High capacity and high density functional conductive polymer and SiO anode for high-energy lithium-ion batteries

Optimal Microstructure of Silicon Monoxide as the Anode for Lithium-Ion Batteries

Because of its metastable nature, silicon monoxide (SiO) consists of Si nanodomains in an amorphous matrix of SiO₂. The microstructure of SiO, including SiO₂, Si domains, and interphase (SiO_x) between domains, was modified via an annealing treatment in argon gas and thoroughly characterized by in-situ and ex-situ X-ray diffraction, pair distribution function, and electron energy loss spectroscopy. Two microstructure transformation routes were observed during the annealing process: (1) at a temperature of <800 °C, the annealing treatment was found to affect mainly the structural conformation of the amorphous SiO₂ matrix and the interphase, while (2) an annealing temperature of >800 °C led to significant Si nanodomain growth. We found that the microstructure has a great impact on the electrochemical performance of SiO. The optimized microstructure of SiO appears to be achieved through annealing treatment at 800 °C or less, which results in interphase (SiO_x) reduction without causing significant Si domain growth. This work provides a deep insight into the domain and interphase transformation of SiO upon heat treatment. The improved understanding of the relationship between SiO microstructure and its electrochemical behavior will enable proper design and development of high-energy SiO for lithium-ion batteries.

Bio-Inspired Binder Design for a Robust Conductive Network in Silicon-Based Anodes

Due to the severe volume variations during electrochemical processes, Si-based anodes suffer from poor cycling performance as the result of a collapsed conductive network. In this regard, a key strategy for fully exploiting the capacity potential of Si-based anodes is to construct a robust conductive network through rational binder design. In this work, a bio-inspired conductive binder (PFPQDA) is designed by introducing dopamine-functionalized fluorene structure units (DA) into a conductivity enhanced polyfluorene-typed copolymer (PFPQ) to enhance its mechanical properties. Through constructing hierarchical binding networks and resilient electron transportations within both nano-sized Si and micro-sized SiOx electrodes via interweaved interactions, the PFPQDA successfully suppresses the electrode expansion and maintains the integrity of conductive pathways. Consequently, owing to the favorable properties of PFPQDA, Si-based anodes exhibit improved cycling performance and rate capability with an areal capacity over 2.5 mAh cm-2 .

Spheres of Graphene and Carbon Nanotubes Embedding Silicon as Mechanically Resilient Anodes for Lithium-Ion Batteries

Novel anode materials for lithium-ion batteries were synthesized by in situ growth of spheres of graphene and carbon nanotubes (CNTs) around silicon particles. These composites possess high electrical conductivity and mechanical resiliency, which can sustain the high-pressure calendering process in industrial electrode fabrication, as well as the stress induced during charging and discharging of the electrodes. The resultant electrodes exhibit outstanding cycling durability (∼90% capacity retention at 2 A g^-1 after 700 cycles or a capacity fading rate of 0.014% per cycle), calendering compatibility (sustain pressure over 100 MPa), and adequate volumetric capacity (1006 mAh cm^-3), providing a novel design strategy toward better silicon anode materials.

Progress of Binder Structures in Silicon-Based Anodes for Advanced Lithium-Ion Batteries: A Mini Review

Silicon (Si) has been counted as the most promising anode material for next-generation lithium-ion batteries, owing to its high theoretical specific capacity, safety, and high natural abundance. However, the commercial application of silicon anodes is hindered by its huge volume expansions, poor conductivity, and low coulombic efficiency. For the anode manufacture, binders play an important role of binding silicon materials, current collectors, and conductive agents, and the binder structure can significantly affect the mechanical durability, adhesion, ionic/electronic conductivities, and solid electrolyte interface (SEI) stability of the silicon anodes. Moreover, many cross-linked binders are effective in alleviating the volume expansions of silicon nanosized even microsized anodic materials along with maintaining the anode integrity and stable electrochemical performances. This mini review comprehensively summarizes various binders based on their structures, including the linear, branched, three-dimensional (3D) cross-linked, conductive polymer, and other hybrid binders. The mechanisms how various binder structures influence the performances of the silicon anodes, the limitations, and prospects of different hybrid binders are also discussed. This mini review can help in designing hybrid polymer binders and facilitating the practical application of silicon-based anodes with high electrochemical activity and long-term stability.

Constructing a Resilient Hierarchical Conductive Network to Promote Cycling Stability of SiOx Anode via Binder Design

Despite exhibiting high specific capacities, Si-based anode materials suffer from poor cycle life as their volume change leads to the collapse of conductive network within the electrode. For this reason, the challenge lies in retaining the conductive network during electrochemical processes. Herein, to address this prominent issue, a cross-linked conductive binder (CCB) is designed for commercially available silicon oxides (SiO_x ) anode to construct a resilient hierarchical conductive network from two aspects: on the one hand, exhibiting high electronic conductivity, CCB serves as an adaptive secondary conductive network in addition to the stiff primary conductive network (e.g., conductive carbon), facilitating faster interfacial charge transfer processes for SiO_x in molecular level; on the other hand, the cross-linked structure of CCB shows resilient mechanical properties, which maintains the integrity of the primary conductive network by preventing electrode deformation during prolonged cycling. With the aid of CCB, untreated micro-sized SiO_x anode material delivers an areal capacity of 2.1 mAh cm^-2 after 250 cycles at 0.8 A g^-1 . The binder design strategy, as well as, the relevant concepts proposed herein, provide a new perspective toward promoting the cycling stability of high-capacity Si-based anodes.

Pre-Lithiation Strategies for Next-Generation Practical Lithium-Ion Batteries

Next-generation Li-ion batteries (LIBs) with higher energy density adopt some novel anode materials, which generally have the potential to exhibit higher capacity, superior rate performance as well as better cycling durability than conventional graphite anode, while on the other hand always suffer from larger active lithium loss (ALL) in the first several cycles. During the last two decades, various pre-lithiation strategies are developed to mitigate the initial ALL by presetting the extra Li sources to effectively improve the first Coulombic efficiency and thus achieve higher energy density as well as better cyclability. In this progress report, the origin of the huge initial ALL of the anode and its effect on the performance of full cells are first illustrated in theory. Then, various pre-lithiation strategies to resolve these issues are summarized, classified, and compared in detail. Moreover, the research progress of pre-lithiation strategies for the representative electrochemical systems are carefully reviewed. Finally, the current challenges and future perspectives are particularly analyzed and outlooked. This progress report aims to bring up new insights to reassess the significance of pre-lithiation strategies and offer a guideline for the research directions tailored for different applications based on the proposed pre-lithiation strategies summaries and comparisons.

Supremely elastic gel polymer electrolyte enables a reliable electrode structure for silicon-based anodes

Silicon-based materials are promising anodes for next-generation lithium-ion batteries, owing to their high specific capacities. However, the huge volume expansion and shrinkage during cycling result in severe displacement of silicon particles and structural collapse of electrodes. Here we report the use of a supremely elastic gel polymer electrolyte to address this problem and realize long-term stable cycling of silicon monoxide anodes. The high elasticity of the gel polymer electrolyte is attributed to the use of a unique copolymer consisting of a soft ether domain and a hard cyclic ring domain. Consequently, the displacement of silicon monoxide particles and volume expansion of the electrode were effectively reduced, and the damage caused by electrode cracking is alleviated. A SiO|LiNi_0.5Co_0.2Mn_0.3O₂ cell shows 70.0% capacity retention in 350 cycles with a commercial-level reversible capacity of 3.0 mAh cm^-2 and an average Coulombic efficiency of 99.9%.

Three-Dimensional Rigidity-Reinforced SiOx Anodes with Stabilized Performance Using an Aqueous Multicomponent Binder Technology

Three-dimensional (3D) rigidity-reinforced SiO_x anodes are prepared using the aqueous multicomponent binders to stabilize the performances of lithium-ion batteries. Considering an elastic skeleton, adhesiveness, electrolyte absorption, etc., four kinds of binders [polyacrylamide (PAM), poly(tetrafluoroethylene) (PTFE), carboxymethyl cellulose, and styrene butadiene rubber (SBR)] are selected to prepare aqueous multicomponent binders. The SiO_x anodes with the binder PAM/SBR/PTFE (PSP) exhibit a 3D rigidity-reinforced structure, larger adhesive force, and moderate electrolyte adsorption capacity compared to other anodes with single and multicomponent binders. Specifically, the electrochemical performances of the SiO_x anodes with the binder PSP663 are stabilized, and a retention capacity of 770 mAh g^-1 at 500 mA g^-1 after 300 cycles and a rate capacity of 993 mAh g^-1 at 1200 mA g^-1 are obtained. The enhanced performances are attributed to the good chemical stability of PTFE to protect SiO_x particles from the electrolyte corrosion and to ensure electrode integrity. SBR acts as the binder backbone due to the strong adhesion force and specific three-dimensional structure. The rigidity of PAM limits the excessive expansion of SiO_x particles well and shortens the ion migration. These results indicate that the 3D rigidity-reinforced SiO_x anode with the aqueous binder PSP663 has promising prospects for practical application, and the results also provide a reference for solving the expansion problem of the silicon materials.

Silicon oxides: a promising family of anode materials for lithium-ion batteries

Silicon oxides have been recognized as a promising family of anode materials for high-energy lithium-ion batteries (LIBs) owing to their abundant reserve, low cost, environmental friendliness, easy synthesis, and high theoretical capacity. However, the extended application of silicon oxides is severely hampered by the intrinsically low conductivity, large volume change, and low initial coulombic efficiency. Significant efforts have been dedicated to tackling these challenges towards practical applications. This Review focuses on the recent advances in the synthesis and lithium storage properties of silicon oxide-based anode materials. To present the progress in a systematic manner, this review is categorized as follows: (i) SiO-based anode materials, (ii) SiO2-based anode materials, (iii) non-stoichiometric SiOx-based anode materials, and (iv) Si-O-C-based anode materials. Finally, future outlook and our personal perspectives on silicon oxide-based anode materials are presented.

Exploring Chemical, Mechanical, and Electrical Functionalities of Binders for Advanced Energy-Storage Devices

Tremendous efforts have been devoted to the development of electrode materials, electrolytes, and separators of energy-storage devices to address the fundamental needs of emerging technologies such as electric vehicles, artificial intelligence, and virtual reality. However, binders, as an important component of energy-storage devices, are yet to receive similar attention. Polyvinylidene fluoride (PVDF) has been the dominant binder in the battery industry for decades despite several well-recognized drawbacks, i.e., limited binding strength due to the lack of chemical bonds with electroactive materials, insufficient mechanical properties, and low electronic and lithium-ion conductivities. The limited binding function cannot meet inherent demands of emerging electrode materials with high capacities such as silicon anodes and sulfur cathodes. To address these concerns, in this review we divide the binding between active materials and binders into two major mechanisms: mechanical interlocking and interfacial binding forces. We review existing and emerging binders, binding technology used in energy-storage devices (including lithium-ion batteries, lithium-sulfur batteries, sodium-ion batteries, and supercapacitors), and state-of-the-art mechanical characterization and computational methods for binder research. Finally, we propose prospective next-generation binders for energy-storage devices from the molecular level to the macro level. Functional binders will play crucial roles in future high-performance energy-storage devices.

The emerging era of supramolecular polymeric binders in silicon anodes

Silicon (Si) anode is among the most promising candidates for the next-generation high-capacity electrodes in Li-ion batteries owing to its unparalleled theoretical capacity (4200 mA h g^-1 for Li_4.4Si) that is approximately 10 times higher than that of commercialized graphitic anodes (372 mA h g^-1 for LiC₆). The battery community has witnessed substantial advances in research on new polymeric binders for silicon anodes mainly due to the shortcomings of conventional binders such as polyvinylidene difluoride (PVDF) to address problems caused by the massive volume change of Si (300%) upon (de)lithiation. Unlike conventional battery electrodes, polymeric binders have been shown to play an active role in silicon anodes to alleviate various capacity decay pathways. While the initial focus in binder research was primarily to maintain the electrode morphology, it has been recently shown that polymeric binders can in fact help to stabilize cracked Si microparticles along with the solid-electrolyte-interphase (SEI) layer, thus substantially improving the electrochemical performance. In this review article, we aim to provide an in-depth analysis and molecular-level design principles of polymeric binders for silicon anodes in terms of their chemical structure, superstructure, and supramolecular interactions to achieve good electrochemical performance. We further highlight that supramolecular chemistry offers practical tools to address challenging problems associated with emerging electrode materials in rechargeable batteries.

Molecular Spring Enabled High-Performance Anode for Lithium Ion Batteries

Flexible butyl interconnection segments are synthetically incorporated into an electronically conductive poly(pyrene methacrylate) homopolymer and its copolymer. The insertion of butyl segment makes the pyrene polymer more flexible, and can better accommodate deformation. This new class of flexible and conductive polymers can be used as a polymer binder and adhesive to facilitate the electrochemical performance of a silicon/graphene composite anode material for lithium ion battery application. They act like a "spring" to maintain the electrode mechanical and electrical integrity. High mass loading and high areal capacity, which are critical design requirements of high energy batteries, have been achieved in the electrodes composed of the novel binders and silicon/graphene composite material. A remarkable area capacity of over 5 mAh/cm² and volumetric capacity of over 1700 Ah/L have been reached at a high current rate of 333 mA/g.

A comparative investigation of different chemical treatments on SiO anode materials for lithium-ion batteries: towards long-term stability

In this work, we conduct a comparative study of boron-doped SiO (HB-SiO) and carbon-coated SiO (HC-SiO) to find an effective means of improving the electrochemical performances of SiO anode materials during long-cycle tests.

A Convenient and Versatile Method To Control the Electrode Microstructure toward High-Energy Lithium-Ion Batteries

Control over porous electrode microstructure is critical for the continued improvement of electrochemical performance of lithium ion batteries. This paper describes a convenient and economical method for controlling electrode porosity, thereby enhancing material loading and stabilizing the cycling performance. Sacrificial NaCl is added to a Si-based electrode, which demonstrates an areal capacity of ∼4 mAh/cm(2) at a C/10 rate (0.51 mA/cm(2)) and an areal capacity of 3 mAh/cm(2) at a C/3 rate (1.7 mA/cm(2)), one of the highest material loadings reported for a Si-based anode at such a high cycling rate. X-ray microtomography confirmed the improved porous architecture of the SiO electrode with NaCl. The method developed here is expected to be compatible with the state-of-the-art lithium ion battery industrial fabrication processes and therefore holds great promise as a practical technique for boosting the electrochemical performance of lithium ion batteries without changing material systems.

Conductive Polymer Binder-Enabled SiO-SnxCoyCz Anode for High-Energy Lithium-Ion Batteries

A SiOSnCoC composite anode is assembled using a conductive polymer binder for the application in next-generation high energy density lithium-ion batteries. A specific capacity of 700 mAh/g is achieved at a 1C (900 mA/g) rate. A high active material loading anode with an areal capacity of 3.5 mAh/cm(2) is demonstrated by mixing SiOSnCoC with graphite. To compensate for the lithium loss in the first cycle, stabilized lithium metal powder (SLMP) is used for prelithiation; when paired with a commercial cathode, a stable full cell cycling performance with a 86% first cycle efficiency is realized. By achieving these important metrics toward a practical application, this conductive polymer binder/SiOSnCoC anode system presents great promise to enable the next generation of high-energy lithium-ion batteries.

A Commercial Conducting Polymer as Both Binder and Conductive Additive for Silicon Nanoparticle-Based Lithium-Ion Battery Negative Electrodes

This work describes silicon nanoparticle-based lithium-ion battery negative electrodes where multiple nonactive electrode additives (usually carbon black and an inert polymer binder) are replaced with a single conductive binder, in this case, the conducting polymer

PEDOT

PSS. While enabling the production of well-mixed slurry-cast electrodes with high silicon content (up to 95 wt %), this combination eliminates the well-known occurrence of capacity losses due to physical separation of the silicon and traditional inorganic conductive additives during repeated lithiation/delithiation processes. Using an in situ secondary doping treatment of the

PEDOT

PSS with small quantities of formic acid, electrodes containing 80 wt % SiNPs can be prepared with electrical conductivity as high as 4.2 S/cm. Even at the relatively high areal loading of 1 mg/cm(2), this system demonstrated a first cycle lithiation capacity of 3685 mA·h/g (based on the SiNP mass) and a first cycle efficiency of ∼78%. After 100 repeated cycles at 1 A/g this electrode was still able to store an impressive 1950 mA·h/g normalized to Si mass (∼75% capacity retention), corresponding to 1542 mA·h/g when the capacity is normalized by the total electrode mass. At the maximum electrode thickness studied (∼1.5 mg/cm(2)), a high areal capacity of 3 mA·h/cm(2) was achieved. Importantly, these electrodes are based on commercially available components and are produced by the standard slurry coating methods required for large-scale electrode production. Hence, the results presented here are highly relevant for the realization of commercial LiB negative electrodes that surpass the performance of current graphite-based negative electrode systems.

Three-Dimensional Conductive Gel Network as an Effective Binder for High-Performance Si Electrodes in Lithium-Ion Batteries

Silicon (Si) has been widely investigated as a candidate for lithium-ion batteries (LIBs) due to its extremely high specific capacity. The binders play a key role in fabricating high-performance Si electrodes which usually suffer from the huge volume expansion associated with the alloying and dealloying processes. Here we develop a facile route to prepare a three-dimensional (3D) conductive interpenetrated gel network as a novel binder for high-performance Si anodes through chemically cross-linking of acrylic acid monomer followed by the in situ polymerization of aniline. The excellent electrical conductivity, strong mechanical adhesion and high electrolyte uptake render the conductive gel network a potential binder for high-performance Si anodes. The resultant Si anodes exhibit excellent cycling stability, high Coulombic efficiency and superior rate capability, revealing better electrochemical properties compared to the Si anodes with conventional binders. The 3D conductive gel binder could not only accommodate the volume expansion and maintain electric connectivity, but also assist in the formation of stable solid electrolyte interphase (SEI) films. Such a strategy sheds light on the design of polymer binders in LIBs, especially for high-capacity electrode materials with huge volume changes during long-term cycling.