In Situ Imaging of Cu2O under Reducing Conditions: Formation of Metallic Fronts by Mass Transfer

Vacancy Ordering in Ultrathin Copper Oxide Films on Cu(111)

Oxide thin films grown on metal surfaces have wide applications in catalysis and beyond owing to their unique surface structures compared to their bulk counterparts. Despite extensive studies, the atomic structures of copper surface oxides on Cu(111), commonly referred to as "44" and "29", have remained elusive. In this work, we demonstrated an approach for the structural determination of oxide surfaces using element-specific scanning tunneling microscopy (STM) imaging enhanced by functionalized tips. This approach enabled us to resolve the atomic structures of "44" and "29" surface oxides, which were further corroborated by noncontact atomic force microscopy (nc-AFM) measurements and Monte Carlo (MC) simulations. The stoichiometry of the "44" and "29" frameworks was identified as Cu23O16 and Cu16O11, respectively. Contrary to the conventional hypothesis, we observed ordered Cu vacancies within the "44" structure manifesting as peanut-shaped cavities in the hexagonal lattice. Similarly, a combination of Cu and O vacancies within the "29" structure leads to bean-shaped cavities within the pentagonal lattice. Our study has thus resolved the decades-long controversy on the atomic structures of "44" and "29" surface oxides, advancing our understanding of copper oxidation processes and introducing a robust framework for the analysis of complex oxide surfaces.

Effect of Water Vapor on Oxidation Processes of the Cu(111) Surface and Sublayer

Copper-based catalysts have different catalytic properties depending on the oxidation states of Cu. We report operando observations of the Cu(111) oxidation processes using near-ambient pressure scanning tunneling microscopy (NAP-STM) and near-ambient pressure X-ray photoelectron spectroscopy (NAP-XPS). The Cu(111) surface was chemically inactive to water vapor, but only physisorption of water molecules was observed by NAP-STM. Under O₂ environments, dry oxidation started at the step edges and proceeded to the terraces as a Cu₂O phase. Humid oxidation of the H₂O/O₂ gas mixture was also promoted at the step edges to the terraces. After the Cu₂O covered the surface under humid conditions, hydroxides and adsorbed water layers formed. NAP-STM observations showed that Cu₂O was generated at lower steps in dry oxidation with independent terrace oxidations, whereas Cu₂O was generated at upper steps in humid oxidation. The difference in the oxidation mechanisms was caused by water molecules. When the surface was entirely oxidized, the diffusion of Cu and O atoms with a reconstruction of the Cu₂O structures induced additional subsurface oxidation. NAP-XPS measurements showed that the Cu₂O thickness in dry oxidation was greater than that in humid oxidation under all pressure conditions.

Flat-surface-assisted and self-regulated oxidation resistance of Cu(111)

Oxidation can deteriorate the properties of copper that are critical for its use, particularly in the semiconductor industry and electro-optics applications^1–7. This has prompted numerous studies exploring copper oxidation and possible passivation strategies⁸. In situ observations have, for example, shown that oxidation involves stepped surfaces: Cu₂O growth occurs on flat surfaces as a result of Cu adatoms detaching from steps and diffusing across terraces^9–11. But even though this mechanism explains why single-crystalline copper is more resistant to oxidation than polycrystalline copper, the fact that flat copper surfaces can be free of oxidation has not been explored further. Here we report the fabrication of copper thin films that are semi-permanently oxidation resistant because they consist of flat surfaces with only occasional mono-atomic steps. First-principles calculations confirm that mono-atomic step edges are as impervious to oxygen as flat surfaces and that surface adsorption of O atoms is suppressed once an oxygen face-centred cubic (fcc) surface site coverage of 50% has been reached. These combined effects explain the exceptional oxidation resistance of ultraflat Cu surfaces.

The fabrication of copper thin films with ultraflat surfaces and only occasional mono-atomic steps, which show semi-permanent resistance to oxidation over long periods, is reported and the mechanism explained using first-principles calculations.

Selective Methane Oxidation to Methanol on ZnO/Cu2O/Cu(111) Catalysts: Multiple Site-Dependent Behaviors

Because of the abundance of natural gas in our planet, a major goal is to achieve a direct methane-to-methanol conversion at medium to low temperatures using mixtures of methane and oxygen. Here, we report an efficient catalyst, ZnO/Cu₂O/Cu(111), for this process investigated using a combination of reactor testing, scanning tunneling microscopy, ambient-pressure X-ray photoemission spectroscopy, density functional calculations, and kinetic Monte Carlo simulations. The catalyst is capable of methane activation at room temperature and transforms mixtures of methane and oxygen to methanol at 450 K with a selectivity of ∼30%. This performance is not seen for other heterogeneous catalysts which usually require the addition of water to enable a significant conversion of methane to methanol. The unique coarse structure of the ZnO islands supported on a Cu₂O/Cu(111) substrate provides a collection of multiple centers that display different catalytic activity during the reaction. ZnO-Cu₂O step sites are active centers for methanol synthesis when exposed to CH₄ and O₂ due to an effective O-O bond dissociation, which enables a methane-to-methanol conversion with a reasonable selectivity. Upon addition of water, the defected O-rich ZnO sites, introduced by Zn vacancies, show superior behavior toward methane conversion and enhance the overall methanol selectivity to over 80%. Thus, in this case, the surface sites involved in a direct CH₄ → CH₃OH conversion are different from those engaged in methanol formation without water. The identification of the site-dependent behavior of ZnO/Cu₂O/Cu(111) opens a design strategy for guiding efficient methane reformation with high methanol selectivity.

Revisit of XPS Studies of Supersonic O2 Molecular Adsorption on Cu(111): Copper Oxides

We report the X-ray photoemission spectroscopy (XPS) characterization of the bulk Cu₂O(111) surface and "8" and "29" oxide structures on Cu(111) prepared using a 0.5 eV O₂ supersonic molecular beam. We propose a new structural model for the "8" oxide structure and also confirm the previously proposed model for the "29" oxide structure on Cu(111), based on the O 1s XPS spectra. The detection angle dependence of the O 1s spectra supports that the nanopyramidal model is more preferable for the (√3 × √3)R30° Cu₂O(111). We also report electronic excitations that O 1s electrons suffer.

High-Pressure Scanning Tunneling Microscopy

This is a Review of recent studies on surface structures of crystalline materials in the presence of gases in the mTorr to atmospheric pressure range, which brings surface science into a brand new direction. Surface structure is not only a property of the material but also depends on the environment surrounding it. This Review emphasizes that high/ambient pressure goes hand-in-hand with ambient temperature, because weakly interacting species can be densely covering surfaces at room temperature only when in equilibrium with a sufficiently high gas pressure. At the same time, ambient temperatures help overcome activation barriers that impede diffusion and reactions. Even species with weak binding energy can have residence lifetimes on the surface that allow them to trigger reconstructions of the atomic structure. The consequences of this are far from trivial because under ambient conditions the structure of the surface dynamically adapts to its environment and as a result completely new structures are often formed. This new era of surface science emerged and spread rapidly after the retooling of characterization techniques that happened in the last two decades. This Review is focused on the new surface structures enabled particularly by one of the new tools: high-pressure scanning tunneling microscopy. We will cover several important surfaces that have been intensely scrutinized, including transition metals, oxides, and alloys.

In situ generating Cu2O/Cu heterointerfaces on the Cu2O cube surface to enhance interface charge transfer for the Rochow reaction

Cubic Cu/Cu₂O with heterointerfaces showed enhanced catalytic performance for the Rochow reaction. The resulting Schottky junction enhanced charge transfer efficiency and contributed to easier cleavage of Si–Si bond along {110} crystal plane.

Copper-alloy catalysts: structural characterization and catalytic synergies

Recent progress in the development of copper-alloy catalysts is highlighted, focusing on the structural and mechanistic characterizations of the catalysts in different catalytic reactions, and challenges and opportunities in future research.

Tuning the activities of cuprous oxide nanostructures via the oxide-metal interaction

Despite tremendous importance in catalysis, the design of oxide-metal interface has been hampered by the limited understanding of the nature of interfacial sites and the oxide-metal interaction (OMI). Through construction of well-defined Cu₂O/Pt, Cu₂O/Ag and Cu₂O/Au interfaces, we find that Cu₂O nanostructures (NSs) on Pt exhibit much lower thermal stability than on Ag and Au, although they show the same structure. The activities of these interfaces are compared for CO oxidation and follow the order of Cu₂O/Pt > Cu₂O/Au > Cu₂O/Ag. OMI is found to determine the activity and stability of supported Cu₂O NSs, which could be described by the formation energy of interfacial oxygen vacancy. Further, electronic interaction between Cu⁺ and metal substrates is found center to OMI, where the d band center could be used as a key descriptor. Our study provides insight for OMI and for the development of Cu-based catalysts for low temperature oxidation reactions.

The design of oxide-metal interface for heterogeneous catalysis has been hampered by the limited fundamental understanding. Here, the authors demonstrate that the activities of cuprous oxide nanostructures for CO oxidation can be tuned via the oxide-metal (Cu2O/M, M = Pt, Ag, Au) interaction.

Elucidating the Nature of the Cu(I) Active Site in CuO/TiO2 for Excellent Low-Temperature CO Oxidation

Stabilized Cu⁺ species have been widely considered as catalytic active sites in composite copper catalysts for catalytic reactions with industrial importance. However, few examples comprehensively explicated the origin of stabilized Cu⁺ in a low-cost and widely investigated CuO/TiO₂ system. In this study, mass producible CuO/TiO₂ catalysts with interface-stabilized Cu⁺ were prepared, which showed excellent low-temperature CO oxidation activity. A thorough characterization and theoretical calculations proved that the strong charge-transfer effect and Ti-O-Cu hybridization in Ti-doped CuO(111) at the CuO/TiO₂ interface contributed to the formation and stabilization of Cu⁺ species. The CO molecule adsorbed on Cu⁺ and reacted directly with Ti doping-promoted active lattice oxygen via a Mars-van Krevelen mechanism, leading to the enhanced low-temperature activity.

High-Density Isolated Fe1O3 Sites on a Single-Crystal Cu2O(100) Surface

Single-atom catalysts have recently been subject to considerable attention within applied catalysis. However, complications in the preparation of well-defined single-atom model systems have hampered efforts to determine the reaction mechanisms underpinning the reported activity. By means of an atomic layer deposition method utilizing the steric hindrance of the ligands, isolated Fe₁O₃ motifs were grown on a single-crystal Cu₂O(100) surface at densities up to 0.21 sites per surface unit cell. Ambient pressure X-ray photoelectron spectroscopy shows a strong metal-support interaction with Fe in a chemical state close to 3+. Results from scanning tunneling microscopy and density functional calculations demonstrate that isolated Fe₁O₃ is exclusively formed and occupies a single site per surface unit cell, coordinating to two oxygen atoms from the Cu₂O lattice and another through abstraction from O₂. The isolated Fe₁O₃ motif is active for CO oxidation at 473 K. The growth method holds promise for extension to other catalytic systems.

Recent Progress with In Situ Characterization of Interfacial Structures under a Solid-Gas Atmosphere by HP-STM and AP-XPS

: Surface science is an interdisciplinary field involving various subjects such as physics, chemistry, materials, biology and so on, and it plays an increasingly momentous role in both fundamental research and industrial applications. Despite the encouraging progress in characterizing surface/interface nanostructures with atomic and orbital precision under ultra-high-vacuum (UHV) conditions, investigating in situ reactions/processes occurring at the surface/interface under operando conditions becomes a crucial challenge in the field of surface catalysis and surface electrochemistry. Promoted by such pressing demands, high-pressure scanning tunneling microscopy (HP-STM) and ambient pressure X-ray photoelectron spectroscopy (AP-XPS), for example, have been designed to conduct measurements under operando conditions on the basis of conventional scanning tunneling microscopy (STM) and photoemission spectroscopy, which are proving to become powerful techniques to study various heterogeneous catalytic reactions on the surface. This report reviews the development of HP-STM and AP-XPS facilities and the application of HP-STM and AP-XPS on fine investigations of heterogeneous catalytic reactions via evolutions of both surface morphology and electronic structures, including dehydrogenation, CO oxidation on metal-based substrates, and so on. In the end, a perspective is also given regarding the combination of in situ X-ray photoelectron spectroscopy (XPS) and STM towards the identification of the structure-performance relationship.

Vapor-Phase Cleaning and Corrosion Inhibition of Copper Films by Ethanol and Heterocyclic Amines

Cleaning and passivation of metal surfaces are necessary steps for selective film deposition processes that are attractive for some microelectronic applications (e.g., fully aligned vias or self-aligned contacts). For copper, there is limited knowledge about the mechanisms of the copper oxide reduction process and subsequent passivation layer formation reactions. We have investigated the in situ cleaning (i.e., oxidation and reduction by vapor-phase species) and passivation of chemical-mechanical polishing (CMP)-prepared Cu films in an effort to derive the mechanisms associated with selectively tailoring the surface chemistry. By monitoring the interaction of vapor-phase ethanol with the surface species generated after ozone cleaning at 300 °C, we find that the optimum procedure to remove these species and avoid byproduct redeposition is to use atomic layer deposition (ALD)-like binary cycles of ethanol and N₂, with active pumping. We have further explored passivation of clean Cu using benzotriazole and 2,2'-bipyridine in an ALD environment. Both molecules chemisorb on clean Cu in an upright orientation, with respect to the metal surface at temperatures higher than the melting point of the organic inhibitors (100 ≤ T < 300 °C). Both molecules desorb without decomposition from clean Cu above 300 °C but not from Cu₂O. Previous studies related to the passivation of Cu surfaces using heterocyclic amines have focused on solution-based or ultrahigh vacuum applications of the passivation molecules onto single crystalline Cu samples. The present work explores more industrially relevant vapor-phase passivation of CMP-cleaned, electroplated Cu samples using ALD-like processing conditions and in situ vapor-phase cleaning.

Dehydrogenation of methanol on Cu2O(100) and (111)

Adsorption and desorption of methanol on the (111) and (100) surfaces of Cu₂O have been studied using high-resolution photoelectron spectroscopy in the temperature range 120-620 K, in combination with density functional theory calculations and sum frequency generation spectroscopy. The bare (100) surface exhibits a (3,0; 1,1) reconstruction but restructures during the adsorption process into a Cu-dimer geometry stabilized by methoxy and hydrogen binding in Cu-bridge sites. During the restructuring process, oxygen atoms from the bulk that can host hydrogen appear on the surface. Heating transforms methoxy to formaldehyde, but further dehydrogenation is limited by the stability of the surface and the limited access to surface oxygen. The (√3 × √3)R30°-reconstructed (111) surface is based on ordered surface oxygen and copper ions and vacancies, which offers a palette of adsorption and reaction sites. Already at 140 K, a mixed layer of methoxy, formaldehyde, and CH_xO_y is formed. Heating to room temperature leaves OCH and CH_x. Thus both CH-bond breaking and CO-scission are active on this surface at low temperature. The higher ability to dehydrogenate methanol on (111) compared to (100) is explained by the multitude of adsorption sites and, in particular, the availability of surface oxygen.

Interface engineering for a rational design of poison-free bimetallic CO oxidation catalysts

We use density functional theory calculations of Pt@Cu core@shell nanoparticles (NPs) to design bifunctional poison-free CO oxidation catalysts. By calculating the adsorption chemistry under CO oxidation conditions, we find that the Pt@Cu NPs will be active for CO oxidation with resistance to CO-poisoning. The CO oxidation pathway at the Pt-Cu interface is determined on the Pt NP covered with a full- and partial-shell of Cu. The exposed portion of the Pt core preferentially binds CO and the Cu shell binds O₂, supplying oxygen for the reaction. The Pt-Cu interface provides CO-oxidation sites that are not poisoned by either CO or O₂. Additional computational screening shows that this separation of reactant binding sites is possible for several other core@shell NPs. Our results indicate that the metal-metal interface within a single NP can be optimized for design of bifunctional catalytic systems with improved performance.

Surface chemistry of group IB metals and related oxides

Catalytic surface chemistry of IB metals are reviewed with an attempt to bridge model catalysts and powder catalysts.

Operando chemistry of catalyst surfaces during catalysis

The chemistry of a catalyst surface during catalysis is crucial for a fundamental understanding of the mechanisms of a catalytic reaction performed on the catalyst in the gas or liquid phase.

Penetrating the Elusive Mechanism of Copper-Mediated Fluoromethylation in the Presence of Oxygen through the Gas-Phase Reactivity of Well-Defined [LCuO](+) Complexes with Fluoromethanes (CH(4-n)Fn, n = 1-3)

Traveling wave ion mobility spectrometry (TWIMS) isomer separation was exploited to react the particularly well-defined ionic species [LCuO](+) (L = 1,10-phenanthroline) with the neutral fluoromethane substrates CH(4-n)Fn (n = 1-3) in the gas phase. Experimentally, the monofluoromethane substrate (n = 1) undergoes both hydrogen-atom transfer, forming the copper hydroxide complex [LCuOH](•+) and concomitantly a CH2F(•) radical, and oxygen-atom transfer, yielding the observable ionic product [LCu](+) plus the neutral oxidized substrate [C,H3,O,F]. DFT calculations reveal that the mechanism for both product channels relies on the initial C-H bond activation of the substrate. Compared to nonfluorinated methane, the addition of fluorine to the substrate assists the reactivity through a lowering of the C-H bond energy and reaction preorganization (through noncovalent interaction in the encounter complex). A two-state reactivity scenario is mandatory for the oxidation, which competitively results in the unusual fluoromethanol product, CH2FOH, or the decomposed products, CH2O and HF, with the latter channel being kinetically disfavored. Difluoromethane (n = 2) is predicted to undergo the analogous reactions at room temperature, although the reactions are less favored than those of monofluoromethane. The reaction of trifluoromethane (n = 3, fluoroform) through C-H activation is kinetically hindered under ambient conditions but might be expected to occur in the condensed phase upon heating or with further lowering of reaction barriers through templation with counterions, such as potassium. Overall, formation of CH(3-n)Fn(•) and CH(3-n)FnOH occurs under relatively gentle energetic conditions, which sheds light on their potential as reactive intermediates in fluoromethylation reactions mediated by copper in the presence of oxygen.

Tuning the properties of copper-based catalysts based on molecular in situ studies of model systems

Studying catalytic processes at the molecular level is extremely challenging, due to the structural and chemical complexity of the materials used as catalysts and the presence of reactants and products in the reactor's environment. The most common materials used on catalysts are transition metals and their oxides. The importance of multifunctional active sites at metal/oxide interfaces has been long recognized, but a molecular picture of them based on experimental observations is only recently emerging. The initial approach to interrogate the surface chemistry of catalysts at the molecular level consisted of studying metal single crystals as models for reactive metal centers, moving later to single crystal or well-defined thin film oxides. The natural next iteration consisted in the deposition of metal nanoparticles on well-defined oxide substrates. Metal nanoparticles contain undercoordinated sites, which are more reactive. It is also possible to create architectures where oxide nanoparticles are deposited on top of metal single crystals, denominated inverse catalysts, leading in this case to a high concentration of reactive cationic sites in direct contact with the underlying fully coordinated metal atoms. Using a second oxide as a support (host), a multifunctional configuration can be built in which both metal and oxide nanoparticles are located in close proximity. Our recent studies on copper-based catalysts are presented here as an example of the application of these complementary model systems, starting from the creation of undercoordinated sites on Cu(111) and Cu2O(111) surfaces, continuing with the formation of mixed-metal copper oxides, the synthesis of ceria nanoparticles on Cu(111) and the codeposition of Cu and ceria nanoparticles on TiO2(110). Catalysts have traditionally been characterized before or after reactions and analyzed based on static representations of surface structures. It is shown here how dynamic changes on a catalyst's chemical state and morphology can be followed during a reaction by a combination of in situ microscopy and spectroscopy. In addition to determining the active phase of a catalyst by in situ methods, the presence of weakly adsorbed surface species or intermediates generated only in the presence of reactants can be detected, allowing in turn the comparison of experimental results with first principle modeling of specific reaction mechanisms. Three reactions are used to exemplify the approach: CO oxidation (CO + 1/2O2 → CO2), water gas shift reaction (WGSR) (CO + H2O → CO2 + H2), and methanol synthesis (CO2 + 3H2 → CH3OH + H2O). During CO oxidation, the full conversion of Cu(0) to Cu(2+) deactivates an initially outstanding catalyst. This can be remedied by the formation of a TiCuOx mixed-oxide that protects the presence of active partially oxidized Cu(+) cations. It is also shown that for the WGSR a switch occurs in the reaction mechanism, going from a redox process on Cu(111) to a more efficient associative pathway at the interface of ceria nanoparticles deposited on Cu(111). Similarly, the activation of CO2 at the ceria/Cu(111) interface allows its facile hydrogenation to methanol. Our combined studies emphasize the need of searching for optimal metal/oxide interfaces, where multifunctional sites can lead to new efficient catalytic reaction pathways.

Adsorbate-driven morphological changes on Cu(111) nano-pits

Healing of a metal surface by formation of a sub-surface hydride.