Highly Robust MOF Polymeric Beads with a Controllable Size for Molecular Separations

Recent advances in CO2 capture and mineralization using layered double hydroxide-based materials: A review

The continuous release of substantial amounts of carbon dioxide (CO2) to the atmosphere has resulted in numerous severe adverse effects. Several materials have been synthesized and utilized for CO2 capture. One class of such materials is layered double hydroxides (LDHs), which have emerged as promising materials for CO2 capture due to their tunable properties, high surface area, and excellent CO2 adsorption capabilities. Although there are some review articles on CO2 capture and conversion using various materials, there is still a notable lack of thorough reviews focusing on the utilization of LDH-based materials for CO2 capture. Additionally, the field of CO2 capture and mineralization using LDH-based materials is rapidly evolving, necessitating up-to-date comprehensive reviews to analyze, evaluate, and condense the dispersed information found in recently published research articles. Accordingly, this review article provides a comprehensive overview of recent advancements in CO2 capture using LDH-based materials. After briefly introducing the topic, different synthesis protocols of LDH-based materials are briefly reviewed. Then, CO2 capture using LDHs, calcined LDHs, impregnated LDHs, composites containing LDHs, amine functionalized LDHs, and during steam methane reforming, are thoroughly analyzed and discussed. Additionally, the effects of synthesis method and post treatment of LDH-based materials on CO2 capture, effect of modification and functionalization on LDHs, and the effects of various process conditions including temperature, pressure, water vapor, and gas composition on the performance of CO2 capture by LDH-based materials are reviewed. Limitations, challenges, obstacles, and remaining knowledge gaps are highlighted, and future research works to address them are proposed.

Hydrophobic ZIF-8 nanoparticles loaded on chitosan for improved methanol adsorption from fermented wine

Metal-organic frameworks (MOFs) have great potential for the adsorption of minor molecular alcohols in the vapor phase. However, the drawbacks of powdered MOFs, including low recyclability and problematic separation, limit their application in fermented wine. Chitosan (CS) is a low-cost, eco-friendly, moldable matrix used in the food industry. In this study, a novel CS@ZIF-8 adsorbent with excellent microporous surface area was successfully synthesized by incorporating hydrophobic ZIF-8 into CS. The results showed that CS@ZIF-8 beads had a high adsorption affinity for methanol at a Zn2+/2-methylimidazole molar ratio of 1:5. The adsorption mechanism of methanol on CS@ZIF-8 beads was systematically studied by X-ray photoelectron spectroscopy, isotherms, and kinetics. The Langmuir model calculated the maximum adsorption of methanol to 56.8 mg/g. Adsorption kinetics are consistent with pseudo-second-order models. Furthermore, CS@ZIF-8 beads presented excellent recyclability for removing methanol for five consecutive cycles. It could treat 60 bed volumes of Chinese yellow wine in column filtration experiments to make the concentration below 50 mg/L. In summary, the highly efficient CS@ZIF-8 adsorbent has great potential for methanol adsorption from fermented wines. PRACTICAL APPLICATION: Methanol will exhibit adverse symptoms such as weakness and headaches after it is ingested. Therefore, methanol control is an important safety factor in the production of fermented wine. The adsorption method is recognized as a widely used technique due to its high efficiency and selectivity. The CS@ZIF-8 adsorbent synthesized in this paper provides a new idea for methanol removal.

Hierarchically Porous Structured Adsorbents with Ultrahigh Metal-Organic Framework Loading for CO2 Capture

Metal-organic frameworks (MOFs) have emerged as promising candidates for CO2 adsorption due to their ultrahigh-specific surface area and highly tunable pore-surface properties. However, their large-scale application is hindered by processing issues associated with their microcrystalline powder nature, such as dustiness, pressure drop, and poor mass transfer within packed beds. To address these challenges, shaping/structuring micron-sized polycrystalline MOF powders into millimeter-sized structured forms while preserving porosity and functionality represents an effective yet challenging approach. In this study, a facile and versatile strategy was employed to integrate moisture-stable and scalable microcrystalline MOFs (UiO-66 and ZIF-8) into a poly(acrylonitrile) matrix to fabricate readily processable, millimeter-sized hierarchically porous structured adsorbents with ultrahigh MOF loadings (∼90 wt %) for direct industrial carbon capture applications. These structured composite beads retained the physicochemical properties and separation performance of the pristine MOF crystal particles. Structured UiO-66 and ZIF-8 exhibited high specific surface areas of 1130 m2 g-1 and 1431 m2 g-1, respectively. The structured UiO-66 achieved a CO2 adsorption capacity of 2.0 mmol g-1 at 1 bar and a dynamic CO2/N2 selectivity of 17 for a CO2/N2 gas mixture with a 15/85 volume ratio at 25 °C. Furthermore, the structured adsorbents exhibited excellent cyclability in static and dynamic CO2 adsorption studies, making them promising candidates for practical application.

Macro-manufacturing robust and stable metal-organic framework beads for antibiotics removal from wastewater

Metal-organic frameworks (MOFs) have shown great prospects in wastewater remediation. However, the easy aggregation, difficult separation and inferior reusability greatly limit their large-scale application. Herein, we proposed a facile, green and low-cost strategy to construct robust and stable MOF-based hydrogel beads (Fe-BTC-HBs) in a gram scale, and employed them to remove antibiotics from wastewater. As a result, the Fe-BTC-HBs demonstrated outstanding adsorption capacity for both ofloxacin (OFL) and tetracycline (TC) (281.17 mg/g for OFL and 223.60 mg/g for TC) under a near-neutral environment. The main adsorption mechanisms of OFL and TC were hydrogen bonding and π-π stacking interaction. Owing to its macroscopic granule and stable structure, Fe-BTC-HBs can be separated rapidly from wastewater after capturing antibiotics, and more than 85% adsorption capacity still remained after six cycles, while the powdered Fe-BTC only showed less than 6% recovery efficiency with massive weight loss (around 92%). In real industrial effluent, the adsorption performance of Fe-BTC-HBs toward two antibiotics exhibited negligible decreases (2.9% for OFL and 2.2% for TC) compared with that in corresponding solutions. Furthermore, Fe-BTC-HBs also had appealing economic and environmental benefit. Overall, the macro-manufactured MOF beads have the promising potential for the large-scale wastewater treatment.

Fast Gas-Adsorption Kinetics in Supraparticle-Based MOF Packings with Hierarchical Porosity

Metal-organic frameworks (MOFs) are microporous adsorbents for high-throughput gas separation. Such materials exhibit distinct adsorption characteristics owing to the flexibility of the crystal framework in a nanoparticle, which can be different from its bulk crystal. However, for practical applications, such particles need to be compacted into macroscopic pellets, creating mass-transport limitations. In this work, this problem is addressed by forming materials with structural hierarchy, using a supraparticle-based approach. Spherical supraparticles composed of nanosized MOF particles are fabricated by emulsion templating and they are used as the structural component forming a macroscopic material. Zeolitic imidazolate framework-8 (ZIF-8) particles are used as a model system and the gas-adsorption kinetics of the hierarchical material are compared with conventional pellets without structural hierarchy. It is demonstrated that a pellet packed with supraparticles exhibits a 30 times faster adsorption rate compared to an unstructured ZIF-8 powder pellet. These results underline the importance of controlling structural hierarchy to maximize the performance of existing materials. In the hierarchical MOFs, large macropores between the supraparticles, smaller macropores between individual ZIF-8 primary particles, and micropores inherent to the ZIF-8 framework collude to combine large surface area, defined adsorption sites, and efficient mass transport to enhance performance.

Fabrication of PA-PEI-MOF303(Al) by Stepwise Impregnation Layer-by-Layer Growth for Highly Efficient Removal of Ammonia

NH₃ is a typical alkaline gaseous pollutant widely derived from industrial production and poses great risks to humans and other biota. Metal-organic frameworks (MOFs) have excellent adsorption capacities relative to materials traditionally used to adsorb NH₃. However, in practice, applications of MOFs as adsorbents are restricted because of its powder form. We prepared a polyamide (PA) macroporous polyester substrate using an emulsion template method and modified the surface with polyethylenimine (PEI) to improve the MOF growth efficiency on the substrate. The difficulty of loading the MOF because of the fast nucleation rate inside the PA macroporous polyester substrate was solved using a stepwise impregnation layer-by-layer (LBL) growth method, and a PA-PEI-MOF303(Al) hierarchical pore composite that very efficiently adsorbed NH₃ was successfully prepared. The PA-PEI-MOF303(Al) adsorption capacity for NH₃ was 16.07 mmol·g^-1 at 298 K and 100 kPa, and the PA-PEI-MOF303(Al) could be regenerated repeatedly under vacuum at 423 K. The NH₃ adsorption mechanism was investigated by in situ Fourier transform infrared spectroscopy and by performing two-dimensional correlation analysis. Unlike for the MOF303(Al) powder, the formation of multi-site hydrogen bonds between Al-O-Al/C-OH, N-H, -OH, C=O, and NH₃ in PA-PEI-MOF303(Al) was found to be an important reason for efficient NH₃ adsorption. This study will provide a reference for the preparation of other MOF-polymer composites.

Multifunctional ZnO:Gd@ZIF-8 hybrid nanocomposites with tunable luminescent-magnetic performance for potential bioapplication

Novel multifunctional ZnO:Gd@ZIF-8 hybrid inorganic-organic nanocomposites with tunable luminescent-magnetic performance were successfully fabricated using wet chemistry synthesis routes. Physico-chemical characterization including crystal structure, phase compositions, morphology, surface properties, as well as photoluminescent and magnetic characteristics was performed using powder X-ray diffraction (XRD), FT-IR analysis, transmission and scanning electron microscopies (TEM/SEM), N₂ adsorption/desorption, SQUID magnetometer, and photoluminescence spectroscopy. The biological studies of obtained materials, such as cytotoxicity profile and in vitro MRI imaging also investigated for potential use as contrast agents. Results showed that the doping with Gd³⁺ in a broad concentration range and the presence of ZIF-8 layer on ZnO affect the physico-chemical properties of the obtained composites. The obtained porous ZnO:Gd@ZIF-8 composites were highly crystalline with a large surface area. The XRD study indicated the formation of hexagonal wurtzite structure for ZnO and ZnO:Gd³⁺ (1-5 at.%). Luminescent studies showed, that ZnO is an ideal matrix for the incorporation of Gd³⁺ ions in a broad concentration range with efficient green luminescence. The PL intensity reached the maximum up to 5 at.% of Gd³⁺. The zeta potential values indicated the good stability of obtained nanoparticles. Proposed new materials with paramagnetic behavior and outstanding MR imaging capability could be used as potential contrast agents for magnetic resonance imaging.

Synthesis and shaping of metal-organic frameworks: a review

Metal-organic frameworks (MOFs) possess excellent advantages, such as high porosity, large specific surface area, and an adjustable structure, showing good potential for applications in gas adsorption and separation, catalysis, conductivity, sensing, magnetism, etc. However, they still suffer from significant limitations in terms of the scale-up synthesis and shaping, hindering the realization of large-scale commercial applications. Despite some attempts having been devoted to addressing this, challenges remain. In this paper, we outline the advantages and drawbacks of existing synthetic routes such as electrochemistry, microwave, ultrasonic radiation, green solvent reflux, room temperature stirring, steam-assisted transformation, mechanochemistry, and fluid chemistry in terms of scale-up production. Then, the shaping methods of MOFs such as extrusion, mechanical compaction, rolling granulation, spray drying, gel technology, embedded granulation, phase inversion, 3D printing and other shaping methods for the preparation of membranes, coatings and nanoparticles are discussed. Finally, perspectives on the large-scale synthesis and shaping of MOFs are also proposed. This work helps provide in-depth insight into the scale-up production and shaping process of MOFs and boost commercial applications of MOFs.

A durable and stable hollow carrier based on metal-phenolic network composed of ZnII and proanthocyanidins/polydopamine

Metal-phenolic networks (MPNs), which are formed by phenolic molecules and metal ions via coordination bonds, are emerging as highly templated functional metal-organic materials. These networks are mostly used in the form of particles for short-term in vivo drug delivery; however, there is a lack of research on durable and stable MPN hollow particles as delivery carriers for in vitro applications. In this study, hollow and yolk-like hybrid cubic MPNs were prepared by etching zeolitic imidazolate framework-8 (ZIF-8) with proanthocyanidins (PCs). Polydopamine (PDA) resulting from the oxidative self-polymerisation of dopamine was deposited on the surface of the fabricated MPN to obtain a PDA coating, which enhanced the mechanical properties of the MPN. The prepared Zn^II-PC/PDA capsules consisted of two layers: a Zn^II-PC layer and a PDA-PDA layer. It showed stability at 25 ℃ for at least 280 days after freeze-drying. Moreover, when loaded with carvacrol, this MPN exhibited an enhanced antibacterial performance. Therefore, this study lays the foundation for the use of MPNs as long-lasting functional carriers.

Binding Materials for MOF Monolith Shaping Processes: A Review towards Real Life Application

Metal–organic frameworks (MOFs) could be utilized for a wide range of applications such as sorption, catalysis, chromatography, energy storage, sensors, drug delivery, and nonlinear optics. However, to date, there are very few examples of MOFs exploited on a commercial scale. Nevertheless, progress in MOF-related research is currently paving the way to new industrial opportunities, fostering applications and processes interconnecting fundamental chemistry with engineering and relevant sectors. Yet, the fabrication of porous MOF materials within resistant structures is a key challenge impeding their wide commercial use for processes such as adsorptive separation. In fact, the integration of nano-scale MOF crystallic structures into bulk components that can maintain the desired characteristics, i.e., size, shape, and mechanical stability, is a prerequisite for their wide practical use in many applications. At the same time, it requires sophisticated shaping techniques that can structure nano/micro-crystalline fine powders of MOFs into diverse types of macroscopic bodies such as monoliths. Under this framework, this review aims to bridge the gap between research advances and industrial necessities for fostering MOF applications into real life. Therefore, it critically explores recent advances in the shaping and production of MOF macro structures with regard to the binding materials that have received little attention to date, but have the potential to give new perspectives in the industrial applicability of MOFs. Moreover, it proposes future paths that can be adopted from both academy and industry and can further boost MOF exploitation.

Monolithic metal-organic frameworks for carbon dioxide separation

Carbon dioxide (CO2) is both a primary contributor to global warming and a major industrial impurity. Traditional approaches to carbon capture involve corrosive and energy-intensive processes such as liquid amine absorption. Although adsorptive separation has long been a promising alternative to traditional processes, up to this point there has been a lack of appropriate adsorbents capable of capturing CO2 whilst maintaining low regeneration energies. In the context of CO2 capture, metal-organic frameworks (MOFs) have gained much attention in the past two decades as potential materials. Their tuneable nature allows for precise control over the pore size and chemistry, which allows for the tailoring of their properties for the selective adsorption of CO2. While many candidate materials exist, the amount of research into material shaping for use in industrial processes has been limited. Traditional shaping strategies such as pelletisation involve the use of binders and/or mechanical processes, which can have a detrimental impact on the adsorption properties of the resulting materials or can result in low-density structures with low volumetric adsorption capacities. Herein, we demonstrate the use of a series of monolithic MOFs (monoUiO-66, monoUiO-66-NH2 & monoHKUST-1) for use in gas separation processes.

Shaping of a Metal-Organic Framework-Polymer Composite and Its CO2 Adsorption Performances from Humid Indoor Air

Diamine-functionalized metal-organic frameworks (MOFs) are known as desirable adsorbents that can capture CO₂ even at low pressures, but the humidity instability of bare MOF powders as well as their shaping have not yet adequately addressed for practical applications. Herein, we report an effective synthetic strategy for fabricating millimeter-sized MOF/poly(vinylidene fluoride) (PVDF) composite beads with different amounts of PVDF binders (30, 40, and 50 wt %) via a phase inversion method, followed by the postfunctionalization of 1-ethylpropane-1,3-diamine (epn). Compared with the pristine MOF powder, the diamine-grafted bead, epn-MOF/PVDF40, upon mixing with 40% binder polymers, exhibited a superior long-term performance without structural collapse for up to 1 month. The existence of the hydrophobic PVDF polymer in the composite material is responsible for such durability. This work provides a promising preparative route toward developing stable and shaped MOFs for the removal of indoor CO₂.

Layered Double Hydroxides-Based Mixed Metal Oxides: Development of Novel Structured Sorbents for CO2 Capture Applications

Layered double hydroxide (LDHs)-based mixed metal oxides (MMOs) are widely studied as the medium to high temperature (200-400 °C) CO₂ capture sorbents. However, most of the studies are carried out using the powdered samples. To upgrade these sorbents for industrial-scale CO₂ capture, it is important to move away from the powdered form and develop structured sorbents. Moreover, the CO₂ capture properties of these sorbents need to be improved in terms of capture capacity and cycling stability. Here we are utilizing a modified amide hydrolysis method to improve the CO₂ capture capacities of LDHs-based MMOs. Subsequently, aqueous exfoliation coupled with the freeze-drying technique was utilized to develop LDHs-based novel MMOs. Exfoliated LDH nano sheets were pelletized (2 mm) to circumvent the challenges associated with powder samples when used in industrial-scale applications. The obtained pellets have an average crushing load of 11.1 N and 4.3 MPa of compressive strength, which indicate their good mechanical stability. The MMOs pellets showed a narrow distribution of pores (8-10 nm) with very good surface area (264 m²/g) and pore volume (1.27 cm³/g). They also had much improved CO₂ capture capacities at ambient pressure and both low (2.17 mmol/g, 30 °C) and medium temperature (1.43 mmol/g, 200 °C), as compared to previously reported pristine MMOs powder samples. The pelletized structured sorbents also outperformed commercial LDH-based pellets by several fold.

In situ reconstruction of ZIF-8 loaded on fibrous supports

The fibre-supported ZIF-8 can undergo a full degradation–recrystallization cycle in a vapor phase with partial recovery of its porosity.

Recent advances in the shaping of metal–organic frameworks

In this review, the recent advances in the shaping of MOFs are overviewed, and some promising strategies recently developed are highlighted, including templated shaping, self-shaping, shaping on substrates, and shaping with sacrificial materials.

Controlling the size of a Zn-MOF through ligand exchange and pore-tailored ZnO assemblies for size-selective gas sensing

The nucleation and final size of Zn-MOF were modulated by ligand exchange, and the annealed ZnO assemblies exhibited size-selective sensing.