Catalytic Transformation of Biomass-Derived Furfurals to Cyclopentanones and Their Derivatives: A Review

Targeted conversion of furfural from waste wood via catalyzed pyrolysis of acid-leaching residue

Furfural is an essential platform compound for organic chemicals. However, the low selectivity of furfural via fast pyrolysis of biomass hinders the widespread application. Herein, a novel method for preparing furfural-rich bio-oil from waste wood catalyzed by acid-leaching residue (ALR) is reported for the first time. The bio-oil yield reaches 74.87 wt%, and the highest reported furfural yield is 95.41 area% when pyrolyzed with a 1:4 mass ratio of waste wood to ALR at 500 °C. Chlorination of the ALR catalyst surface provides abundant Brønsted acid sites and drastically facilitates the directional selectivity of furfural. The furfural formation mechanism is investigated using monosaccharides as model compounds. The C5 sugars can be converted directly to furfural via dehydration, whereas the C6 sugars require a multistep conversion, producing by-products. This method realizes the reuse of waste wood and ALR, providing a new approach for preparing low-cost furfural.

Tailoring Cu-SiO2 Interaction through Nanocatalyst Architecture to Assemble Surface Sites for Furfural Aqueous-Phase Hydrogenation to Cycloketones

In this contribution, nanocatalysts with rather diverse architectures were designed to promote different intimacy degrees between Cu and SiO2 and consequently tune distinct Cu-SiO2 interactions. Previously synthesized copper nanoparticles were deposited onto SiO2 (NPCu/SiO2) in contrast to ordinarily prepared supported Cu/SiO2. NPCu@SiO2 and SiO2@Cu core-shell nanocatalysts were also synthesized, and they were all bulk and surface characterized by XRD, TGA, TEM/HRTEM, H2-TPR, XANES, and XPS. It was found that Cu0 is the main copper phase in NPCu/SiO2 while Cu2+ rules the ordinary Cu/SiO2 catalyst, and Cu0 and electron-deficient Cuδ+ species coexist in the core-shell nanocatalysts as a consequence of a deeper metal-support interaction. Catalytic performance could not be associated with the physical properties of the nanocatalysts derived from their architectures but was associated with the more refined chemical characteristics tuned by their design. Cu/SiO2 and NPCu/SiO2 catalysts led to the formation of furfuryl alcohol, evidencing that catalysts holding weak or no metal-support interaction have no significant impact on product distribution even in the aqueous phase. The establishment of such interactions through advanced catalyst architecture, allowing the formation of electron-deficient Cuδ+ moieties, particularly Cu2+ and Cu+ as unveiled by spectroscopic investigations, is critical to promoting the hydrogenation-ring rearrangement cascade mechanism leading to cycloketones.

Catalytic Transformation of Biomass into Sustainable Carbocycles: Recent Advances, Prospects, and Challenges

Organic compounds bearing one or more carbocycles in their molecular structure have a discernible presence in all major classes of organic products of industrial significance. However, sourcing carbocyclic compounds from exhaustible, anthropogenic carbon (e. g., petroleum) raises serious concerns about sustainability in the chemical industries. This review discusses recent advances in the renewable synthesis of carbocyclic compounds from biomass components following catalytic pathways. The mechanistic insights, process optimizations, green metrics, and alternative synthetic strategies of carbocyclic compounds have been detailed. Moreover, the renewable syntheses of carbocycles have been assessed against their existing synthetic routes from petroleum for better perspectives on their sustainability and technological preparedness. This work will assist the researchers in acquiring updated information on the sustainable synthesis of carbocyclic compounds from various biomass components, comprehending the research gaps, and developing superior synthetic processes for their commercial production.

Effect of Pd/Cu(Co) ratio on catalytic performance of PdCu(Co)/NC bimetallic catalysts for furfural selective hydrogenation

PdxCuy/NC and PdxCoy/NC with different metal mass ratios of Pd to Cu (or Co) are synthesized. They (Pd : Cu (or Co) = 3 : 7) show excellent catalytic activity and high selectivity to furfuryl alcohol (FA) (or tetrahydrofurfuryl alcohol (THFA)) under quite mild conditions due to synergistic effect of Pd-Cu (Co)-NC.

Critical Factors Affecting the Selective Transformation of 5-Hydroxymethylfurfural to 3-Hydroxymethylcyclopentanone Over Ni Catalysts

The ring-rearrangement of 5-hydroxymethylfurfural (HMF) to 3-hydroxymethylcyclopentanone (HCPN) was investigated over Ni catalysts supported on different carbon supports and metallic oxides with different structure and acid-base properties. Their catalytic performance was tested in a batch stirred reactor in aqueous solution at 180 °C and 30 bar of H2. Under these conditions, the HMF hydrogenation proceeds through three possible competitive routes: (i) a non-water path leading to the total hydrogenation product, 2,5-di-hydroxymethyl-tetrahydrofuran (DHMTHF), and two parallel acid-catalyzed water-mediated routes responsible for (ii) ring-opening and (iii) ring-rearrangement reaction products. All catalyst systems primarily produced HCPN, but reaction rates and product distribution were influenced by several variables, some of them intensely analyzed in this work. The most proper conditions resulted to be the presence of the medium/strong Lewis's acidity of a Ni/ZrO2 catalyst (initial TOF=5.99 min-1 and 73 % HCPN selectivity) or the Brønsted acidity originated by an oxidized high surface area graphite, Ni/HSAG-ox (initial TOF=5.92 min-1 and 87 % HCPN selectivity). However, too high density of acidic sites on the catalyst support (Ni/Al2O3) and sulfur impurities from the HMF feedstock led to catalyst deactivation by coke deposition and Ni poisoning, respectively.

Synthesis, Structure, and Actual Applications of Double Metal Cyanide Catalysts

Double metal cyanide (DMC) complexes represent a unique family of materials with an open framework structure. The main current application of these complexes in chemical industry is their use as catalysts (DMCCs) of the ring-opening polymerization of propylene oxide (PO), yielding branched polyols, highly demanded in production of polyurethanes and surfactants. The actual problem of chemical fixing carbon dioxide from the atmosphere gave new impetus to the development of DMCCs, which turned out to be effective in oxirane/CO2 copolymerization. In recent years, new types and formulations of DMCCs were created, so that greater understanding of the reaction mechanisms was achieved and new fields of catalytic applications were found. In the present review, we summarized background and actual information about the synthesis, structure, and mechanisms of the action of DMCCs, as well as their application in the development of new materials and fine chemicals.

5-Hydroxymethylfurfural and its Downstream Chemicals: A Review of Catalytic Routes

Biomass assumes an increasingly vital role in the realm of renewable energy and sustainable development due to its abundant availability, renewability, and minimal environmental impact. Within this context, 5-hydroxymethylfurfural (HMF), derived from sugar dehydration, stands out as a critical bio-derived product. It serves as a pivotal multifunctional platform compound, integral in synthesizing various vital chemicals, including furan-based polymers, fine chemicals, and biofuels. The high reactivity of HMF, attributed to its highly active aldehyde, hydroxyl, and furan ring, underscores the challenge of selectively regulating its conversion to obtain the desired products. This review highlights the research progress on efficient catalytic systems for HMF synthesis, oxidation, reduction, and etherification. Additionally, it outlines the techno-economic analysis (TEA) and prospective research directions for the production of furan-based chemicals. Despite significant progress in catalysis research, and certain process routes demonstrating substantial economics, with key indicators surpassing petroleum-based products, a gap persists between fundamental research and large-scale industrialization. This is due to the lack of comprehensive engineering research on bio-based chemicals, making the commercialization process a distant goal. These findings provide valuable insights for further development of this field.

Constructing Ni-Pt Bimetallic Catalysts for Catalytic Hydrogenation and Rearrangement of Furfural into Cyclopentanone with Insight in H/D Exchange by D2O Labeling

Developing a metallic catalyst for converting furfural (FAL) to highly valuable products such as cyclopentanone (CPO) is important for fine chemical synthesis by the efficient utilization of biomass resources. The presence of diverse unsaturated carbon atoms in FAL and the rearrangement of oxygen atoms hinder the production of CPO. We developed an optimal nickel (Ni)-to-platinum (Pt) molar ratio (1:0.007) for a bimetallic Ni-Pt/alumina (Al2O3) catalyst with a low Pt loading via an impregnation method to efficiently catalyze the selective hydrogenation of FAL in an aqueous solution to form CPO. The comprehensive characterizations by X-ray diffraction and X-ray absorption near edge structure analyses elucidated the formation of Ni0/Pt0 and Ni2+/Pt4+ after reduction by H2. The addition of a low amount of the Pt-Ni/Al2O3 catalyst resulted in an alleviation of H2 reduction behavior detected by hydrogen temperature-programmed reduction, accompanied by low H2 desorption ability observed by hydrogen temperature-programmed desorption. The catalytic activity of Ni-Pt/Al2O3 was higher than those of Ni/Al2O3 and Pt/Al2O3 catalysts. The maximum CPO yield was 66% with 93% FAL conversion under the optimized conditions (160 °C, 20 bar of H2 pressure, and 2 h). Isotopic deuterium oxide (D2O) labeling revealed the transfer of deuterium (D) atoms from D2O to the intermediates and products during hydrogenation and rearrangement, which confirmed that water was a medium for rearrangement and the source of hydrogen for the reaction. This study developed an efficient catalyst for the catalytic hydrogenation and ring rearrangement of FAL into CPO.

Catalytic Transformation of Carbohydrates into Renewable Organic Chemicals by Revering the Principles of Green Chemistry

Adherence to the principles of green chemistry in a biorefinery setting ensures energy efficiency, reduces the consumption of materials, simplifies reactor design, and rationalizes the process parameters for synthesizing affordable organic chemicals of desired functional efficacy and ingrained sustainability. The green chemistry metrics facilitate assessing the relative merits and demerits of alternative synthetic pathways for the targeted product(s). This work elaborates on how green chemistry has emerged as a transformative framework and inspired innovations toward the catalytic conversion of biomass-derived carbohydrates into fuels, chemicals, and synthetic polymers. Specific discussions have been incorporated on the judicious selection of feedstock, reaction parameters, reagents (stoichiometric or catalytic), and other synthetic auxiliaries to obtain the targeted product(s) in desired selectivity and yield. The prospects of a carbohydrate-centric biorefinery have been emphasized and research avenues have been proposed to eliminate the remaining roadblocks. The analyses presented in this review will steer to developing superior synthetic strategies and processes for envisaging a sustainable bioeconomy centered on biomass-derived carbohydrates.

Algal carbohydrate polymers: Catalytic innovations for sustainable development

Algal polysaccharides, harnessed for their catalytic potential, embody a compelling narrative in sustainable chemistry. This review explores the complex domains of algal carbohydrate-based catalysis, revealing its diverse trajectory. Starting with algal polysaccharide synthesis and characterization methods as catalysts, the investigation includes sophisticated techniques like NMR spectroscopy that provide deep insights into the structural variety of these materials. Algal polysaccharides undergo various preparation and modification techniques to enhance their catalytic activity such as immobilization. Homogeneous catalysis, revealing its significance in practical applications like crafting organic compounds and facilitating chemical transformations. Recent studies showcase how algal-derived catalysts prove to be remarkably versatile, showcasing their ability to customise reactions for specific substances. Heterogeneous catalysis, it highlights the significance of immobilization techniques, playing a central role in ensuring stability and the ability to reuse catalysts. The practical applications of heterogeneous algal catalysts in converting biomass and breaking down contaminants, supported by real-life case studies, emphasize their effectiveness. In sustainable chemistry, algal polysaccharides emerge as compelling catalysts, offering a unique intersection of eco-friendliness, structural diversity, and versatile catalytic properties. Tackling challenges such as dealing with complex structural variations, ensuring the stability of the catalyst, and addressing economic considerations calls for out-of-the-box and inventive solutions. Embracing the circular economy mindset not only assures sustainable catalyst design but also promotes efficient recycling practices. The use of algal carbohydrates in catalysis stands out as a source of optimism, paving the way for a future where chemistry aligns seamlessly with nature, guiding us toward a sustainable, eco-friendly, and thriving tomorrow. This review encapsulates-structural insights, catalytic applications, challenges, and future perspectives-invoking a call for collective commitment to catalyze a sustainable scientific revolution.

Synergistic improvements in energy recovery and bio-oil quality through integrated thermochemical valorization of agro-industrial waste of varying moisture content

Two thermochemical valorization schemes were investigated for co-upgrading dry and wet agricultural wastes through integrated hydrothermal carbonization (HTC) and pyrolysis. In the first pathway, dry and wet wastes were co-carbonized. The resulting hydrochar was pyrolyzed to yield an energy dense biochar (26-32 MJ/kg) high in fixed carbon (41-86 wt%) and low in volatile matter (6-12 wt%). The resulting bio-oil was lower in carboxylic acids and higher in phenols than predicted based on an additive scheme. In pathway two, wet waste (only) underwent HTC and the resulting hydrochar was mixed with dry waste and the mixture pyrolyzed. This pathway showed a lower biochar yield (32-67 wt%) and lower HHV values (24-31 MJ/kg) but higher fixed carbon content (65-84 wt%). The bio-oil contained more carboxylic acids than pathway 1 bio-oil. Pathway 1 biochars were more thermally reactive than pathway 2 biochars, reflecting a synergistic deoxygenation that occurs when incorporating dry waste in HTC prior to pyrolysis.

A Comprehensive Review on Metal Catalysts for the Production of Cyclopentanone Derivatives from Furfural and HMF

The catalytic transformation of biomass-based furan compounds (furfural and HMF) for the synthesis of organic chemicals is one of the important ways to utilize renewable biomass resources. Among the numerous high-value products, cyclopentanone derivatives are a kind of valuable compound obtained by the hydrogenation rearrangement of furfural and HMF in the aqueous phase of metal-hydrogen catalysis. Following the vast application of cyclopentanone derivatives, this reaction has attracted wide attention since its discovery, and a large number of catalytic systems have been reported to be effective in this transformation. Among them, the design and synthesis of metal catalysts are at the core of the reaction. This review briefly introduces the application of cyclopentanone derivatives, the transformation mechanism, and the pathway of biomass-based furan compounds for the synthesis of cyclopentanone derivatives. The important progress of metal catalysts in the reaction since the first report in 2012 up to now is emphasized, the characteristics and catalytic performance of different metal catalysts are introduced, and the critical role of metal catalysts in the reaction is discussed. Finally, the future development of this transformation process was prospected.

Enantioselective transformations of 5-hydroxymethylfurfural via catalytic asymmetric 1,3-dipolar cycloaddition of azomethine ylides

A catalytic asymmetric 1,3-dipolar cycloaddition between iminoesters derived from 5-hydroxymethylfurfural (HMF) and different activated alkenes is reported. Excellent levels of diastereo and enantioselectivity were obtained when Fesulphos/Cu^I complex was used as catalyst. This metodology provides an effective and sustainable access to challenging enantioenriched heterocyclic scaffolds and represents one of the rare examples of catalytic asymmetric transformations using HMF as a starting material.

Bio-Derived Furanic Compounds with Natural Metabolism: New Sustainable Possibilities for Selective Organic Synthesis

Biomass-derived C6-furanic compounds have become the cornerstone of sustainable technologies. The key feature of this field of chemistry is the involvement of the natural process only in the first step, i.e., the production of biomass by photosynthesis. Biomass-to-HMF (5-hydroxymethylfurfural) conversion and further transformations are carried out externally with the involvement of processes with poor environmental factors (E-factors) and the generation of chemical wastes. Due to widespread interest, the chemical conversion of biomass to furanic platform chemicals and related transformations are thoroughly studied and well-reviewed in the current literature. In contrast, a novel opportunity is based on an alternative approach to consider the synthesis of C6-furanics inside living cells using natural metabolism, as well as further transformations to a variety of functionalized products. In the present article, we review naturally occurring substances containing C6-furanic cores and focus on the diversity of C6-furanic derivatives, occurrence, properties and synthesis. From the practical point of view, organic synthesis involving natural metabolism is advantageous in terms of sustainability (sunlight-driven as the only energy source) and green nature (no eco-persisted chemical wastes).

Waste Biomass Selective and Sustainable Photooxidation to High-Added-Value Products: A Review

Researchers worldwide seek to develop convenient, green, and ecological production processes to synthesize chemical products with high added value. In this sense, lignocellulosic biomass photocatalysis is an excellent process for obtaining various outcomes for the industry. One issue of biomass transformation via heterogeneous catalysis into valuable chemicals is the selection of an adequate catalyst that ensures high conversion and selectivity at low costs. Titanium oxide (TiO2), is widely used for several applications, including photocatalytic biomass degradation, depolymerization, and transformation. Graphite carbon nitride (g-C3N4) is a metal-free polymeric semiconductor with high oxidation and temperature resistance and there is a recent interest in developing this catalyst. Both catalysts are amenable to industrial production, relatively easy to dope, and suited for solar light absorption. Recent investigations also show the advantages of using heterojunctions, for biomass derivates production, due to their better solar spectrum absorption properties and, thus, higher efficiency, conversion, and selectivity over a broader spectrum. This work summarizes recent studies that maximize selectivity and conversion of biomass using photocatalysts based on TiO2 and g-C3N4 as supports, as well as the advantages of using metals, heterojunctions, and macromolecules in converting cellulose and lignin. The results presented show that heterogeneous photocatalysis is an interesting technology for obtaining several chemicals of industrial use, especially when using TiO2 and g-C3N4 doped with metals, heterojunctions, and macromolecules because these modified catalysts permit higher conversion and selectivity, milder reaction conditions, and reduced cost due to solar light utilization. In order to apply these technologies, it is essential to adopt government policies that promote the use of photocatalysts in the industry, in addition to encouraging active collaboration between photooxidation research groups and companies that process lignocellulosic biomass.

Fast Pyrolysis Oil Upgrading via HDO with Fe-Promoted Nb2O5-Supported Pd-Based Catalysts

Due to the high acid, oxygen and water contents of fast pyrolysis oil, it requires the improvement of its fuel properties by further upgrading, such as catalytic hydrodeoxygenation (HDO). In this study, Nb2O5 was evaluated as a support of Pd-based catalysts for HDO of fast pyrolysis oil. A Pd/SiO2 catalyst was used as a reference. Additionally, the impact of iron as a promoter in two different loadings was investigated. The activity of the synthesized catalysts was evaluated in terms of H2 uptake and composition of the upgraded products (gas phase, upgraded oil and aqueous phase) through elemental analysis, Karl Fischer titration, GC-MS/FID and 1H-NMR. In comparison to SiO2, due to its acid sites, Nb2O5 enhanced the catalyst activity towards hydrogenolysis and hydrogenation, confirmed by the increased water formation during HDO and a higher content of hydrogen and aliphatic protons in the upgraded oil. Consequently, the upgraded oil with Nb2O5 had a lower average molecular weight and was therefore less viscous than the oil obtained with SiO2. When applied as a promoter, Fe enhanced hydrogenation and hydrogenolysis, although it slightly decreased the acidity of the support, owing to its oxophilic nature, leading to the highest deoxygenation degree (42.5 wt.%) and the highest product HHV (28.2 MJ/kg).