Direct Microwave-Assisted Hydrothermal Depolymerization of Cellulose

Biomass to green surfactants: Microwave-assisted transglycosylation of wheat bran for alkyl glycosides production

Depolymerization of carbohydrate biomass using a long-chain alcohol (transglycosylation) to produce alkyl glycoside-based bio-surfactants has been gaining industrial interest. This study introduces microwave-assisted transglycosylation in transforming wheat bran, a substantial agricultural side stream, into these valuable compounds. Compared to traditional heating, microwave-assisted processing significantly enhances the product yield by 53 % while reducing the reaction time by 72 %, achieving a yield of 29 % within 5 h. This enhancement results from the microwave's capacity to activate intermolecular hydrogen and glycosidic bonds, thereby facilitating transglycosylation. Life-cycle assessment and techno-economic analysis demonstrate the benefits of microwave heating in reducing energy consumption by 42 %, CO2 emissions by 56 %, and equipment, operational and production costs by 44 %, 35 % and 30 %, respectively. The study suggests that microwave heating is a promising approach for efficiently producing bio-surfactants from agricultural wastes, with potential cost reductions and environmental benefits that could enhance industrial biomass conversion processes.

Cellulose nanocrystals from marine algae Cladophora glomerata by using microwave-assisted extraction

Algae of the order Cladophorales are the source of a unique nanocellulose with high crystallinity and a large aspect ratio, enabling broad surface modification. Cellulose nanocrystals (CNCs) are obtained via acid hydrolysis of nanocellulose, which is highly crystalline. However, the production of CNCs from Cladophorales algae is limited and still uses a conventional heating method. Thus, this study aimed to develop a microwave-assisted extraction (MAE) method for fast and efficient extraction of CNCs from Cladophora glomerata algae. Additionally, we replaced the use of hypochlorite with H2O2, which is more environmentally friendly, and compared the CNCs obtained from the conventional methods with our new method. The functional structure of CNCs was confirmed by Fourier-transform infrared spectroscopy. Single-step H2O2 bleaching with MAE yielded the smallest-sized CNCs. Our developed method resulted in the production of CNCs with a high crystallinity index, high thermal stability, and high purity of native cellulose. Additionally, none of the CNCs were toxic to primary normal human dermal fibroblasts. The properties of the isolated CNCs may make them useful materials in pharmaceutical and cosmetic formulations.

A review on recent biodiesel intensification process through cavitation and microwave reactors: Yield, energy, and economic analysis

The use of biodiesel as a reliable and green energy source has grown over the past few years. Biodiesel is sustainable and biodegradable because it is only made from vegetable contents and waste cooking oil. Although biodiesel has many advantages over conventional fuels, there are still a lot of technological issues that need to be addressed during the production process. The yield of biodiesel produced using conventional methods is poor and the process is time-consuming. Process enhancements like cavitation and microwave have thus been developed to address this problem. Starting with a comparison to the conventional biodiesel process, this paper has reviewed the most recent developments in the increase of mixture and transfer of heat in these two reactors. This paper examined biodiesel improvement using microwave and cavitation reactors, including biodiesel yield, by meticulously reviewing and analyzing previous works. The production of biodiesel from various raw materials using a range of catalysts, energy requirements, as well as operating factors, activation energy, and constraints also have been discussed. Additionally, the economic analysis discusses the feasibility and cost-effectiveness of implementing these technologies on a commercial scale. Overall, this review provides valuable insights into the intensification of biodiesel production using cavitation and microwave reactors while considering both the technical and economic aspects.

Controllable and complete conversion of agarose into oligosaccharides and monosaccharides by microwave-assisted hydrothermal and enzymatic hydrolysis and antibacterial activity of agaro-oligosaccharides

Hydrolysis of agar or agarose can yield two types of oligosaccharides: agaro-oligosaccharides (AOS) and neoagaro-oligosaccharides (NAOS). These oligosaccharides have various biological activities and promising applications in the future food industry and pharmaceuticals. In this study, we prepared AOS from agarose by microwave-assisted hydrothermal hydrolysis and then used a commercial β-galactosidase to treat AOS for producing NAOS. A complete conversion from agarose to AOS or NAOS can be achieved by microwave hydrothermal treatment and one-step enzyme reaction, and the production process was completely green. In addition, we combined β-galactosidase and α-neoagarobiose hydrolase from Saccharophagus degradans 2-40 (SdNABH) to treat AOS, and AOS was completely converted into monosaccharides. Then the results of the inhibitory activity of AOS on the growth of Streptococcus mutans showed that AOS might be a good potential sugar substitute for dental caries prevention. This study provides an efficient approach for the production of multiple mixed degrees of polymerization (DP) of pure AOS and NAOS without requiring acid catalyst and agarases while simplifying the production processes and reducing costs.

Promising valorisation method of chitin biomass by producing 5-hydroxymethylfurfural using microwave hydrothermal treatment

Chitin biomass is the second largest biomass resource on Earth but under-utilized. In this study, pretreated shrimp shells were converted into value-added platform chemical 5-hydroxymethylfurfural (HMF) using microwave hydrothermal treatment. Under the combined pretreatment of acid decalcification at room temperature and microwave-assisted alkali deacetylation, the HMF yield could reach 1.8 wt%. The key process parameters, including the holding temperature, holding time, and pH value, were evaluated and optimised. The highest HMF yield of 6.5 wt% was obtained at 202.6°C at a holding time of 5.8 min and a pH value of 1.5. This result demonstrates the potential of synchronously treating waste and recycling it, thereby offering a highly promising valorisation strategy for chitin-biomass utilisation.

Orientated inhibition of humin formation in efficient production of levulinic acid from cellulose with high substrate loading: Synergistic role of additives

The main bottleneck in the direct conversion of cellulose to levulinic acid (LA), a promising bio-based platform chemical, lies in the severe formation of humins, especially at high substrate loading (>10 wt%). Herein, we report an efficient catalytic system consisting of a 2-methyltetrahydrofuran/water (MTHF/H₂O) biphasic solvent with NaCl and cetyltrimethylammonium bromide (CTAB) as additives for converting cellulose (15 wt%) to LA in the presence of a benzenesulfonic acid catalyst. We show that both NaCl and CTAB accelerated the depolymerization of cellulose and formation of LA. However, NaCl favored the humin formation via degradative condensations, whereas CTAB inhibited humin formation by restraining the routes of both degradative and dehydrated condensations. A synergistic role of NaCl and CTAB on suppressing humin formations is illustrated. The combined use of NaCl and CTAB led to an increased LA yield (60.8 mol%) from microcrystalline cellulose in MTHF/H₂O (V_MTHF/V_H2O = 2/1) at 453 K for 2 h. Moreover, it was efficient for converting cellulose fractioned from several kinds of lignocellulosic biomass, wherein a high LA yield of 81.0 mol% was achieved from wheat straw cellulose. This work presents a new strategy for advancing LA biorefinery by synergistically promoting cellulose depolymerization with orientated inhibition of undesired humin formation.

Microwave radiation-assisted synthesis of levulinic acid from microcrystalline cellulose: Application to a melon rind residue

The circular economy considers waste to be a new raw material for the development of value-added products. In this context, agroindustrial lignocellulosic waste represents an outstanding source of new materials and platform chemicals, such as levulinic acid (LA). Herein we study the microwave (MW)-assisted acidic conversion of microcrystalline cellulose (MCC) into LA. The influence of acidic catalysts, inorganic salt addition and ball-milling pre-treatment of MCC on LA yield was assessed. Depolymerization and disruption of cellulose was monitored by FTIR, TGA and SEM, whereas the products formed were analyzed by HPLC and NMR spectroscopy. The parameters that afforded the highest LA yield (48 %, 100 % selectivity) were: ball-milling pre-treatment of MCC for 16 min at 600 rpm, followed by MW-assisted thermochemical treatment for 20 min at 190 °C, aqueous p-toluenesulfonic acid (p-TSA) 0.25 M as catalyst and saturation with KBr. These optimal conditions were further applied to a lignocellulosic feedstock, namely melon rind, to afford a 51 % yield of LA. These results corroborate the suitability of this method to obtain LA from agroindustrial wastes, in line with a circular economy-based approach.

Degradation of cellulose polymorphs into glucose by HCl gas with simultaneous suppression of oxidative discoloration

As cellulose is the main polysaccharide in biomass, its degradation into glucose is a major undertaking in research concerning biofuels and bio-based platform chemicals. Here, we show that pressurized HCl gas is able to efficiently hydrolyze fibers of different crystalline forms (polymorphs) of cellulose when the water content of the fibers is increased to 30-50 wt%. Simultaneously, the harmful formation of strongly chromophoric humins can be suppressed by a simple addition of chlorite into the reaction system. 50-70 % glucose yields were obtained from cellulose I and II polymorphs while >90 % monosaccharide conversion was acquired from cellulose III_II after a mild post-hydrolysis step. Purification of the products is relatively unproblematic from a gas-solid mixture, and a gaseous catalyst is easier to recycle than the aqueous counterpart. The results lay down a basis for future practical solutions in cellulose hydrolysis where side reactions are controlled, conversion rates are efficient, and the recovery of products and reagents is effortless.

Novel Challenges on the Catalytic Synthesis of 5-Hydroxymethylfurfural (HMF) from Real Feedstocks

The depletion of fossil resources makes the transition towards renewable ones more urgent. For this purpose, the synthesis of strategic platform-chemicals, such as 5-hydroxymethylfurfural (HMF), represents a fundamental challenge for the development of a feasible bio-refinery. HMF perfectly deals with this necessity, because it can be obtained from the hexose fraction of biomass. Thanks to its high reactivity, it can be exploited for the synthesis of renewable monomers, solvents, and bio-fuels. Sustainable HMF synthesis requires the use of waste biomasses, rather than model compounds such as monosaccharides or polysaccharides, making its production more economically advantageous from an industrial perspective. However, the production of HMF from real feedstocks generally suffers from scarce selectivity, due to their complex chemical composition and HMF instability. On this basis, different strategies have been adopted to maximize the HMF yield. Under this perspective, the properties of the catalytic system, as well as the choice of a suitable solvent and the addition of an eventual pretreatment of the biomass, represent key aspects of the optimization of HMF synthesis. On this basis, the present review summarizes and critically discusses the most recent and attractive strategies for HMF production from real feedstocks, focusing on the smartest catalytic systems and the overall sustainability of the adopted reaction conditions.

From Agri-Food Wastes to Polyhydroxyalkanoates through a Sustainable Process

The biologically-derived polymers polyhydroxyalkanoates (PHAs) are biodegradable and can be considered a valuable alternative to conventional fossil-based plastics. However, upstream and downstream processes for PHA production are characterized by high energy and chemical consumption and are not economically competitive with petroleum-based polymers. Aiming to improve both the environmental and economical sustainability of PHAs production, in this work, corn straw was used as raw material to obtain a mixture of fermentable sugars after microwave-assisted flash hydrolysis (2 min, 0.01 g/L, 50.7% yield). A mixed microbial culture enriched from dairy industry waste was used for fermentation in a shake flask, allowing us to achieve good poly(hydroxy-butyrate-co-hydroxy-valerate) yields (41.4%, after 72 h of fermentation). A scale-up in a stirred tank bioreactor (3 L) gave higher yields (76.3%, after 96 h), allowing in both cases to achieve a concentration of 0.42 g/L in the fermentation medium. The possibility of producing PHAs from agricultural waste using a mixed microbial culture from the food industry with enabling technologies could make the production of biopolymers more competitive.

Green and sustainable 'Al-Zr-oligosaccharides' tanning agents from the simultaneous depolymerization and oxidation of waste paper

Developing chrome-free and sustainable tanning agents is extremely important to the sustainability of the leather industry. Herein, we have synthesized an Al-Zr-oligosaccharides tanning agent via a simultaneous degradation and oxidation of cellulose in waste paper. The influence of the temperature and the concentrations of AlCl₃ and H₂O₂ during the synthesis were thoroughly investigated on the properties of the tanning agent and the leather produced. The synthesis temperature and the concentration of AlCl₃ were the factors primarily affecting the effective depolymerization of cellulose. They controlled the conversion of waste paper into oligosaccharides with an appropriate molecular weight to efficiently penetrate the leather matrix. In parallel, the H₂O₂ concentration substantially influenced the tanning performance of the Al-Zr-oligosaccharides, diminishing the chromaticity of the tanning liquid via oxidation and promoting the conversion of C2/C3/C6-OH moieties into -CHO/-COOH. These functional groups increased the surface charge of the oligosaccharides allowing more effective coordination with Al/Zr, which facilitated the penetration of Al/Zr species into the leather matrix. Once inside the leather matrix, Al and Zr were released and reacted with the collagen fibers in leather, which resulted in effective leather tanning. The process optimization revealed that up to 57% of waste paper could be converted into a low-chromaticity (4350 AU) liquid hydrolysate with the synthesis conducted at 177 °C in a system comprising 47 mM AlCl₃ and 5 vol% H₂O₂. The application of this liquid for tanning provided leather with a shrinkage temperature (86.5 °C) sufficiently high for commercial applications. These excellent results, combined with the intrinsic green nature of our approach, exemplify a step forward to simultaneously reduce pollution and hazards in leather industries giving a second life to waste paper.

Optimization Study on Microwave-Assisted Hydrothermal Liquefaction of Malaysian Macroalgae Chaetomorpha sp. for Phenolic-Rich Bio-Oil Production

There are several methods of biomass conversion, including hydrothermal liquefaction (HTL). The implementation of microwave technology in the HTL process is still new, especially on the conversion of marine biomass into bio-crude. In this work, the macroalgae Chaetomorpha sp. was used as the biomass feedstock to produce phenolic-rich bio-oil through microwave-assisted HTL. Chaetomorpha sp. was abundantly found in Malaysia, creating a green tides issue. By utilizing these algae, the green tide issue can be solved and value-added bio-oil is obtained. However, bio-oil from macroalgae has a relatively low heating value, restricting its fuel application. Therefore, it is suggested to be used for bio-polymer synthesis, including bio-based phenol formaldehyde. In this study, the effect of different parameters, such as reaction temperature, preloaded pressure, water-to-algal biomass ratio, and holding time, on both the bio-oil yield and phenolic yield was evaluated. Folin–Ciocalteu method was introduced as the phenolic determination method and the optimal conditions were located by using Response Surface Methodology (RSM). As a results, an optimal biodiesel yield and phenolic yield of 21.47 wt% and 19.22 wt% Gallic Acid Equivalent was obtained at a reaction temperature of 226 °C, 42 bar preloaded pressure and 30:1 water-to-algal biomass ratio after 79 min. Sensitivity analysis also concluded that the water-to-algal biomass ratio is the most influential factor, followed by the preloaded pressure. The FTIR spectrum of the bio-oil produced indicated the presence of different functional group of compounds. In short, Chaetomorpha sp. has been successfully converted into valuable bio-oil through microwave-assisted HTL.

Polymer Processing under Microwaves

Over the last decades, microwave heating has experienced a great development and reached various domains of application, especially in material processing. In the field of polymers, this unusual source of energy showed important advantages arising from the direct microwave/matter interaction. Indeed, microwave heating allows regio-, chemio-, and stereo-selectivity, faster chemical reactions, and higher yields even in solvent-free processes. Thus, this heating mode provides a good alternative to the conventional heating by reducing time and energy consumption, hence reducing the costs and ecological impact of polymer chemistry and processing. This review states some achievements in the use of microwaves as energy source during the synthesis and transformation of polymers. Both in-solution and free-solvent processes are described at different scales, with comparison between microwave and conventional heating.

Sustainable Silk-Derived Multimode Carbon Dots

Carbon dots (CDs) are widely studied for years due to their unique luminescent properties and potential applications in many fields. However, aggregation-caused quenching, monotonous emission modes, and unsustainable preparation impose restrictions on their performance and practical applications. Here, this work reports the facile synthesis of sustainable silk-derived multimode emitting CDs with dispersed-state fluorescence (DSF), aggregation-induced fluorescence (AIF), and aggregation-induced room temperature phosphorescence (AIRTP) through radiating sericin proteins in a household microwave oven (800 W, 2.5 min). The structure, luminescent properties, and the mechanism are investigated and discussed. The sericin-derived CDs have graphitized cores and heteroatom-cluster-rich surfaces. The DSF corresponds to the graphitized cores and the AIF origins from the aggregation-induced abundant orbital energy levels on the heteroatom-cluster-rich surfaces. The presence of abundant hydrogen bonds and small gap between the lowest singlet and triplet excited states induces AIRTP. Finally, based on the unique multimode emission of the prepared CDs, their applications in high-performance white-light-emitting diode, information encryption, anti-counterfeiting, and visual humidity sensors are demonstrated.

Pintado M, Fernandes JC, Ramos ÓL. Novel Micro- and Nanocellulose-Based Delivery Systems for Liposoluble Compounds

Poor aqueous solubility of bioactive compounds is becoming a pronounced challenge in the development of bioactive formulations. Numerous liposoluble compounds have very interesting biological activities, but their low water solubility, stability, and bioavailability restrict their applications. To overcome these limitations there is a need to use enabling delivering strategies, which often demand new carrier materials. Cellulose and its micro- and nanostructures are promising carriers with unique features. In this context, this review describes the fast-growing field of micro- and nanocellulose based delivery systems with a focus on the release of liposoluble bioactive compounds. The state of research on this field is reviewed in this article, which also covers the chemistry, preparation, properties, and applications of micro- and nanocellulose based delivery systems. Although there are promising perspectives for introducing these materials into various fields, aspects of safety and toxicity must be revealed and are discussed in this review. The impact of gastrointestinal conditions on the systems and on the bioavailability of the bioactive compounds are also addressed in this review. This article helps to unveil the whole panorama of micro- and nanocellulose as delivery systems for liposoluble compounds, showing that these represent a great promise in a wide range of applications.

Eutectics: formation, properties, and applications

Various eutectic systems have been proposed and studied over the past few decades. Most of the studies have focused on three typical types of eutectics: eutectic metals, eutectic salts, and deep eutectic solvents. On the one hand, they are all eutectic systems, and their eutectic principle is the same. On the other hand, they are representative of metals, inorganic salts, and organic substances, respectively. They have applications in almost all fields related to chemistry. Their different but overlapping applications stem from their very different properties. In addition, the proposal of new eutectic systems has greatly boosted the development of cross-field research involving chemistry, materials, engineering, and energy. The goal of this review is to provide a comprehensive overview of these typical eutectics and describe task-specific strategies to address growing demands.

Selective degradation and oxidation of hemicellulose in corncob to oligosaccharides: From biomass into masking agent for sustainable leather tanning

Chrome-free metal tanning agent has been considered as eco-friendly in the leather industry. However, extensive crosslinking reactions of metal species on the leather surface restrain their uniform penetration into the hierarchical nanoscale leather matrix. Thus, masking agents with appropriate coordination ability are needed. Herein, the selective degradation of hemicellulose in corncob was achieved with 92.5% of conversion in an AlCl₃-H₂O system, obtaining oligosaccharides masking agent with high purity and leaving cellulose and lignin in the solid residue for other valuable use. Subsequently, H₂O₂ oxidation was performed to introduce -CHO/-COOH into oligosaccharides and reduce their molecular weights, thereby enhancing coordination ability and reducing ligand dimension. The post-oxidized reaction fluids together with additional Zr species were subjected to leather tanning, in which the oligosaccharides could coordinate with Al/Zr species and promote the penetration of metal species into the leather matrix. By controlling the hemicellulose degradation and oligosaccharide oxidation, an appropriate concentration of oligosaccharides with proper -CHO/-COOH contents allowed the efficient masking effect of the oligosaccharides. As a result, a uniform distribution of Al/Zr species was observed on the cross section, and 83.5 °C of shrinkage temperature was obtained for the chrome-free tanned leather.

Prospects and Challenges of Microwave-Combined Technology for Biodiesel and Biolubricant Production through a Transesterification: A Review

Biodiesels and biolubricants are synthetic esters produced mainly via a transesterification of other esters from bio-based resources, such as plant-based oils or animal fats. Microwave heating has been used to enhance transesterification reaction by converting an electrical energy into a radiation, becoming part of the internal energy acquired by reactant molecules. This method leads to major energy savings and reduces the reaction time by at least 60% compared to a conventional heating via conduction and convection. However, the application of microwave heating technology alone still suffers from non-homogeneous electromagnetic field distribution, thermally unstable rising temperatures, and insufficient depth of microwave penetration, which reduces the mass transfer efficiency. The strategy of integrating multiple technologies for biodiesel and biolubricant production has gained a great deal of interest in applied chemistry. This review presents an advanced transesterification process that combines microwave heating with other technologies, namely an acoustic cavitation, a vacuum, ionic solvent, and a supercritical/subcritical approach to solve the limitations of the stand-alone microwave-assisted transesterification. The combined technologies allow for the improvement in the overall product yield and energy efficiency. This review provides insights into the broader prospects of microwave heating in the production of bio-based products.

Influence of the heating mechanism during the aqueous processing of vine shoots for the obtaining of hemicellulosic oligosaccharides

This work deals with the revalorization of an important winery residue such as the vine shoots by the obtaining of oligosaccharides with potential prebiotic activity. The manufacture of these added-value products was performed by an autohydrolysis treatment assisted with microwaves to make the process less time consuming and more environmentally friendly. The influence of the reaction time (0-40 min) and the temperature (140-200) on the production of oligosaccharides during the microwave-assisted autohydrolysis was evaluated. The highest concentration of oligosaccharides (168.3 g/Kg oven-dried vines shoots) was achieved during the treatment carried out at 180 °C for 20 min. To assess the benefits of the assistance of the autohydrolysis treatment with the microwaves a conventionally heated treatment was performed using conditions (180 °C for 15 min) that provoked similar effects on the solubilisation of the hemicellulosic fraction. This treatment permitted the obtaining of 203.5 g oligosaccharides/Kg oven-dried vines shoots using 61.0% more of the time needed to carry out the microwaves-assisted autohydrolysis. Although the microwave-assisted treatment permitted the manufacture of a lower amount of oligosaccharides, only consumed 28.8% of the energy needed to perform the conventionally heated treatment. The oligosaccharides manufactured by the two treatments were substituted xyloglucans with different polymerization and acetylation degrees, which due to their potential prebiotic activity could be highly appreciated by pharmaceuticals and food industries. Thus, this work demonstrated the environmental sustainability of the microwave-assisted autohydrolysis for the revalorisation of the vine shoots.

Ecofriendly conversion of algal waste into valuable plant growth-promoting rhizobacteria (PGPR) biomass

With the development of marine biorefinery concept, utilisation of algal waste during industrial processing as well as some "green tide" waste biomass has become an important research topic. In this work, a single-step microwave process was used to hydrolyse Laminaria japonica processing waste (LJW) and Enteromorpha prolifera (EP), producing a growth medium suitable for microbial cultivation. The medium contained a range of mono- and polysaccharides as well as macro- and micronutrients that could be used by the microbes. The cultivation behavior of three plant growth-promoting rhizobacteria (PGPR) strains (Bacillus subtilis strain Tpb55, Bacillus amyloliquefaciens strain Cas02, and Burkholderia pyrrocinia strain Lyc2) in the two media were investigated. LJW hydrolysate from 180 °C and EP hydrolysate from 150 °C performed better cultivation efficiency than those hydrolysates from other microwave conditions. Saccharide analysis showed that microbes metabolized some monosaccharide such as glucose, mannose during cultivation, leaving polysaccharide unused in the medium. Furthermore, hydrolysate-strain cultivation mixtures were applied to pepper growth. The EP hydrolysate-Cas02 broth showed better plant growth-promoting effect compared to other treatments, which might be attributed to the higher indole-3-acetic acid (IAA) production of Cas02 in the EP hydrolysate. This work shed lights on the conversion of algal waste to PGPR biomass as well as the co-application of algal hydrolysates- strains cultivation broth for a better plant growth promotion.

Deacidification of Microalgal Oil with Alkaline Microcrystalline Cellulose

Microalgal oil is considered a promising candidate for edible oils. However, investigation of the refining processes of microalgal oil has been limited, especially deacidification. In this work, microcrystalline cellulose (MCC) was pretreated using different methods and utilized for the first time in the deacidification of microalgal oil. Detection results from FTIR and XRD indicated alkali pretreatment had a significant effect on the structure of MCC. Some inter- and intramolecular hydrogen bonds in AMCC (alkali-pretreated MCC) were destroyed, and crystallinity index of cellulose decreased, which increased its adsorption capacity and the reaction of OH groups with free fatty acids. Some NaOH was adsorbed into AMCC through cellulose swelling, which also contributed to deacidification. The interaction with oil was also improved with many cracks and voids on the surface of AMCC. AMCC could reduce the acid value to about 2 mg KOH/g. Comparatively, original MCC and MCC pretreated with microwave or ultrasound did not exhibit the ability to deacidify. Furthermore, the conditions of alkali treatment were optimized. Treatment with 20% NaOH for 20 min was optimal. Compared with other adsorbents, such as sodium silicate and chitosan treated with alkali and resin, only AMCC could effectively reduce acid value while maintaining high lipid recovery. Therefore, AMCC was considered a better adsorbent for the deacidification of microalgal oil.

Synthesis and application of tuneable carbon-silica composites from the microwave pyrolysis of waste paper for selective recovery of gold from acidic solutions

Microwave pyrolysis bio-oil from waste paper and K60 silica gel has successfully been utilised to synthesise mesoporous carbon-silica composites with uniquely tuneable surface properties, where functionality and structural characteristics can be altered and even enhanced by curing at different temperatures. This temperature-dependence resulted in composites ranging from highly oxygenated polymerised bio-oil composites at 300 °C to aromatic carbonaceous materials covering the silica surface at 800 °C, making them attractive materials for gold recovery from mining wastewater. The composite materials exhibit exceptional ability and selectivity to recover gold from dilute solutions. Metal adsorption on the surface of these composites proceeded via both chemisorption and physisorption leading to the reduction of Au(iii) to Au(0), resulting in high recovery capacities for gold. Composite material prepared at 500 °C demonstrated the optimum combination of surface functionality and porosity, allowing for an adsorption capacity of 320 mg g-1 of gold and with 99.5% removal being achieved at concentrations mimicking those of real-life mine tailing wastes. All materials pioneered in this research display great potential as selective adsorbents for the recovery of gold from acidic media.

Investigating the Effect of Processing Parameters on the Products of Hydrothermal Carbonization of Corn Stover

Corn stover is an abundant and underused source of lignocellulose waste biomass that can be transformed into a high-quality energy resource using hydrothermal carbonization (HTC). This investigation has focused on the effect of processing parameters on the products of HTC—namely solid fuel or hydrochar and liquid and gas fractions. HTC was conducted in a temperature-controlled small batch reactor with corn stover and deionized water under oxygen-free conditions obtained by pressurizing the reactor headspace with nitrogen gas. The properties of the hydrochar and liquid and gas fractions were evaluated as a function of the process temperature (250–350 °C), residence time (30–60 min) and biomass/water ratio (0.09–0.14). Central composite design modules in a response surface methodology were used to optimize processing parameters. The maximum mass yield, energy yield and high heating value (HHV) of the hydrochar produced were 29.91% dry weight (dw), 42.38% dw and 26.03 MJ/kg, respectively. Concentrations of acetic acid and hydrogen gas were 6.93 g/L and 0.25 v/v%, respectively. Experimental results after process optimization were in satisfactory agreement with the predicted HHV. The optimal HTC process parameters were determined to be 305 °C with a 60 min residence time and a biomass/water ratio of 0.114, yielding hydrochar with a HHV of 25.42 MJ/kg. The results confirm the feasibility of an alternative corn stover management system.

An integrated effluent free process for the production of 5-hydroxymethyl furfural (HMF), levulinic acid (LA) and KNS-ML from aqueous seaweed extract

This paper demonstrates an integrated zero liquid discharge (ZLD) process for time-dependent recovery of 5-hydroxymethyl furfural (HMF), levulinic acid (LA) and potassium, nitrogen and sulphur rich mother liquor (KNS-ML) - manure from agar/agarose containing seaweed aqueous solution using transition metal-free KHSO₄ as an eco-friendly and reusable catalyst. The selectivity of HMF is higher at 115 °C in 3 h and favorable to LA in 6 h in autoclave conditions. The proposed concept could be fine-tuned for the selective production of 5-HMF (up to 91% yield) or levulinic acid (56% yield) in the presence of the KHSO₄ catalyst. We have also achieved recyclability of KHSO₄ up to nine (09) cycles and the gram-scale reaction has been demonstrated. The (KNS-ML) obtained after nine cycles followed by neutralization with ammonia solution utilized for manure makes the process zero-liquid discharge and more cost-effective. The efficacy of the KNS-ML after nine cycles has been tested on groundnut plants.

Combined Ultrasound/Microwave Chemocatalytic Method for Selective Conversion of Cellulose into Lactic Acid

Cellulose is the main component of lignocellulosic biomass. Its direct chemocatalytic conversion into lactic acid (LA), a powerful biobased chemical platform, represents an important, and more easily scalable alternative to the fermentative way. In this paper, we present the selective hydrothermal conversion of cellulose and simple sugars into LA, under mild reaction conditions in presence of ErCl₃ grafted on the mesoporous silica (MCM-41) surface. High yields and selectivity were obtained for the conversion of sugars under microwave (MW) irradiation at a relatively low temperature (200 °C) and short reaction times (10 min) under microwave (MW) irradiation. Ultrasounds (US) pre-treatment was investigated to reduce the cellulose crystallinity, before the MW-assisted conversion, providing LA with a yield of 64% within 90 min at 220 °C below the subcritical water conditions with increased operational safety. We finally discuss the scalability of the process and the recyclability of the catalyst.

A novel insight into the influence of thermal pretreatment temperature on the anaerobic digestion performance of floatable oil-recovered food waste: Intrinsic transformation of materials and microbial response

The intrinsic reason determining digestion performance of 100-160 °C preheated food waste after recovering floatable oil (FO-recovered FW) was investigated using two-dimensional correlated infrared spectroscopy, three-dimensional fluorescence spectroscopy and high-throughput 16S rRNA amplicon sequencing. The results indicated that thermal temperature significantly affected CH₄ production of FO-recovered FW due to different structural alteration degree of starch, protein, cellulose and lipid components. Fragmentation of starch mainly occurred at 100 °C. The hydrolytic and acidogenic rate of starch was promoted and accordingly induced rapid growth of carbohydrate-fermenting bacteria, which resulted in severe acidification. Protein hydrolysis and cellulose H-bonds cleavage occurring at 120-160 °C accelerated the accessible sites interacting with microbial hydrolytic enzymes, and growth of Cloacimonetes and Syntrophomonas enhanced CH₄ production. Non-degradable humic acid-like organics remarkably formed at 160 °C caused a carbon loss and digestion inhibiting/deteriorating. Pretreatment at 120 °C was feasible for promoted methane production based on energy assessment.

Advances in lignin valorization towards bio-based chemicals and fuels: Lignin biorefinery

Lignin is one of the most promising renewable sources for aromatic hydrocarbons, while effective depolymerization towards its constituent monomers is a particular challenge because of the structural complexity and stability. Intensive research efforts have been directed towards exploiting effective valorization of lignin for the production of bio-based platform chemicals and fuels. The present contribution aims to provide a critical review of key advances in the identification of exact lignin structure subjected to various fractionation technologies and demonstrate the key roles of lignin structures in depolymerization for unique functionalized products. Various technologies (e.g., thermocatalytic approaches, photocatalytic conversion, and mechanochemical depolymerization) are reviewed and evaluated in terms of feasibility and potential for further upgrading. Overall, advances in pristine lignin structure analysis and conversion technologies can facilitate recovery and subsequent utilization of lignin towards tailored commodity chemicals and fungible fuels.

High-energy ball milling treatment of soybean for Bacillus thuringiensis culture media

Soybean meal has been intensively used as a substrate in culture media for several microorganisms. However, the fermentable sugar containing the soybean needs to be released from the solid matrix through different processes. Against this backdrop, the present study explores the use of high-energy ball milling as a one-step treatment method for expedited production of fermentable sugars of textured soybean. The best result is observed after only 5 min of milling, obtaining 34.1 times more fermentable sugars than untreated textured soybean, and 2.5 times more than commercially used soybean meal. Notably, the textured soybean ball-milled has been used as a substrate for Bacillus thuringiensis var. kurstaki HD-73 fermentation. The cell and spore production is also compared with a standard Rowe media. The maximum cell concentration obtained in the entire fermentation process using ball-milled textured soybean media is found to be higher than the concentration obtained using the standard Rowe media. In addition, it is observed that there is a direct correlation between maximum cell production and reducing sugar concentration generated by the high-energy ball milling treatment. No fermentation inhibitors or by-products are generated during the physical treatment.

Rapid and efficient extraction of chitin and chitosan for scale-up production: Effect of process parameters on deacetylation degree and molecular weight

Chitin and chitosan have been successfully produced, from Moroccan shrimp shells, using the microwave technology. This efficient extraction method of chitin and chitosan was evaluated and demineralization, deproteinization and deacetylation steps were investigated. The effect of the reaction time, the HCl and the NaOH concentration, at different powers (90 W, 160 W, 350 W, 500 W and 650 W) was studied. The results shown that a chitosan with low degree of acetylation has been extracted using 50% of NaOH solution, at power range 500-650 W, and the deacetylation reaction was more than 80% completed after 10 min. Microwave assisted extraction allowed to produce chitosan with medium and high molecular weight (300-360 kDa). Chitin deacetylation by microwave heating was more efficient than the conventional heating, and high desacetylation degree was obtained using microwave heating in just a few minutes. This technology can save huge amount of energy when implemented on industrial scale, it's a highly economical extraction method. By this technology, we have successfully produced the chitosan CTS with low NaOH concentration (30%), which allows to avoid manipulating an extremely high concentration of a corrosive substance, especially at industrial scale. Chitosan CTS has a degree of acetylation of 23.4% and a molecular weight of 165 kDa.

Hazardous waste dewatering and dry mass reduction through hydrophobic modification by a facile one-pot, alkali-assisted hydrothermal reaction

Hazardous waste dewatering is important for volume reduction and further treatment. Hazardous organic wastes with low ratio of free to bound water, and low flash point are difficult to dewater and pose an explosion risk for conventional thermal drying. Here, we develop a facile one-pot, alkali-assisted hydrothermal treatment (AHT) method for cost-efficient hazardous waste dewatering, dry mass minimization and volume reduction. Wet paint sludge (WPS), a hazardous organic waste, was reduced (79% by total weight and 52% by dry mass) by dewatering through AHT hydrophobic modification, and the product was nonflammable. Conversion of bound water to free water enhanced WPS dissolution for further decomposition. Alkali was critical for boosting ether demethylation in the solid phase, and cleavage of ethers forming alcohols that facilitated transfer of solid mass into the liquid phase. Polar functional groups were eliminated through AHT, which increased the relative abundance of hydrophobic functional groups on the surface of solid residues and promoted dewatering. We also demonstrate that AHT can be widely adapted and scaled up to treat various hazardous organic waste streams, which is of significant industrial and environmental interest.

Microwave Pretreatment and Enzymolysis Optimization of the Lotus Seed Protein

Pretreatment with a microwave was conducted before enzymolysis and shown to enhance the enzymolysis, which changed the secondary structure of the lotus seed protein. Under high-power microwave irradiation, sub bonds of the protein were broken, causing disaggregation and unfolding of the secondary structure, namely a decrease in the intermolecular aggregate structure and increase in the random coil structure, making the protein bonds susceptible to papain in the enzymolysis. On the other hand, a response surface methodology (RSM) was launched to investigate the influence of the enzymolysis process variables on the DH (degree of hydrolysis). The statistical analysis revealed that the optimized conditions were a protein substrate concentration of 15 g/L, pH of 5.5, enzymolysis temperature of 57 °C, papain amount of 0.5 g/L, and enzymolysis time of 45 min, for which the predicted value of the DH was 35.64%. The results indicated that a microwave also had better potential for applications in the enzymolysis of foods.

Microwave effects in the dilute acid hydrolysis of cellulose to 5-hydroxymethylfurfural

In this study, the effect of microwaves on the production of 5-hydroxymethylfurfural (HMF) in a biphasic system was evaluated via a kinetic analysis. The reaction system consisted of an acidified aqueous phase and methyl isobutyl ketone (MIBK) as an organic phase, in which HMF is extracted directly upon formation during the reaction. Two identically shaped reactors were used to assess the influence of microwaves on the production of HMF. A borosilicate glass reactor was used to heat the reaction mixture via microwaves directly, whereas the silicon carbide (SiC) wall of the second reactor absorbed all microwaves and hence the reactor content was heated via convective heat transfer. An identical temperature profile was imposed on both reactors. Cellulose, glucose and fructose were chosen as feedstocks for the conversion to HMF. It was observed that microwaves have a significant effect on the reactions. The hydrolysis of cellulose to glucose was a 2.3 folds faster in the presence of microwaves at the process conditions (0.046 M HCl, 177 °C). The isomerization of glucose to fructose showed a similar increase (factor 2.5). The required energy input for the reaction was systematically higher for the SiC reactor.

Processing of Citrus Nanostructured Cellulose: A Rigorous Design-of-Experiment Study of the Hydrothermal Microwave-Assisted Selective Scissoring Process

A detailed design-of-experiment (DoE) study to investigate the cause-effect interactions of three process variables, that is, temperature (120-200 °C), holding time (0-30 min), and concentration (1.4-5.0 wt %), on the processing of citrus cellulosic matter using acid-free microwave-assisted selective scissoring (Hy-MASS) is reported. Analysis of variance (ANOVA) showed that post-microwave processing, the yield of cellulosic matter (25-72 %), decomposition temperature (345-373 °C), and crystallinity index (34-67 %) were strongly affected by temperature. SEM and TEM analyses showed that the isolated cellulosic matter was heterogeneous and consisted of a mixture of micro- and nanofibers more akin to microfibrillated cellulose (MFC) at low processing temperatures and tending towards aggregated cellulose nanofibrils (CNFs) and cellulose nanocrystals (CNCs) at higher processing temperatures. The water holding capacity of the processed cellulosic matter (15-27 gH2O  g^-1 ) was higher than the original feedstock or previously reported values. The average molecular weight of the cellulosic matter (113.6-1095.9 kg mol^-1 ) decreased significantly by a factor of 10 at operating temperatures above 180 °C, invoking significant scissoring of the cellulosic chains. The process energy input and costs varied between 0.142-0.624 kWh and 13-373 € kg^-1 , respectively, and strongly depended on the reaction time.

Effect of Tetrahydrofuran on the Solubilization and Depolymerization of Cellulose in a Biphasic System

The dissolution of cellulose from biomass is a crucial but complicated issue for maximizing the utilization of biomass resources to produce valuable chemicals, because of the extreme insolubility of cellulose. A biphasic NaCl-H₂ O-tetrahydrofuran (THF) system was studied, in which most of the pure microcrystalline cellulose (M-cellulose, 96.6 % conversion at 220 °C) and that contained in actual biomass were converted. Nearly half of the O6-H⋅⋅⋅O3 intermolecular hydrogen bonds could be broken by THF in the H₂ O-THF co-solvent system, whereas the cleavage of O2-H⋅⋅⋅O6 intramolecular hydrogen bonds by H₂ O was significantly inhibited. In the NaCl-H₂ O-THF system, THF could significantly promote the effects of both H₂ O and NaCl on the disruption of O2-H⋅⋅⋅O6 and O3-H⋅⋅⋅O5 intramolecular hydrogen bonds, respectively. In addition, THF could protect and transfer the cellulose-derived products to the organic phase by forming hydrogen bonds between the oxygen atom in THF and the hydrogen atom of C4-OH in the glucose or aldehyde group in 5-hydroxymethylfurfural (HMF), which can lead more NaCl to combine with the -OH of M-cellulose and further disrupt hydrogen bonding in M-cellulose, thereby improving the yield of small molecular weight products (especially HMF) and further promoting the dissolution of cellulose. As a cheap and reusable system, NaCl-H₂ O-THF system may be a promising approach for the dissolution and further conversion of cellulose in lignocellulosic biomass without any enzymes, ionic liquids, or conventional catalysts.