High-Throughput Fabrication of Ultradense Annular Nanogap Arrays for Plasmon-Enhanced Spectroscopy

Nanorod reassembling on a sprayed SERS substrate under confined evaporation inducing ultrasensitive TPhT detection

Triphenyltin is an estrogen like pollutant that poses significant environmental threats due to its highly accumulative toxicity. To improve regulation, a fast and sensitive detection method is urgently needed. SERS can capture fingerprint information and is capable of trace detection, making it an ideal solution. Here, we present a sprayed substrate comprised of lightconfining structures and gold nanorod assemblies that are easy to prepare, low-cost, and can form dense hotspots under confined evaporation. The substrates are three-layered: initially, a gold nanorod layer is sprayed as a support, then sputter Ag film on the surface to form a lightconfining structure, followed by another gold nanorod layer sprayed on the Ag film. The coupling of nanorod assembly with lightconfining Ag films leads to 10-fold sensitivity. In addition, sample droplet evaporation in a limited area called confined evaporation contributes to nanorod migration and reassembly on the corner of the substrate, enhancing analytes absorption, and substantially lowered the detection limits. By systematically evaluating the substrate performance, we were able to obtain an average enhancement factor of 3.31 × 106. After confined evaporation, the detection limit reached 10-18 M for R6G and for triphenyltin, it achieved 10-9 M. This novel method represents a significant advancement toward SERS application in detecting trace pollutants.

Plasmon Hybridizations in Compound Nanorod-Nanohole Arrays

This study shows that a hybridized plasmonic mode, represented by an additional transmission peak, in a compound structure consisting of a nanorod embedded in a nanohole can be effectively described as a quasi-dipole oscillator. When two nanorods are introduced into a nanohole, these two quasi-dipoles can couple and hybridize, giving rise to two additional transmission peaks in the enhanced optical transmission spectrum. The relative intensities of these peaks can be controlled by adjusting the incident polarization, while their separations can be tuned by modifying the length of the nanorods. The concept of quasi-dipoles in compound nanohole structures can be further extended to predict the coupling behavior of even more complex compound configurations, such as multiple nanorods within nanoholes, resulting in the generation of multiple hybridization states. Consequently, the shape and response of the transmission peaks can be precisely engineered. This strategy could be used to design nanohole-based metasurfaces for applications such as ultra-thin optical filters, waveplates, polarizers, etc.

Atomic layer deposition assisted fabrication of large-scale metal nanogaps for surface enhanced Raman scattering

Metal nanogaps can confine electromagnetic field into extremely small volumes, exhibiting strong surface plasmon resonance effect. Therefore, metal nanogaps show great prospects in enhancing light-matter interaction. However, it is still challenging to fabricate large-scale (centimeter scale) nanogaps with precise control of gap size at nanoscale, limiting the practical applications of metal nanogaps. In this work, we proposed a facile and economic strategy to fabricate large-scale sub-10 nm Ag nanogaps by the combination of atomic layer deposition (ALD) and mechanical rolling. The plasmonic nanogaps can be formed in the compacted Ag film by the sacrificial Al₂O₃deposited via ALD. The size of nanogaps are determined by the twice thickness of Al₂O₃with nanometric control. Raman results show that SERS activity depends closely on the nanogap size, and 4 nm Ag nanogaps exhibit the best SERS activity. By combining with other porous metal substrates, various sub-10 nm metal nanogaps can be fabricated over large scale. Therefore, this strategy will have significant implications for the preparation of nanogaps and enhanced spectroscopy.

In situ SERS monitoring of plasmon-driven catalytic reaction on gap-controlled Ag nanoparticle arrays under 785 nm irradiation

Plasmon-enhanced photocatalysis has attracted considerable attention due to its low energy consumption and high energy throughput. Surface-enhanced Raman scattering (SERS) is a highly sensitive and label-free nondestructive tool to investigate plasmon-driven photocatalytic reactions. Herein, we present a facile method to fabricate gap-controlled Ag nanoparticle (NP) arrays with uniform and high-density distribution of hot spots, which can be employed as both efficient plasmonic photocatalysts and stable SERS platforms. The plasmon-driven catalytic reaction of 4-nitrobenzenethiol (4NBT), which transforms it into p, p'-dimercaptoazobenzene (DMAB), is detected by using an in situ SERS technique at the excited wavelength of 785 nm. According to the temperature and laser power density dependent photocatalytic reaction rates observed on the Ag NP arrays, we quantitatively determined that the reductive coupling of 4NBT is more likely to occur as the gap decreases. The finite-difference time-domain (FDTD) simulation results demonstrate that the plasmonic hot spots are significantly enhanced with a decrease in gap, which in turn reduces activation energy. The gap-controlled Ag NP arrays are efficient for both promotion and detection of plasmon-driven catalytic reactions, and may pave a pathway for implementing efficient plasmonic photocatalytic platforms.

Scalable Fabrication of Metallic Nanogaps at the Sub-10 nm Level

Metallic nanogaps with metal-metal separations of less than 10 nm have many applications in nanoscale photonics and electronics. However, their fabrication remains a considerable challenge, especially for applications that require patterning of nanoscale features over macroscopic length-scales. Here, some of the most promising techniques for nanogap fabrication are evaluated, covering established technologies such as photolithography, electron-beam lithography (EBL), and focused ion beam (FIB) milling, plus a number of newer methods that use novel electrochemical and mechanical means to effect the patterning. The physical principles behind each method are reviewed and their strengths and limitations for nanogap patterning in terms of resolution, fidelity, speed, ease of implementation, versatility, and scalability to large substrate sizes are discussed.

Recent advances in techniques for fabrication and characterization of nanogap biosensors: A review

Nanogap biosensors have fascinated researchers due to their excellent electrical properties. Nanogap biosensors comprise three arrays of electrodes that form nanometer-size gaps. The sensing gaps have become the major building blocks of several sensing applications, including bio- and chemosensors. One of the advantages of nanogap biosensors is that they can be fabricated in nanoscale size for various downstream applications. Several studies have been conducted on nanogap biosensors, and nanogap biosensors exhibit potential material properties. The possibilities of combining these unique properties with a nanoscale-gapped device and electrical detection systems allow excellent and potential prospects in biomolecular detection. However, their fabrication is challenging as the gap is becoming smaller. It includes high-cost, low-yield, and surface phenomena to move a step closer to the routine fabrications. This review summarizes different feasible techniques in the fabrication of nanogap electrodes, such as preparation by self-assembly with both conventional and nonconventional approaches. This review also presents a comprehensive analysis of the fabrication, potential applications, history, and the current status of nanogap biosensors with a special focus on nanogap-mediated bio- and chemical sonsors.

Ultraflat Sub-10 Nanometer Gap Electrodes for Two-Dimensional Optoelectronic Devices

Two-dimensional (2D) materials are promising candidates for building ultrashort-channel devices because their thickness can be reduced down to a single atomic layer. Here, we demonstrate an ultraflat nanogap platform based on atomic layer deposition (ALD) and utilize the structure to fabricate 2D material-based optical and electronic devices. In our method, ultraflat metal surfaces, template-stripped from a Si wafer mold, are separated by an Al₂O₃ ALD layer down to a gap width of 10 nm. Surfaces of both electrodes are vertically aligned without a height difference, and each electrode is ultraflat with a measured root-mean-square roughness as low as 0.315 nm, smaller than the thickness of monolayer graphene. Simply by placing 2D material flakes on top of the platform, short-channel field-effect transistors based on black phosphorus and MoS₂ are fabricated, exhibiting their typical transistor characteristics. Furthermore, we use the same platform to demonstrate photodetectors with a nanoscale photosensitive channel, exhibiting higher photosensitivity compared to microscale gap channels. Our wafer-scale atomic layer lithography method can benefit a diverse range of 2D optical and electronic applications.

Plasmonic Hybrids of MoS2 and 10-nm Nanogap Arrays for Photoluminescence Enhancement

Monolayer MoS₂ has attracted tremendous interest, in recent years, due to its novel physical properties and applications in optoelectronic and photonic devices. However, the nature of the atomic-thin thickness of monolayer MoS₂ limits its optical absorption and emission, thereby hindering its optoelectronic applications. Hybridizing MoS₂ by plasmonic nanostructures is a critical route to enhance its photoluminescence. In this work, the hybrid nanostructure has been proposed by transferring the monolayer MoS₂ onto the surface of 10-nm-wide gold nanogap arrays fabricated using the shadow deposition method. By taking advantage of the localized surface plasmon resonance arising in the nanogaps, a photoluminescence enhancement of ~20-fold was achieved through adjusting the length of nanogaps. Our results demonstrate the feasibility of a giant photoluminescence enhancement for this hybrid of MoS₂/10-nm nanogap arrays, promising its further applications in photodetectors, sensors, and emitters.

Large-Area Fabrication of Complex Nanohole Arrays with Highly Tunable Plasmonic Properties

By combining nanosphere lithography with oblique angle deposition, large-area asymmetric compound Ag nanohole arrays with nanorods inside the hole were patterned on substrates. The technique enabled the production of complex nanohole arrays with controlled hole diameter, thickness, and rod structure inside the hole. The compound asymmetric Ag nanohole structures showed strong polarization-dependent optical properties, and a new extraordinary optical transmission (EOT) mode with tunable resonance wavelength at the near-IR region was observed. The transmission at the new EOT wavelength region can increase from 27% of nanohole to 69% of the compound structure, and these structures can achieve a refractive index sensitivity as high as 847 nm RIU^-1. The tunable EOT wavelength and strong polarization-dependent optical properties make the structure ideal for ultrathin optical filters, polarizers, surface-enhanced spectroscopies, etc.

SERS Substrate with Silk Nanoribbons as Interlayer Template

The formation of hot spots is an effective approach to improve the performance of surface-enhanced Raman scattering (SERS). Silk nanoribbons (SNRs), with a height of about 1-2 nm, and Au nanoparticles (AuNPs) were assembled by electrostatic interactions to introduce sandwich hot spot structures. These sandwich structures were optimized by tuning the ratio of SNRs and AuNPs, resulting in strong SERS signals with a sensitivity of 10^-13 M and enhancement factor (EF) of 5.8 × 10⁶. Improved SERS spectrum uniformity with relative standard deviation (RSD) about 11.2% was also achieved due to the homogeneous distribution of these hot spot structures. The inherent biocompatibility of SNRs and facile fabrication processes utilized endowed the SERS substrates significant benefits toward biomedical applications, confirmed by cytocompatibility and improved SERS bioimaging capacity in vitro. The results of this study suggest the feasibility of forming high performance bioimaging systems through the use of naturally derived materials with special nanostructures.

Nanobridges formed through electron beam image reversal lithography for plasmonic mid-infrared resonators with high aspect ratio nanogaps

We present the emergence of nanobridge networks through a nanofabrication technique based on image-reversal electron beam lithography and demonstrate plasmonic structures with high aspect ratio sub-20 nm gaps capable of strong intensity enhancement in the mid-infrared range. The proposed technique, which employs the engineering of natural formations of nanobridges in predefined templates, could serve as an alternative path for realizing mid-infrared plasmonic resonators with potential applications in surface plasmon polariton-based integrated optics, and enhancement of light-matter interaction for high efficiency photodetection and nanoscale light emitters.