Large-Scale Stretchable Semiembedded Copper Nanowire Transparent Conductive Films by an Electrospinning Template

Bioinspired electrically stable, optically tunable thermal management electronic skin via interfacial self-assembly

The skin is the largest organ in the human body and serves vital functions such as sensation, thermal management, and protection. While electronic skin (E-skin) has made significant progress in sensory functions, achieving adaptive thermal management akin to human skin has remained a challenge. Drawing inspiration from squid skin, we have developed a hybrid electronic-photonic skin (hEP-skin) using an elastomer semi-embedded with aligned silver nanowires through interfacial self-assembly. With mechanically adjustable optical properties, the hEP-skin demonstrates adaptive thermal management abilities, warming in the range of +3.5°C for heat preservation and cooling in the range of -4.2°C for passive cooling. Furthermore, it exhibits an ultra-stable high electrical conductivity of ∼4.5×104 S/cm, even under stretching, bending or torsional deformations over 10,000 cycles. As a proof of demonstration, the hEP-skin successfully integrates stretchable light-emitting electronic skin with adaptive thermal management photonic skin.

Conductive Nanofiber Web Film with Polydimethylsiloxane Sidewalls Selectively Coated through a Plasma Process for High Performance Flexible Transparent Electrodes

Transparent electrodes are commonly used in various applications, such as solar cells, touch screens, smart windows, wearable electronic devices, and rollable flexible displays. Currently, indium tin oxide (ITO) is widely used as a transparent electrode material. However, ITO is not suitable for next-generation transparent electrodes that require flexibility; therefore, alternative nanomaterials, such as carbon nanotubes, conductive polymers, and metal nanowires, are being studied. However, these nanomaterials have poor mechanical strength and limited substrate availability. In this study, we developed a high-performance transparent electrode web film fabrication process based on conductive nanofibers, in which metal nanofibers are semiembedded in polydimethylsiloxane (PDMS). The mechanical strength of the conductive nanofibers was improved through the PDMS coating on the entire surface of the film, and the semiembedded structure of the nanofibers was realized using the reactive ion etching (RIE) process. In this study, we confirmed through transparency/conductivity analysis and bending, cycle, and taping tests that the transparent electrode fabricated using our approach has excellent mechanical strength and conductivity. Finally, the transparent electrode fabricated using our method can be widely applied as a next-generation transparent electrode because the process is easy and simple and requires inexpensive equipment and materials.

Embedded ultra-high stability flexible transparent conductive films based on exfoliated graphene-silver nanowires-colorless polyimide

Transparent conductive films with high stability were prepared by embedding silver nanowires in colorless polyimide and adding a protective layer of exfoliated graphene. The films exhibit great light transmission and conductivity with a sheet resistance of 22 Ω sq^-1at transmittance of 83%. Due to its special embedded structure, the conductive layer can withstand several peeling experiments without falling off. In addition, the most outstanding advantage is the ultra-high stability of the films, including high mechanical robustness, strong chemical corrosion resistance and high operating voltage capacity. The organic light-emitting diode devices prepared based on this transparent conductive electrode exhibit comparable efficiency to indium tin oxide (ITO) based devices, withC.E._max= 2.78 cd A^-1,P^-1.E._max= 1.89 lm W^-1,EQE_max= 0.89%. Moreover, the efficiencies were even higher than that of ITO devices when the operating voltage of the device exceeds 5 V. The above performances show that the transparent conductive electrode based on this structure has high potential for application in organic electronic devices.

Quantification of uric acid concentration in tears by using PDMS inverse opal structure surface-enhanced Raman scattering substrates: Application in hyperuricemia

Hyperuricemia is closely related to a variety of diseases and has been listed as one of the twenty most persistent diseases in the 21st century by the United Nations. Therefore, strengthening the diagnosis of hyperuricemia has become imperative. Here, ordered inverse opal array structures (PAANs) composed of PDMS and gold nanoparticles (AuNPs) have been designed using a bottom-up self-assembly method. The structures exhibit a periodic distribution of hot spots, an enhancement factor (EF) of 4.22 × 10⁴, and a relative standard deviation (RSD) of signal intensity of less than 5%, which can provide high reproducibility of SERS signals. The PAANs substrate is used to detect uric acid in the tears of patients with hyperuricemia, and the limit of detection is 6.03 μM. The significant linear relationship between blood uric acid and tear uric acid indicates that the developed method is a rapid, effective, and non-invasive technique for the determination of uric acid in tears.

A Green Approach for High Oxidation Resistance, Flexible Transparent Conductive Films Based on Reduced Graphene Oxide and Copper Nanowires

Copper nanowires (CuNWs)-based thin film is one of the potential alternatives to tin-doped indium oxide (ITO) in terms of transparent conductive films (TCFs). However, the severe problem of atmospheric oxidation restricts their practical applications. In this work, we develop a simple approach to fabricate highly stable TCFs through the dip-coating method using reduced graphene oxide (rGO) and CuNWs as the primary materials. Compared with previous works using toxic reduction agents, herein, the CuNWs are synthesized via a green aqueous process using glucose and lactic acid as the reductants, and rGO is prepared through the modified Hummers' method followed by a hydrogen-annealing process to form hydrogen-annealing-reduced graphene oxide (h-rGO). In the rGO/CuNWs films, the dip-coated graphene oxide layer can increase the adhesion of the CuNWs on the substrate, and the fabricated h-rGO/CuNWs can exhibit high atmospheric oxidation resistance and excellent flexibility. The sheet resistance of the h-rGO/CuNWs film only increased from 25.1 to 42.2 Ω/sq after exposure to ambient atmosphere for 30 days and remained almost unchanged after the dynamic bending test for 2500 cycles at a constant radius of 5.3 mm. The h-rGO/CuNWs TCF can be not only fabricated via a route with a superior inexpensive and safe method but also possessed competitive optoelectronic properties with high electrical stability and flexibility, demonstrating great opportunities for future optoelectronic applications.

Biomimetic Hierarchically Silver Nanowire Interwoven MXene Mesh for Flexible Transparent Electrodes and Invisible Camouflage Electronics

Flexible transparent electrodes demand high transparency, low sheet resistance, as well as excellent mechanical flexibility simultaneously, however they still remain to be a great challenge due to"trade-off" effect. Herein, inspired by a hollow interconnected leaf vein, we developed robust transparent conductive mesh with biomimetic interwoven structure via hierarchically self-assembles silver nanowires interwoven metal carbide/nitride (MXene) sheets along directional microfibers. Strong interfacial interactions between plant fibers and conductive units facilitate hierarchically interwoven conductive mesh constructed orderly on flexible and lightweight veins while maintaining high transparency, effectively avoiding the trade-off effect between optoelectronic properties. The flexible transparent electrodes exhibit sheet resistance of 0.5 Ω sq^-1 and transparency of 81.6%, with a remarkably high figure of merit of 3523. In addition, invisible camouflage sensors are further successfully developed as a proof of concept that could monitor human body motion signals in an imperceptible state. The flexible transparent conductive mesh holds great potential in high-performance wearable optoelectronics and camouflage electronics.

Track-Etch Membranes as Tools for Template Synthesis of Highly Sensitive Pressure Sensors

Flexible pressure sensors with high sensitivity are highly desired in wearable electronics and human-machine interaction. Introducing the surface microstructures to the capacitive-type sensors can improve sensitivity and reduce response time. However, conventional techniques for the fabrication of highly sensitive and large-area pressure sensors still remain challenging. Here, a template synthesis approach is reported for fabrication of a large-area and low-cost ionic micropillar array templated from track-etch membranes. The pressure sensors based on the ionic micropillars gel dielectric layers exhibit a low limit of detection (∼0.5 Pa) and high sensitivity (14.83 kPa^-1) in the low-pressure regime (0-5 kPa) and linear sensitivity (1.96 kPa^-1) over a wide pressure range of 24-230 kPa. The versatility of the sensors is demonstrated in various human physiological signal detection scenarios and spatial pressure distribution. Furthermore, a real-time pressure mapping insole was fabricated on the basis of a large-area micropillared ionic gel dielectric layer combined with the screen-printing technique. The scalable and low-cost fabrication of pressure sensors with micropillars templated from a track-etch membrane provides new insights into the future development of health monitoring and human-machine interaction.

Over 14% Efficiency Folding-Flexible ITO-free Organic Solar Cells Enabled by Eco-friendly Acid-Processed Electrodes

Environment-friendly manufacturing and mechanical robustness are imperative for commercialization of flexible OSCs as green-energy source, especially in portable and wearable self-powered flexible electronics. Although, the commonly adopted PEDOT:PSS electrodes that are treated with severely corrosive and harmful acid lack foldability. Herein, efficient folding-flexible OSCs with highly conductive and foldable PEDOT:PSS electrodes processed with eco-friendly cost-effective acid and polyhydroxy compound are demonstrated. The acid treatment endows PEDOT:PSS electrodes with high conductivity. Meanwhile, polyhydroxy compound doping contributes to excellent bending flexibility and foldability due to the better film adhesion between PEDOT:PSS and PET substrate. Accordingly, folding-flexible OSCs with high efficiency of 14.17% were achieved. After 1,000 bending or folding cycles, the device retained over 90% or 80% of its initial efficiency, respectively. These results represent one of the best performances for ITO-free flexible OSC reported so far and demonstrate a novel approach toward commercialized efficient and foldable green-processed OSCs.

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Highly conductive PEDOT:PSS electrodes based on eco-friendly acid were exploited

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14.17% folding-flexible organic solar cells were realized

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The bending performance was significantly improved by interface bonding engineering

Dynamic Ag-N Bond Enhanced Stretchable Conductor for Transparent and Self-Healing Electronic Skin

Stretchable conductors have been achieved by stacking conductive nanomaterials onto the surfaces of elastomeric substrates. However, many of them show a dramatic decrease in conductivity under strain without an efficient way for the conductive layer to release strain. Here, we report a transparent, stretchable, and self-healing conductor with excellent mechanoelectrical stability by introducing dynamic bonding between conductive nanomaterials and an elastomeric substrate. We prepare the conductor by semiembedding Ag nanowires (AgNWs) into a self-healing polydimethylsiloxane (PDMS)-based elastomer, which is modified with bipyridine (Bpy) ligand and further cross-linked by adding Zn²⁺ as coordinator (Zn-Bpy-PDMS). The dynamic Ag-N bonds not only improve the wettability of the substrate and facilitate the spreading of AgNWs but also reversibly break and reform to accommodate the deformation of AgNWs. As a result, the resistance increase of Zn-Bpy-PDMS/AgNWs is much smaller than that without the dynamic bonding (PDMS/AgNWs). Besides, this conductor exhibits excellent conductivity (76.2 Ω/sq) and transparency (86.6% @ 550 nm), as well as extraordinary self-healing property with a low resistance increase (ΔR/R₀ ∼ 1.4) after healing at room temperature for 1 day. This work provides insights into the future design of integrated electronic skin with transparency, stretchability, conductivity, and self-healing capability for applications in wearable optoelectronic devices.

Core/shell copper nanowire networks for transparent thin film heaters

Copper nanowires (Cu NWs) appear as the strongest alternative to silver nanowires (Ag NWs) in transparent conductors. Cu NWs; however, are more prone to oxidation compared to Ag NWs even at room temperature. This problem becomes more severe when Cu NWs are used as transparent thin film heaters (TTFHs). In this work, we have utilized ALD deposited zinc oxide (ZnO) shell layers, and provide a comparison with typically used aluminum oxide (Al₂O₃) shell layers to improve the TTFH performance. While Cu NW network TTFHs barely withstood temperatures around 100 °C, critical thickness of ALD deposited Al₂O₃ and ZnO layers were determined to find out TTFH limits. Maximum stable and reproducible temperatures of 273 °C and 204 °C were obtained for Al₂O₃ and ZnO deposited Cu NW network TTFHs, respectively. An extensive parametric study on the NW density and oxide type in conjunction with the electrical conductivity and optical transmittance was conducted. A remarkably high heating rate of 14 °C s^-1 was obtained from the fabricated core/shell networks with improved oxidation stability under ambient and high humidity conditions. Finally, these high performance core/shell Cu NW network TTFHs were utilized as efficient defrosters.

Window screen inspired fibrous materials with anisotropic thickness gradients for improving light transmittance

Fibrous materials with high light transmittance exhibit great potential in a wide range of applications; unfortunately, fabrication of such materials still remains a challenge due to the strong light scattering caused by the rough fibrous structure and the voids between fibers. Window screens are commonly used in our daily life, and their unique woven structure ensures excellent mechanical properties, while the voids between wires allow light to pass through. By learning from the architecture of window screens, we proposed a novel patterned electrospinning approach with window screen like wire meshes as collectors to deposit fibers with anisotropic thickness gradients and further to improve the optical properties. The results indicated that the obtained fibrous mats closely copied the structure of the wire meshes, and exhibited unique thickness anisotropy with most of the fibers densely packed on the wires in a small area, while very few fibers sparsely suspended in the voids over a large area. Owing to the large area of the thin region within fibrous mats, the overall light transmittance of such a well-organized mat was greatly improved as compared with that of an isotropous mat. Furthermore, by carefully investigating the microstructure of the fibrous mats and simulating the electric field distribution with the software Comsol Multiphysics, a novel needle array collector with an ultra large area of voids was designed to achieve optimal light transparency. Finally, as proof of concepts, we investigated the potential use of transparent fibrous mats as a visual wound dressing and a window dust filter, respectively.

Mechanically Flexible Conductors for Stretchable and Wearable E-Skin and E-Textile Devices

Considerable progress in materials development and device integration for mechanically bendable and stretchable optoelectronics will broaden the application of "Internet-of-Things" concepts to a myriad of new applications. When addressing the needs associated with the human body, such as the detection of mechanical functions, monitoring of health parameters, and integration with human tissues, optoelectronic devices, interconnects/circuits enabling their functions, and the core passive components from which the whole system is built must sustain different degrees of mechanical stresses. Herein, the basic characteristics and performance of several of these devices are reported, particularly focusing on the conducting element constituting them. Among these devices, strain sensors of different types, energy storage elements, and power/energy storage and generators are included. Specifically, the advances during the past 3 years are reported, wherein mechanically flexible conducting elements are fabricated from (0D, 1D, and 2D) conducting nanomaterials from metals (e.g., Au nanoparticles, Ag flakes, Cu nanowires), carbon nanotubes/nanofibers, 2D conductors (e.g., graphene, MoS₂ ), metal oxides (e.g., Zn nanorods), and conducting polymers (e.g., poly(3,4-ethylenedioxythiophene):poly(4-styrene sulfonate), polyaniline) in combination with passive fibrotic and elastomeric materials enabling, after integration, the so-called electronic skins and electronic textiles.

Electrospinning and Electrospun Nanofibers: Methods, Materials, and Applications

Electrospinning is a versatile and viable technique for generating ultrathin fibers. Remarkable progress has been made with regard to the development of electrospinning methods and engineering of electrospun nanofibers to suit or enable various applications. We aim to provide a comprehensive overview of electrospinning, including the principle, methods, materials, and applications. We begin with a brief introduction to the early history of electrospinning, followed by discussion of its principle and typical apparatus. We then discuss its renaissance over the past two decades as a powerful technology for the production of nanofibers with diversified compositions, structures, and properties. Afterward, we discuss the applications of electrospun nanofibers, including their use as "smart" mats, filtration membranes, catalytic supports, energy harvesting/conversion/storage components, and photonic and electronic devices, as well as biomedical scaffolds. We highlight the most relevant and recent advances related to the applications of electrospun nanofibers by focusing on the most representative examples. We also offer perspectives on the challenges, opportunities, and new directions for future development. At the end, we discuss approaches to the scale-up production of electrospun nanofibers and briefly discuss various types of commercial products based on electrospun nanofibers that have found widespread use in our everyday life.

Highly Efficient Flexible Polymer Solar Cells with Robust Mechanical Stability

Landmark power conversion efficiency (PCE) over 14% has been accomplished for single-junction polymer solar cells (PSCs). However, the inevitable fracture of inorganic transporting layers and deficient interlayer adhesion are critical challenges to achieving the goal of flexible PSCs. Here, a bendable and thickness-insensitive Al-doped ZnO (AZO) modified by polydopamine (PDA) has emerged as a promising electron transporting layer (ETL) in PSCs. It has special ductility and adhesion to the active layer for improving the mechanical durability of the device. Nonfullerenes PSCs based on PBDB-T-2F:IT-4F with AZO:1.5% PDA (80 nm) ETL yield the best PCE of 12.7%. More importantly, a prominent PCE, approaching 11.5%, is reached for the fully flexible device based on Ag-mesh flexible electrode, and the device retains >91% of its initial PCE after bending for 1500 cycles. Such thickness insensitivity, mechanical durability, and interfacial adhesion properties for the inorganic ETLs are desired for the development of flexible and wearable PSCs with reliable photovoltaic performance and large-area roll-to-roll printing manufacture.

Stretchable and transparent nanofiber-networked electrodes based on nanocomposites of polyurethane/reduced graphene oxide/silver nanoparticles with high dispersion and fused junctions

Creating stretchable and transparent conductive electrodes for stretchable and transparent electronics is very challenging due to difficulties in obtaining adequate optical and mechanical properties simultaneously. Here, we designed a stretchable and transparent nanofiber-networked electrode (STNNE) based on a networked structure of electrospun stretchable nanofibers made from a mixture of polyurethane (PU)/reduced graphene oxide (rGO)/silver nanoparticles (AgNPs). The STNNE showed a sheet resistance as small as 210 Ω sq^-1 at an optical transparency of ∼83%. In addition, the STNNE has up to 40% mechanical stretchability and relatively high electrical stability (i.e., a resistance change of 83% at 40% stretching). The good electrical conductance, mechanical stretchability, and electrical stability under static/dynamic stretching or after cyclic stretching are attributed to the high dispersion of AgNPs in the nanofibers, which creates more electrically conductive pathways and forms fused junctions at the intersections between nanofibers during electrospinning. As a demonstration, an STNNE with a simple selective-patterning process was employed to fabricate a stretchable capacitive touch sensor with a stretchable and transparent dielectric (PU) on a polydimethylsiloxane substrate. The signal output of the touch sensor upon touching under stretched conditions was nearly unchanged. This STNNE has great potential in stretchable and transparent electronics.

Copper Nanowire Dispersion through an Electrostatic Dispersion Mechanism for High-Performance Flexible Transparent Conducting Films and Optoelectronic Devices

Highly dispersed copper nanowire (CuNW) is an essential prerequisite for its practical application in various electronic devices. At present, the dispersion of CuNW is almost realized through the steric hindrance effect of polymers. However, the high post-treatment temperature of polymers makes this dispersion mechanism impractical for many actual applications. Here, after investigating the relationship between the electrostatic dispersion force and influence factors, an electrostatic dispersion mechanism is refined by us. Under the guidance of this mechanism, high dispersion of CuNW and a record low post-treatment temperature (80 °C) are realized simultaneously. The high dispersity endows CuNW with good stability (-45.66 mV) in water-based ink, high uniformity (65.7 ± 2.5 Ω sq^-1) in the prepared transparent conducting film (TCF) (23 cm × 23 cm), and industrial film preparation process, which are the issues that hinder the widespread application of CuNW-based TCF at present. The low post-treatment temperature makes the application of CuNW possible on any substrate. In addition, the charge modifier, 2-mercaptoethanol, enables CuNW to resist oxidation well. Finally, flexible optoelectronic devices employing the CuNW film as the electrode are fabricated and show efficiencies comparable to those of optoelectronic devices on indium tin oxide/glass.

One-Step Synthesis of Silver Nanowires with Ultra-Long Length and Thin Diameter to Make Flexible Transparent Conductive Films

High aspect ratio silver nanowires (AgNWs) with ultra-long length and thin diameter were synthesized through bromine ion (Br⁻)-assisted one-step synthesis method. The bromine ions were used as pivotal passivating agent. When the molar ratio of Br⁻/Cl⁻ was 1:4, the average diameter of AgNWs was as low as ~40 nm, the average length was as high as ~120 μm, and the aspect ratio reached 2500. Networks of AgNWs were fabricated using as-prepared high-quality AgNWs as conducting material and hydroxyethyl cellulose (HEC) as the adhesive polymer. As a result, a low sheet resistance down to ~3.5 Ω sq⁻¹ was achieved with a concomitant transmittance of 88.20% and a haze of 4.12%. The ultra-low sheet resistance of conductive film was attributed to the long and thin AgNWs being able to form a more effective network. The adhesion of the AgNWs to the substrate was 0/5B (ISO/ASTM). The insights given in this paper provide the key guidelines for bromine ion-assisted synthesis of long and thin AgNWs, and further designing low-resistance AgNW-based conductive film for optoelectronic devices.

A bendable nickel oxide interfacial layer via polydopamine crosslinking for flexible perovskite solar cells

Flexible perovskite solar cells based on polydopamine cross-linked NiO_x exhibited over 70% efficiency retention after 1000 bending cycles.

Roll-to-Roll Slot-Die-Printed Polymer Solar Cells by Self-Assembly

Extremely simplified one-step roll-to-roll slot-die-printed flexible indium tin oxide (ITO)-free polymer solar cells (PSCs) are demonstrated based on the ternary blends of electron-donor polymer thieno[3,4- b]thiophene/benzodithiophene, electron-acceptor fullerene [6,6]-phenyl-C₇₁-butyric acid methyl ester, and electron-extracting polymer poly[(9,9-bis(3'-( N, N-dimethylamino)propyl)-2,7-fluorene)- alt-2,7-(9,9-dioctylfluorene)] (PFN) at room temperature (RT) in ambient air. The flexible ITO-free PSC exhibits a comparable power conversion efficiency (PCE) with the device employing complicated two-step slot-die printing (5.29% vs 5.41%), which indicates that PFN molecules can migrate from the ternary nanocomposite toward the Ag cathode via vertical self-assembly during the one-step slot-die printing process in air. To confirm the migration of PFN, the morphology and elemental analysis as well as charge transport of different active layers are investigated by the in situ transient film drying process, transmission electron microscopy, atomic force microscopy, contact angle and surface energy, X-ray photoelectron spectroscopy, scanning electron microscopy, impedance spectroscopy, transient photovoltage and transient photocurrent, and laser-beam-induced current. Moreover, the good air and mechanical stability of the flexible device with a decent PCE achieved in 1 cm² PSCs at RT in air suggests the feasibility of energy-saving and time-saving one-step slot-die printing to large-scale roll-to-roll manufacture in the future.

Aligning Ag Nanowires by a Facile Bioinspired Directional Liquid Transfer: Toward Anisotropic Flexible Conductive Electrodes

Recent years have witnessed the booming development of transparent flexible electrodes (TFEs) for their applications in electronics and optoelectronic devices. Various strategies have thus been developed for preparing TFEs with higher flexibility and conductivity. However, little work has focused on TFEs with anisotropic conductivity. Here, a facile strategy of directional liquid transfer is proposed, guided by a conical fibers array (CFA), based on which silver nanowires (AgNWs) are aligned on a soft poly(ethylene terephthalate) substrate in large scale. After further coating a second thin layer of the conductive polymer poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate), a TFE with notable anisotropic conductivity and excellent optical transmittance of 95.2% is prepared. It is proposed that the CFA enables fine control over the receding of the three-phase contact line during the dewetting process, where AgNWs are guided and aligned by the as-generated directional stress. Moreover, anisotropic electrochemical deposition is enabled where the Cu nanoparticles deposit only on the oriented AgNWs, leading to a surface with anisotropic wetting behavior. Importantly, the approach enables alignment of AgNWs via multiple directions at one step. It is envisioned that the as-developed approach will provide an optional approach for simple and low-cost preparation of TFE with various functions.

Emerging Novel Metal Electrodes for Photovoltaic Applications

Emerging novel metal electrodes not only serve as the collector of free charge carriers, but also function as light trapping designs in photovoltaics. As a potential alternative to commercial indium tin oxide, transparent electrodes composed of metal nanowire, metal mesh, and ultrathin metal film are intensively investigated and developed for achieving high optical transmittance and electrical conductivity. Moreover, light trapping designs via patterning of the back thick metal electrode into different nanostructures, which can deliver a considerable efficiency improvement of photovoltaic devices, contribute by the plasmon-enhanced light-mattering interactions. Therefore, here the recent works of metal-based transparent electrodes and patterned back electrodes in photovoltaics are reviewed, which may push the future development of this exciting field.

Chemical formation of soft metal electrodes for flexible and wearable electronics

Efficient chemical approaches to fabricating soft metal electrodes aiming at wearable electronics are summarized and reviewed.