Engineering Molecular Heterostructured Catalyst for Oxygen Reduction Reaction

Selective two-electron and four-electron oxygen reduction reactions using Co-based electrocatalysts

The oxygen reduction reaction (ORR) can take place via both four-electron (4e-) and two-electron (2e-) pathways. The 4e- ORR, which produces water (H2O) as the only product, is the key reaction at the cathode of fuel cells and metal-air batteries. On the other hand, the 2e- ORR can be used to electrocatalytically synthesize hydrogen peroxide (H2O2). For the practical applications of the ORR, it is very important to precisely control the selectivity. Understanding structural effects on the ORR provides the basis to control the selectivity. Co-based electrocatalysts have been extensively studied for the ORR due to their high activity, low cost, and relative ease of synthesis. More importantly, by appropriately designing their structures, Co-based electrocatalysts can become highly selective for either the 2e- or the 4e- ORR. Therefore, Co-based electrocatalysts are ideal models for studying fundamental structure-selectivity relationships of the ORR. This review starts by introducing the reaction mechanism and selectivity evaluation of the ORR. Next, Co-based electrocatalysts, especially Co porphyrins, used for the ORR with both 2e- and 4e- selectivity are summarized and discussed, which leads to the conclusion of several key structural factors for ORR selectivity regulation. On the basis of this understanding, future works on the use of Co-based electrocatalysts for the ORR are suggested. This review is valuable for the rational design of molecular catalysts and material catalysts with high selectivity for 4e- and 2e- ORRs. The structural regulation of Co-based electrocatalysts also provides insights into the design and development of ORR electrocatalysts based on other metal elements.

Tuning the spin state of the iron center by FePc/Mg(OH)2 heterojunction boosting oxygen reduction performance

Iron phthalocyanine (FePc) is a promising non-noble metal catalyst for oxygen reduction reaction (ORR). While, with the plane-symmetric FeN4 site, the ORR activity of FePc is generally low due to its low ability to adsorb and activate O2. Herein, we anchor FePc on Mg(OH)2/N-doped carbon nanosheets building the ternary plate-like catalyst FePc/Mg(OH)2/NC. Theoretical and experimental results show that due to the formation of FePc/Mg(OH)2 heterojunction, the electron spin state of the monodisperse iron active site ranges from medium spin (MS, t2g5eg1) to low spin (LS, t2g6eg0), enhancing the adsorption with oxygen-containing intermediates, thereby improving the dynamics of the oxygen reduction reaction. As a result, FePc/Mg(OH)2/NC catalyst exhibits an outstanding performance (E0 = 1.02 V, E1/2 = 0.91 V) for ORR, superior to the commercial Pt/C electrode (E0 = 1.01 V, E1/2 = 0.85 V) and FePc/NC (E0 = 0.97 V, E1/2 = 0.87 V) under the alkaline conditions. This work offers a new way for the rational design of effective FeNC catalysts with the support of metal oxides/hydroxides.

Fe─N4 and Fe7Co3 Nanoalloy Dual-Site Modulation by Skeleton Defect in N-Doped Graphene Aerogel for Enhanced Bifunctional Oxygen Electrocatalyst in Zinc-air Battery

The dual-site electrocatalysts formed by metal single atoms combines with metal nanoparticles represent a promising strategy to enhance both oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) performance. Herein, defect engineering is applied to dual-site ORR and OER electrocatalysts. Its design, synthesis, structural properties, and catalytic performance experimentally and theoretically are insightfully studied for the single-atomic Fe─N4 and the adjacent Fe7Co3 nanoalloy (FeCoNA) as dual-site loading on nitrogen-doped graphene aerogel (Fe─N/FeCo@NGA). The high-density dual-sites, together with the good electronic conductivity of NGA, synergistically improve the electronic structure for superior electrocatalytic activity. The half-wave potential of Fe─N/FeCo@NGA in ORR is 0.92 V and the overpotential of it in OER is 1.58 V. Corresponding all-solid-state Zn-air battery demonstrates a peak power density of 147.6 mW cm-2 and charge/discharge durability for over 140 h. Theoretical calculations reveal that the single-atomic Fe-N4 and FeCoNA dual-site on the skeleton defect optimized NGA, further refine the local electronic structure, modulating the tensile force on the O─O bond in *OOH intermediate, leading to its spontaneous dissociation and facilitating a significantly reduced energy barrier. This work takes a promising shortcut in the application of defect engineering for the development of highly efficient dual-site bifunctional oxygen electrocatalysts with single atoms.

Unveiling the Mystery of Precision Catalysis: Dual-Atom Catalysts Stealing the Spotlight

In the era of atomic manufacturing, the precise manipulation of atomic structures to engineer highly active catalytic sites has become a central focus in catalysis research. Dual-atom catalysts (DACs) have garnered significant attention for their superior activity, selectivity, and stability compared to single-atom catalysts (SACs). However, a comprehensive review that integrates geometric and electronic factors influencing DAC performance remains limited. This review systematically explores the structure of DAC, addressing key macroscopic parameters, such as spatial arrangements and interatomic distances, as well as microscopic factors, including local coordination environments and electronic structures. Additionally, metal-support interactions (MSI) and long-range interactions (LSI) are comprehensively analyzed, which play a pivotal yet underexplored role in governing DAC behavior. the integration of tailored functional groups is further discussed to fine-tune DAC properties, thereby optimizing intermediate adsorption, enhancing reaction kinetics, and expanding their multifunctionality in various electrochemical environments. This review offers novel insights into their rational design by elucidating the intricate mechanisms underlying DACs' exceptional performance. Ultimately, DACs are positioned as critical players in precision catalysis, highlighting their potential to drive significant breakthroughs across a broad spectrum of catalytic applications.

Molecular Strain Accelerates Electron Transfer for Enhanced Oxygen Reduction

Fe-N-C materials are emerging catalysts for replacing precious platinum in the oxygen reduction reaction (ORR) for renewable energy conversion. However, their potential is hindered by sluggish ORR kinetics, leading to a high overpotential and impeding efficient energy conversion. Using iron phthalocyanine (FePc) as a model catalyst, we elucidate how the local strain can enhance the ORR performance of Fe-N-Cs. We use density functional theory to predict the reaction mechanism for the four-electron reduction of oxygen to water. Several key differences between the reaction mechanisms for curved and flat FePc suggest that molecular strain accelerates the reductive desorption of *OH by decreasing the energy barrier by ∼60 meV. Our theoretical predictions are substantiated by experimental validation; we find that strained FePc on single-walled carbon nanotubes attains a half-wave potential (E1/2) of 0.952 V versus the reversible hydrogen electrode and a Tafel slope of 35.7 mV dec-1, which is competitive with the best-reported Fe-N-C values. We also observe a 70 mV change in E1/2 and dramatically different Tafel slopes for the flat and curved configurations, which agree well with the calculated energies. When integrated into a zinc-air battery, our device affords a maximum power density of 350.6 mW cm-2 and a mass activity of 810 mAh gZn-1 at 10 mA cm-2. Our results indicate that molecular strain provides a compelling tool for modulating the ORR activities of Fe-N-C materials.

Atomically Dispersed Metal-Nitrogen-Carbon Catalysts for Acidic Oxygen Reduction Reaction

Designing efficient and cost-effective electrocatalysts toward oxygen reduction reaction (ORR) under demanding acidic environments plays a critical role in advancing proton exchange membrane fuel cells (PEMFCs). Metal-nitrogen-carbon (M-N-C) catalysts with atomically dispersed metals have gained attention for their affordability, excellent catalytic performance, and distinctive features including consistent active sites and high atomic utilization. Over the past decade, significant achievements have been made in this field. This review offers a comprehensive summary of the latest developments in atomically dispersed M-N-C catalysts for ORR in acidic environments along with their applications in PEMFCs. The ORR mechanisms, PEMFC configuration, and operational principles are presented first, followed by an in-depth discussion of strategies to improve the activity and stability of the PEMFC using atomically dispersed M-N-C catalysts at the cathode. Lastly, this review highlights the unresolved challenges and proposes future research pathways for advancing high-performance atomically dispersed M-N-C catalysts and PEMFCs.

Sublimation Transformation Synthesis of Dual-Atom Fe Catalysts for Efficient Oxygen Reduction Reaction

Dual-atom catalysts (DACs) have garnered significant interest due to their remarkable catalytic reactivity. However, achieving atomically precise control in the fabrication of DACs remains a major challenge. Herein, we developed a straightforward and direct sublimation transformation synthesis strategy for dual-atom Fe catalysts (Fe2/NC) by utilizing in situ generated Fe2Cl6(g) dimers from FeCl3(s). The structure of Fe2/NC was investigated by aberration-corrected transmission electron microscopy and X-ray absorption fine structure (XAFS) spectroscopy. As-obtained Fe2/NC, with a Fe-Fe distance of 0.3 nm inherited from Fe2Cl6, displayed superior oxygen reduction performance with a half-wave potential of 0.90 V (vs. RHE), surpassing commercial Pt/C catalysts, Fe single-atom catalyst (Fe1/NC), and its counterpart with a common and shorter Fe-Fe distance of ~0.25 nm (Fe2/NC-S). Density functional theory (DFT) calculations and microkinetic analysis revealed the extended Fe-Fe distance in Fe2/NC is crucial for the O2 adsorption on catalytic sites and facilitating the subsequent protonation process, thereby boosting catalytic performance. This work not only introduces a new approach for fabricating atomically precise DACs, but also offers a deeper understanding of the intermetallic distance effect on dual-site catalysis.

Facilitating charge transfer via a Semi-Coherent Fe(PO3)2-Co2P2O7 heterointerface for highly efficient Zn-Air batteries

Developing reversible oxygen electrodes for both the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) is crucial for achieving high-performance rechargeable Zn-air batteries (ZABs). This study introduced an nitrogen-doped carbon confined with a semi-coherent Fe(PO3)2-Co2P2O7 heterojunction for bifunctional oxygen electrocatalysis. This nanocomposite yielded an ORR half-wave potential of 0.908 V and an OER overpotential of 291 mV at 10 mA/cm2. ZABs incorporating this catalyst yielded impressive performance, including a peak power density of 203 mW/cm2, a specific capacity of 737 mAh/gZn, and promoted stability. Both experimental and theoretical simulations demonstrated that the unique electric field between Fe(PO3)2 and Co2P2O7 promoted efficient charge transport across the heterointerface. This interaction likely modulated the d-band center of the heterojunction, expedite the desorption of oxygen intermediates, thus improving oxygen catalysis and, consequently, ZAB performance. This work illustrates a significant design principle for creating efficient bifunctional catalysts in energy conversion technologies.

Well-Defined Co2 Dual-Atom Catalyst Breaks Scaling Relations of Oxygen Reduction Reaction

The 4-electron oxygen reduction reaction (ORR) under alkaline conditions is central to the development of non-noble metal-based hydrogen fuel cell technologies. However, the kinetics of ORR are constrained by scaling relations, where the adsorption free energy of *OOH is intrinsically linked to that of *OH with a nearly constant difference larger than the optimal value. In this study, a well-defined binuclear Co2 complex was synthesized and adsorbed onto carbon black, serving as a model dual-atom catalyst. This catalyst achieved a record half-wave potential of 0.972 V versus the reversible hydrogen electrode in an alkaline electrolyte. Density functional theory simulations and in situ infrared spectroscopy revealed that the dual-atom site stabilizes the *OOH intermediate through bidentate coordination, thereby reducing the free energy gap between *OOH and *OH. By altering the adsorption configuration of *OOH on the dual-atom site, the scaling relations are effectively disrupted, leading to a significant enhancement in ORR activity.

p-Block metal atom-induced spin state transition of Fe-N-C catalysts for efficient oxygen reduction

A deep understanding of the role of spin configurations of Fe-N-C catalysts in the adsorption and desorption of oxygen intermediates during ORRs is critical for the development of new catalysts for the ORR. Herein, we successfully implanted p-block metal single sites (SnN4, SbN4) into the Fe-N-C system to vary the spin states of Fe species and investigated the ORR performance of active metal centers with varying effective magnetic moments. Through a combination of zero-field cooling (ZFC) temperature-dependent magnetic susceptibility measurements and DFT calculations, we successfully established correlations between the spin state and ORR activity. Magnetic analysis reveals that the p-block metal catalytic sites can effectively induce a low-to-high (or medium) spin state transition of Fe centers. Consequently, the 3d orbital electrons in Fe,M-N-C catalysts penetrate the antibonding π-orbitals of oxygen more easily, thus optimizing the adsorption/desorption of key oxygen intermediates on Fe-N-C catalysts. As a result, the optimized Fe,M-N-C catalyst exhibits a half-wave potential of 0.97 V in a 0.1 M KOH electrolyte, as well as higher durability than conventional Pt/C catalysts. Moreover, the Fe,M-N-C catalysts show encouraging performance in a rechargeable Zn-air battery with high power density and long-term cyclability, indicating the practical applicability of these Fe,M-N-C catalysts.

Structure-Activity Relationships in Oxygen Electrocatalysis

Oxygen electrocatalysis, as the pivotal circle of many green energy technologies, sets off a worldwide research boom in full swing, while its large kinetic obstacles require remarkable catalysts to break through. Here, based on summarizing reaction mechanisms and in situ characterizations, the structure-activity relationships of oxygen electrocatalysts are emphatically overviewed, including the influence of geometric morphology and chemical structures on the electrocatalytic performances. Subsequently, experimental/theoretical research is combined with device applications to comprehensively summarize the cutting-edge oxygen electrocatalysts according to various material categories. Finally, future challenges are forecasted from the perspective of catalyst development and device applications, favoring researchers to promote the industrialization of oxygen electrocatalysis at an early date.

Asymmetric Microenvironment Tailoring Strategies of Atomically Dispersed Dual-Site Catalysts for Oxygen Reduction and CO2 Reduction Reactions

Dual-atom catalysts (DACs) with atomically dispersed dual-sites, as an extension of single-atom catalysts (SACs), have recently become a new hot topic in heterogeneous catalysis due to their maximized atom efficiency and dual-site diverse synergy, because the synergistic diversity of dual-sites achieved by asymmetric microenvironment tailoring can efficiently boost the catalytic activity by optimizing the electronic structure of DACs. Here, this work first summarizes the frequently-used experimental synthesis and characterization methods of DACs. Then, four synergistic catalytic mechanisms (cascade mechanism, assistance mechanism, co-adsorption mechanism and bifunction mechanism) and four key modulating methods (active site asymmetric strategy, transverse/axial-modification engineering, distance engineering and strain engineering) are elaborated comprehensively. The emphasis is placed on the effects of asymmetric microenvironment of DACs on oxygen/carbon dioxide reduction reaction. Finally, some perspectives and outlooks are also addressed. In short, the review summarizes a useful asymmetric microenvironment tailoring strategy to speed up synthesis of high-performance electrocatalysts for different reactions.

Main-group element-boosted oxygen electrocatalysis of Cu-N-C sites for zinc-air battery with cycling over 5000 h

Developing highly active and durable air cathode catalysts is crucial yet challenging for rechargeable zinc-air batteries. Herein, a size-adjustable, flexible, and self-standing carbon membrane catalyst encapsulating adjacent Cu/Na dual-atom sites is prepared using a solution blow spinning technique combined with a pyrolysis strategy. The intrinsic activity of the Cu-N4 site is boosted by the neighboring Na-containing functional group, which enhances O2 adsorption and optimizes the rate-determining step of O2 activation (*O2 → *OOH) during the oxygen reduction reaction process. Meanwhile, the Cu-N4 sites are encapsulated within carbon nanofibers and anchored by the carbon matrix to form a C2-Cu-N4 configuration, thereby reinforcing the stability of the Cu centers. Moreover, the introduction of Na-containing functional groups on the carbon atoms significantly reduces the positive charge on their outer shell C atoms, rendering the carbon skeletons less susceptible to corrosion by oxygen species and further preventing the dissolution of Cu centers. Under these multi-type regulations, the zinc-air battery with Cu/Na-carbon membrane catalyst as the air cathode demonstrates long-term discharge/charge cycle stability of over 5000 h. This considerable stability improvement represents a critical step towards developing Cu-N4 active sites modified with the neighboring main-group metal-containing functional groups to overcome the durability barriers of zinc-air batteries for future practical applications.

Efficient and durable oxygen reduction in alkaline media by doping heteroatomic boron into FeSA-NC catalyst

Despite extensive research has been conducted on atomic dispersion catalysts for various reactions, altering the electronic structure of the central metal to enhance electrochemical reactivity remains a challenging task. Herein, the electrochemical reactivity was considerably enhanced by introducing heteroatomic B to adjust the d-band of single Fe center. In specific, the obtained FeSA-BNC catalyst demonstrated an outstanding ORR performance (E1/2 = 0.87 V) and exhibited greater long-term durability in alkaline media compared to Pt/C. The performance of FeSA-BNC in Zn-air battery was also higher than that of Pt/C. According to theoretical calculations, a downward shift in the d-band center of Fe was induced by introducing B, thereby improving the desorption of intermediates and facilitating the oxygen reduction reaction (ORR).

Spin effect in dual-atom catalysts for electrocatalysis

The development of high-efficiency atomic-level catalysts for energy-conversion and -storage technologies is crucial to address energy shortages. The spin states of diatomic catalysts (DACs) are closely tied to their catalytic activity. Adjusting the spin states of DACs' active centers can directly modify the occupancy of d-orbitals, thereby influencing the bonding strength between metal sites and intermediates as well as the energy transfer during electro reactions. Herein, we discuss various techniques for characterizing the spin states of atomic catalysts and strategies for modulating their active center spin states. Next, we outline recent progress in the study of spin effects in DACs for the oxygen reduction reaction (ORR), oxygen evolution reaction (OER), hydrogen evolution reaction (HER), electrocatalytic nitrogen/nitrate reduction reaction (eNRR/NO3RR), and electrocatalytic carbon dioxide reduction reaction (eCO2RR) and provide a detailed explanation of the catalytic mechanisms influenced by the spin regulation of DACs. Finally, we offer insights into the future research directions in this critical field.

Improvement in ORR Durability of Fe Single-Atom Carbon Catalysts Hybridized with CeO2 Nanozyme

FeNC catalysts are considered one of the most promising alternatives to platinum group metals for the oxygen reduction reaction (ORR). Despite the extensive research on improving ORR activity, the undesirable durability of FeNC is still a critical issue for its practical application. Herein, inspired by the antioxidant mechanism of natural enzymes, CeO2 nanozymes featuring catalase-like and superoxide dismutase-like activities were coupled with FeNC to mitigate the attack of reactive oxygen species (ROS) for improving durability. Benefiting from the multienzyme-like activities of CeO2, ROS generated from FeNC is instantaneously eliminated to alleviate the corrosion of carbon and demetallization of metal sites. Consequently, FeNC/CeO2 exhibits better ORR durability with a decay of only 5 mV compared to FeNC (18 mV) in neutral electrolyte after 10k cycles. The FeNC/CeO2-based zinc-air battery also shows minimal voltage decay over 140 h in galvanostatic discharge-charge cycling tests, outperforming FeNC and commercial Pt/C.

Customizing catalyst surface/interface structures for electrochemical CO2 reduction

Electrochemical CO2 reduction reaction (CO2RR) provides a promising route to converting CO2 into value-added chemicals and to neutralizing the greenhouse gas emission. For the industrial application of CO2RR, high-performance electrocatalysts featuring high activities and selectivities are essential. It has been demonstrated that customizing the catalyst surface/interface structures allows for high-precision control over the microenvironment for catalysis as well as the adsorption/desorption behaviors of key reaction intermediates in CO2RR, thereby elevating the activity, selectivity and stability of the electrocatalysts. In this paper, we review the progress in customizing the surface/interface structures for CO2RR electrocatalysts (including atomic-site catalysts, metal catalysts, and metal/oxide catalysts). From the perspectives of coordination engineering, atomic interface design, surface modification, and hetero-interface construction, we delineate the resulting specific alterations in surface/interface structures, and their effect on the CO2RR process. At the end of this review, we present a brief discussion and outlook on the current challenges and future directions for achieving high-efficiency CO2RR via surface/interface engineering.

Spatial engineering of single-atom Fe adjacent to Cu-assisted nanozymes for biomimetic O2 activation

The precise design of single-atom nanozymes (SAzymes) and understanding of their biocatalytic mechanisms hold great promise for developing ideal bio-enzyme substitutes. While considerable efforts have been directed towards mimicking partial bio-inspired structures, the integration of heterogeneous SAzymes configurations and homogeneous enzyme-like mechanism remains an enormous challenge. Here, we show a spatial engineering strategy to fabricate dual-sites SAzymes with atomic Fe active center and adjacent Cu sites. Compared to planar Fe-Cu dual-atomic sites, vertically stacked Fe-Cu geometry in FePc@2D-Cu-N-C possesses highly optimized scaffolds, favorable substrate affinity, and fast electron transfer. These characteristics of FePc@2D-Cu-N-C SAzyme induces biomimetic O2 activation through homogenous enzymatic pathway, resembling functional and mechanistic similarity to natural cytochrome c oxidase. Furthermore, it presents an appealing alternative of cytochrome P450 3A4 for drug metabolism and drug-drug interaction. These findings are expected to deepen the fundamental understanding of atomic-level design in next-generation bio-inspired nanozymes.

Current Status and Perspectives of Dual-Atom Catalysts Towards Sustainable Energy Utilization

The exploration of sustainable energy utilization requires the implementation of advanced electrochemical devices for efficient energy conversion and storage, which are enabled by the usage of cost-effective, high-performance electrocatalysts. Currently, heterogeneous atomically dispersed catalysts are considered as potential candidates for a wide range of applications. Compared to conventional catalysts, atomically dispersed metal atoms in carbon-based catalysts have more unsaturated coordination sites, quantum size effect, and strong metal-support interactions, resulting in exceptional catalytic activity. Of these, dual-atomic catalysts (DACs) have attracted extensive attention due to the additional synergistic effect between two adjacent metal atoms. DACs have the advantages of full active site exposure, high selectivity, theoretical 100% atom utilization, and the ability to break the scaling relationship of adsorption free energy on active sites. In this review, we summarize recent research advancement of DACs, which includes (1) the comprehensive understanding of the synergy between atomic pairs; (2) the synthesis of DACs; (3) characterization methods, especially aberration-corrected scanning transmission electron microscopy and synchrotron spectroscopy; and (4) electrochemical energy-related applications. The last part focuses on great potential for the electrochemical catalysis of energy-related small molecules, such as oxygen reduction reaction, CO2 reduction reaction, hydrogen evolution reaction, and N2 reduction reaction. The future research challenges and opportunities are also raised in prospective section.

Research Progress on Atomically Dispersed Fe-N-C Catalysts for the Oxygen Reduction Reaction

The efficiency and performance of proton exchange membrane fuel cells (PEMFCs) are primarily influenced by ORR electrocatalysts. In recent years, atomically dispersed metal-nitrogen-carbon (M-N-C) catalysts have gained significant attention due to their high active center density, high atomic utilization, and high activity. These catalysts are now considered the preferred alternative to traditional noble metal electrocatalysts. The unique properties of M-N-C catalysts are anticipated to enhance the energy conversion efficiency and lower the manufacturing cost of the entire system, thereby facilitating the commercialization and widespread application of fuel cell technology. This article initially delves into the origin of performance and degradation mechanisms of Fe-N-C catalysts from both experimental and theoretical perspectives. Building on this foundation, the focus shifts to strategies aimed at enhancing the activity and durability of atomically dispersed Fe-N-C catalysts. These strategies encompass the use of bimetallic atoms, atomic clusters, heteroatoms (B, S, and P), and morphology regulation to optimize catalytic active sites. This article concludes by detailing the current challenges and future prospects of atomically dispersed Fe-N-C catalysts.