Infiltration of polymer hole-conductor into mesoporous titania structures for solid-state dye-sensitized solar cells

Dye-sensitized solar cells strike back

Dye-sensitized solar cells (DSCs) are celebrating their 30th birthday and they are attracting a wealth of research efforts aimed at unleashing their full potential. In recent years, DSCs and dye-sensitized photoelectrochemical cells (DSPECs) have experienced a renaissance as the best technology for several niche applications that take advantage of DSCs' unique combination of properties: at low cost, they are composed of non-toxic materials, are colorful, transparent, and very efficient in low light conditions. This review summarizes the advancements in the field over the last decade, encompassing all aspects of the DSC technology: theoretical studies, characterization techniques, materials, applications as solar cells and as drivers for the synthesis of solar fuels, and commercialization efforts from various companies.

Comparing the backfilling of mesoporous titania thin films with hole conductors of different sizes sharing the same mass density

Efficient infiltration of a mesoporous titania matrix with conducting organic polymers or small molecules is one key challenge to overcome for hybrid photovoltaic devices. A quantitative analysis of the backfilling efficiency with time-of-flight grazing incidence small-angle neutron scattering (ToF-GISANS) and scanning electron microscopy (SEM) measurements is presented. Differences in the morphology due to the backfilling of mesoporous titania thin films are compared for the macromolecule poly[4,8-bis-(5-(2-ethyl-hexyl)-thio-phen-2-yl)benzo[1,2-b;4,5-b']di-thio-phene-2,6-diyl-alt-(4-(2-ethyl-hexyl)-3-fluoro-thieno[3,4-b]thio-phene-)-2-carboxyl-ate-2-6-diyl)] (PTB7-Th) and the heavy-element containing small molecule 2-pinacol-boronate-3-phenyl-phen-anthro[9,10-b]telluro-phene (PhenTe-BPinPh). Hence, a 1.7 times higher backfilling efficiency of almost 70% is achieved for the small molecule PhenTe-BPinPh compared with the polymer PTB7-Th despite sharing the same volumetric mass density. The precise characterization of structural changes due to backfilling reveals that the volumetric density of backfilled materials plays a minor role in obtaining good backfilling efficiencies and interfaces with large surface contact.

Nanoscale crystallization of a low band gap polymer in printed titania mesopores

The crystallization behavior of the low band gap polymer poly[(5,6-difluoro-2,1,3-benzothiadiazol-4,7-diyl)-alt-(3,3'''-di(2-octyldodecyl)2,2';5',2'';5'',2'''-quaterthiophen-5,5'''-diyl)] (PffBT4T-2OD) induced in printed mesoporous titania films with different pore sizes is studied to optimize the crystal orientation for an application in hybrid solar cells. The correlation between the crystal structure of PffBT4T-2OD and the titania pore size is investigated with a combination of grazing incidence wide-angle X-ray scattering (GIWAXS) and grazing incidence small-angle X-ray scattering (GISAXS). For comparison, poly(3-hexylthiophene) (P3HT) is also backfilled into the same four types of printed titania mesoporous scaffolds. Both, lattice constants and crystal sizes of edge-on oriented P3HT crystals decrease with increasing the titania pore size. Similarly and irrespective of the crystal orientation, a denser stacking of PffBT4T-2OD chains is found for larger pore sizes of the titania matrix. For an edge-on orientation, also bigger PffBT4T-2OD crystals are favorably formed in smaller pores, whereas for a face-on orientation, PffBT4T-2OD crystals increase with increasing size of the titania pores. Thus, the best ratio of face-on to edge-on crystals for PffBT4T-2OD is obtained through infiltration into large titania pores.

Structural Characterization of Mesoporous Thin Film Architectures: A Tutorial Overview

Mesoporous thin film architectures are an important class of materials that exhibit unique properties, which include high surface area, versatile surface functionalization, and bicontinuous percolation paths through a broad library of pore arrangements on the 10 nm length scale. Although porosimetry of bulk materials via sorption techniques is common practice, the characterization of thin mesoporous films with small sample volumes remains a challenge. A range of techniques are geared toward providing information over pore morphology, pore size distribution, surface area and overall porosity, but none of them offers a holistic evaluation and results are at times inconsistent. In this work, we present a tutorial overview for the reliable structural characterization of mesoporous films. Three model samples with variable pore size and porosity prepared by block copolymer (BCP) coassembly serve for a rational comparison. Various techniques are assessed side-by-side, including scanning electron microscopy (SEM), atomic force microscopy (AFM), grazing incidence small-angle X-ray scattering (GISAXS), and ellipsometric porosimetry (EP). We critically discuss advantages and limitations of each technique and provide guidelines for reliable implementation.

Investigation of Well-Defined Pinholes in TiO2 Electron Selective Layers Used in Planar Heterojunction Perovskite Solar Cells

The recently introduced perovskite solar cell (PSC) technology is a promising candidate for providing low-cost energy for future demands. However, one major concern with the technology can be traced back to morphological defects in the electron selective layer (ESL), which deteriorates the solar cell performance. Pinholes in the ESL may lead to an increased surface recombination rate for holes, if the perovskite absorber layer is in contact with the fluorine-doped tin oxide (FTO) substrate via the pinholes. In this work, we used sol-gel-derived mesoporous TiO2 thin films prepared by block co-polymer templating in combination with dip coating as a model system for investigating the effect of ESL pinholes on the photovoltaic performance of planar heterojunction PSCs. We studied TiO2 films with different porosities and film thicknesses, and observed that the induced pinholes only had a minor impact on the device performance. This suggests that having narrow pinholes with a diameter of about 10 nm in the ESL is in fact not detrimental for the device performance and can even, to some extent improve their performance. A probable reason for this is that the narrow pores in the ordered structure do not allow the perovskite crystals to form interconnected pathways to the underlying FTO substrate. However, for ultrathin (~20 nm) porous layers, an incomplete ESL surface coverage of the FTO layer will further deteriorate the device performance.

In Situ Monitoring Mesoscopic Deformation of Nanostructured Porous Titania Films Caused by Water Ingression

Nanostructured porous titania films are used in many energy-related applications. In this work, the temporal evolution of the mesoscopic deformation of mesoporous titania films synthesized via block copolymer-assisted sol-gel chemistry is investigated with in situ grazing incidence small-angle neutron scattering (GISANS) during exposure to D₂O vapor. Two types of mesoporous titania films are compared, which have a different degree of structural stability, depending on the applied annealing temperature (400 °C vs 600 °C) in a nitrogen atmosphere. Water ingression causes a gradual structure deformation in terms of decreasing center-to-center distances and broadening of the size distribution of the titania nanostructures. Based on the evolution of the mesopore size obtained from in situ GISANS measurements, the results show that structures synthesized at lower temperature undergo a stronger deformation because of the lower elastic modulus originating from larger pores, despite having a higher degree of order.

Morphology Tuning of ZnO/P3HT/P3HT- b-PEO Hybrid Films Deposited via Spray or Spin Coating

Hybrid films of zinc oxide (ZnO) and poly(3-hexylthiophen-2,5-diyl) (P3HT) show promising characteristics for application in hybrid bulk-heterojunction solar cells (HBSCs). However, the incompatibility of ZnO and P3HT may lead to a reduced interface area, thus reducing the probability of exciton separation and consequently lowering solar cell efficiencies. Here, a diblock copolymer P3HT- b-poly(ethylene oxide) (PEO) is introduced to improve the interface between ZnO and P3HT. ZnO is synthesized via a block copolymer assisted sol-gel approach, and the used zinc precursor is directly incorporated into the PEO blocks. Thus, the possibility of aggregation is reduced for both the inorganic and the organic components, and a good intermixing is ascertained. Two deposition methods, namely, spray and spin coating, are compared with respect to the resulting film structure, which is investigated with scanning electron microscopy and time-of-flight grazing-incidence small-angle neutron scattering measurements. Both the surface and inner morphologies reveal that the spin coated samples possess smaller and less diverse domain sizes than the sprayed films. Due to the advantage of spray coating in large-scale production, the morphology of the sprayed samples is tailored more meticulously by changing the weight fraction of ZnO in the films. The sprayed hybrid films show smaller domains and less aggregation with decreasing the amount of ZnO. This reveals that both the deposition method and composition of the ZnO/P3HT/P3HT- b-PEO hybrid films play an important role for tailoring the film morphology and thus for improving the performance of HBSCs in future application.

Deformation of Mesoporous Titania Nanostructures in Contact with D2 O Vapor

For many applications, mesoporous titania nanostructures are exposed to water or need to be backfilled via infiltration with an aqueous solution, which can cause deformations of the nanostructure by capillary forces. In this work, the degree of deformation caused by water infiltration in two types of mesoporous, nanostructured titania films exposed to water vapor is compared. The different types of nanostructured titania films are prepared via a polymer template assisted sol-gel synthesis in conjunction with a polymer-template removal at high-temperatures under ambient conditions versus nitrogen atmosphere. Information about surface and inner morphology is extracted by scanning electron microscopy and grazing incidence small-angle neutron scattering (GISANS) measurements, respectively. Furthermore, complementary information on thin film composition and porosity are probed via X-ray reflectivity. The backfilling induced deformation of near surface structures and structures inside the mesoporous titania films is determined by GISANS before and after D₂ O infiltration. The respective atmosphere used for template removal influences the details of the titania nanostructure and strongly impacts the degree of water induced deformation. Drying of the films shows reversibility of the deformation.

Wet Imprinting of Channel-Type Superstructures in Nanostructured Titania Thin Films at Low Temperatures for Hybrid Solar Cells

Hierarchically structured titania films, exhibiting interconnected foam-like nanostructures and large-scale channel-type superstructures, were achieved in an energy-saving way at low temperatures by a polymer template-assisted sol-gel synthesis in combination with a wet-imprinting process. The surface morphology was probed with scanning electron microscopy and atomic force microscopy, whereas the inner morphology was characterized with grazing incidence small-angle X-ray scattering measurements. Compared to the initial hybrid films, the titania films showed reduced structure sizes caused by removal of the polymer template. UV/Vis measurements showed an additional light-scattering effect at various angles of light incidence in the hierarchically structured titania films, which resulted in higher light absorption in the wet-imprinted active layer. To give proof of viability, the titania films were evaluated as photoanodes for dye-free hybrid solar cells. The dye-free layout allowed for low-cost fabrication, avoided problems related to dye bleaching, and was a more environmentally friendly alternative to using dyes. Under different angles of light incidence, the enhancement in the short-circuit current density was in good agreement with the improvement in light absorption in the superstructured active layer, demonstrating a positive impact of the superstructures on the photovoltaic performance of hybrid solar cells.

Enhanced photovoltaic performance of polymer-filled nanoporous Si hybrid structures

We propose a novel hybrid structure for improving the efficiency of crystalline silicon solar cells. By employing first-principles calculations, we demonstrate that ordered, nanoporous silicon (np-Si), when filled with polythiophene (PT) inside the pores, exhibits a substantially enhanced absorption coefficient compared to both np-Si and the bulk, which makes the np-Si/PT heterojunction a superior light absorbing material. In addition, the PT-filled porous structure forms a staggered gap, or type II, heterojunction at the interfaces, where the valence band maximum and conduction band minimum of the composite reside on PT and np-Si, respectively. Moreover, the pore-filling polymer brings about a highly dispersive valence band, which provides a major pathway for hole transport. These results suggest that such a hybrid structure, which may be easier to scale up than nanowire-based approaches, will efficiently dissociate photo-induced electron-hole pairs and reduce the amount of material for light absorption, thus leading to a cost-effective and high-performance solar cell.

Induced Infiltration of Hole-Transporting Polymer into Photocatalyst for Staunch Polymer-Metal Oxide Hybrid Solar Cells

For efficient solar cells based on organic semiconductors, a good mixture of photoactive materials in the bulk heterojunction on the length scale of several tens of nanometers is an important requirement to prevent exciton recombination. Herein, we demonstrate that nanoporous titanium dioxide inverse opal structures fabricated using a self-assembled monolayer method and with enhanced infiltration of electron-donating polymers is an efficient electron-extracting layer, which enhances the photovoltaic performance. A calcination process generates an inverse opal structure of titanium dioxide (<70 nm of pore diameters) providing three-dimensional (3D) electron transport pathways. Hole-transporting polymers was successfully infiltrated into the pores of the surface-modified titanium dioxide under vacuum conditions at 200 °C. The resulting geometry expands the interfacial area between hole- and electron-transport materials, increasing the thickness of the active layer. The controlled polymer-coating process over titanium dioxide materials enhanced photocurrent of the solar cell device. Density functional theory calculations show improved interfacial adhesion between the self-assembled monolayer-modified surface and polymer molecules, supporting the experimental result of enhanced polymer infiltration into the voids. These results suggest that the 3D inverse opal structure of the surface-modified titanium dioxide can serve as a favorable electron-extracting layer in further enhancing optoelectronic performance based on organic or organic-inorganic hybrid solar cell.

Recent Advances in Nanostructured Conducting Polymers: from Synthesis to Practical Applications

Conducting polymers (CPs) have been widely studied to realize advanced technologies in various areas such as chemical and biosensors, catalysts, photovoltaic cells, batteries, supercapacitors, and others. In particular, hybridization of CPs with inorganic species has allowed the production of promising functional materials with improved performance in various applications. Consequently, many important studies on CPs have been carried out over the last decade, and numerous researchers remain attracted to CPs from a technological perspective. In this review, we provide a theoretical classification of fabrication techniques and a brief summary of the most recent developments in synthesis methods. We evaluate the efficacy and benefits of these methods for the preparation of pure CP nanomaterials and nanohybrids, presenting the newest trends from around the world with 205 references, most of which are from the last three years. Furthermore, we also evaluate the effects of various factors on the structures and properties of CP nanomaterials, citing a large variety of publications.

GISAXS and TOF-GISANS studies on surface and depth morphology of self-organized TiO2nanotube arrays: model anode material in Li-ion batteries

Self-organized anodic titania (TiO2) nanotube arrays are an interesting model anode material for use in Li-ion batteries owing to their excellent rate capability, their cycling stability and their enhanced safety compared to graphite. A composite material where carbothermally treated conductive TiO2nanotubes are used as support for a thin silicon film has been shown to have the additional advantage of high lithium storage capacity. This article presents a detailed comparison of the structure, surface and bulk morphology of self-organized conductive TiO2nanotube arrays, with and without silicon coating, using a combination of X-ray diffraction, X-ray reflectivity, grazing-incidence small-angle X-ray scattering (GISAXS) and time-of-flight grazing-incidence small-angle neutron scattering (TOF-GISANS) techniques. X-ray diffraction shows that the nanotubes crystallize in the anatase structure with a preferred (004) orientation. GISAXS and TOF-GISANS are used to study the morphology of the nanotube arrays, delivering values for the inner nanotube radius and intertubular distances with high statistical relevance because of the large probed volume. The analyses reveal the distinct signatures of a prominent lateral correlation of the TiO2nanotubes of ∼94 nm and a nanotube radius of ∼46 nm. The porosity averaged over the entire film using TOF-GISANS is 46%. The inner nanotube radius is reduced to half (∼23 nm) through the silicon coating, but the prominent lateral structure is preserved. Such in-depth morphological investigations over large sample volumes are useful towards development of more efficient battery electrode morphologies.

Self-assembly of diblock copolymer-maghemite nanoparticle hybrid thin films

The arrangement of maghemite (γ-Fe2O3) nanoparticles (NPs) in poly(styrene-d8-block-n-butyl methacrylate) P(Sd-b-BMA) diblock copolymer (DBC) films via a self-assembly process was investigated toward the fabrication of highly ordered maghemite-polymer hybrid thin films. The resulting thin films exhibited a perforated lamella with an enrichment layer containing NPs as investigated with X-ray reflectometry, scanning electron microscopy, atomic force microscopy, and time-of-flight grazing incidence small angle neutron scattering as a function of the NP concentrations. The NPs were selectively deposited in the PSd domains of the DBC during the microphase separation process. At low NP concentrations, the incorporation of the NPs within the DBC thin films resulted in an enhanced microphase separation process and formation of highly oriented and ordered nanostructured hybrid films. At higher NP concentrations, the aggregation of the NPs was dominating and large sized metal oxide clusters were observed. The superparamagnetic properties of the metal oxide-polymer hybrid films at various NP concentrations were probed by a superconducting quantum interference device magnetometer, which shows that the hybrid films are highly attractive for optical devices, magnetic sensors, and magnetic recording devices.

Highly ordered, hierarchically porous TiO₂ films via combination of two self-assembling templates

Hierarchically mesoporous TiO2 films with a high degree of order and connectivity on the sub-100-nm scale are successfully fabricated by the dual-templating methods sequentially applied. In this approach, the self-assembly of block copolymers combined with sol-gel reaction is first used to generate highly ordered mesoporous films by optimizing their self-assembling behavior. At the next step, 50-nm PS nanoparticles are deposited on the mesoporous films generated in the previous step to produce the colloidal crystals, and their inverse structure with a high degree of order, otherwise, would not form the colloidal crystals but generate a colloidal glassy phase with poor order. In addition to the exceptionally high degree of order, mesoporous films exhibit a high porosity that spans from the top surface to the bottom surface throughout the entire film without clogging. Especially wide pores at the top layer enable functional materials of large size to access the inside the films with small pores, maximizing their performance. As a proof of concept, photocatalytic effects are examined for the mesoporous films with different structures. In terms of the template pattern, the line pattern and bowl structure are also shown to guide the self-assembly of colloidal particles when their characteristic size matches with the particle diameter, in addition to the hexagonal packing.

Morphology determination of defect-rich diblock copolymer films with time-of-flight grazing-incidence small-angle neutron scattering

The complex nanomorphology of a defect-rich deuterated poly(styrene-block-methyl methacrylate), P(S-b-MMAd), diblock copolymer film is determined with a combination of grazing-incidence small-angle neutron scattering (GISANS) and time-of-flight (TOF) mode. TOF-GISANS enables the simultaneous performance of several GISANS measurements that differ in wavelength. The resulting set of GISANS data covers different ranges of the scattering vector and has different scattering depths. Thus surface-sensitive and bulk-sensitive measurements can be performed simultaneously. The P(S-b-MMAd) film exhibits a lamellar microphase separation structure, which because of the defects is arranged into small, randomly oriented grains, composed of four–five lamellar repetitions. In the near-surface region, the lamellar structure is oriented parallel to the substrate, which explains the smooth surface found with atomic force microscopy.

Layer-by-layer self-assembly of TiO2 hierarchical nanosheets with exposed {001} facets as an effective bifunctional layer for dye-sensitized solar cells

Layer-by-layer self-assembled TiO2 hierarchical nanosheets with exposed {001} facets have been successfully fabricated via a simple one-step solvothermal reaction. The anatase TiO2 layer-by-layer hierarchical nanosheets (TiO2 LHNs) exhibit favorable light scattering effect and large surface area, owing to their layer-by-layer hierarchical structure. When applied to the dye-sensitized solar cells (DSSCs), the layer-by-layer hierarchical structure with exposed {001} facet could effectively enhance light harvesting and dye adsorption, followed by increasing the photocurrent of DSSCs. As a result, the photoelectric conversion efficiency (η) of 7.70% has been achieved for the DSSCs using TiO2 LHNs as the bifunctional layer, indicating 21% improvement compared to the pure Degussa P25 (6.37%) as photoanode. Such enhancement can be mainly ascribed to the better light scattering capability of TiO2 LHNs, higher dye adsorption on TiO2 LHN {001} facets, and longer lifetime of the injected electrons in TiO2 LHNs compared to P25, which are examined by UV-vis spectrophotometry and electrochemical impedance spectroscopy under the same conditions. These remarkable properties of TiO2 LHNs make it a promising candidate as a bifunctional scattering material for DSSCs.