Customizable CO2 Electroreduction to C1 or C2+ Products through Cuy/CeO2 Interface Engineering

Mo4+-Doped CuS Nanosheet-Assembled Hollow Spheres for CO2 Electroreduction to Ethanol in a Flow Cell

Electrocatalytic CO2 reduction reaction (CO2RR) to ethanol has been widely researched for potential commercial application. However, it still faces limited selectivity at a large current density. Herein, Mo4+-doped CuS nanosheet-assembled hollow spheres are constructed to address this issue. Mo4+ ion doping modifies the local electronic environments and diversifies the binding sites of CuS, which increases the coverage of linear *COL and produces bridge *COB for subsequent *COL-*COH coupling toward ethanol production. The optimal Mo9.0%-CuS can electrocatalyze CO2 to ethanol with a faradaic efficiency of 67.5% and a partial current density of 186.5 mA cm-2 at -0.6 V in a flow cell. This work clarifies that doping high valence transition metal ions into Cu-based sulfides can regulate the coverage and configuration of related intermediates for ethanol production during the CO2RR in a flow cell.

Promoting hydrophilic cupric oxide electrochemical carbon dioxide reduction to methanol via interfacial engineering modulation

Copper-based catalysts have been extensively investigated in electrochemical carbon dioxide (CO2) reduction to promote carbon products generated by requiring multiple electron transfer. However, hydrophilic electrodes are unfavourable for CO2 mass transfer and preferentially hydrogen (H2) evolution in electrochemical CO2 reduction. In this paper, a hydrophilic cupric oxide (CuO) electrode with a grassy morphology was prepared. CuO-derived Cu was confirmed as the active site for electrochemical CO2 reduction through wettability modulation. To enhance the intrinsic catalytic activity, a metal-oxide heterogeneous interface was created by engineering modulation at the interface, involving the loading of palladium (Pd) on CuO (CuO/Pd). Both the electrochemically active area and the electron transfer rate were enhanced by Pd loading, and significantly the reduced work function further facilitated the electron transfer between the electrode surface and the electrolyte. Consequently, the CuO/Pd electrode exhibited excellent excellent performance in electrochemical CO2 reduction, achieving a 54 % Faraday efficiency at -0.65 V for methanol (CH3OH). The metal-oxide interfacial effect potentially improves the intrinsic catalytic activity of hydrophilic CuO electrodes in electrochemical CO2 reduction, providing a conducive pathway for optimizing hydrophilic oxide electrodes in this process.

Rare-earth Element-based Electrocatalysts Designed for CO2 Electro-reduction

Electrochemical CO2 reduction presents a promising approach for synthesizing fuels and chemical feedstocks using renewable energy sources. Although significant advancements have been made in the design of catalysts for CO2 reduction reaction (CO2RR) in recent years, the linear scaling relationship of key intermediates, selectivity, stability, and economical efficiency are still required to be improved. Rare earth (RE) elements, recognized as pivotal components in various industrial applications, have been widely used in catalysis due to their unique properties such as redox characteristics, orbital structure, oxygen affinity, large ion radius, and electronic configuration. Furthermore, RE elements could effectively modulate the adsorption strength of intermediates and provide abundant metal active sites for CO2RR. Despite their potential, there is still a shortage of comprehensive and systematic analysis of RE elements employed in the design of electrocatalysts of CO2RR. Therefore, the current approaches for the design of RE element-based electrocatalysts and their applications in CO2RR are thoroughly summarized in this review. The review starts by outlining the characteristics of CO2RR and RE elements, followed by a summary of design strategies and synthetic methods for RE element-based electrocatalysts. Finally, an overview of current limitations in research and an outline of the prospects for future investigations are proposed.

Synergistic effects of CuS/TiO2 heterointerfaces: Enhanced cathodic CO2 reduction and anodic CH3OH oxidation for paired electrosynthesis of formate

The electrochemical reduction of carbon dioxide into energy-carrying compounds or value-added chemicals is of great significance for diminishing the greenhouse effect. However, it is still imperative to replace the less-value anodic oxygen evolution reaction (OER) to improve the technical economy. Herein, we firstly reported a bifunctional CuS/TiO2 catalyst for both anodic methanol oxidation reaction (MOR) and cathodic carbon dioxide reduction (CO2R). The in-built abundant CuS/TiO2 heterointerfaces are found to boost the CO2R and MOR to produce formate. Based on the unique bifunctionality of CuS/TiO2, a paired electrosynthesis of formate was performed with a total Faradaic efficiency (FE) of about 170 %, in which the cathodic CO2R achieved a formate FE of about 70 %, and the anodic MOR exhibited an almost 100 % formate FE.

Customizing catalyst surface/interface structures for electrochemical CO2 reduction

Electrochemical CO2 reduction reaction (CO2RR) provides a promising route to converting CO2 into value-added chemicals and to neutralizing the greenhouse gas emission. For the industrial application of CO2RR, high-performance electrocatalysts featuring high activities and selectivities are essential. It has been demonstrated that customizing the catalyst surface/interface structures allows for high-precision control over the microenvironment for catalysis as well as the adsorption/desorption behaviors of key reaction intermediates in CO2RR, thereby elevating the activity, selectivity and stability of the electrocatalysts. In this paper, we review the progress in customizing the surface/interface structures for CO2RR electrocatalysts (including atomic-site catalysts, metal catalysts, and metal/oxide catalysts). From the perspectives of coordination engineering, atomic interface design, surface modification, and hetero-interface construction, we delineate the resulting specific alterations in surface/interface structures, and their effect on the CO2RR process. At the end of this review, we present a brief discussion and outlook on the current challenges and future directions for achieving high-efficiency CO2RR via surface/interface engineering.

An in situ exsolved Cu-based electrocatalyst from an intermetallic Cu5Si compound for efficient CH4 electrosynthesis

A Cu-based electrocatalyst (e-Cu5Si) is developed by in situ exsolving ultrathin SiOx layer-coated CuO/Cu nanoparticles (<100 nm) on the surface of a conductive intermetallic Cu5Si parent. This specially designed e-Cu5Si catalyst exhibits high performance for the CO2 reduction reaction (CO2RR), which affords an excellent CH4 faradaic efficiency (FE) of 49.0% with partial current density of over 140.1 mA cm-2 at -1.2 V versus reversible hydrogen electrode (RHE) in a flow cell, with outstanding stability. The strongly coupled multiphase interfaces among the SiOx layer, CuO/Cu species, and substrate contribute to fast interfacial electron transfer for the CO2RR. Moreover, in situ Raman analysis suggests that the ultrathin SiOx layer simultaneously stabilizes the active Cu1+ species and promotes the protonation of *CO to form *CHxO, thereby greatly improving overall selectivity and activity of CH4 production.

Advanced Catalyst Design and Reactor Configuration Upgrade in Electrochemical Carbon Dioxide Conversion

Electrochemical carbon dioxide reduction reaction (CO2 RR) driven by renewable energy shows great promise in mitigating and potentially reversing the devastating effects of anthropogenic climate change and environmental degradation. The simultaneous synthesis of energy-dense chemicals can meet global energy demand while decoupling emissions from economic growth. However, the development of CO2 RR technology faces challenges in catalyst discovery and device optimization that hinder their industrial implementation. In this contribution, a comprehensive overview of the current state of CO2 RR research is provided, starting with the background and motivation for this technology, followed by the fundamentals and evaluated metrics. Then the underlying design principles of electrocatalysts are discussed, emphasizing their structure-performance correlations and advanced electrochemical assembly cells that can increase CO2 RR selectivity and throughput. Finally, the review looks to the future and identifies opportunities for innovation in mechanism discovery, material screening strategies, and device assemblies to move toward a carbon-neutral society.

Revealing the construction of CuOCe interfacial sites via increased support utilization for enhanced CO2 electroreduction and Li-CO2 batteries

Leveraging designed electronic oxide-metal interactions (EOMI), cerium-supported copper demonstrates remarkable competitiveness in the carbon dioxide reduction reaction (CO2RR). Nevertheless, the limited utilization efficiency of conventional cerium oxide (CeO2) support hampers the EOMI effect. Furthermore, a comprehensive understanding of the influence of distinct crystalline surfaces of CeO2 on the loaded active copper (Cu) species remains elusive. Herein, oxide carriers with diverse crystal facets are acquire for loading to load Cu species through the incorporation of cerium-based metal organic frameworks (MOFs) precursors. Simultaneously, owing to the elevated specific surface area conferred by MOF precursors, Cu/CeO2 hosts ample catalytically active sites for carbon dioxide (CO2) electrocatalytic reactions and as catalytic cathodes for lithium-CO2 (Li-CO2) batteries. Furthermore, the carbon converted from organic ligands in MOFs precursors not only proficiently immobilizes and disperses the active sites, but also enhances the inherent conductive stability of the oxide while augmenting energy utilization efficiency. Leveraging these advantages, the electrocatalyst derived from MOFs achieves a peak CO2-to-methane Faradaic efficiency of 57.9 %, whereas the assembled Li-CO2 batteries exhibit notable activity and durability, boasting a substantial full-discharge capacity of 8907 mAh/g, a discharge voltage of 2.65 V, and an extended cycle life exceeding 1000 h. Mechanistic investigations were conducted using density functional theory (DFT) calculations to thoroughly explore the impact of CeO2 carrier crystal facets, specifically (111), (100), and (110), on the loaded copper species. Notably, (110) was identified as the optimal facet due to its favorable contributions to electronic structure optimization and stability enhancement.

Ag+ -Doped InSe Nanosheets for Membrane Electrode Assembly Electrolyzer toward Large-Current Electroreduction of CO2 to Ethanol

It is an appealing approach to CO2 utilization through CO2 electroreduction (CO2 ER) to ethanol at high current density; however, the commonly used Cu-based catalysts cannot sustain large current during CO2 ER despite their capability for ethanol production. Herein, we report that Ag+ -doped InSe nanosheets with Se vacancies can address this grand challenge in a membrane electrode assembly (MEA) electrolyzer. As revealed by our experimental characterization and theoretical calculation, the Ag+ doping, which can tailor the electronic structure of InSe while diversifying catalytically active sites, enables the formation of key reaction intermediates and their sequential evolution into ethanol. More importantly, such a material can well work for large-current conditions in MEA electrolyzers with In2+ species stabilized via electron transfer from Ag to Se. Remarkably, in an MEA electrolyzer by coupling cathodic CO2 ER with anodic oxygen evolution reaction (OER), the optimal catalyst exhibits an ethanol Faradaic efficiency of 68.7 % and a partial current density of 186.6 mA cm-2 on the cathode with a full-cell ethanol energy efficiency of 26.1 % at 3.0 V. This work opens an avenue for large-current production of ethanol from CO2 with high selectivity and energy efficiency by rationally designing electrocatalysts.

High dispersion dendritic fibrous morphology nanospheres for electrochemical CO2 reduction to C2H4

The electrochemical CO2 reduction to specific multi-carbon product on copper-based catalysts is subjected to low activity and poor selectivity. Herein, catalyst structure, morphology, and chemical component are systematically studied for bolstering the activity and selectivity of as-prepared catalyzers in this study. Dendritic fibrous nano-silica spheres favor the loading of active species and the transport of reactant from the central radial channel. Cu/DFNS with high dispersion active sites are fabricated through urea-assisted precipitation way. The coexistence of Cu(I)/Cu(II) induces a close combination of Cu active sites and CO2 on the Cu/DFNS interface, promoting the CO2 activation and CC coupling. The Cu-O-Si interface (Cu phyllosilicate) can improve CO2 and CO attachment. Cu/DFNS show the utmost Faradaic efficiency of C2H4 with a value of 53.04% at -1.2 V vs. RHE. And more importantly, in-situ ATR-SEIRAS reveals that the CC coupling is boosted for effectively producing C2H4 as a consequence of the existence of *COL, *COOH, and *COH intermediates. The mechanism reaction path of Cu/DFNS is inferred to be *CO2 → *COOH → *CO → *CO*COH → C2H4. Our findings will be helpful to gain insight into the links between morphology, texture, chemical component of catalyzers, and electrochemical reduction of CO2, providing valuable guidance in the design of more efficient catalysts.

Dual-Role of Polyelectrolyte-Tethered Benzimidazolium Cation in Promoting CO2 /Pure Water Co-Electrolysis to Ethylene

Electrochemical CO2 reduction reaction (CO2 RR), as a promising route to realize negative carbon emissions, is known to be strongly affected by electrolyte cations (i.e., cation effect). In contrast to the widely-studied alkali cations in liquid electrolytes, the effect of organic cations grafted on alkaline polyelectrolytes (APE) remains unexplored, although APE has already become an essential component of CO2 electrolyzers. Herein, by studying the organic cation effect on CO2 RR, we find that benzimidazolium cation (Beim+ ) significantly outperforms other commonly-used nitrogenous cations (R4 N+ ) in promoting C2+ (mainly C2 H4 ) production over copper electrode. Cyclic voltammetry and in situ spectroscopy studies reveal that the Beim+ can synergistically boost the CO2 to *CO conversion and reduce the proton supply at the electrocatalytic interface, thus facilitating the *CO dimerization toward C2+ formation. By utilizing the homemade APE ionomer, we further realize efficient C2 H4 production at an industrial-scale current density of 331 mA cm-2 from CO2 /pure water co-electrolysis, thanks to the dual-role of Beim+ in synergistic catalysis and ionic conduction. This study provides a new avenue to boost CO2 RR through the structural design of polyelectrolytes.

1D/2D interface engineering of a CoPc-C3N4 heterostructure for boosting the nitrogen reduction reaction to NH3

Herein, we demonstrate the construction of a 1D/2D heterostructure of cobalt phthalocyanine (CoPc)-carbon nitride (C3N4) for electrochemical N2 reduction to NH3. Improved performance originates from the higher exposure of active surface sites. The electrochemical NRR performance showed an NH3 formation rate of 423.8 μg h-1 mgcat-1, a high faradaic efficiency (FE) of 33%, and stability for 20 h. This study provides a new strategy for designing a highly efficient 1D/2D electrocatalytic system for ammonia synthesis.

Switching between C2+ Products and CH4 in CO2 Electrolysis by Tuning the Composition and Structure of Rare-Earth/Copper Catalysts

Rational regulation of the reaction pathway to produce the desired products is one of the most significant challenges in the electrochemical CO2 reduction reaction (CO2RR). Herein, we designed a series of rare-earth Cu catalysts with mixed phases. It was found that the products could be switched from C2+ to CH4 by tuning the composition and structure of the catalysts. Particularly at the Cu/Sm atomic ratio of 9/1 (Cu9Sm1-Ox), the Faradaic efficiency (FE) for C2+ products (FEC2+) could reach 81% at 700 mA cm-2 with negligible CH4. However, the FE of CH4 (FECH4) was 65% at 500 mA cm-2 over Cu1Sm9-Ox (Cu/Sm = 1/9), and the FEC2+ was extremely low. Experiments and theoretical studies indicated that the stable CuSm2O4 phase existed in all the catalysts within the Cu/Sm range of 9/1 to 1/9. At a high Cu content, the catalyst was composed of CuSm2O4 and Cu phases. The small amount of Sm could enhance the binding strength of *CO and facilitate C-C coupling. Conversely, at a high Sm content, the catalyst was composed of CuSm2O4 and Sm2O3 phases. Sm could effectively stabilize bivalent Cu and enrich proton donors, lowering the reaction energy of *CO for deep hydrogenation to generate CH4. In both pathways, the stable CuSm2O4 phase could cooperate with the Cu or Sm2O3 phases, which induced the formation of different microenvironments to generate different products. This strategy also had commonality with other Cu-rare-earth (La, Pr, and Eu) catalysts to boost the CO2RR for C2+ or CH4 production.

Lattice Mismatch-Induced Formation of Copper Nanoplates with Embedded Ultrasmall Platinum or Palladium Cores for Tunable Optical Properties

Although noble metal nanocrystals have been studied extensively in the past decades, the shape-controlled synthesis of non-noble metal nanocrystals has remained challenging with limited success, which is a grand obstacle to their wide applications. Herein, a novel lattice mismatch-involved shape-control mechanism of Cu nanocrystals in a seed-mediated synthesis is reported, which can produce Cu nanoplates in high yield with tailored sizes (28-130 nm), holding great potential in optical and catalytic applications. The lattice mismatch between Cu and the seed is found effective in inducing crystallographic defects for symmetry breaking toward anisotropic nanocrystals. While a too-large lattice mismatch (11.7% for Au seeds) leads to multiple twin defects to form quasi-spherical Cu nanocrystals, an appropriately large lattice mismatch (7.7% for Pt and 6.9% for Pd seeds) successfully induces planar defects for the formation of Cu nanoplates. The size of the Cu nanoplates is customizable by controlling the concentration of the seeds, leading to tunable optical properties. A prototype of a colorimetric indicator with Cu nanoplates, potentially applicable to the safety control of foods and drugs is demonstrated. This mechanism paves a new way for the shape-controlled synthesis of Cu and other metal nanocrystals for a broad range of applications.

Selective CO2 electrolysis to CO using isolated antimony alloyed copper

Renewable electricity-powered CO evolution from CO₂ emissions is a promising first step in the sustainable production of commodity chemicals, but performing electrochemical CO₂ reduction economically at scale is challenging since only noble metals, for example, gold and silver, have shown high performance for CO₂-to-CO. Cu is a potential catalyst to achieve CO₂ reduction to CO at the industrial scale, but the C-C coupling process on Cu significantly depletes CO* intermediates, thus limiting the CO evolution rate and producing many hydrocarbon and oxygenate mixtures. Herein, we tune the CO selectivity of Cu by alloying a second metal Sb into Cu, and report an antimony-copper single-atom alloy catalyst (Sb₁Cu) of isolated Sb-Cu interfaces that catalyzes the efficient conversion of CO₂-to-CO with a Faradaic efficiency over 95%. The partial current density reaches 452 mA cm^-2 with approximately 91% CO Faradaic efficiency, and negligible C₂₊ products are observed. In situ spectroscopic measurements and theoretical simulations reason that the atomic Sb-Cu interface in Cu promotes CO₂ adsorption/activation and weakens the binding strength of CO*, which ends up with enhanced CO selectivity and production rates.

Recent progress of Bi-based electrocatalysts for electrocatalytic CO2 reduction

To mitigate excessively accumulated carbon dioxide (CO₂) in the atmosphere and tackle the associated environmental concerns, green and effective approaches are necessary. The electrocatalytic CO₂ reduction reaction (CO₂RR) using sustainable electricity under benign reaction conditions represents a viable way to produce value-added and profitable chemicals. In this minireview, recent studies regarding unary Bi electrocatalysts and binary BiSn electrocatalysts are symmetrically categorized and reviewed, as they disclose high faradaic efficiencies toward the production of formate/formic acid, which has a relatively higher value of up to 0.50 $·per kg and has been widely used in the chemical and pharmaceutical industry. In particular, the preparation methodologies, electrocatalyst morphologies, catalytic performances and the corresponding mechanisms are comprehensively presented. The use of solid-state electrolytes showing high economic prospects for directly obtaining high-purity formic acid is highlighted. Finally, the remaining questions and challenges for CO₂RR exploitations using Bi-related electrocatalysts are proposed, while perspectives and the corresponding strategies aiming to enhance their entire catalytic functionalities and boost their performance are provided.

Preanodized Cu Surface for Selective CO2 Electroreduction to C1 or C2+ Products

The electrochemical CO₂ reduction over Cu catalysts has shown great potential in producing a wide range of valuable chemicals, but it is still plagued by a poor controllability on product distribution. Herein, we demonstrate an effective regulation of CO₂ reduction paths through a preanodization treatment of Cu foil electrodes in different electrolytes. The Cu electrode exhibits a superior C₁ and C₂₊ product selectivity after being preanodized in NaClO₄ (Cu-NaClO₄) and Na₂HPO₄ electrolyte (Cu-Na₂HPO₄), respectively. Combined with in situ electrochemical Raman, ATR-SEIRAS, and SEM characterizations, the preferential C₁ path is due to the deposition of many Cu nanocrystals with dominant Cu(111) facets on the Cu-NaClO₄ electrode. In contrast, the preferential C₂₊ path over the Cu-Na₂HPO₄ is attributed to formation of a unique Cu nanodendritic morphology, which strengthens the *CO intermediate adsorption and induces an environment of low local H₂O/CO₂ stoichiometric ratio, thus facilitating C-C coupling for C₂₊ production. Our findings may shed light on the rational control of the CO₂ reduction path through engineering of the Cu surface structure.

Cu Modified TiO2 Catalyst for Electrochemical Reduction of Carbon Dioxide to Methane

Electrochemical reduction of CO2 (ECO2R) is gaining attention as a promising approach to store excess or intermittent electricity generated from renewable energies in the form of valuable chemicals such as CO, HCOOH, CH4, and so on. Selective ECO2R to CH4 is a challenging target because the rate-determining step of CH4 formation, namely CO* protonation, competes with hydrogen evolution reaction and the C–C coupling toward the production of longer-chain chemicals. Herein, a Cu-TiO2 composite catalyst consisting of CuOx clusters or Cu nanoparticles (CuNPs), which are isolated on the TiO2 grain surface, was synthesized using a one-pot solvothermal method and subsequent thermal treatment. The Cu-TiO2 catalyst exhibited high selectivity for CH4, and the ratio of FE for CH4 to total FE for all products in ECO2R reached 70%.