Pt-Decorated Composition-Tunable Pd-Fe@Pd/C Core-Shell Nanoparticles with Enhanced Electrocatalytic Activity toward the Oxygen Reduction Reaction

Palladium atomic layers coated on ultrafine gold nanowires boost oxygen reduction reaction

Palladium-based nanocatalysts play an important role in catalyzing the cathode oxygen reduction reaction (ORR) for fuel cells working under alkaline conditions, but the performance still needs to be improved to meet the requirements for large-scale applications. Herein, Au@Pd core-shell nanowires have been developed by coating Pd atomic layers on ultrafine gold nanowires and display outstanding electrocatalytic performance towards alkaline ORR. It is found that Pd overlayers with atomic thickness can be coated on 3 nm Au nanowires under CO atmosphere and completely cover the surfaces. The obtained ultrafine Au@Pd nanowires exhibit an electrochemical active area (ECSA) of 68.5 m2/g and a mass activity of 0.91 A/mg (at 0.9 V vs. RHE), which is around 3.1 and 15.2 times higher than that of commercial Pd/C. The activity loss of the ultrafine Au@Pd nanowire after 10,000 cycles of accelerated degradation tests is only ∼20 %, demonstrating its much better stability compared to commercial Pd/C. Further characterizations combined with density functional theory (DFT) calculations demonstrate that the electronic interactions between Pd atomic layers and underlying Au can increase the electronic density of Pd and promote the efficient activation of oxygen, thus leading to the improved ORR performance.

Light-driven flow synthesis of acetic acid from methane with chemical looping

Oxidative carbonylation of methane is an appealing approach to the synthesis of acetic acid but is limited by the demand for additional reagents. Here, we report a direct synthesis of CH₃COOH solely from CH₄ via photochemical conversion without additional reagents. This is made possible through the construction of the PdO/Pd-WO₃ heterointerface nanocomposite containing active sites for CH₄ activation and C-C coupling. In situ characterizations reveal that CH₄ is dissociated into methyl groups on Pd sites while oxygen from PdO is the responsible for carbonyl formation. The cascade reaction between the methyl and carbonyl groups generates an acetyl precursor which is subsequently converted to CH₃COOH. Remarkably, a production rate of 1.5 mmol g_Pd^-1 h^-1 and selectivity of 91.6% toward CH₃COOH is achieved in a photochemical flow reactor. This work provides insights into intermediate control via material design, and opens an avenue to conversion of CH₄ to oxygenates.

Metal nanoparticles capped with plant polyphenol for oxygen reduction electrocatalysis

The development of a convenient and universal strategy for the synthesis of inorganic-organic hybrid nanomaterials with phenolic coating on the surface is of special significance for the preparation of electrocatalysts. In this work, we report an environmentally friendly, practical, and convenient method for one-step reduction and generation of organically capped nanocatalysts using natural polyphenol tannic acid (TA) as reducing agents and coating agents. TA coated metal (Pd, Ag and Au) nanoparticles are prepared by this strategy, among which TA coated Pd nanoparticles (PdTA NPs) show excellent oxygen reduction reaction activity and stability under alkaline conditions. Interestingly, the TA in the outer layer makes PdTA NPs methanol resistant, and TA acts as molecular armor against CO poisoning. We propose an efficient interfacial coordination coating strategy, which opens up new way to regulate the interface engineering of electrocatalysts reasonably and has broad application prospects.

Small amounts of main group metal atoms matter: ultrathin Pd-based alloy nanowires enabling high activity and stability towards efficient oxygen reduction reaction and ethanol oxidation

Proton-exchange membrane fuel cells are considered as promising energy-conversion devices. Alloying 3d transition metals with noble metals not only highly improves the performance of noble metal-based catalysts towards electrocatalytic reactions in fuel cells due to d-d hybridization interaction but also decreases the total cost. However, the rapid leaching of transition metal atoms leads to a fast decay of the activity, which seriously affects the performance of the fuel cell. Herein, alloyed Pd-main group metal (e.g. Pb, Bi, Sn) ultrathin nanowires were realized by a facile one-step wet-chemical strategy. The content of the main group metal could be tuned in a certain range while maintaining the same one-dimensional ultrathin nanowire morphology, which provided a large surface area and many more active sites. These Pd-based alloys showed a significant improvement in electrocatalytic activity and durability towards the oxygen reaction reaction as well as ethanol oxidation reaction. Optimal activity occurred when a small amount of main group metal existed, which could be explained through calculations by a strong p-d hybridization interaction between the main group metal and Pd to optimize the surface electronic structure collaboratively. Besides, high stability was achieved, which could be ascribed to the increased antioxidant activity of Pd by the main group metal. Furthermore, the low amount of the main group metal atoms also prevented them from leaching out of the crystal lattice.

Tailored synthesis of ultra-stable Au@Pd nanoflowers with enhanced catalytic properties using cellulose nanocrystals

A green strategy for the synthesis of bimetallic core-shell Au@Pd nanoflowers (NFs) employing banana pseudo-stem-derived TEMPO-oxidized cellulose nanocrystals (TCNC) as both capping and shape-directing agent via seed-mediated method is presented. Flower-like nanostructures of Au@Pd bound to TEMPO-oxidized cellulose nanocrystals (TCNC-Au@Pd) were decorated on amino-functionalized graphene (NH₂-RGO) without losing their unique structure, allowing them to be deployed as an efficient, reusable and a green alternative heterogeneous catalyst. The decisive role of TCNC in the structural metamorphosis of nanoparticle morphology were inferred from the structural and morphology analyses. According to our study, the presence of -OH rich TCNC appears to play a pivotal role in the structured evolution of intricate nanostructure morphology. The feasibility of the bio-supported catalyst has been investigated in two concurrently prevalent model catalytic reactions, namely the oxygen reduction reaction (ORR) and the reduction of 4-nitrophenol, the best model reactions in fuel cell and industrial catalytic applications, respectively.

Nonprecious transition metal nitrides as efficient oxygen reduction electrocatalysts for alkaline fuel cells

Hydrogen fuel cells have attracted growing attention for high-performance automotive power but are hindered by the scarcity of platinum (and other precious metals) used to catalyze the sluggish oxygen reduction reaction (ORR). We report on a family of nonprecious transition metal nitrides (TMNs) as ORR electrocatalysts in alkaline medium. The air-exposed nitrides spontaneously form a several-nanometer-thick oxide shell on the conductive nitride core, serving as a highly active catalyst architecture. The most active catalyst, carbon-supported cobalt nitride (Co₃N/C), exhibited a half-wave potential of 0.862 V and achieved a record-high peak power density among reported nitride cathode catalysts of 700 mW cm^-2 in alkaline membrane electrode assemblies. Operando x-ray absorption spectroscopy studies revealed that Co₃N/C remains stable below 1.0 V but experiences irreversible oxidation at higher potentials. This work provides a comprehensive analysis of nonprecious TMNs as ORR electrocatalysts and will help inform future design of TMNs for alkaline fuel cells and other energy applications.

The Influence Catalyst Layer Thickness on Resistance Contributions of PEMFC Determined by Electrochemical Impedance Spectroscopy

Electrochemical impedance spectroscopy is an important tool for fuel-cell analysis and monitoring. This study focuses on the low-AC frequencies (2–0.1 Hz) to show that the thickness of the catalyst layer significantly influences the overall resistance of the cell. By combining known models, a new equivalent circuit model was generated. The new model is able to simulate the impedance signal in the complete frequency spectrum of 105–10−2 Hz, usually used in experimental work on polymer electrolyte fuel cells (PEMFCs). The model was compared with experimental data and to an older model from the literature for verification. The electrochemical impedance spectra recorded on different MEAs with cathode catalyst layer thicknesses of approx. 5 and 12 µm show the appearance of a third semicircle in the low-frequency region that scales with current density. It has been shown that the ohmic resistance contribution (Rmt) of this third semicircle increases with the catalyst layer’s thickness. Furthermore, the electrolyte resistance is shown to decrease with increasing catalyst-layer thickness. The cause of this phenomenon was identified to be increased water retention by thicker catalyst layers.

Improvement of Oxygen Reduction Performance in Alkaline Media by Tuning Phase Structure of Pd-Bi Nanocatalysts

Tuning the crystal phase of bimetallic nanocrystals offers an alternative avenue to improving their electrocatalytic performance. Herein, we present a facile and one-pot synthesis approach that is used to enhance the catalytic activity and stability toward oxygen reduction reaction (ORR) in alkaline media via control of the crystal structure of Pd-Bi nanocrystals. By merely altering the types of Pd precursors under the same conditions, the monoclinic structured Pd₅Bi₂ and conventional face-centered cubic (fcc) structured Pd₃Bi nanocrystals with comparable size and morphology can be precisely synthesized, respectively. Interestingly, the carbon-supported monoclinic Pd₅Bi₂ nanocrystals exhibit superior ORR activity in alkaline media, delivering a mass activity (MA) as high as 2.05 A/mg_Pd. After 10,000 cycles of ORR durability test, the monoclinic structured Pd₅Bi₂/C nanocatalysts still remain a MA of 1.52 A/mg_Pd, which is 3.6 times, 16.9 times, and 21.7 times as high as those of the fcc Pd₃Bi/C counterpart, commercial Pd/C, and Pt/C electrocatalysts, respectively. Moreover, structural characterizations of the monoclinic Pd₅Bi₂/C nanocrystals after the durability test demonstrate the excellent retention of the original size, morphology, composition, and crystal phase, greatly alleviating the leaching of the Bi component. This work provides new insight for the synthesis of multimetallic catalysts with a metastable phase and demonstrates phase-dependent catalytic performance.

Template-Directed Rapid Synthesis of Pd-Based Ultrathin Porous Intermetallic Nanosheets for Efficient Oxygen Reduction

Atomically ordered intermetallic nanoparticles exhibit improved catalytic activity and durability relative to random alloy counterparts. However, conventional methods with time-consuming and high-temperature syntheses only have rudimentary capability in controlling the structure of intermetallic nanoparticles, hindering advances of intermetallic nanocatalysts. We report a template-directed strategy for rapid synthesis of Pd-based (PdM, M=Pb, Sn and Cd) ultrathin porous intermetallic nanosheets (UPINs) with tunable sizes. This strategy uses preformed seeds, which act as the template to control the deposition of foreign atoms and the subsequent interatomic diffusion. Using the oxygen reduction reaction (ORR) as a model reaction, the as-synthesized Pd₃ Pb UPINs exhibit superior activity, durability, and methanol tolerance. The favored geometrical structure and interatomic interaction between Pd and Pb in Pd₃ Pb UPINs are concluded to account for the enhanced ORR performance.

Atomic Crystal Facet Engineering of Core-Shell Nanotetrahedrons Restricted under Sub-10 Nanometer Region

Simultaneously engineering the size and surface crystal facets of bimetallic core-shell nanocrystals offers an effective route to not only reduce the extravagance of innermost core metal and maximize the utilization efficiency of shell atoms but also strengthen the core-to-shell interaction via ligand and/or strain effects. Herein, we systematically study the architecture transition and crystal facet engineering at the atomic level on the surface of sub-5 nm Pd(111) tetrahedrons (Ths), aimed at embodying how the variations in the local facet and shape of a sub-10 nm core-shell structure affect its surface geometrical properties and electronic structures. Specifically, surface atomic replication is predominant when the shell metal deposits less than five atomic layers, thus forming a series of Pd@M (M = Pt, Ru, and Rh) core-shell Ths enclosed by (111) facets (∼6.8 nm), while over five atomic layers, spontaneous facets tropism of each metal is predominant, where Pt atoms still follow fcc-(111) packing, Ru atoms select hcp-phase stacking, and Rh atoms choose fcc-(100) crystallization, respectively. In particular, Pt atoms take a seamless geometrical transformation from Pd@Pt Ths into Pd@Pt truncated octahedrons (TOhs, ∼7.6 nm). As a proof-of-concept application, such sub-10 nm core-shell architectures with Pt skin show a component-dependent relationship toward oxygen reduction reaction (ORR), where the catalytic activity follows the order of Pd@Pt(111) TOhs (E_1/2 = 0.916 V, 1.632 A mg_Pt^-1) > Pd@Pt(111) Ths > Pt black. Meanwhile the Ru skin show a facet-dependent relationship toward acidic hydrogen evolution reaction (HER) where the catalytic activity follows the order of Pd@Ru(111) Ths > Pd@Ru(hcp) Ths > Pd Ths.

Advanced Electrocatalysis for Energy and Environmental Sustainability via Water and Nitrogen Reactions

Clean and efficient energy storage and conversion via sustainable water and nitrogen reactions have attracted substantial attention to address the energy and environmental issues due to the overwhelming use of fossil fuels. These electrochemical reactions are crucial for desirable clean energy technologies, including advanced water electrolyzers, hydrogen fuel cells, and ammonia electrosynthesis and utilization. Their sluggish reaction kinetics lead to inefficient energy conversion. Innovative electrocatalysis, i.e., catalysis at the interface between the electrode and electrolyte to facilitate charge transfer and mass transport, plays a vital role in boosting energy conversion efficiency and providing sufficient performance and durability for these energy technologies. Herein, a comprehensive review on recent progress, achievements, and remaining challenges for these electrocatalysis processes related to water (i.e., oxygen evolution reaction, OER, and oxygen reduction reaction, ORR) and nitrogen (i.e., nitrogen reduction reaction, NRR, for ammonia synthesis and ammonia oxidation reaction, AOR, for energy utilization) is provided. Catalysts, electrolytes, and interfaces between the two within electrodes for these electrocatalysis processes are discussed. The primary emphasis is device performance of OER-related proton exchange membrane (PEM) electrolyzers, ORR-related PEM fuel cells, NRR-driven ammonia electrosynthesis from water and nitrogen, and AOR-related direct ammonia fuel cells.

Synthesis of Structurally Stable and Highly Active PtCo3 Ordered Nanoparticles through an Easily Operated Strategy for Enhanced Oxygen Reduction Reaction

Constructing robust and cost-effective Pt-based electrocatalysts with an easily operated strategy remains a crucial obstacle to fuel cell applications. Conventional Pt-based catalysts suffer from high Pt content and an arduous synthetic process. Herein, through the spray dehydration method and annealing treatment, facile producible synthesis of a small-sized (5.2 nm) low-Pt (10.5 wt %) ordered PtCo₃/C catalyst (O-PtCo₃/C) for oxygen reduction reaction is reported. The fast spray evaporation rate contributes to small size and uniform nucleation of nanoparticles (NPs) on carbon support. O-PtCo₃/C-600 exhibits efficient electrocatalytic performance with mass activity (MA) 6.0-fold and specific activity 3.9-fold higher than commercial Pt/C. The ordered chemical structure generates superior stability with merely 3.5% decay in MA after 10,000 potential cycles. Density functional theory calculations reveal that the enhanced catalytic performance originates from rational modification of d-band through strain and ordering effect and accompanying weaker adsorption of intermediate OH. This work highlights the potentials of low-Pt PtM₃-type ordered NPs for prospective fuel cell cathodic catalysis. The proposed facile and practical synthetic strategy also shows promising prospects for preparing effective Pt-based electrocatalysts.

Synergistic Bimetallic Metallic Organic Framework-Derived Pt-Co Oxygen Reduction Electrocatalysts

The rational design of Pt-based electrocatalysts is of paramount importance for the commercialization of proton exchange membrane fuel cells (PEMFCs). Pt-Co alloys and nitrogen-doped carbons have been shown to be effective in enhancing the kinetics of the oxygen reduction reaction (ORR). Herein, we reported on two kinds of Pt-Co electrocatalysts, PtCo ordered intermetallic and PtCo₂ disordered alloys, supported on bimetallic MOF-derived N-doped carbon. The synergistic interaction between Pt-Co nanoparticles and Co-N-C enhanced the overall ORR activity and maintained the integrity of both structures and their electrochemical properties during long-term stability testing. The optimal activity for both PtCo and PtCo₂ occurred after 20 000 potential cycles. The enhanced performance of PtCo was ascribed to the formation of a two-atomic-layer Pt-rich shell and the lattice strain caused by the core-shell PtCo@Pt structure. The increased activity of PtCo₂ was ascribed to the formation of large, spongy, and small solid nanoparticles during electrochemical dealloying and thus the exposure of more Pt sites on the surface. The strategy described herein advances our understanding of the structure-activity relationship in electrocatalysis and sheds light on the future development of more active and durable ORR electrocatalysts.

Random alloy and intermetallic nanocatalysts in fuel cell reactions

Fuel cells that use small organic molecules or hydrogen as the anode fuel can power clean electric vehicles. From an experimental perspective, the possible fuel cells' electrocatalytic reaction mechanisms are obtained through in situ electrochemical spectroscopy techniques and density functional theory calculations, providing theoretical guidance for further development of novel nanocatalysts. As advanced nanocatalysts for fuel cells' electrochemical reactions, alloy nanomaterials have greatly improved electrocatalytic activity and stability and have attracted widespread attention. Enhanced electrocatalytic performance of alloy nanocatalysts could be closely related to the synergistic effects, such as electronic and strain effects. Depending on the arrangement of atoms, alloys can be classified into random alloy and intermetallic compounds (ordered structure). Intermetallic compounds generally have lower heats of formation and stronger heteroatomic bonding strength relative to the random alloy, resulting in high chemical and structural stability in either full pH solutions or electrochemical tests. Here, we summarize the latest advances and the structure-function relationship of noble metal alloy nanocatalysts, among which Pt-based catalysts are the main ones, as well as comprehensively understand why they significantly affect the electrocatalytic performance of fuel cells. Novel alloy nanocatalysts with a robust three-phase interface to achieve efficient charge and mass transfer can obtain desirable activity and stability in the electrochemical workstation tests, and is expected to acquire a higher power density on fuel cell test systems with harsh test conditions.

Dissecting complex nanoparticle heterostructures via multimodal data fusion with aberration-corrected STEM spectroscopy

With nanostructured materials such as catalytic heterostructures projected to play a critical role in applications ranging from water splitting to energy harvesting, tailoring their properties to specific tasks requires an increasingly comprehensive characterization of their local chemical and electronic landscape. Although aberration-corrected electron spectroscopy currently provides sufficient spatial resolution to study this space, an approach to concurrently dissect both the electronic structure and full composition of buried metal/oxide interfaces remains a considerable challenge. In this manuscript, we outline a statistical methodology to jointly analyze simultaneously-acquired STEM EELS and EDX datasets by fusing them along their shared spatial factors. We show how this procedure can be used to derive a rich descriptive model for estimating both transition metal valency and full chemical composition from encapsulated morphologies such as core-shell nanoparticles. We demonstrate this on a heterogeneous Co-P thin film catalyst, concluding that this system is best described as a multi-shell phosphide structure with a P-doped metallic Co core.

In Situ-Formed PdFe Nanoalloy and Carbon Defects in Cathode for Synergic Reduction-Oxidation of Chlorinated Pollutants in Electro-Fenton Process

Complete dechlorination and mineralization of chlorophenols via the reduction-oxidation-mediated electro-Fenton process with a composite bulk cathode is first proposed. The in situ formation of a PdFe nanoalloy and carbon defects as key active sites is mutually induced during the formation of a carbon aerogel-based electrode. Specifically, the PdFe nanoalloy promotes the generation of [H]_ads as reduction sites and improves the electron transfer via an electrical circuit, while the carbon defects selectively favor the 2e^- oxygen reduction pathway. Notably, this work implies a novel electrocatalytic model for the formation of ·OH via (2 + 1)e^- oxygen reduction by a consecutive reaction with carbon defects and a PdFe nanoalloy. Complete total organic carbon removal and dechlorination of 3-chlorophenol were performed after 6 h. The kinetic rate constant for removing haloacetamides (HAMs) in drinking water was 0.21-0.41 h^-1, and the degradation efficiency was self-enhanced after electrolysis for 2 h because of the increased concentration of [H⁺]. The specific energy consumption was ∼0.55 W·h·g^-1 at 100% removal of some HAMs, corresponding to a power consumption of 0.6-1.1 kW·h for complete dehalogenation per ton of drinking water in waterworks. Moreover, the PdFe alloy/CA exhibited extreme mechanical and electrochemical stability with limited iron (∼0.07 ppm) and palladium (0.02 ppm) leaching during the actual application.

Shape Control of Monodispersed Sub-5 nm Pd Tetrahedrons and Laciniate Pd Nanourchins by Maneuvering the Dispersed State of Additives for Boosting ORR Performance

It is a great challenge to simultaneously control the size, morphology, and facets of monodispersed Pd nanocrystals under a sub-5 nm regime. Meanwhile, quantitative understanding of the thermodynamic and kinetic parameters to maneuver the shape evolution of nanocrystals in a one-pot system still deserves investigation. Herein, a systematic study of the density functional theory (DFT)-calculated adsorption energy, thermodynamic factors, and reduction kinetics on Pd growth patterns is reported by combining theory and experiments, with a focus on the dispersed state of additives. As pure models, monodispersed Pd tetrahedrons enclosed by (111) facets with a narrow size distribution of 4.9 ± 1 nm and a high purity approaching 98% can be obtained when using 1,1'-binaphthalene (C₂₀ H₁₄ ) +2NH₃ as additives. Specifically, laciniate Pd nanourchins (Pd LUs) can evolve via anisotropic growth when replacing additive with dose-consistent 1,1'-binaphthyl-2,2'-diamine (C₂₀ H₁₆ N₂ , two NH₂ binding in C₂₀ H₁₄ ). Catalytic investigations show that the sub-5 nm Pd tetrahedrons exhibit higher activity in both the oxygen reduction (E_onset = 1.025 V, E_1/2 = 0.864 V) and formic acid oxidation reaction with respect to the Pd LUs and Pd black, which represents a great step for the development of well-defined Pd nanocrystals with size in the sub-5 nm regime as non-Pt electrocatalysts.

Advances and challenges for experiment and theory for multi-electron multi-proton transfer at electrified solid–liquid interfaces

Understanding microscopic mechanism of multi-electron multi-proton transfer reactions at complexed systems is important for advancing electrochemistry-oriented science in the 21st century.

PdxFey alloy nanoparticles decorated on carbon nanofibers with improved electrocatalytic activity for ethanol electrooxidation in alkaline media

We prepared bimetallic Pd_xFe_y alloy nanoparticles/carbon nanofiber composites with different Pd/Fe mole ratios and showed their advantage as a potential anode catalyst in ethanol fuel cells.

Heterogeneous assembly of Pt-clusters on hierarchically structured CoOx@SnPd2@SnO2 quaternary nanocatalysts manifesting oxygen reduction reaction performance

Atomic Pt clusters in the heterogeneous interface of CoO_x@SnPd₂@SnO₂ possess high heteroatomic intermixing facilities, oxygen splitting and hydration reactions resulting in high performance ORR.

Compressive Strain in Core-Shell Au-Pd Nanoparticles Introduced by Lateral Confinement of Deformation Twinnings to Enhance the Oxidation Reduction Reaction Performance

In this work, quasi-spherical, uniform gold nanoparticles with rich deformation twinning (Au_dt NPs) were first synthesized with the assistance of copper(II) ions. Then, these Au_dt NPs were used as the cores for the fabrication of core-shell (CS) Au_dt-Pd NPs with ultrathin Pd layers, which also can bear compressive strain because of the formation of corrugated structured Pd shells led by the lateral confinement imposed by deformation twinning in the Au cores. The presence of compressive strain in the CS Au_dt-Pd NPs can result in the widening of the d-band width of the Pd shell and further the downshift of their d-band center, which can then improve the desorption ability of intermediates and still maintain the adsorption ability of the reactants because of the broad adsorption potential range. Taking the oxidation reduction reaction and the ethanol oxidation reaction as examples, the as-prepared Au_dt-Pd NPs indeed exhibited superior catalytic performances because of the synergism of compressive strain and the electronic effect. Thus, our work opens a new way to introduce compressive strain in the Pd-based CS NP catalysts, which can achieve the enhancement in the electrocatalytic performance by combining the merit of compressive strain and the electronic effect.

Octahedral spinel electrocatalysts for alkaline fuel cells

Designing high-performance nonprecious electrocatalysts to replace Pt for the oxygen reduction reaction (ORR) has been a key challenge for advancing fuel cell technologies. Here, we report a systematic study of 15 different AB₂O₄/C spinel nanoparticles with well-controlled octahedral morphology. The 3 most active ORR electrocatalysts were MnCo₂O₄/C, CoMn₂O₄/C, and CoFe₂O₄/C. CoMn₂O₄/C exhibited a half-wave potential of 0.89 V in 1 M KOH, equal to the benchmark activity of Pt/C, which was ascribed to charge transfer between Co and Mn, as evidenced by X-ray absorption spectroscopy. Scanning transmission electron microscopy (STEM) provided atomic-scale, spatially resolved images, and high-energy-resolution electron-loss near-edge structure (ELNES) enabled fingerprinting the local chemical environment around the active sites. The most active MnCo₂O₄/C was shown to have a unique Co-Mn core-shell structure. ELNES spectra indicate that the Co in the core is predominantly Co^2.7+ while in the shell, it is mainly Co²⁺ Broader Mn ELNES spectra indicate less-ordered nearest oxygen neighbors. Co in the shell occupies mainly tetrahedral sites, which are likely candidates as the active sites for the ORR. Such microscopic-level investigation probes the heterogeneous electronic structure at the single-nanoparticle level, and may provide a more rational basis for the design of electrocatalysts for alkaline fuel cells.

Facile Synthesis of Quaternary Structurally Ordered L12-Pt(Fe, Co, Ni)3 Nanoparticles with Low Content of Platinum as Efficient Oxygen Reduction Reaction Electrocatalysts

Synthesis of electrocatalysts for oxygen reduction reaction (ORR) with not only prominent electrocatalytic performance but also a low amount of Pt is the urgent challenge in the popularization of fuel cells. In this work, through a facile synthetic strategy of spray dehydration on a solid surface and annealing process, we demonstrate the first manufacture of quaternary structurally ordered PtM₃ (M = transition metal) intermetallic nanoparticles (NPs), Pt(Fe, Co, Ni)₃, in order to lower the content of Pt. The atomic contents of Pt, Fe, Co, and Ni are equal and the chemical structure of Pt(Fe, Co, Ni)₃ is a cubic L1₂-ordered structure. L1₂-Pt(Fe, Co, Ni)₃/C electrocatalysts exhibit enhanced electrocatalytic performance toward ORR with mass activity (MA) 6.6 times higher than the commercial Pt/C and a minimal loss of 17% in MA and 1.5% loss in specific activity (SA) after 10 000 potential cycles at 0.9 V. Furthermore, the stability behavior is confirmed to be attributed to the coaction of particle sizes and the ordering effect. Compared with traditional Pt-based electrocatalysts in the stoichiometric forms of Pt₃M and PtM, L1₂-Pt(Fe, Co, Ni)₃ intermetallic NPs exhibit excellent performance and higher cost effectiveness. Moreover, this work also proposes a facile and effective synthetic strategy for manufacturing multicomponent Pt-based electrocatalysts for ORR.

Facile synthesis of PdFe alloy tetrahedrons for boosting electrocatalytic properties towards formic acid oxidation

The controllable synthesis of multi-metal nanocrystals with a tetrahedral shape is significant for constructing high-efficiency electrocatalysts. However, due to the great distinction among the thermodynamic reduction potentials of different metal precursors, it is difficult to achieve tetrahedron-shaped alloy nanocrystals with a uniform {111} crystal surface and low surface energy. Herein, we reported a one-pot hydrothermal synthetic strategy to achieve high-yield PdFe alloy tetrahedrons. The unique structure endowed an impressive surface area-to-volume ratio, well distribution of Pd and Fe sites, and essential electronic effects, due to which they could be employed as formic acid oxidation reaction (FAOR) catalysts. As expected, the PdFe alloy tetrahedrons exhibited 4.8 and 2.4 times higher mass activity (595.8 A g-1) and specific activity (33.4 A m-2) compared to commercial Pd black, respectively; they also showed enhanced electrocatalytic stability and good resistance to CO poisoning. This work demonstrates the potential applications of bimetal Pd-based tetrahedrons as promising anode catalysts in a direct formic acid fuel cell.

Golden Palladium Zinc Ordered Intermetallics as Oxygen Reduction Electrocatalysts

Exploring Pt-free electrocatalysts with high activity and long durability for the oxygen reduction reaction (ORR) has been long pursued by the renewable energy materials community. In this work, we have designed an ordered intermetallic PdZn/C (O-PdZn) with a several atomic-layer Pd shell, which achieved a 3-fold enhancement in ORR mass activities (MA) in alkaline media, relative to Pd/C and Pt/C. Further Au incorporation in O-PdZn/C (Au-O-PdZn/C) yielded a catalyst with superior durability with less than 10% loss in MA after 30000 potential cycles. These effects have attributed to the rationally designed ordered structure and stabilizing effect of Au atoms. Aberration-corrected scanning transmission electron microscopy and synchrotron-based X-ray fluorescence spectroscopy were employed to show that Au not only galvanically replaced Pd and Zn on the surface but also penetrated through the PdZn lattice and distributed uniformly within the particles. Au-O-PdZn/C was also tested as an effective oxygen cathode in broad applications in rechargeable Li-air and Zn-air batteries.