Synthetically Tuned Atomic Ordering in PdCu Nanoparticles with Enhanced Catalytic Activity toward Solvent-Free Benzylamine Oxidation

Cu-Pd alloy electrocatalysts with enhanced performance and stability in direct formaldehyde fuel cells

Copper-based materials are promising for formaldehyde oxidation to produce hydrogen but suffer from degradation caused by soluble copper ions in alkaline electrolytes. In this report, a novel Cu1.2Pd0.8/CC alloy electrocatalyst is developed to address this issue. The catalyst drives formaldehyde oxidation at 0.2 V to produce a current density of 50 mA cm-2. Stability tests over 100 h show no significant decay in current density, and the copper ion concentration in the solution remains low at 10.7 μg L-1, almost ten times lower than that observed with copper foam electrodes under identical conditions (107.1 μg L-1). When used in direct formaldehyde fuel cells, the catalyst achieves an open-circuit voltage of 0.9 V and a peak power density of 100.0 mW mgCu-1. This study provides a new strategy for enhancing copper-based catalysts through alloying.

Functionalized Metal-Free Carbon Nanosphere Catalyst for the Selective C-N Bond Formation under Open-Air Conditions

A versatile shape-controlled carbon nanomaterial that can efficiently catalyze the selective C-N coupling reactions under metal-free and open-air conditions was developed by applying N-doping and KOH activation strategies in candle soot (ANCS). The TEM and elemental mapping results showed the formation of sphere-shaped carbon particles as well as the uniform distribution of nitrogen species in the carbon framework. KOH activation enhanced the specific surface area of carbon, whereas N-doping enriched the electron-deficient nature by introducing functional N-based pyrrolic/graphitic structures in the carbon framework. The synergistic effect of N-doping and KOH activation significantly improved the catalytic efficiency of the carbon catalyst (ANCS), giving a 96% conversion of o-phenylenediamine (OPD) with a good selectivity to 2-phenylbenzimidazole (97%). In contrast, the pristine carbon exhibited very low activity (48% conversion of the OPD and 36% selectivity to 2-phenylbenzimidazole). Besides, the ANCS nanomaterial provided a facile catalytic approach for the homo- and cross-C-N condensation of various aromatic amines and diamines to produce diverse functional imines and benzimidazoles at mild conditions. This work provided promising insights into developing advanced, metal-free carbon-based catalysts for selective C-N coupling reactions to produce valuable drug motifs.

In Situ TEM Characterization and Modulation for Phase Engineering of Nanomaterials

Solid-state phase transformation is an intriguing phenomenon in crystalline or noncrystalline solids due to the distinct physical and chemical properties that can be obtained and modified by phase engineering. Compared to bulk solids, nanomaterials exhibit enhanced capability for phase engineering due to their small sizes and high surface-to-volume ratios, facilitating various emerging applications. To establish a comprehensive atomistic understanding of phase engineering, in situ transmission electron microscopy (TEM) techniques have emerged as powerful tools, providing unprecedented atomic-resolution imaging, multiple characterization and stimulation mechanisms, and real-time integrations with various external fields. In this Review, we present a comprehensive overview of recent advances in in situ TEM studies to characterize and modulate nanomaterials for phase transformations under different stimuli, including mechanical, thermal, electrical, environmental, optical, and magnetic factors. We briefly introduce crystalline structures and polymorphism and then summarize phase stability and phase transformation models. The advanced experimental setups of in situ techniques are outlined and the advantages of in situ TEM phase engineering are highlighted, as demonstrated via several representative examples. Besides, the distinctive properties that can be obtained from in situ phase engineering are presented. Finally, current challenges and future research opportunities, along with their potential applications, are suggested.

Gas-phase hydrogenation of furfural into value-added chemicals: The critical role of metal-based catalysts

Furfural (FF: aldehyde derivable from lignocellulosic biomass) has been widely recognized as a versatile building block for eco-friendly and sustainable applications to reduce industrial reliance on fossil-fuel carbon sources. Hydrogenation of FF, in particular, is recognized as one of the most effective routes for producing various value-added chemicals (e.g., furfuryl alcohol and 2-methylfuran). The gas-phase FF hydrogenation reaction offers economic and environmental advantages over its liquid-phase counterpart in conversion efficiency, product selectivity, and kinetics. The operation of the former does not require high hydrogen pressures or hazardous solvents while not generating undesirable by-products (due to reduced selectivity toward the ring-opening reaction). In this context, the utility of noble and non-noble metal catalyst systems has been recognized for their potential to induce effective FF hydrogenation in the gas phase. The present review addresses current understandings and recent developments in research on gas-phase FF hydrogenation and the factors governing the performance of metal-based catalysts (e.g., materials and surface chemistry; conversion efficiency; product selectivity; and the mechanisms, pathways, and kinetics of the associated reactions). Current shortcomings and research avenues are also discussed to help establish a roadmap for future development of the gas-phase FF hydrogenation technology and associated disciplines. Overall, the present review is expected to offer much-needed insights into the scalability of metal-based catalytic systems for efficient FF hydrogenation in the gas phase.

Switching Amine Oxidation from Imines to Nitriles by Carbon-Hydrogen Bond Activation via Strong Base Modified Strategy

Precisely controlling the product selectivity from the complex reaction is always an attractive topic in the catalysis field. In this paper, the Ru/strong base junction formed by the redox strategy was demonstrated as an efficient catalyst to switch the selectivity in aerobic oxidation of benzylamines. The zirconia-supported ruthenium (Ru-ZrO₂) catalyst could catalyze benzylamine oxidation coupling to imines; however, the potassium oxide strong base modified zirconia-supported ruthenium (Ru-K-ZrO₂) catalyst could catalyze benzylamine oxidation dehydrogenation to nitriles. Insight into the mechanism showed that the base modified catalyst had excellent dehydrogenation ability which was assisted by the C-H bond activation and changed the reaction pathway. The strong base modified strategy may provide a new approach for controlling the performance of heterogeneous catalysts and product selectivity.

Direct 3D Printing of Binder-Free Bimetallic Nanomaterials as Integrated Electrodes for Glycerol Oxidation with High Selectivity for Valuable C3 Products

Net-zero carbon strategies and green synthesis methodologies are key to realizing the United Nations' sustainable development goals (SDGs) on a global scale. An electrocatalytic glycerol oxidation reaction (GOR) holds the promise of upcycling excess glycerol from biodiesel production directly into precious hydrocarbon commodities that are worth orders of magnitude more than the glycerol feedstock. Despite years of research on the GOR, the synthesis process of nanoscale electrocatalysts still involves (1) prohibitive heat input, (2) expensive vacuum chambers, and (3) emission of toxic liquid pollutants. In this paper, these knowledge gaps are closed via developing a laser-assisted nanomaterial preparation (LANP) process to fabricate bimetallic nanocatalysts (1) at room temperature, (2) under an ambient atmosphere, and (3) without liquid waste emission. Specifically, PdCu nanoparticles with adjustable Pd:Cu content supported on few-layer graphene can be prepared using this one-step LANP method with performance that can rival state-of-the-art GOR catalysts. Beyond exhibiting high GOR activity, the LANP-fabricated PdCu/C nanomaterials with an optimized Pd:Cu ratio further deliver an exclusive product selectivity of up to 99% for partially oxidized C₃ products with value over 280000-folds that of glycerol. Through DFT calculations and in situ XAS experiments, the synergy between Pd and Cu is found to be responsible for the stability under GOR conditions and preference for C₃ products of LANP PdCu. This dry LANP method is envisioned to afford sustainable production of multimetallic nanoparticles in a continuous fashion as efficient electrocatalysts for other redox reactions with intricate proton-coupled electron transfer steps that are central to the widespread deployment of renewable energy schemes and carbon-neutral technologies.

Tuning crystal-phase of bimetallic single-nanoparticle for catalytic hydrogenation

Bimetallic nanoparticles afford geometric variation and electron redistribution via strong metal-metal interactions that substantially promote the activity and selectivity in catalysis. Quantitatively describing the atomic configuration of the catalytically active sites, however, is experimentally challenged by the averaging ensemble effect that is caused by the interplay between particle size and crystal-phase at elevated temperatures and under reactive gases. Here, we report that the intrinsic activity of the body-centered cubic PdCu nanoparticle, for acetylene hydrogenation, is one order of magnitude greater than that of the face-centered cubic one. This finding is based on precisely identifying the atomic structures of the active sites over the same-sized but crystal-phase-varied single-particles. The densely-populated Pd-Cu bond on the chemically ordered nanoparticle possesses isolated Pd site with a lower coordination number and a high-lying valence d-band center, and thus greatly expedites the dissociation of H2 over Pd atom and efficiently accommodates the activated H atoms on the particle top/subsurfaces.

Breaking with the Principles of Coreduction to Form Stoichiometric Intermetallic PdCu Nanoparticles

Intermetallic nanoparticles (NPs) have shown enhanced catalytic properties as compared to their disordered alloy counterparts. To advance their use in green energy, it is crucial to understand what controls the formation of intermetallic NPs over alloy structures. By carefully selecting the additives used in NP synthesis, it is here shown that monodisperse, intermetallic PdCu NPs can be synthesized in a controllable manner. Introducing the additives iron(III) chloride and ascorbic acid, both morphological and structural control can be achieved. Combined, these additives provide a synergetic effect resulting in precursor reduction and defect-free growth; ultimately leading to monodisperse, single-crystalline, intermetallic PdCu NPs. Using in situ X-ray total scattering, a hitherto unknown transformation pathway is reported that diverges from the commonly reported coreduction disorder-order transformation. A Cu-rich structure initially forms, which upon the incorporation of Pd(0) and atomic ordering forms intermetallic PdCu NPs. These findings underpin that formation of stoichiometric intermetallic NPs is not limited by standard reduction potential matching and coreduction mechanisms, but is instead driven by changes in the local chemistry. Ultimately, using the local chemistry as a handle to tune the NP structure might open new opportunities to expand the library of intermetallic NPs by exploiting synthesis by design.

Highly active and stable Co (Co3O4)_Sm2O3 nano-crystallites derived from Sm2Co7 and SmCo5 intermetallic compounds in NH3 synthesis and CO2 conversion

Structural and electronic properties of Sm2Co7 and SmCo5 Intermetallic compound derived catalysts in activation of N2 and CO2 molecules.

Selective hydrogenation of succinic acid to gamma-butyrolactone with PVP-capped CuPd catalysts

A reusable catalyst with a low metal loading amount of PVP-capped Pd rich CuPd nanoparticles was explored for highly selective production of γ-butyrolactone via hydrogenation of succinic acid at mild hydrogen pressure.

Identification of Nanoscale Processes Associated with the Disorder-to-Order Transformation of Carbon-Supported Alloy Nanoparticles

Due to their ordered crystal structures and high structural stabilities, intermetallic nanoparticles often display enhanced catalytic, magnetic, and optical properties compared to their random alloy counterparts. Intermetallic nanoparticles can be achieved by thermal annealing of their disordered (random alloy) counterparts. However, high temperatures and long annealing times needed to achieve the disorder-to-order transition often lead to a loss of sample monodispersity and an increase in the average size of nanoparticles. Here, we performed ex situ powder X-ray diffraction (XRD) and in situ annealing transmission electron microscopy (TEM) experiments to elucidate nanoscale processes that contribute to the ordering of carbon-supported PdCu nanoparticles as a model system. Random alloy PdCu nanoparticles supported on carbon were thermally annealed for various lengths of time at the disorder-to-order phase transition temperature, where changes in nanoparticle size and the crystal phase were monitored. The nanoparticles were only completely transformed to the intermetallic phase by undertaking measures to deliberately increase their size by increasing the number of nanoparticles on the carbon support. In situ annealing TEM experiments reveal nanoscale processes that account for the disorder-to-order phase transformation. Five different processes were observed at 400 °C. Isolated nanoparticles remained in the random alloy phase or underwent a phase transformation to the intermetallic phase. Nanoparticles fused with neighboring nanoparticles resulting in no change in phase or conversion to the intermetallic phase. Evidence of vapor transport was also observed, as some isolated nanoparticles were found to diminish in size upon heating. These variable processes account for the heterogeneity often observed for intermetallic nanoparticle samples achieved through annealing and motivate the development of synthetic routes that suppress particle-particle coalescence, as well as investigating metal-support interactions to facilitate the disorder-to-order phase transformation under mild conditions. Overall, this work furthers our knowledge of the formation of intermetallic nanoparticles by thermal annealing approaches, which could accelerate the development of electrocatalysts and the application of intermetallic nanoparticles in magnetic storage devices.

Pt-Free Metal Nanocatalysts for the Oxygen Reduction Reaction Combining Experiment and Theory: An Overview

The design and manufacture of highly efficient nanocatalysts for the oxygen reduction reaction (ORR) is key to achieve the massive use of proton exchange membrane fuel cells. Up to date, Pt nanocatalysts are widely used for the ORR, but they have various disadvantages such as high cost, limited activity and partial stability. Therefore, different strategies have been implemented to eliminate or reduce the use of Pt in the nanocatalysts for the ORR. Among these, Pt-free metal nanocatalysts have received considerable relevance due to their good catalytic activity and slightly lower cost with respect to Pt. Consequently, nowadays, there are outstanding advances in the design of novel Pt-free metal nanocatalysts for the ORR. In this direction, combining experimental findings and theoretical insights is a low-cost methodology—in terms of both computational cost and laboratory resources—for the design of Pt-free metal nanocatalysts for the ORR in acid media. Therefore, coupled experimental and theoretical investigations are revised and discussed in detail in this review article.

The impact of synthetic method on the catalytic application of intermetallic nanoparticles

Intermetallic alloy nanocrystals have emerged as a promising next generation of nanocatalyst, largely due to their promise of surface tunability. Atomic control of the geometric and electronic structure of the nanoparticle surface offers a precise command of the catalytic surface, with the potential for creating homogeneous active sites that extend over the entire nanoparticle. Realizing this promise, however, has been limited by synthetic difficulties, imparted by differences in parent metal crystal structure, reduction potential, and atomic size. Further, little attention has been paid to the impact of synthetic method on catalytic application. In this review, we seek to connect the two, organizing the current synthesis methods and catalytic scope of intermetallic nanoparticles and suggesting areas where more work is needed. Such analysis should help to guide future intermetallic nanoparticle development, with the ultimate goal of generating precisely controlled nanocatalysts tailored to catalysis.

Bimetallic PdCu Nanoparticles for Electrocatalysis: Multiphase or Homogeneous Alloy?

Crystal phase structure of bimetallic alloy is an important factor determining the electrocatalytic activity toward oxidation of energy molecules. In this paper, PdCu bimetallic NPs with similar element composition and different crystal phase structural features have been synthesized hydrothermally by adjusting the content of ethylenediaminetetraacetic acid disodium salt (EDTA-2Na). Multiphase PdCu NPs composed of pure Pd and alloy phase are obtained with a low concentration (even as low as zero) of EDTA-2Na in synthetic systems while homogeneous PdCu alloy NPs are formed in the presence of EDTA-2Na with a high concentration. The catalytic activity of ethanol electrooxidation is increased from 3.1 mA·cm^-2 of pure Pd NPs, to 3.6 mA·cm^-2 of multiphase PdCu NPs, and to 5.0 mA·cm^-2 of homogeneous PdCu alloy NPs (about 2360 mA mg_Pd^-1). The surface composition and structural stability of homogeneous PdCu NPs were much less damaged during electrochemical measurements. Based on the experimental data, the formation mechanism of multiphase and homogeneous PdCu NPs and their structure-property relationship have been discussed.

Core-shell PdCu bimetallic colloidal nanoparticles in Sonogashira cross-coupling reaction: mechanistic insights into the catalyst mode of action

Core-shell PdCu nanoparticles with different metal proportions were synthesized using a one-pot methodology and characterized by STEM, HRTEM, XANES and EXAFS analysis. The bimetallic nanoparticles were applied as catalysts in the Sonogashira cross-coupling reaction to investigate the mode of action of the PdCu in the reaction. The copper content directly influenced the generation of the cross-coupling product, shaping the performance of the catalyst. A quasi-homogeneous reaction pathway was evidenced by kinetics and poisoning experiments as well as XAS, HRTEM and HRMS analysis. These findings help to elucidate the mode of action of the PdCu nanocatalysts in the, as yet, unrevealed Sonogashira mechanism and the potential development of new nanocatalysts.

Facile synthesis of a highly efficient Co/Cu@NC catalyst for base-free oxidation of alcohols to esters

Co/Cu nanoparticle co-decorated N-doped carbon exhibits excellent activity and stability for base-free oxidation of alcohols to esters.

Unraveling the Role of Site Isolation and Support for Semihydrogenation of Phenylacetylene

Intermetallic compounds (IMCs) composed of transition metals and post-transition metals function as superior heterogeneous catalysts in comparison to their monometallic and bimetallic alloy counterparts. Rendering IMCs in their nanomaterial iterations further enhances their efficiency. Herein, we demonstrate the role of PdIn as well-dispersed intermetallic nanoparticles (IMNPs) for the semihydrogenation of phenylacetylene selectively to styrene at ambient conditions. Higher selectivity of PdIn was explained with the help DOS calculations. We have explored the role of a few well-known silica-based supports such as SBA-15 and MCM-41, providing insight into how they affect catalysis. As an additional support we have explored previously reported JNC-1, a mesoporous carbon material obtained via a templated strategy using SBA-15. PdIn supported on SBA-15 and JNC-1 displayed the best dispersion, while also exhibiting the most catalytic activity due to the unique nature of the porous structure.

Synthetically Tuned Pd-Based Intermetallic Compounds and their Structural Influence on the O2 Dissociation in Benzylamine Oxidation

Intermetallic compounds (IMCs) have diverse electronic and geometrical properties to offer. However, the synthesis of intermetallic nanoparticles is not always easy; developing new methodologies that are conventional for many systems can be challenging, especially when incorporating highly electropositive metals to reduce to IMCs using solution synthesis methodologies. In this study, we report a comprehensive approach to access nanocrystalline Pd_xM_y (M = Cu, Zn, Ga, Ge, Sn, Pb, Cd, In) intermetallic (IM) via the coreduction method employing sodium borohydride as the reductant. A combination of diffraction, spectroscopic, and microscopic techniques were performed to characterize the formed nanoparticles in terms of their phase composition, purity, particle size distribution, and surface oxidation properties of metals, respectively. IMCs of Pd with the elements such as Cu, Zn, Ga, and Ge exhibited higher catalytic activity that with elements such as In, Sn, Pb, and Cd. The DFT studies on these compounds revealed that the adsorption of benzylamine at the Pd site and the dissociative adsorption of O₂ on the IM surface play a significant effect on catalytic activity. Among them, PdCu IM exhibited an excellent conversion of benzylamine (94.0%), with 92.2% of dibenzylimine selectivity compared to other IMCs. Moreover, PdCu exhibited decent recyclability and activity for the oxidation of different substituted primary amines.

Fabrication of palladium-copper nanoparticles with controllable size and chemical composition

A series of Pd_xCu_100-x (x = 20, 40, 60, 80) particles with the sizes of 7-9 nm were fabricated by a two-step polyol reduction process, which differentiated the nucleation and growth steps of the nanoparticles. The primary reduction of Pd²⁺ by ethylene glycol at 393 K formed appreciable amounts of Pd⁰ nuclei, while the subsequent reduction at 473 K fully reduced the Pd²⁺ and Cu²⁺ species with the aid of the initially formed Pd nuclei seeds. Meanwhile, the releasing oleylamine, previously coordinated with metal cations, acted as the capping agent to segregate the nanoparticles. Both parameters simultaneously controlled the assembly kinetics of the bimetallic nanoparticles and resulted in uniform sizes and designed chemical compositions. Among them, the Pd₈₀Cu₂₀ nanoparticles showed quite promising activity and selectivity for the hydrogenation of nitrobenzene under mild conditions.

Random Alloyed versus Intermetallic Nanoparticles: A Comparison of Electrocatalytic Performance

As synthetic methods advance for metal nanoparticles, more rigorous studies of structure-function relationships can be made. Many electrocatalytic processes depend on the size, shape, and composition of the nanocatalysts. Here, the properties and electrocatalytic behavior of random alloyed and intermetallic nanoparticles are compared. Beginning with an introduction of metallic nanoparticles for catalysis and the unique features of bimetallic compositions, the discussion transitions to case studies of nanoscale electrocatalysts where direct comparisons of alloy and intermetallic compositions are undertaken for methanol electrooxidation, formic acid electrooxidation, the oxygen reduction reaction, and the electroreduction of carbon dioxide (CO2 ). Design and synthesis strategies for random alloyed and intermetallic nanoparticles are discussed, with an emphasis on Pt-M and Cu-M compositions as model systems. The differences in catalytic performance between alloys and intermetallic nanoparticles are highlighted in order to provide an outlook for future electrocatalyst design.

Cu–Pd bimetallic nanoalloy anchored on a N-rich porous organic polymer for high-performance hydrodeoxygenation of biomass-derived vanillin

A N-rich porous organic polymer-anchored bimetallic Cu–Pd nanoalloy exhibited superior catalytic activity with improved stability for biomass-derived selective hydrodeoxygenation of vanillin.

Understanding small-molecule electro-oxidation on palladium based compounds – a feature on experimental and theoretical approaches

Electrochemical oxidation of small molecules such as ethanol, methanol and formic acid on Pd based compounds has a great impact on green energy production in fuel cells.

Pd/Cu-Oxide Nanoconjugate at Zeolite-Y Crystallite Crafting the Mesoporous Channels for Selective Oxidation of Benzyl-Alcohols

Solid-state grinding of palladium and copper salts allowed the growth of palladium/copper oxide interface at the zeolite-Y surface. The hybrid nanostructured material was used as reusable heterogeneous catalyst for selective oxidation of various benzyl alcohols. The large surface area provided by the zeolite-Y matrix highly influenced the catalytic activity, as well as the recyclability of the synthesized catalyst. Impregnation of PdO-CuO nanoparticles on zeolite crystallite leads to the generation of mesoporous channel that probably prevented the leaching of the metal-oxide nanoparticles and endorsed high mass transfer. Formation of mesoporous channel at the external surface of zeolite-Y was evident from transmission electron microscopy and surface area analysis. PdO-CuO nanoparticles were found to be within the range of 2-5 nm. The surface area of PdO-CuO-Y catalyst was found to be much lower than parent zeolite-Y. The decrease in surface area as well as the presence of hysteresis loop in the N₂-adsoprtion isotherm further suggested successful encapsulation of PdO-CuO nanoparticles via the mesoporous channel formation. The high positive shifting in binding energy in both Pd and Cu was attributed to the influence of zeolite-Y framework on lattice contraction of metal oxides via confinement effect. PdO-CuO-Y catalyst was found to oxidize benzyl alcohol with 99% selectivity. On subjecting to microwave irradiation the same oxidation reaction was found to occur at ambient condition giving same conversion and selectivity.