High-Performance Nanostructured Palladium-Based Hydrogen Sensors-Current Limitations and Strategies for Their Mitigation

Rapid and Selective Detection of Trace Hydrogen by Mesoporous SnO2 Anchored with Au-Pd Dual-Atom Sensitizers

Due to weak interactions between hydrogen molecules and sensing materials as well as slow H2 oxidation kinetics, traditional semiconductor metal oxides (SMOs) have limited capability for selective and rapid hydrogen sensing. We propose an innovative strategy to enhance gas-sensing performance by modifying SMOs with atomically dispersed dual noble-metal sensitizers, differing from conventional single-atom or nanoparticle sensitizers. This sensor shows fast response time (1 s), strong resistance to CO, NO, H2S, and SO2 interference, and an ultralow detection limit (70 ppb) toward hydrogen, surpassing single noble-metal modified hydrogen sensors. The excellent sensing performance can be attributed to the synergistic sensitization of atomically dispersed Au/Pd dual catalysts with complementary gas activation properties. The hand-held hydrogen detector, featuring a fast response (<1 s), demonstrates robust early warning capability for H2 leakage. This work introduces an atomically dispersed dual noble-metal sensitization strategy for superior hydrogen sensing, paving the way for hydrogen safety.

High conductivity graphite paste for radio frequency identification tag with wireless hydrogen sensor based on CeO2-Fe2O3-graphene oxide

Radio frequency identification (RFID) technology has made significant strides in recent years, opening up a world of possibilities for various industries. However, to achieve success, reliable and accurate real-time data is crucial. One exciting application of RFID technology is fast and wireless detection of gases. Hydrogen, in particular, is considered a clean fuel. However, it is highly flammable, and detecting it quickly and accurately is challenging in various industries. In this regard, our research focuses on developing a high-conductivity graphite paste for RFID tags integrated with a wireless hydrogen sensor based on nano-CeO2-Fe2O3-graphene oxide. In this work, we obtained a graphite paste using Ultra High Power (UHP) graphite electrodes with a high conductivity of 4.75 × 105 S cm-1 for non-metallic substrates and 4 × 106 S cm-1 with aluminum substrate. Furthermore, we incorporated a hydrogen gas detection sensor into the RFID tag utilizing graphene oxide and cerium oxide-iron oxide nanoparticles. The sensor demonstrated high sensitivity to low concentrations of H2 gas (1 ppm), with stable and repeatable performance. The wireless sensing response was evaluated through reflection coefficient (S 11) measurements, confirming effective impedance matching between the RFID chip and antenna. Through this research, we aim to promote the advancement of RFID technology by introducing a low-cost, battery-free sensing platform using graphite and nano-engineered materials, suitable for diverse industrial applications.

Hydrogen sensors based on polyaniline and its hybrid materials: a mini review

This mini-review examines the potential of polyaniline (PANI) composites in hydrogen sensing applications, emphasizing the mechanisms underlying PANI-hydrogen interactions. It highlights the properties and synthesis methods of different nanostructured pure PANI, PANI-carbon-based composites, and PANI-metal oxide-based composites, emphasizing approaches and PANI's hydrogen sensing performance. The review explores the electrical and morphological properties of PANI and different hybrid materials' nanocomposites, focusing on their enhanced sensitivity in hydrogen detection. Additionally, it addresses challenges such as poor solubility and low thermal stability, while outlining future research directions to advance this critical field.

Local Hydrogen Concentration and Distribution in Pd Nanoparticles: An In Situ STEM-EELS Approach

Local detection of hydrogen concentration in metals is of central importance for many areas of hydrogen technology, such as hydrogen storage, detection, catalysis, and hydrogen embrittlement. A novel approach to measure the hydrogen concentration in a model system consisting of cubic palladium nanoparticles (Pd NPs), with a lateral resolution down to 4 nm is demonstrated. By measuring the shift of the Pd bulk plasmon peak with scanning transmission electron microscopy (STEM) combined with energy electron loss spectroscopy (EELS) during in situ hydrogen gas loading and unloading, local detection of the hydrogen concentration is achieved in TEM. With this method, concentration changes inside the NPs at various stages of hydrogenation/dehydrogenation are observed with nanometer resolution. The versatility of in situ TEM allows to link together microstructure, hydrogen concentration, and local strain, opening up a new chapter in hydrogen research.

Ultrafast Hydrogen Detection System Using Vertical Thermal Conduction Structure and Neural Network Prediction Algorithm Based on Sensor Response Process

Hydrogen detection plays a crucial role in various scenes of hydrogen energy such as hydrogen vehicles, hydrogen transportation and hydrogen storage. It is essential to develop a hydrogen detection system with ultrafast response times (<1 s) for the timely detection of hydrogen leaks. Here we report an ultrafast (0.4 s) hydrogen detection system based on a wafer-scale fabrication process. It consists of a low power (20.2 mW) hydrogen sensor based on vertical thermal conduction structure and a signal processing circuit introduced with a neural network prediction algorithm based on sensor response process. The fabricated sensor exhibits rapid response, wide detection range, and wide operating temperature, while showing good long-term stability and excellent selectivity. Meanwhile, the model significantly enhanced the detection speed by enabling hydrogen concentration prediction using only the initial 40 data points (sampling frequency of 100 Hz) from the sensor response before the sensor completes the entire response process. This work introduces a novel approach to achieve an ultrafast hydrogen detection system, which demonstrates significant application promise in the fields of low-power sensors and rapid gas detection.

High-Performance Piezoelectric Micro Diaphragm Hydrogen Sensor

Highly sensitive, selective, and compact hydrogen (H2) sensors for safety and process monitoring are needed due to the growing adoption of H2 as a clean energy carrier. Current resonant frequency-based H2 sensors face a critical challenge in simultaneously achieving high sensitivity, low operating frequency, and miniaturization while maintaining a high figure of merit (FOM). This study addresses these challenges by introducing a novel piezoelectric micro diagram (PMD) H2 sensor that achieves an unprecedented FOM exceeding 104. The sensor uniquely integrates a PMD resonator with a palladium (Pd) sensing layer, operating on a stress-based mechanism distinct from traditional mass-loading principles. Despite a low operating frequency of 150 kHz, the sensor demonstrates a remarkable sensitivity of 18.5 kHz/% H2. Comprehensive characterization also reveals a minimal cross-sensitivity to humidity and common gases and a compact form factor (600 μm lateral length) suitable for IC integration. The sensor's performance was systematically evaluated across various Pd thicknesses (40-125 nm) and piezoelectric stack covering ratios (50% and 70%), revealing a trade-off between sensitivity and response time. This PMD H2 sensor represents a significant advancement in resonant frequency-based H2 sensing, offering superior sensitivity, compact size, and robust performance for diverse applications in H2 detection and monitoring.

Thermo-Optic Nanomaterial Fiber Hydrogen Sensor

In the current energy transition procedure, the application prospect of hydrogen as a clean energy material has attracted much attention. However, the widespread use of hydrogen is also accompanied by safety hazards, and how to detect hydrogen safely and efficiently has become a research focus. In this paper, we propose a fiber-optic hydrogen sensor based on the thermo-optic effect and nanomaterials, which combines the unique advantages of fiber-optic grating and platinum-loaded tungsten trioxide and is capable of detecting hydrogen concentration with high sensitivity. The principle of this sensor is to absorb hydrogen molecules by nanomaterials and trigger the exothermic effect, which leads to grating period change and refractive index change in the fiber, thus modulating the resonant wavelength of grating. By monitoring the wavelength drift in real time, the hydrogen concentration can be accurately detected. The experimental results show that the sensor can provide high sensitivity, fast response, wide detection range, and miniaturized design, which are suitable for hydrogen detection in complex environments. In addition, its dual-channel operational method further improves detection accuracy and environmental adaptability. This work provides technical support for safe hydrogen detection, which is suitable for hydrogen production, storage, industrial safety and environmental monitoring.

Pd-Modified Microneedle Array Sensor Integration with Deep Learning for Predicting Silica Aerogel Properties in Real Time

The continuous global effort to predict material properties through artificial intelligence has predominantly focused on utilizing material stoichiometry or structures in deep learning models. This study aims to predict material properties using electrochemical impedance data, along with frequency and time parameters, that can be obtained during processing stages. The target material, silica aerogel, is widely recognized for its lightweight structure and excellent insulating properties, which are attributed to its large surface area and pore size. However, production is often delayed due to the prolonged aging process. Real-time prediction of material properties during processing can significantly enhance process optimization and monitoring. In this study, we developed a system to predict the physical properties of silica aerogel, specifically pore diameter, pore volume, and surface area. This system integrates a 3 × 3 array Pd/Au sensor, which exhibits high sensitivity to varying pH levels during aerogel synthesis and is capable of acquiring a large data set (impedance, frequency, time) in real-time. The collected data is then processed through a deep neural network algorithm. Because the system is trained with data obtained during the processing stage, it enables real-time predictions of the critical properties of silica aerogel, thus facilitating process optimization and monitoring. The final performance evaluation demonstrated an optimal alignment between true and predicted values for silica aerogel properties, with a mean absolute percentage error of approximately 0.9%. This approach holds great promise for significantly improving the efficiency and effectiveness of silica aerogel production by providing accurate real-time predictions.

Palladium Membrane Applications in Hydrogen Energy and Hydrogen-Related Processes

In recent years, increased attention has been paid to environmental issues and, in connection with this, to the development of hydrogen energy. In turn, this requires the large-scale production of ultra pure hydrogen. Currently, most hydrogen is obtained by converting natural gas and coal. In this regard, the issue of the deep purification of hydrogen for use in fuel cells is very relevant. The deep purification of hydrogen is also necessary for some other areas, including microelectronics. Only palladium membranes can provide the required degree of purification. In addition, the use of membrane catalysis is very relevant for the widely demanded processes of hydrogenation and dehydrogenation, for which reactors with palladium membranes are used. This process is also successfully used for the single-stage production of high-purity hydrogen. Polymeric palladium-containing membranes are also used to purify hydrogen and to remove various pollutants from water, including organochlorine products, nitrates, and a number of other substances.

Advancements in porous framework materials for chemiresistive hydrogen sensing: exploring MOFs and COFs

Hydrogen is a zero-emissive fuel and has immense potential to replace carbon-emitting fuels in the future. The development of efficient H2 sensors is essential for preventing hazardous situations and facilitating the widespread usage of hydrogen. Chemiresistors are popular gas sensors owing to their attractive properties such as fast response, miniaturization, simple integration with electronics and low cost. Traditionally, semiconducting metal oxides (SMOs) and Pd-based materials have been widely investigated for chemiresistive H2 sensing applications. However, issues such as limited selectivity and poor reliability still hinder their use in real-time applications. Recent advancements have explored metal-organic frameworks (MOFs) and covalent organic frameworks (COFs), offering new perspectives and potential applications in this field. MOFs and COFs belong to the crystalline framework (CF) family of materials and are highly porous, designable materials with tunable pore surfaces featuring sites for H2 interactions. They exhibit good selectivity towards H2 with quick response/recovery times at relatively low temperatures compared to SMOs. Furthermore, they provide an additional advantage of sensing H2 in the absence of oxygen, even at high concentrations of H2. In this perspective article, we summarize recent advancements and challenges in the development of H2 sensors employing MOFs, COFs, and their hybrid composites as sensing elements. Additionally, we discuss our perspective on hybridizing MOFs/COFs with SMOs and other nanomaterials for the future development of advanced H2 sensors.

Accelerating Plasmonic Hydrogen Sensors for Inert Gas Environments by Transformer-Based Deep Learning

Rapidly detecting hydrogen leaks is critical for the safe large-scale implementation of hydrogen technologies. However, to date, no technically viable sensor solution exists that meets the corresponding response time targets under technically relevant conditions. Here, we demonstrate how a tailored long short-term transformer ensemble model for accelerated sensing (LEMAS) speeds up the response of an optical plasmonic hydrogen sensor by up to a factor of 40 and eliminates its intrinsic pressure dependence in an environment emulating the inert gas encapsulation of large-scale hydrogen installations by accurately predicting its response value to a hydrogen concentration change before it is physically reached by the sensor hardware. Moreover, LEMAS provides a measure for the uncertainty of the predictions that are pivotal for safety-critical sensor applications. Our results advertise the use of deep learning for the acceleration of sensor response, also beyond the realm of plasmonic hydrogen detection.

Pd-Decorated SnO2 Nanofilm Integrated on Silicon Nanowires for Enhanced Hydrogen Sensing

The development of reliable, highly sensitive hydrogen sensors is crucial for the safe implementation of hydrogen-based energy systems. This paper proposes a novel way to enhance the performance of hydrogen sensors through integrating Pd-SnO2 nanofilms on the substrate with silicon nanowires (SiNWs). The samples were fabricated via a simple and cost-effective process, mainly consisting of metal-assisted chemical etching (MaCE) and electron beam evaporation. Structural and morphological characterizations were conducted using scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The experimental results showed that, compared to those without SiNW structure or decorative Pd nanoparticles, the Pd-decorated SnO2 nanofilm integrated on the SiNW substrates exhibited significantly improved hydrogen sensing performance, achieving a response time of 9 s at 300 °C to 1.5% H2 and a detection limit of 1 ppm. The enhanced performance can be primarily attributed to the large surface area provided by SiNWs, the efficient hydrogen spillover effect facilitated by Pd nanoparticles, and the abundant oxygen vacancies present on the surface of the SnO2 nanofilm, as well as the Schottky barrier formed at the heterojunction interface between Pd and SnO2. This study demonstrates a promising approach for developing high-performance H2 sensors characterized by ultrafast response times and ultralow detection limits.

Monolayer Amphiphiles Hydrophobicize MoS2-Mediated Real-Time Water Removal for Efficient Waterproof Hydrogen Detection

Ensuring water-fouling-free operation of semiconductor-based gas sensors is essential to maintaining their accuracy, reliability, and stability across diverse applications. Despite the use of hydrophobic strategies to prevent external water intrusion, addressing in situ-produced water transport during H2 detection remains a challenge. Herein, we construct a novel waterproof H2 sensor by integrating single-atom Ru(III) self-assembly with monolayer amphiphiles embedded in MoS2. The unique monolayer structure enables the sensor to detect H2 in the presence of water, as well as facilitate the self-transport of in situ-generated water from the H2-O2 reaction during H2 detection. Molecular dynamics simulations reveal that monolayer amphiphiles exhibit a higher water diffusion coefficient than multilayer amphiphiles, making them more advantageous for removing in situ-produced water. Deployable on mobile platforms, it enables wireless H2cat detection for up to 6 months, without the introduction of protective membranes against dust and water ingress. This work not only enhances the performance of H2 detection but also introduces a new concept for the advancement of stable water-sensitive sensors.

Balancing Pd-H Interactions: Thiolate-Protected Palladium Nanoclusters for Robust and Rapid Hydrogen Gas Sensing

The transition toward hydrogen gas (H2) as an eco-friendly and renewable energy source necessitates advanced safety technologies, particularly robust sensors for H2 leak detection and concentration monitoring. Although palladium (Pd)-based materials are preferred for their strong H2 affinity, intense palladium-hydrogen (Pd-H) interactions lead to phase transitions to palladium hydride (PdHx), compromising sensors' durability and detection speeds after multiple uses. In response, this study introduces a high-performance H2 sensor designed from thiolate-protected Pd nanoclusters (Pd8SR16), which leverages the synergistic effect between the metal and protective ligands to form an intermediate palladium-hydrogen-sulfur (Pd-H-S) state during H2 adsorption. Striking a balance, it preserves Pd-H binding affinity while preventing excessive interaction, thus lowering the energy required for H2 desorption. The dynamic adsorption-dissociation-recombination-desorption process is efficiently and highly reversible with Pd8SR16, ensuring robust and rapid H2 sensing at parts per million (ppm). The Pd8SR16-based sensor demonstrates exceptional stability (50 cycles; 0.11% standard deviation in response), prompt response/recovery (t90 = 0.95 s/6 s), low limit of detection (LoD, 1 ppm), and ambient temperature operability, ranking it among the most sensitive Pd-based H2 sensors. Furthermore, a multifunctional prototype demonstrates the practicality of real-world gas sensing using ligand-protected metal nanoclusters.

Dual-Phase Singularity at a Single Incident Angle with Spectral Tunability in Tamm Cavities

The phase singularity, a sudden phase change occurring at the reflection zero is widely explored using various nanophotonic systems such as metamaterials and thin film cavities. Typically, these systems exhibit a single reflection zero with a phase singularity at a specific incident angle, particularly at larger angles of incidence (>50 degrees). However, achieving multiple phase singularities at a single incident angle remains a formidable challenge. Here, the existence of a dual-phase singularity is experimentally demonstrated at a lower incident angle using a tunable Tamm plasmon polariton (TPP) cavity that consists of gold-coated ultralow-loss phase change material Sb2S3-based distributed Bragg reflector. It can excite narrowband TPP resonances from normal incidence to a wide angle of incidence for both s- and p-polarizations of light. Notably, this TPP cavity shows dual-phase singularity at lower angles of incidence since the excited TPP for s- and p-polarizations exhibits zero reflection at slightly different wavelengths for the same incident angle. A TPP cavity-based scalable hydrogen sensor is proposed and shows that the dual-phase singularity can further improve the sensitivity of singular phase-based sensing approaches. Moreover, spectrally tunable dual-phase singularity is experimentally demonstrated at a lower incident angle using a metal-free Tamm cavity.

Miniaturized Electrochemical Gas Sensor with a Functional Nanocomposite and Thin Ionic Liquid Interface for Highly Sensitive and Rapid Detection of Hydrogen

Hydrogen has been widely used in industrial and commercial applications as a carbon-free, efficient energy source. Due to the high flammability and explosion risk of hydrogen-air mixtures, it is vital to develop sensors featuring fast-responding and high sensitivity for hydrogen leakage detection. This paper presents a miniaturized electrochemical gas sensor by elaborately establishing a nanocomposite and thin ionic liquid interface for highly sensitive and rapid electrochemical detection of hydrogen, in which a remarkable response time and recovery time of approximately 6 s was achieved at room temperature. A screen-printed carbon electrode was modified with a reduced graphene oxide-carbon nanotube (rGO-CNT) hybrid and platinum-palladium (Pt-Pd) bimetallic nanoparticles to realize high sensitivity. To achieve miniaturization and high stability of the sensor, a thin-film room-temperature ionic liquid (RTIL) was employed as the electrolyte with a significantly decreased response time. The fast-responding hydrogen sensor demonstrates excellent performance with high sensitivity, linearity, and repeatability at concentrations below the lower explosive limit of 4 vol %. The engineered high-performance interface and gas sensor provide a promising and effective strategy for gas sensor design and rapid hazardous gas monitoring.

Highly Durable Chemoresistive Micropatterned PdAu Hydrogen Sensors: Performance and Mechanism

Hydrogen (H2) is a promising alternative energy source for Net-zero, but the risk of explosion requires accurate and rapid detection systems. As the use of H2 energy expands, sensors require high performance in a variety of properties. Palladium (Pd) is an attractive material for H2 detection due to its high H2 affinity and catalytic properties. However, poor stability caused by volume changes and reliability due to environmental sensitivity remain obstacles. This study proposes a micropatterned thin film of PdAu with optimized composition (Pd0.62Au0.38) as a chemoresistive sensor to overcome these issues. At room temperature, the sensor has a wide detection range of 0.0002% to 5% and a fast response time of 9.5 s. Significantly, the sensor exhibits excellent durability for repeated operation (>35 h) in 5% H2 and resistance to humidity and carbon monoxide. We also report a negative resistivity change in PdAu, which is opposite to that of Pd. Density functional theory (DFT) calculations were performed to investigate the resistance change. DFT analysis revealed that H2 penetrates specific interstitial sites, causing partial lattice compression. The lattice compression causes a decrease in electrical resistance. This work is expected to contribute to the development of high-performance H2 sensors using Pd-based alloys.

High Response and ppb-Level Detection toward Hydrogen Sensing by Palladium-Doped α-Fe2O3 Nanotubes

Developing hydrogen sensors with parts per billion-level detection limits, high response, and high stability is crucial for ensuring safety across various industries (e.g., hydrogen fuel cells, chemical manufacturing, and aerospace). Despite extensive research on parts per billion-level detection, it still struggles to meet stringent requirements. Here, high performance and ppb-level H2 sensing have been developed with palladium-doped iron oxide nanotubes (Pd@Fe2O3 NTs), which have been prepared by FeCl3·6H2O, PdCl2, and PVP electrospinning and air calcination techniques. Various characterization techniques (FESEM, TEM, XRD, and so forth) were used to prove that the nanotube structure was successfully prepared, and the doping of Pd nanoparticles was realized. The experiments show that palladium doping can significantly improve the gas response of iron oxide nanotubes. Specifically, 0.59 wt % Pd@Fe2O3 NTs have high response (Ra/Rg = 41,000), high selectivity, and excellent repeatability for 200 ppm hydrogen at 300 °C. Notably, there was still a significant response at a low detection limit (LOD) of 50 ppb (Ra/Rg = 16.8). This excellent hydrogen sensing performance may be attributed to the high surface area of the nanotubes, the p-n heterojunction of PdO/Fe2O3, which allows more oxygen to be adsorbed on the surface, and the catalytic action of Pd nanoparticles, which promotes the reaction of hydrogen with surface-adsorbed oxygen.

Advancements in Flexible and Stretchable Electronics for Resistive Hydrogen Sensing: A Comprehensive Review

Flexible and stretchable electronics have emerged as a groundbreaking technology with wide-ranging applications, including wearable devices, medical implants, and environmental monitoring systems. Among their numerous applications, hydrogen sensing represents a critical area of research, particularly due to hydrogen's role as a clean energy carrier and its explosive nature at high concentrations. This review paper provides a comprehensive overview of the recent advancements in flexible and stretchable electronics tailored for resistive hydrogen sensing applications. It begins by introducing the fundamental principles underlying the operation of flexible and stretchable resistive sensors, highlighting the innovative materials and fabrication techniques that enable their exceptional mechanical resilience and adaptability. Following this, the paper delves into the specific strategies employed in the integration of these resistive sensors into hydrogen detection systems, discussing the merits and limitations of various sensor designs, from nanoscale transducers to fully integrated wearable devices. Special attention is paid to the sensitivity, selectivity, and operational stability of these resistive sensors, as well as their performance under real-world conditions. Furthermore, the review explores the challenges and opportunities in this rapidly evolving field, including the scalability of manufacturing processes, the integration of resistive sensor networks, and the development of standards for safety and performance. Finally, the review concludes with a forward-looking perspective on the potential impacts of flexible and stretchable resistive electronics in hydrogen energy systems and safety applications, underscoring the need for interdisciplinary collaboration to realize the full potential of this innovative technology.

Palladium-Functionalized Nanostructured Nickel-Cobalt Oxide as Alternative Catalyst for Hydrogen Sensing Using Pellistors

To meet today's requirements, new active catalysts with reduced noble metal content are needed for hydrogen sensing. A palladium-functionalized nanostructured Ni0.5Co2.5O4 catalyst with a total Pd content of 4.2 wt% was synthesized by coprecipitation to obtain catalysts with an advantageous sheet-like morphology and surface defects. Due to the synthesis method and the reducible nature of Ni0.5Co2.5O4 enabling strong metal-metal oxide interactions, the palladium was highly distributed over the metal oxide surface, as determined using scanning transmission electron microscopy and energy-dispersive X-ray investigations. The catalyst tested in planar pellistor sensors showed high sensitivity to hydrogen in the concentration range below the lower flammability limit (LFL). At 400 °C and in dry air, a sensor response of 109 mV/10,000 ppm hydrogen (25% of LFL) was achieved. The sensor signal was 4.6-times higher than the signal of pristine Ni0.5Co2.5O4 (24.6 mV/10,000 ppm). Under humid conditions, the sensor responses were reduced by ~10% for Pd-functionalized Ni0.5Co2.5O4 and by ~27% for Ni0.5Co2.5O4. The different cross-sensitivities of both catalysts to water are attributed to different activation mechanisms of hydrogen. The combination of high sensor sensitivity to hydrogen and high signal stability over time, as well as low cross-sensitivity to humidity, make the catalyst promising for further development steps.

Thin Film TaFe, TaCo, and TaNi as Potential Optical Hydrogen Sensing Materials

This paper studies the structural and optical properties of tantalum-iron-, tantalum-cobalt-, and tantalum-nickel-sputtered thin films both ex situ and while being exposed to various hydrogen pressures/concentrations, with a focus on optical hydrogen sensing applications. Optical hydrogen sensors require sensing materials that absorb hydrogen when exposed to a hydrogen-containing environment. In turn, the absorption of hydrogen causes a change in the optical properties that can be used to create a sensor. Here, we take tantalum as a starting material and alloy it with Fe, Co, or Ni with the aim to tune the optical hydrogen sensing properties. The rationale is that alloying with a smaller element would compress the unit cell, reduce the amount of hydrogen absorbed, and shift the pressure composition isotherm to higher pressures. X-ray diffraction shows that no lattice compression is realized for the crystalline Ta body-centered cubic phase when Ta is alloyed with Fe, Co, or Ni, but that phase segregation occurs where the crystalline body-centered cubic phase coexists with another phase, as for example an X-ray amorphous one or fine-grained intermetallic compounds. The fraction of this phase increases with increasing alloyant concentration up until the point that no more body-centered cubic phase is observed for 20% alloyant concentration. Neutron reflectometry indicates only a limited reduction of the hydrogen content with alloying. As such, the ability to tune the sensing performance of these materials by alloying with Fe, Co, and/or Ni is relatively small and less effective than substitution with previously studied Pd or Ru, which do allow for a tuning of the size of the unit cell, and consequently tunable hydrogen sensing properties. Despite this, optical transmission measurements show that a reversible, stable, and hysteresis-free optical response to hydrogen is achieved over a wide range of hydrogen pressures/concentrations for Ta-Fe, Ta-Co, or Ta-Ni alloys which would allow them to be used in optical hydrogen sensors.

Ultra-Low-Power, Extremely Stable, Highly Linear-Response Thermal Conductivity Sensor Based on a Suspended Device with Single Bare Pt Nanowire

The continuous and stable monitoring by sensors is crucial for ensuring the safe utilization of hydrogen due to its inherent high explosiveness. Currently, catalyst aging and oxygen dependence often limit the lifetime of most sensors, which stems from the sensing materials and catalytic reaction in comparison to thermal conductivity sensors. Thermal conductivity sensors possess superior sensing characteristics such as lowpower consumption and exceptional stability attributed to their free-catalysts or free-oxygen nature. Herein, we present an ultralow-power hydrogen-thermal conductivity sensor based on suspended bare platinum nanowires. This sensor incorporates two suspended independent working elements (serpentine/bridge), each of which is thermally decoupled from the substrate. Also, the bridge element operates at significantly lower power levels (the lowest ∼3.32 μW) compared to existing direct-current hydrogen-thermal conductivity sensors. Furthermore, it demonstrates a 99.99% linearity between hydrogen concentration and response under various operating powers. Finally, our sensor shows remarkable stability through a repeatability test (>30,000 cycles). This developed platform provides an optimal structure scheme for integrated sensors with ultralow-power, extremely stable, highly linear-response sensing characteristics, which is expected to be widely used for hydrogen detection and leakage warning under various pipeline distribution systems.

Unlocking Predictive Capability and Enhancing Sensing Performances of Plasmonic Hydrogen Sensors via Phase Space Reconstruction and Convolutional Neural Networks

This study innovates plasmonic hydrogen sensors (PHSs) by applying phase space reconstruction (PSR) and convolutional neural networks (CNNs), overcoming previous predictive and sensing limitations. Utilizing a low-cost and efficient colloidal lithography technique, palladium nanocap arrays are created and their spectral signals are transformed into images using PSR and then trained using CNNs for predicting the hydrogen level. The model achieves accurate predictions with average accuracies of 0.95 for pure hydrogen and 0.97 for mixed gases. Performance improvements observed are a reduction in response time by up to 3.7 times (average 2.1 times) across pressures, SNR increased by up to 9.3 times (average 3.9 times) across pressures, and LOD decreased from 16 Pa to an extrapolated 3 Pa, a 5.3-fold improvement. A practical application of remote hydrogen sensing without electronics in hydrogen environments is actualized and achieves a 0.98 average test accuracy. This methodology reimagines PHS capabilities, facilitating advancements in hydrogen monitoring technologies and intelligent spectrum-based sensing.

Hydrogen Sensing with Palladium-Based Materials: Mechanisms, Challenges, and Opportunities

Palladium morphologies are prominently used in Hydrogen gas sensing applications owing to their unique characteristics and properties. In this review article, Palladium nanoparticles, thin films, and alloys were designated as the scope of Palladium morphologies. The aim of this review article is to explore Hydrogen sensing using Palladium, focusing on the recent advancements in the field.. The principles underlying Hydrogen sensing mechanisms with Palladium are discussed initially, highlighting the unique properties of Palladium that make it a promising material for this purpose. Special attention is given to the surface interactions and structural modifications that influence the sensitivity and selectivity of Palladium-based sensors The study also addresses key challenges and recent innovations in the field which contribute to the enhancement of Palladium-based Hydrogen sensing capabilities. The current state of research is critically examined to identify gaps in knowledge and future research directions are highlighted. The prospects and challenges associated with the use of Palladium for Hydrogen sensing, emphasizing its pivotal role in advancing sensor technologies for Hydrogen detection are also discussed.

New palladium(II) β-ketoesterates for focused electron beam induced deposition: synthesis, structures, and characterization

We report the synthesis and characterization of new palladium(II) β-ketoesterate complexes [Pd(CH3COCHCO2R)2] with alkyl substituents R = tBu, iPr, Et. These compounds can have potential use in focused electron beam induced deposition (FEBID), which is a direct write method for the growth of structures at the nanoscale. However, it is still a major challenge to obtain deposits with a high metal content, and new precursor molecules are needed to overcome this. Single crystal X-ray diffraction, infrared spectroscopy, nuclear magnetic resonance spectroscopy, and density-functional theory calculations were used to confirm the compounds' composition and structure. Using thermal analysis and sublimation experiments, we investigate their thermal stability and volatility. These studies show that the palladium complexes sublimate over the range 348-353 K under 10-2 mbar pressure. The electron-induced decomposition of the complex molecules in the gas phase and their thin layers on silicon substrates were analysed using electron impact mass spectrometry (EI MS) and microscopy studies (SEM/EDX). They confirm that the precursor electron-induced fragmentation depends on the molecular structure. The obtained results reveal that [Pd(CH3COCHCO2tBu)2] with cis-positioned tert-butyl groups may be a promising FEBID precursor, and we carried out preliminary deposition experiments using this compound.

Substantially Accelerated Response and Recovery in Pd-Decorated WO3 Nanorods Gasochromic Hydrogen Sensor

The development of hydrogen (H2) gas sensors is essential for the safe and efficient adoption of H2 gas as a clean, renewable energy source in the challenges against climate change, given its flammability and associated safety risks. Among various H2 sensors, gasochromic sensors have attracted great interest due to their highly intuitive and low power operation, but slow kinetics, especially slow recovery rate limited its further practical application. This study introduces Pd-decorated amorphous WO3 nanorods (Pd-WO3 NRs) as an innovative gasochromic H2 sensor, demonstrating rapid and highly reversible color changes for H2 detection. In specific, the amorphous nanostructure exhibits notable porosity, enabling rapid detection and recovery by facilitating effective H2 gas interaction and efficient diffusion of hydrogen ions (H+) dissociated from the Pd nanoparticles (Pd NPs). The optimized Pd-WO3 NRs sensor achieves an impressive response time of 14 s and a recovery time of 1 s to 5% H2. The impressively fast recovery time of 1 s is observed under a wide range of H2 concentrations (0.2-5%), making this study a fundamental solution to the challenged slow recovery of gasochromic H2 sensors.

Feedback based gas sensing setup for ppb to ppm level sensing

Sensing and quantification of gas at low concentrations is of paramount importance, especially with highly flammable and explosive gases such as hydrogen. Standard gas sensing setups have a limit of measuring ultra-low concentrations of few parts per billion unless the external gas cylinders are changed to ones with low concentrations. In this work, we describe a home-built resistance based gas sensing setup that can sense across a wide concentration range, from parts per billion to parts per million, accurately. This was achieved using two dilution chambers: a process chamber and a feedback assembly where a part of the output gas from the dilution chamber is fed back to the inlet mass flow controller, enabling enhanced dilutions without increasing the number of mass flow controllers. In addition, the gas-sensing setup can measure across a large temperature range of 77-900 K. The developed setup was then calibrated using palladium thin films and ZnO nanoparticle thin films. The setup was tested for reproducibility, concentration response, temperature response, etc. Corresponding sensitivity values were calculated and found to be in good agreement with published values, validating our setup design.

Recent developments and challenges in resistance-based hydrogen gas sensors based on metal oxide semiconductors

In recent years, the energy crisis has made the world realize the importance and need for green energy. Hydrogen safety has always been a primary issue that needs to be addressed for the application and large-scale commercialization of hydrogen energy, and precise and rapid hydrogen gas sensing technology and equipment are important prerequisites for ensuring hydrogen safety. Based on metal oxide semiconductors (MOS), resistive hydrogen gas sensors (HGS) offer advantages, such as low cost, low power consumption, and high sensitivity. They are also easy to test, integrate, and suitable for detecting low concentrations of hydrogen gas in ambient air. Therefore, they are considered one of the most promising HGS. This article provides a comprehensive review of the surface reaction mechanisms and recent research progress in optimizing the gas sensing performance of MOS-based resistive hydrogen gas sensors (MOS-R-HGS). Particularly, the advancements in metal-assisted or doped MOS, mixed metal oxide (MO)-MOS composites, MOS-carbon composites, and metal-organic framework-derived (MOF)-MOS composites are extensively summarized. Finally, the future research directions and possibilities in this field are discussed.

Advances in 2D Materials Based Gas Sensors for Industrial Machine Olfactory Applications

The escalating development and improvement of gas sensing ability in industrial equipment, or "machine olfactory", propels the evolution of gas sensors toward enhanced sensitivity, selectivity, stability, power efficiency, cost-effectiveness, and longevity. Two-dimensional (2D) materials, distinguished by their atomic-thin profile, expansive specific surface area, remarkable mechanical strength, and surface tunability, hold significant potential for addressing the intricate challenges in gas sensing. However, a comprehensive review of 2D materials-based gas sensors for specific industrial applications is absent. This review delves into the recent advances in this field and highlights the potential applications in industrial machine olfaction. The main content encompasses industrial scenario characteristics, fundamental classification, enhancement methods, underlying mechanisms, and diverse gas sensing applications. Additionally, the challenges associated with transitioning 2D material gas sensors from laboratory development to industrialization and commercialization are addressed, and future-looking viewpoints on the evolution of next-generation intelligent gas sensory systems in the industrial sector are prospected.

Nanotransistor-based gas sensing with record-high sensitivity enabled by electron trapping effect in nanoparticles

Highly sensitive, low-power, and chip-scale H2 gas sensors are of great interest to both academia and industry. Field-effect transistors (FETs) functionalized with Pd nanoparticles (PdNPs) have recently emerged as promising candidates for such H2 sensors. However, their sensitivity is limited by weak capacitive coupling between PdNPs and the FET channel. Herein we report a nanoscale FET gas sensor, where electrons can tunnel between the channel and PdNPs and thus equilibrate them. Gas reaction with PdNPs perturbs the equilibrium, and therefore triggers electron transfer between the channel and PdNPs via trapping or de-trapping with the PdNPs to form a new balance. This direct communication between the gas reaction and the channel enables the most efficient signal transduction. Record-high responses to 1-1000 ppm H2 at room temperature with detection limit in the low ppb regime and ultra-low power consumption of ~ 300 nW are demonstrated. The same mechanism could potentially be used for ultrasensitive detection of other gases. Our results present a supersensitive FET gas sensor based on electron trapping effect in nanoparticles.

Innovative Thermocatalytic H2 Sensor with Double-Sided Pd Nanocluster Films on an Ultrathin Mica Substrate

Hydrogen (H2) is crucial in the future global energy landscape due to its eco-friendly properties, but its flammability requires precise monitoring. This study introduces an innovative thermocatalytic H2 sensor utilizing ultrathin mica sheets as substrates, coated on both sides with Pd nanocluster (NC) films. The ultrathin mica substrate ensures robustness and flexibility, enabling the sensor to withstand high temperatures and mechanical deformation. Additionally, it simplifies the fabrication process by eliminating the need for complex microelectro-mechanical systems (MEMS) technology. Constructed through cluster beam deposition, the sensor exhibits exceptional characteristics, including a wide concentration range (from 500 ppm to 4%), rapid response and recovery times (3.1 and 2.4 s for 1% H2), good selectivity, high stability, and repeatability. The operating temperature can be as low as 40 °C, achieving remarkably low power consumption. The study explores the impact of double-sided versus single-sided catalytic layers, revealing significantly higher sensitivity and response with the double-sided configuration due to the increased catalytic surface area. Additionally, the research investigates the relationship between the deposition amount of Pd NCs and the sensor's sensitivity, identifying an optimal value that maximizes performance without excessive use of Pd. The sensor's innovative design and excellent performance position it as a promising candidate for meeting the demands of a hydrogen-based energy economy.

Sub-50 nm patterning of alloy thin films via nanophase separation for hydrogen gas sensing

A novel patterning method achieves two-dimensional nano-patterning of metal nanofibers by depositing a platinum-cerium alloy film on a silicon wafer and inducing phase separation in an oxygen-carbon monoxide atmosphere. The resulting nano-patterned thin film, Pt#CeO2/Si, consists of platinum and cerium oxide with an average pattern width of 50 nm and exhibits potential as a hydrogen sensor with sensitive electrical responses to hydrogen ad/desorption. The patterning method introduced herein addresses the challenge of wavelength limitations in traditional optical lithography, offering a scalable approach for sub-50 nm patterns, which are crucial for advanced sensor and electronic applications.

MOF-derived xPd-NPs@ZnO porous nanocomposites for ultrasensitive ppb-level gas detection with photoexcitation: Design, diverse-scenario characterization, and mechanism

Metal-organic frameworks (MOFs) have been regarded as a potential candidate with great application prospects in the field of gas sensing. Although plenty of previous efforts have been made to improve the sensitivity of MOF-based nanocomposites, it is still a great challenge to realize ultrafast and high selectivity to typical flammable gases in a wide range. Herein, porous xPd-NPs@ZnO were prepared by optimized heat treatment, which maintained the controllable morphology and high specific surface area of 471.08 m2g-1. The coupling effects of photoexcitation and thermal excitation on the gas-sensing properties of nanocomposites were systematically studied. An ultrafast high response of 88.37 % towards 200 ppm H2 was realized within 1.2 s by 5.0Pd-NPs@ZnO under UV photoexcitation. All xPd-NPs@ZnO exhibited favorable linearity over an extremely wide range (0.2-4000 ppm H2) of experimental tests, indicating the great potential in quantitative detection. The photoexcited carriers enabled the nanocomposites a considerable response at lower operating temperatures, which made diverse applications of the sensors. The mechanisms of high sensing performances and the photoexcitation enhancement were systematically explained by DFT calculations. This work provides a solid experimental foundation and theoretical basis for the design of controllable porous materials and novel photoexcited gas detection.

Neural network enabled nanoplasmonic hydrogen sensors with 100 ppm limit of detection in humid air

Environmental humidity variations are ubiquitous and high humidity characterizes fuel cell and electrolyzer operation conditions. Since hydrogen-air mixtures are highly flammable, humidity tolerant H2 sensors are important from safety and process monitoring perspectives. Here, we report an optical nanoplasmonic hydrogen sensor operated at elevated temperature that combined with Deep Dense Neural Network or Transformer data treatment involving the entire spectral response of the sensor enables a 100 ppm H2 limit of detection in synthetic air at 80% relative humidity. This significantly exceeds the <1000 ppm US Department of Energy performance target. Furthermore, the sensors pass the ISO 26142:2010 stability requirement in 80% relative humidity in air down to 0.06% H2 and show no signs of performance loss after 140 h continuous operation. Our results thus demonstrate the potential of plasmonic hydrogen sensors for use in high humidity and how neural-network-based data treatment can significantly boost their performance.

Metallization of Targeted Protein Assemblies in Cell-Derived Extracellular Matrix by Antibody-Guided Biotemplating

Biological systems are composed of hierarchical structures made of a large number of proteins. These structures are highly sophisticated and challenging to replicate using artificial synthesis methods. To exploit these structures in materials science, biotemplating is used to achieve biocomposites that accurately mimic biological structures and impart functionality of inorganic materials, including electrical conductivity. However, the biological scaffolds used in previous studies are limited to stereotypical and simple morphologies with little synthetic diversity because of a lack of control over their morphologies. This study proposes that the specific protein assemblies within the cell-derived extracellular matrix (ECM), whose morphological features are widely tailorable, can be employed as versatile biotemplates. In a typical procedure, a fibrillar assembly of fibronectin-a constituent protein of the ECM-is metalized through an antibody-guided biotemplating approach. Specifically, the antibody-bearing nanogold is attached to the fibronectin through antibody-antigen interactions, and then metals are grown on the nanogold acting as a seed. The biomimetic structure can be adapted for hydrogen production and sensing after improving its electrical conductivity through thermal sintering or additional metal growth. This study demonstrates that cell-derived ECM can be an attractive option for addressing the diversity limitation of a conventional biotemplate.

Ultrafast (∼0.6 s), Robust, and Highly Linear Hydrogen Detection up to 10% Using Fully Suspended Pure Pd Nanowire

The high explosiveness of hydrogen gas in the air necessitates prompt detection in settings where hydrogen is used. For this reason, hydrogen sensors are required to offer rapid detection and possess superior sensing characteristics in terms of measurement range, linearity, selectivity, lifetime, and environment insensitivity according to the publicized protocol. However, previous approaches have only partially achieved the standardized requirements and have been limited in their capability to develop reliable materials for spatially accessible systems. Here, an electrical hydrogen sensor with an ultrafast response (∼0.6 s) satisfying all demands for hydrogen detection is demonstrated. Tailoring structural engineering based on the reaction kinetics of hydrogen and palladium, an optimized heating architecture that thermally activates fully suspended palladium (Pd) nanowires at a uniform temperature is designed. The developed Pd nanostructure, at a designated temperature distribution, rapidly reacts with hydrogen, enabling a hysteresis-free response from 0.1% to 10% and durable characteristics in mechanical shock and repetitive operation (>10,000 cycles). Moreover, the device selectively detects hydrogen without performance degradation in humid or carbon-based interfering gas circumstances. Finally, to verify spatial accessibility, the wireless hydrogen detection system has been demonstrated, detecting and reporting hydrogen leakage in real-time within just 1 s.

Kinetics-Driven Dual Hydrogen Spillover Effects for Ultrasensitive Hydrogen Sensing

Palladium (Pd)-modified metal oxide semiconductors (MOSs) gas sensors often exhibit unexpected hydrogen (H2 ) sensing activity through a spillover effect. However, sluggish kinetics over a limited Pd-MOS surface seriously restrict the sensing process. Here, a hollow Pd-NiO/SnO2 buffered nanocavity is engineered to kinetically drive the H2 spillover over dual yolk-shell surface for the ultrasensitive H2 sensing. This unique nanocavity is found and can induce more H2 absorption and markedly improve kinetical H2 ab/desorption rates. Meanwhile, the limited buffer-room allows the H2 molecules to adequately spillover in the inside-layer surface and thus realize dual H2 spillover effect. Ex situ XPS, in situ Raman, and density functional theory (DFT) analysis further confirm that the Pd species can effectively combine H2 to form Pd-H bonds and then dissociate the hydrogen species to NiO/SnO2 surface. The final Pd-NiO/SnO2 sensors exhibit an ultrasensitive response (0.1-1000 ppm H2 ) and low actual detection limit (100 ppb) at the operating temperature of 230 °C, which surpass that of most reported H2 sensors.

A Microshutter for the Nanofabrication of Plasmonic Metal Alloys with Single Nanoparticle Composition Control

Alloying offers an increasingly important handle in nanomaterials design in addition to the already widely explored size and geometry of nanostructures of interest. As the key trait, the mixing of elements at the atomic level enables nanomaterials with physical or chemical properties that cannot be obtained by a single element alone, and subtle compositional variations can significantly impact these properties. Alongside the great potential of alloying, the experimental scrutiny of its impact on nanomaterial function is a challenge because the parameter space that encompasses nanostructure size, geometry, chemical composition, and structural atomic-level differences among individuals is vast and requires unrealistically large sample sets if statistically relevant and systematic data are to be obtained. To address this challenge, we have developed a microshutter device for spatially highly resolved physical vapor deposition in the lithography-based fabrication of nanostructured surfaces. As we demonstrate, it enables establishing compositional gradients across a surface with single nanostructure resolution in terms of alloy composition, which subsequently can be probed in a single experiment. As a showcase, we have nanofabricated arrays of AuAg, AuPd, and AgPd alloy nanoparticles with compositions systematically controlled at the level of single particle rows, as verified by energy dispersive X-ray and single particle plasmonic nanospectroscopy measurements, which we also compared to finite-difference time-domain simulations. Finally, motivated by their application in state-of-the-art plasmonic hydrogen sensors, we investigated PdAu alloy gradient arrays for their hydrogen sorption properties. We found distinctly composition-dependent kinetics and hysteresis and revealed a composition-dependent contribution of a single nanoparticle response to the ensemble average, which highlights the importance of alloy composition screening in single experiments with single nanoparticle resolution, as offered by the microshutter nanofabrication approach.

PdRh-Sensitized Iron Oxide Ultrathin Film Sensors and Mechanistic Investigation by Operando TEM and DFT Calculation

Metal oxide semiconductor (MOS) thin films are of critical importance to both fundamental research and practical applications of gas sensors. Herein, a high-performance H2 sensor based on palladium (Pd) and rhodium (Rh) co-functionalized Fe2 O3 films with an ultrathin thickness of 8.9 nm deposited by using atomic layer deposition is reported. The sensor delivers an exceptional response of 105.9 toward 10 ppm H2 at 230 °C, as well as high selectivity, immunity to humidity, and low detection limit (43 ppb), which are superior to the reported MOS sensors. Importantly, the Fe2 O3 film sensor under dynamic H2 detection is for the first time observed by operando transmission electron microscopy, which provides deterministic evidence for structure evolution of MOS during sensing reactions. To further reveal the sensing mechanism, density functional theory calculations are performed to elucidate the sensitization effect of PdRh catalysts. Mechanistic studies suggest that Pd promotes the adsorption and dissociation of H2 to generate PdHx , while Rh promotes the dissociation of oxygen adsorbed on the surface, thereby jointly promoting the redox reactions on the films. A wireless H2 detection system is also successfully demonstrated using the thin film sensors, certifying a great potential of the strategy to practical sensors.

Advances in Noble Metal-Decorated Metal Oxide Nanomaterials for Chemiresistive Gas Sensors: Overview

Highly sensitive gas sensors with remarkably low detection limits are attractive for diverse practical application fields including real-time environmental monitoring, exhaled breath diagnosis, and food freshness analysis. Among various chemiresistive sensing materials, noble metal-decorated semiconducting metal oxides (SMOs) have currently aroused extensive attention by virtue of the unique electronic and catalytic properties of noble metals. This review highlights the research progress on the designs and applications of different noble metal-decorated SMOs with diverse nanostructures (e.g., nanoparticles, nanowires, nanorods, nanosheets, nanoflowers, and microspheres) for high-performance gas sensors with higher response, faster response/recovery speed, lower operating temperature, and ultra-low detection limits. The key topics include Pt, Pd, Au, other noble metals (e.g., Ag, Ru, and Rh.), and bimetals-decorated SMOs containing ZnO, SnO2, WO3, other SMOs (e.g., In2O3, Fe2O3, and CuO), and heterostructured SMOs. In addition to conventional devices, the innovative applications like photo-assisted room temperature gas sensors and mechanically flexible smart wearable devices are also discussed. Moreover, the relevant mechanisms for the sensing performance improvement caused by noble metal decoration, including the electronic sensitization effect and the chemical sensitization effect, have also been summarized in detail. Finally, major challenges and future perspectives towards noble metal-decorated SMOs-based chemiresistive gas sensors are proposed.

Hydrogenase-based electrode for hydrogen sensing in a fermentation bioreactor

The hydrogen-based economy will require not only sustainable hydrogen production but also sensitive and cheap hydrogen sensors. Commercially available H₂ sensors are limited by either use of noble metals or elevated temperatures. In nature, hydrogenase enzymes present high affinity and selectivity for hydrogen, while being able to operate in mild conditions. This study aims at evaluating the performance of an electrochemical sensor based on carbon nanomaterials with immobilised hydrogenase from the hyperthermophilic bacterium Aquifex aeolicus for H₂ detection. The effect of various parameters, including the surface chemistry, dispersion degree and amount of deposited carbon nanotubes, enzyme concentration, temperature and pH on the H₂ oxidation are investigated. Although the highest catalytic response is obtained at a temperature around 60 °C, a noticeable current can be obtained at room temperature with a low amount of protein less than 1 μM. An original pulse-strategy to ensure H₂ diffusion to the bioelectrode allows to reach H₂ sensitivity of 4 μA cm^-2 per % H₂ and a linear range between 1 and 20%. Sustainable hydrogen was then produced through dark fermentation performed by a synthetic bacterial consortium in an up-flow anaerobic packed-bed bioreactor. Thanks to the outstanding properties of the A. aeolicus hydrogenase, the biosensor was demonstrated to be quite insensitive to CO₂ and H₂S produced as the main co-products of the bioreactor. Finally, the bioelectrode was used for the in situ measurement of H₂ produced in the bioreactor in steady-state.

1ppm-detectable hydrogen gas sensors by using highly sensitive P+/N+ single-crystalline silicon thermopiles

Hydrogen (H2) is currently of strategic importance in the pursuit of a decarbonized, environmentally benign, sustainable global energy system; however, the explosive nature of H2 requires leakage monitoring to ensure safe application in industry. Therefore, H2 gas sensors with a high sensitivity and fast response across a wide concentration range are crucial yet technically challenging. In this work, we demonstrate a new type of MEMS differential thermopile gas sensor for the highly sensitive, rapid detection of trace H2 gas in air. Facilitated by a unique MIS fabrication technique, pairs of single-crystalline silicon thermopiles (i.e., sensing and reference thermopiles) are batch fabricated with high-density single-crystalline silicon thermocouples, yielding an outstanding temperature sensitivity at the sub-mK level. Such devices ensure the detection of miniscule temperature changes due to the catalytic reaction of H2 with a detection limit as low as ~1 ppm at an operating temperature of 120 °C. The MEMS differential thermopiles also exhibit a wide linear detection range (1 ppm-2%, more than four orders of magnitude) and fast response and recovery times of 1.9 s and 1.4 s, respectively, when detecting 0.1% H2 in air. Moreover, the sensors show good selectivity against common combustible gases and volatile organics, good repeatability, and long-term stability. The proposed MEMS thermopile H2 sensors hold promise for the trace detection and early warning of H2 leakage in a wide range of applications.

Environmental formaldehyde sensing at room temperature by smartphone-assisted and wearable plasmonic nanohybrids

Formaldehyde is a toxic and carcinogenic indoor air pollutant. Promising for its routine detection are gas sensors based on localized surface plasmon resonance (LSPR). Such sensors trace analytes by converting tiny changes in the local dielectric environment into easily readable, optical signals. Yet, this mechanism is inherently non-selective to volatile organic compounds (like formaldehyde) and yields rarely detection limits below parts-per-million concentrations. Here, we reveal that chemical reaction-mediated LSPR with nanohybrids of Ag/AgOx core-shell clusters on TiO2 enables highly selective formaldehyde sensing down to 5 parts-per-billion (ppb). Therein, AgOx is reduced by the formaldehyde to metallic Ag resulting in strong plasmonic signal changes, as measured by UV/Vis spectroscopy and confirmed by X-ray diffraction. This interaction is highly selective to formaldehyde over other aldehydes, alcohols, ketones, aromatic compounds (as confirmed by high-resolution mass spectrometry), inorganics, and quite robust to relative humidity changes. Since this sensor works at room temperature, such LSPR nanohybrids are directly deposited onto flexible wristbands to quantify formaldehyde between 40-500 ppb at 50% RH, even with a widely available smartphone camera (Pearson correlation coefficient r = 0.998). Such chemoresponsive coatings open new avenues for wearable devices in environmental, food, health and occupational safety applications, as demonstrated by an early field test in the pathology of a local hospital.

Ambient Hydrocarbon Detection with an Ultra-Low-Loss Cavity Raman Analyzer

The detection of ambient outdoor trace hydrocarbons was investigated with a multipass Raman analyzer. It relies on a multimode blue laser diode receiving optical feedback from a retroreflecting multipass optical cavity, effectively creating an external cavity diode laser within which spontaneous Raman scattering enhancement occurs. When implemented with ultra-low-loss mirrors, a more than 20-fold increase in signal-to-background ratio was obtained, enabling proximity detection of trace motor vehicle exhaust gases such as H₂, CO, NO, CH₄, C₂H₂, C₂H₄, and C₂H₆. In a 10-min-long measurement at double atmospheric pressure, the limits of detection obtained were near or below 100 ppb for most analytes.

Tuning the Properties of Thin-Film TaRu for Hydrogen-Sensing Applications

Accurate, cost-efficient, and safe hydrogen sensors will play a key role in the future hydrogen economy. Optical hydrogen sensors based on metal hydrides are attractive owing to their small size and costs and the fact that they are intrinsically safe. These sensors rely on suitable sensing materials, of which the optical properties change when they absorb hydrogen if they are in contact with a hydrogen-containing environment. Here, we illustrate how we can use alloying to tune the properties of hydrogen-sensing materials by considering thin films consisting of tantalum doped with ruthenium. Using a combination of optical transmission measurements, ex situ and in situ X-ray diffraction, and neutron and X-ray reflectometry, we show that introducing Ru in Ta results in a solid solution of Ta and Ru up to at least 30% Ru. The alloying has two major effects: the compression of the unit cell with increasing Ru doping modifies the enthalpy of hydrogenation and thereby shifts the pressure window in which the material absorbs hydrogen to higher hydrogen concentrations, and it reduces the amount of hydrogen absorbed by the material. This allows one to tune the pressure/concentration window of the sensor and its sensitivity and makes Ta_1-yRu_y an ideal hysteresis-free tunable hydrogen-sensing material with a sensing range of >7 orders of magnitude in pressure. In a more general perspective, these results demonstrate that one can rationally tune the properties of metal hydride optical hydrogen-sensing layers by appropriate alloying.

Paper-Based Hydrogen Sensors Using Ultrathin Palladium Nanowires

Hydrogen (H₂), as a chemical energy carrier, is a cleaner alternative to conventional fossil fuels with zero carbon emission and high energy density. The development of fast, low-cost, and sensitive H₂ detection systems is important for the widespread adoption of H₂ technologies. Paper is an environment-friendly, porous, and flexible material with great potential for use in sustainable electronics. Here, we report a paper-based sensor for room-temperature H₂ detection using ultrathin palladium nanowires (PdNWs). To elucidate the sensing mechanism, we compare the performance of polycrystalline and quasi-single-crystalline PdNWs. The polycrystalline PdNWs showed a response of 4.3% to 1 vol % H₂ with response and recovery times of 4.9 and 10.6 s, while quasi-single-crystalline PdNWs showed a response of 8% to 1 vol % H₂ with response and recovery times of 9.3 and 13.0 s, respectively. The polycrystalline PdNWs show excellent selectivity, stability, and sensitivity, with a limit of detection of 10 ppm H₂ in air. The fast response of ultrathin polycrystalline PdNW paper-based sensors arises from the synergistic effects of their ultrasmall diameter, high-index surface facets, strain-coupled grain boundaries, and porous paper substrate. This paper-based sensor is one of the fastest chemiresistive H₂ sensors reported and is potentially orders of magnitude less expensive than current state-of-the-art H₂-sensing solutions. This brings low-cost, room-temperature chemiresistive H₂ sensing closer to the performance of ultrafast optical sensors and high-temperature metal oxide-based sensors.

Enhanced Pd/a-WO3 /VO2 Hydrogen Gas Sensor Based on VO2 Phase Transition Layer

The utilization of clean hydrogen energy is becoming more feasible for the sustainable development of this society. Considering the safety issues in the hydrogen production, storage, and utilization, a sensitive hydrogen sensor for reliable detection is essential and highly important. Though various gas sensor devices are developed based on tin oxide, tungsten trioxide, or other oxides, the relatively high working temperature, unsatisfactory response time, and detection limitation still affect the extensive applications. In the current study, an amorphous tungsten trioxide (a-WO₃ ) layer is deposited on a phase-change vanadium dioxide film to fabricate a phase transition controlled Pd/a-WO₃ /VO₂ hydrogen sensor for hydrogen detection. Results show that both the response time and sensitivity of the hydrogen sensor are improved greatly if increasing the working temperature over the transition temperature of VO₂ . Theoretical calculations also reveal that the charge transfer at VO₂ /a-WO₃ interface becomes more pronounced once the VO₂ layer transforms to the metal state, which will affect the migration barrier of H atoms in a-WO₃ layer and thus improve the sensor performance. The current study not only realizes a hydrogen sensor with ultrahigh performance based on VO₂ layer, but also provides some clues for designing other gas sensors with phase-change material.