extensively explored in metal anti-corrosion fields. However, improving the self-healing efficiency remains a significant work that severely limits their further development. Here, a strategy to fabricate anti-corrosion coatings with efficient self-healing properties based on microfluidic electrospinning technologies and UV-curable healing agents is reported. The damaged composite coating contains core-shell nanofibers that can be completely healed within only 30 min, indicating an outstanding healing efficiency. The corrosion current density (Icorr) of the composite coatings containing core-shell nanofibers (abbreviated as composite coatings) is lower than the coatings without any fibers (abbreviated as pure resin coatings) during the test of repeated damage and healing cycles, showing superior resistance to corrosion and repeated self-healing property. The composite coating has even better mechanical properties such as tensile strength, bending strength, and impact strength than the pure resin coating, which are explained by simulating the deformation process. These excellent properties greatly improve the practicability of self-healing coatings in the application of anti-corrosion, especially in some special fields.

Dynamic Polymer/Metal-Organic Framework Hybrid Microcapsules for Self-Healing Anticorrosion Coatings

An ideal microcapsule effectively preserves an active substance and can rapidly release it to elicit a self-healing anticorrosion effect. However, the development of highly efficient microcapsules remains a challenge. In this study, polymer/metal-organic framework hybrid microcapsules with dynamic properties were constructed as self-healing anticorrosion coatings. The shell of the microcapsule consisted of flexible polydopamine and a hard crystalline zeolitic imidazolate framework-8 (ZIF-8) layer. The corrosion inhibitor 8-hydroxyquinoline (8-HQ) was trapped in the microcapsules and remained unreleased because the ZIF-8 layer acted as a molecular sieve. When the coating was surrounded by an acidic environment, the ZIF-8 nanocrystals in the shell dissociated, followed by the release of 8-HQ. A dense protective layer was formed on the steel surface to suppress extensive corrosion propagation. The |Z|0.01Hz value of the self-healing coating increased from 1.9 × 104 Ω cm2 to 2.2 × 106 Ω cm2 within 48 h and remained at this level until 120 h post application. This value is 3 orders of magnitude higher than that of a pure epoxy coating under the same conditions. Compared with conventional coatings, the novel dynamic microcapsules enable the application of self-healing coatings that can withstand harsh acidic environments without human intervention.

A Multifunctional Coating with Active Corrosion Protection Through a Synergistic pH- and Thermal-Responsive Mechanism

This article aims to develop CeO2 nanocontainer-constructed coating with a synergistic self-healing and protective nature through a simple mechanical blending technique to manage metal corrosion. The proposed coating exhibits excellent corrosion resistance, which is primarily attributed to the combination of thermal-driven healing and active corrosion inhibition. Paraffin wax and 2-polybenzothiazole-loaded CeO2 nanotubes (CeO2-MBT) are directly doped into epoxy coating to perform such a multifunctional role. CeO2 nanocontainers and encapsulated corrosion inhibitor MBT can be released by pH triggers to achieve instant corrosion inhibition upon the surface of metal substrate. In addition, any physical defects in the coating are responsively repaired by heating incorporated paraffin wax to regain structural integrity and consequent barrier function. Corrosion protection efficiency remains sufficient even after ten cycles of damage and healing. Such a multiple-functional coating strategy provides an alternative pathway toward efficient and sustainable performance to tackle corrosion-related challenges of metal components in both short-term and long-term services.

Stepwise-Induced Synthesis and Excellent Corrosion Protection of Ce/Eu Codoped ZnO Solid Solution Materials

Under purely inorganic conditions, a synthesis route was devised wherein elements were introduced stepwise via coprecipitation based on differences in compound solubility. This synthesis method can change the microscopic morphology of the material without relying on a templating agent, resulting in the formation of the multilayered lamellar Ce/Eu codoped zinc oxide solid solution (ZCEOSS) with a self-assembled nested imbrication structure. The study improves the critical matter of corrosion by focusing on the electron and energy transfer mechanisms. By introduction of the bandgap modulator cerium element and fluorescence enhancer europium element into the ZnO material, the anticorrosion material has been successfully endowed with both photocathodic protection and luminescent initiative/stress dual corrosion defense functions. Due to the energy level staircase protection mechanism synergistically generated by the 4f electron shell of rare-earth elements in concert with semiconductor zinc oxide, the energy band positions were modulated to progressively guide the direction of electron flow, thereby suppressing corrosion reactions. In particular, the ZCEOSS material synthesized by doping 1% cerium and 7% europium and adding rare-earth elements at pH 7 exhibited the best corrosion inhibition performance. After immersion in simulated seawater for 96 h, Tafel polarization test results showed that compared to epoxy resin and ZnO anticorrosion systems, the ZCEOSS anticorrosion system exhibited significantly improved corrosion inhibition efficiency with enhancements of 1028.3 and 402.9%, respectively. This study provides new insights into the development of highly efficient inorganic anticorrosion materials.

Wound Dressing with Electrospun Core-Shell Nanofibers: From Material Selection to Synthesis

Skin, the largest organ of the human body, accounts for protecting against external injuries and pathogens. Despite possessing inherent self-regeneration capabilities, the repair of skin lesions is a complex and time-consuming process yet vital to preserving its critical physiological functions. The dominant treatment involves the application of a dressing to protect the wound, mitigate the risk of infection, and decrease the likelihood of secondary injuries. Pursuing solutions for accelerating wound healing has resulted in groundbreaking advancements in materials science, from hydrogels and hydrocolloids to foams and micro-/nanofibers. Noting the convenience and flexibility in design, nanofibers merit a high surface-area-to-volume ratio, controlled release of therapeutics, mimicking of the extracellular matrix, and excellent mechanical properties. Core-shell nanofibers bring even further prospects to the realm of wound dressings upon separate compartments with independent functionality, adapted release profiles of bioactive agents, and better moisture management. In this review, we highlight core-shell nanofibers for wound dressing applications featuring a survey on common materials and synthesis methods. Our discussion embodies the wound healing process, optimal wound dressing characteristics, the current organic and inorganic material repertoire for multifunctional core-shell nanofibers, and common techniques to fabricate proper coaxial structures. We also provide an overview of antibacterial nanomaterials with an emphasis on their crystalline structures, properties, and functions. We conclude with an outlook for the potential offered by core-shell nanofibers toward a more advanced design for effective wound healing.

Construction of Smart Coatings Containing Core-Shell Nanofibers with Self-Healing and Active Corrosion Protection

With increasingly severe metal corrosion, coating preparation with high-performance corrosion protection has attracted more attention. Herein, the encapsulation of the corrosion inhibitor 8-hydroxyquinoline (8-HQ) as well as the self-healing agent linseed oil (LO) in polyvinyl alcohol (PVA) and chitosan (CS) shells were realized by coaxial electrospinning, which was recorded as PVA/CS@LO/8-HQ core-shell nanofibers. PVA/CS@LO/8-HQ nanofibers were employed to promote the high-performance corrosion protection of the epoxy coating. The anticorrosion mechanism was that the change of the local pH on the metal surface stimulated the release of 8-HQ from the nanofibers, which were then chelated with iron ions to form a complex. When cracks occurred and caused rupture of the nanofibers, LO was released and reacted with oxygen to cure them so that the cracks could be healed autonomously. The dynamic potential polarization curves showed that the corrosion inhibition efficiency of the compound inhibitor LO + 8-HQ reached 87.54%, 90.31%, and 85.57% at pH = 3, 7, and 11, respectively, higher than that of the single corrosion inhibitor. Density functional theory calculations revealed that the LO and 8-HQ combination, forming a hydrogen bond interaction, promoted the adsorption of inhibitors on the steel surface. Scanning Kelvin probe and electrochemical impedance spectroscopy proved the self-healing corrosion protection properties of the epoxy coating. These results demonstrated that embedding PVA/CS@LO/8-HQ nanofibers in the coating could obtain self-healing properties, and promote the mechanical and corrosion protection of epoxy coating.

A Super-Adhesive 2D Diamond Smart Nanofluid with Self-Healing Properties and Multifunctional Applications

Smart responsive materials are capable of responding to external stimuli and, compared to traditional materials, can be effectively reused and reduce usage costs in applications. However, smart responsive materials often face challenges such as the inability to repair extensive damage, instability in long-term performance, and inapplicability in extreme environments. This study combines 2D diamond nanosheets with organic fluorinated molecules to prepare a smart nanofluid (fluorinated diamond nanosheets, F-DN) with self-healing and self-adhesion properties. This smart nanofluid can be used to design various coatings for different applications. For example, coatings prepared on textured steel plates using the drop-casting method have excellent superhydrophobic and high oleophobic properties; coatings on titanium alloy plates achieve low friction and wear in the presence of lubricating additives of F-DN in perfluoropolyether (PFPE). Most impressively, coatings on steel plates not only provide effective corrosion resistance but also have the ability to self-heal significant damage (approximately 2 mm in width), withstand extremely low temperatures (-64 °C), and resist long-term corrosion factors (immersion in 3.5 wt % NaCl solution for 35 days). Additionally, it can act as a "coating glue" to repair extensive damage to other corrosion-resistant organic coatings and recover their original protective properties. Therefore, the smart nanofluid developed in this study offers diverse applications and presents new materials system for the future development of smart responsive materials.

Self-Assembled Multilayered Coatings with Multiple Cyclic Self-Healing Capability, Bacteria Killing, Osteogenesis, and Angiogenesis Properties on Magnesium Alloys

Self-healing coatings improve the durability of magnesium (Mg) implants, but rapid corrosion still poses a challenge in the healing stage. Moreover, Mg-based materials with acceptable bacteria killing, osteogenic and angiogenic properties are challenging in biomedical applications. Herein, the self-healing polymeric coatings are fabricated on Mg alloys using the spin-assisted layer-by-layer (SLbL) assembly of hyaluronic acid (HA) and branched polyethyleneimine (bPEI) followed by chemical crosslinking treatment. The self-healing coatings show excellent adhesion strength and structure stability. The corrosion resistance is improved due to the physical barrier of polymer coatings, which also promotes the formation of hydroxyapatite (HAp) during degradation for further protection of Mg substrate. Owing to the dynamic reversible hydrogen bonds existing between HA and bPEI, the crosslinked multilayered coatings possess fast, substantial, and cyclic self-healing capabilities leading to restoration of the original structure and functions. In vitro investigations reveal that the self-healing coatings have multiple functionalities pertaining to bacteria killing, cytocompatibility, osteogenesis, as well as angiogenesis. In addition, the self-healing coatings stimulate alkaline phosphatase activity (ALP), extracellular matrix (ECM) mineralization, and the expression of osteogenesis-related genes of mBMSCs and HUVECs. This study reveals a feasible strategy to design and prepare versatile self-healing coatings on Mg implants for biomedical applications.

Self-Healing Micro Arc Oxidation and Dicalcium Phosphate Dihydrate Double-Passivated Coating on Magnesium Membrane for Enhanced Bone Integration Repair

Magnesium is a revolutionary biomaterial for orthopedic implants, owing to its eminent mechanical properties and biocompatibility. However, its uncontrolled degradation rate remains a severe challenge for its potential applications. In this study, we developed a self-healing micro arc oxidation (MAO) and dicalcium phosphate dihydrate (DCPD) double-passivated coating on a magnesium membrane (Mg-MAO/DCPD) and investigated its potential for bone-defect healing. The Mg-MAO/DCPD membrane possessed a feasible self-repairing ability and good cytocompatibility. In vitro degradation experiments showed that the Mg contents on the coating surface were 0.3, 3.8, 4.1, 6.1, and 7.9% when the degradation times were 0, 1, 2, 3, and 4 weeks, respectively, exhibiting available corrosion resistance. The slow and sustained release of Mg2+ during the degradation process activated extracellular matrix proteins for bone regeneration, accelerating osteogenic differentiation of human bone marrow mesenchymal stem cells (hBMSCs). The extract solutions of Mg-MAO/DCPD considerably promoted the activation of the Wnt and PI3K/AKT signaling pathways. Furthermore, the evaluation of the rat skull defect model manifested the outstanding bone-healing efficiency of the Mg-MAO/DCPD membrane. Taken together, the Mg-MAO/DCPD membrane demonstrates an optimized degradation rate and excellent bioactivity and is believed to have great application prospects in bone tissue engineering.

Incorporating pH/NIR responsive nanocontainers into a smart self-healing coating for a magnesium alloy with controlled drug release, bacteria killing and osteogenesis properties

Magnesium (Mg)-based orthopedic implant materials can potentially be protected from deterioration using a protective polymer coating. However, this coating is susceptible to excessive corrosion and accidental scratches. Moreover, the inadequate bone integration and infections associated with bone implants present additional challenges that hinder their effective use. In this work, a spin-spray layer-by-layer (SSLbL) assembly technique was employed to develop a smart self-healing coating for Mg alloy WE43. This coating was based on paeonol-encapsulated nanocontainers (PMP) that were modified with a stimuli-responsive polydopamine (PDA). The leached paeonol could form a compact chelating layer when complexed with Mg2+ ions. Dynamic reversible hydrogen bonds were formed between assembly units, which ensured that the hybrid coating possessed rapid and cyclic self-healing properties. Under 808 nm near-infrared (NIR) laser irradiation, the self-healing coating exhibited antibacterial properties due to the synergistic effects of hyperthermia, reactive oxygen species (ROS), and paeonol. In addition, the incorporation of nanoparticles into the hybrid coating led to improvements in the cytocompatibility and osteogenic properties of the implant material. The smart coating enhanced alkaline phosphatase activity, extracellular matrix (ECM) mineralization, and the expression of osteogenic genes. This study presents a promising opportunity to explore the application of a smart self-healing coating for a Mg alloy. STATEMENT OF SIGNIFICANCE: Herein, we report a self-healing coating comprised of polyethyleneimine and nanocontainer-crosslinked hyaluronic acid to achieve drug-controlled release, antimicrobial activity, and osteogenesis performance. The formation of hydrogen bonds between HA and PEI facilitated the self-assembly process, thereby improving the coating's corrosion resistance and adhesion strength. The hybrid coating exhibited a rapid and cyclic self-healing activity due to paeonol and dynamic reversible bonds. The release of paeonol was controlled by pH and NIR stimuli owing to polydopamine modification. In vitro testing revealed that the hybrid coating achieved effective bacteria eradication through synergistic effects of hyperthermia, reactive oxygen species, and paeonol. Moreover, the smart coating was found to enhance alkaline phosphatase activity, extracellular matrix mineralization, and the expression of osteogenic genes.

Multifunctional liquid-like magnetic nanofluids mediated coating with anticorrosion and self-healing performance

The long-term protective efficacy of organic coatings against corrosion can be diminished by the presence of micropores/cracks and poor self-healing capabilities. To address these issues, Ti3C2 MXene was subjected to liquefaction-like treatment to maintain a two-dimensional lamellar structure in water and polymer matrix for a long time, as well as improve the dispersion stability and loading capacity of MXene. The inorganic corrosion inhibitor ferroferric oxide (Fe3O4) was then electrostatically loaded onto MXene nanofluids to obtain a hybrid material. Through hydrogen bonding, polyvinyl alcohol (PVA) molecular chains were bridged to the hybrid material, resulting in a self-healing anti-corrosion coating. The coating exhibited excellent corrosion protection, as well as self-healing properties attributed to the labyrinth effect and corrosion inhibition of MXene@Fe3O4 hybrids. Notably, electrochemical testing demonstrated outstanding corrosion resistance of this coating on diverse substrate surfaces. In addition, the anti-corrosion coating will strongly coalesce on the surface of B-NdFeB under magnetic stimulation, realizing the localized corrosion protection of metal materials. The anti-corrosion coating can be quickly repaired under the stimulation of water as well as recovery, the anti-corrosion repair efficiency on the surface of permanent magnets is up to 92%, and the mechanical properties after recovery can be restored to 97% of the original sample. This innovative coating offers a convenient, green synthesis strategy for the construction of self-healing coatings with superior anti-corrosion properties.

Sodium Lignosulfonate-Loaded Halloysite Nanotubes/Epoxy Composites for Corrosion Resistance Coating

Corrosion resistance coating applied on Q235 carbon steel in a chloride-rich environment was explored in our research. The coating as a barrier inhibits the penetration of the corrosion medium and provides active corrosion protection for Q235 carbon steel. Halloysite nanotubes (HNTs) were loaded with sodium lignosulfonate (SLS) under vacuum conditions. 4.53% of loading efficiency was validated by thermogravimetric analysis (TGA). The deposition of polyelectrolyte layers including poly(dimethyl diallyl ammonium chloride) (PDDA) and poly(styrenesulfonate) (PSS) not only resulted in controlling the release rate of SLS but also enabled the HNTs to possess pH-responsive release property. The modified HNTs were defined as "PSS/PDDA/SLS/HNTs", which were characterized by SEM, TEM, FTIR, and zeta potential analyses. TGA elucidates that PSS/PDDA/SLS/HNTs exhibit superior thermal stability. The results of UV-vis spectroscopic analysis confirm that HNTs exhibit a higher release amount in an alkaline medium than in neutral and acidic conditions. Afterward, PSS/PDDA/SLS/HNTs were mixed with the epoxy coating, which was applied on Q235 carbon steel immersed in 3.5 wt % NaCl solution. Electrochemical measurements illustrate the excellent corrosion resistance of the epoxy coating with the addition of PSS/PDDA/SLS/HNTs. Also, water contact angle analysis demonstrates the modification of the epoxy coating with decent hydrophobicity.

Superior Anticorrosion Performance of Well-Dispersed MXene-Polymer Composite Coatings Enabled by Covalent Modification and Ambient Electron-Beam Curing

MXene-reinforced composite coatings have recently shown promise for metal anticorrosion due to their large aspect ratio and antipermeability; however, the challenges of the poor dispersion, oxidation, and sedimentation of MXene nanofillers in a resin matrix that are often encountered in the existing curing methods have greatly limited practical applications. Herein, we reported an efficient, ambient, and solvent-free electron beam (EB) curing technology to fabricate PDMS@MXene filled acrylate-polyurethane (APU) coatings for anticorrosion of 2024 Al alloy, a common aerospace structural material. We showed that the dispersion of MXene nanoflakes modified by PDMS-OH was dramatically improved in EB-cured resin and enhanced the water resistance through the additional water-repellent groups of PDMS-OH. Moreover, the controllable irradiation-induced polymerization enabled a unique high-density cross-linked network, presenting a large physical barrier against corrosive media. The newly developed APU-PDMS@MX1 coatings achieved excellent corrosion-resistance with the highest protection efficiency of 99.9957%. The coating filled with uniformly distributed PDMS@MXene promoted the corrosion potential, corrosion current density, and corrosion rate to be -0.14 V, 1.49 × 10-9 A/cm2, and 0.0004 mm/year, respectively, and the impedance modulus was increased by 1-2 orders of magnitude compared to that of APU-PDMS coating. This work combining 2D material with EB curing technology broadens the avenue for designing and fabricating composite coatings for metal corrosion protection.

Anticorrosion Coating with Heterogeneous Assembly of Nanofillers Modulated by a Magnetic Field

An anticorrosive coating with randomly distributed passive barriers and regionally enriched active corrosion inhibitors is developed by integrating mica nanosheets (MNSs) and magnetic-responsive core-shell mesoporous nanoparticles with 2-mercaptobenzothiazole (Fe₃O₄@mSiO₂/MBT) under magnetic field incubation. The bottom enriched Fe₃O₄@mSiO₂/MBT rapidly releases the MBT to form a passivation layer on corrosion sites, enhancing the corrosion inhibition efficiency by 30.36% compared with the control (NP_0.7EP-R). The impedance modulus |Z|_0.01 Hz of the sample (NP_0.7/MNS_0.5/EP) increases by five orders of magnitude compared with that of its control (NP_0.7/MNS₀EP) after 30 days of corrosion immersion. NP_0.7/MNS_0.5/EP exhibited the lowest corrosion rate (3.984 × 10^-5 mm/year) as compared to the other samples. Notably, the coating in a fractured state still maintains superior corrosion inhibition even after 40 day salt spray testing. The differentiated distribution of nanofillers was well confirmed by optical microscopy and SEM-EDS, and the synergistic effect of the active/passive integrated anticorrosive coating with merits of both comprehensive protection and fast responsiveness was systematically explored.

Self-Healing, Solvent-Free, Anti-Corrosion Coating Based on Skin-like Polyurethane/Carbon Nanotubes Composites with Real-Time Damage Monitoring

Self-healing anti-corrosion materials are widely regarded as a promising long-term corrosion protection strategy, and this is even more significant if the damage can be monitored in real-time and consequently repaired. Inspired by the hierarchical structure of human skin, self-healing, solvent-free polyurethane/carbon nanotubes composites (SFPUHE-HTF-CNTs) with a skin-like bilayer structure were constructed. The SFPUHE-HTF-CNTs were composed of two layers, namely, a hydrophobic solvent-free polyurethane (SFPUHE-HTF) containing disulfide bonds and fluorinated polysiloxane chain segments consisting of a self-healing layer and CNTs with good electrical conductivity consisting of a corrosion protection layer, which also allowed for the real-time monitoring of damage. The results of corrosion protection experiments indicated that the SFPUHE-HTF-CNTs had a low corrosion current density (8.94 × 10^-9 A·cm^-2), a positive corrosion potential (-0.38 V), and a high impedance modulus (|Z| = 4.79 × 10⁵ Ω·cm²). The impedance modulus could still reach 4.54 × 10⁴ Ω·cm² after self-healing, showing excellent self-healing properties for anti-corrosion protection. Synchronously, the SFPUHE-HTF-CNTs exhibited a satisfactory damage sensing performance, enabling the real-time monitoring of fractures at different sizes. This work realized the effective combination of self-healing with corrosion protection and damage detection functions through a bionic design, and revealed the green, and low-cost preparation of advanced composites, which have the advantage of scale production.