Thermal and Morphological Characterization of Nanocomposites Prepared by in-Situ Polymerization of High-Density Polyethylene on Carbon Nanotubes

Melt memory in random ethylene-1-alkene copolymers

Chain flexibility or stiffness based polymer conformation plays a crucial role in affecting the dynamics and kinetics of polymers, which is related to the hierarchical architecture of chains. A series of random copolymers of ethylene and 1-alkenes including 1-hexene, 1-octene, and 1-dodecene were synthesized with metallocene catalysts. The crystallization behavior and memory effect in random ethylene-1-alkene copolymers with different side groups were investigated via differential scanning calorimetry (DSC) and wide-angle X-ray scattering (WAXS). Rheological tests were performed for understanding their dynamical behavior. The results show that the melting peak and the viscosity decrease but the orthorhombic crystal dimensions increase with co-unit contents increasing in the copolymers. It was found that the scaling relationship between the zero shear viscosity (η0) and molecular weight (Mn) of the copolymers containing ethylene-1-hexene and ethylene-1-octene is 3.6, which is higher than the classical scaling value of 3.4. The memory of crystals in the melt is enhanced with the increase of 1-alkene contents but is independent of the types of 1-alkenes. The enhanced melt memory effect in the copolymers was proposed due to the effect of the 1-alkene based side groups on the dynamics of polymer chains. The present work would be helpful to understand the chain stiffness based polymer dynamics and processing of polyolefins and copolymers prepared with the metallocene catalyst.

A Versatile Sulfur-Assisted Pyrolysis Strategy for High-Atom-Economy Upcycling of Waste Plastics into High-Value Carbon Materials

With the overconsumption of disposable plastics, there is a considerable emphasis on the recycling of waste plastics to relieve the environmental, economic, and health-related consequences. Here, a sulfur-assisted pyrolysis strategy is demonstrated for versatile upcycling of plastics into high-value carbons with an ultrahigh carbon-atom recovery (up to 85%). During the pyrolysis process, the inexpensive elemental sulfur molecules are covalently bonded with polymer chains, and then thermally stable intermediates are produced via dehydrogenation and crosslinking, thereby inhibiting the decomposition of plastics into volatile small hydrocarbons. In this manner, the carbon products obtained from real-world waste plastics exhibit sulfur-rich skeletons with an enlarged interlayer distance, and demonstrate superior sodium storage performance. It is believed that the present results offer a new solution to alleviate plastic pollution and reduce the carbon footprint of plastic industry.

Surface Roughness Enhances Self-Nucleation of High-Density Polyethylene Droplets Dispersed within Immiscible Blends

Highly linear or high-density polyethylenes (HDPEs) have an intrinsically high nucleation density compared to other polyolefins. Enhancing their nucleation density by self-nucleation is therefore difficult, leading to a narrow self-nucleation Domain (i.e., the so-called DomainII or the temperature Domain where self-nuclei can be injected into the material without the occurrence of annealing). In this work, we report that when HDPE is blended (up to 50%) with immiscible matrices, such as atactic polystyrene (PS) or Nylon 6, its self-nucleation capacity can be greatly increased. In addition, temperatures higher than the equilibrium melting temperature of the HDPE phase are needed to erase the significantly enhanced crystalline memory in the blends. Morphological evidence gathered by Scanning and Transmission Electron Microscopies (SEM and TEM) indicates that these unexpected results can be explained by the modification of the interface between blend components. The filling of the solid HDPE surface asperities by the low viscosity polystyrene during heating to the self-nucleation temperature, or the crystallization of the matrix in the case of Nylon 6, enhances the interface roughness between the two polymers in the blends. Such rougher interfaces can remarkably increase the self-nucleation capacity of the HDPE phase via surface nucleation.

Preparation of Carbon nanotubes and Polyhedral oligomeric-Reinforced Molecularly Imprinted Polymer Composites for Drug Delivery of Gallic acid

In this paper, an enhanced imprinting effect of utilizing single wall carbon nanotubes (SWCNT) and polyhedral oligomeric silsesquioxanes (POSS) was suggested to improve drug delivery. The combination of 1-butyl-3-methylimidazoliumtetrafluoroborate ([BMIM]BF₄), tetrahydrofuran (THF) and choline chloride-ethylene glycol (ChCl / EG) were used as a ternary porogen to prepare molecularly imprinted polymer (MIPs) doped with SWCNT and POSS. In the presence of gallic acid (GAL), 4-vinylpyridine (4-VP) and ethylene glycol dimethacrylate (EDMA) was functional monomer and crosslinker, respectively. The structure and morphological parameters of the MIP composite, such as surface area and pore size distribution, were also measured. In the studies of in vitro releases, superior controlled release characteristics can be achieved due to the enhanced imprinting effect of the MIPs doped with POSS and SWCNT. In vivo release studies showed that the POSS-SWCNT MIP had the maximum plasma concentration after 4 hours. Compared with the control MIPs and NIP, the POSS-SWCNT MIP displayed a maximum AUC_0-9 of 544.73 (ng h mL^-1), while only 327.48, 212.91, 230.35 and 275.13 (ng h mL^-1) for the POSS MIP, SWCNT MIP, MIP and POSS-SWCNT NIP, respectively.

LDPE/Bismuth Oxide Nanocomposite: Preparation, Characterization and Application in X-ray Shielding

Recently developed polymer-based composites could prove useful in many applications such as in radiation shielding. In this work, the potential of a bismuth oxide (Bi₂O₃) nanofiller based on an LDPE polymer was developed as lead-free X-ray radiation shielding offering the benefits of lightness, low-cost and non-toxic compared to pure lead. Three different LDPE-based composites were prepared with varying weight percentages of Bi₂O₃: 5%, 10% and 15%. The characterizations were extended to include structural properties, physical features, mechanical and thermal properties, and radiation shielding efficiency for the prepared nanocomposites. The results revealed that the incorporation of the Bi₂O₃ nanofiller into an LDPE improved the density of the composites. There was also a slight increase in the tensile strength and tensile modulus. In addition, there was a clear improvement in the efficiency of the shield when fillers were added to the LDPE polymer. The LDPE + Bi₂O₃ (15%) composite needed the lowest thickness to attenuate 50% of the incident X-rays. The LDPE + Bi₂O₃ (15%) polymer can also block around 80% of X-rays at 47.9 keV. In real practice, a thicker shield of the proposed composite materials, or a higher percentage of the filler could be employed to safely ensure the radiation is blocked.

Thermal and Structural Properties of High Density Polyethylene/Carbon Nanotube Nanocomposites: A Comparison Study

The effects of functionalization of carbon nanotubes on the properties of nanocomposite sheets prepared from high-density polyethylene (HDPE) and carbon nanotubes (CNTs) were investigated. Carbon nanotubes were first oxidized, followed by amine group functionalization. The Fourier transform-infrared (FTIR) spectroscopy results confirm the presence of oxygenated and amide groups at the surface of the CNTs after each treatment. The HDPE/CNT nanocomposites sheets were prepared using a melt compounding method. Six types of CNTs were used; pristine Single-walled Carbon nanotubes (SWCNT) and pristine Multi-walled Carbon nanotubes (MWCNT), oxidized (O-SWCNT and O-MWCNT) and amide (Amide-SWCNT and Amide-MWCNT). All prepared nanocomposite sheets were characterized using Thermal gravimetric analysis (TGA), Differential scanning calorimetry (DSC), X-ray diffraction (XRD) and scanning electronic microscope (SEM). TGA results measured increased thermal stability of the polymer with the addition of CNTs, O-MWCNT showed the best enhancement. XRD measurements confirmed that the addition of CNTs did not change the crystal structure of the polymer, although the crystallinity was decreased. The maximum crystallinity decrease resulted from O-SWNTs addition to the polymer matrix. SEM imaging showed that oxidized and functionalized CNTs have more even dispersion in the polymer matrix compared with pristine CNTs.

Matching Rheology, Conductivity and Joule Effect in PU/CNT Nanocomposites

We investigated polyurethane (PU)–carbon nanotube (CNT) nanocomposites (PU/CNT) in a range of concentrations from 1 to 8 wt% CNT as hot melt adhesives. We studied the thermal properties of the nanocomposites, which is relevant from an applied point of view. The phase angle plots versus complex modulus results revealed the existence of a maximum above a given CNT concentration. The intensity of the peak and associated relaxation time was analyzed with percolation theory, leading to a new method to determine the rheological percolation threshold. A lower threshold value was obtained from the electrical conductivity data, which was justified recalling that the hopping/tunnelling effect takes place in the nanocomposite, as stated by previous studies in the literature. Joule effect studies indicated that the heating effect was very significant, reaching temperature increases, ΔT, of 60 °C for low voltages. For the first time, the percolation equation was applied to the ΔT to obtain the corresponding threshold. Stimulus-responsive systems were conceived considering the correlation between the ΔT and the conductivity. The case of PU/CNT nanocomposites acting as hot melt adhesives that are welded/unglued by applying/removing an electrical voltage is presented.

Supernucleation, crystalline structure and thermal stability of bacterially synthesized poly(3-hydroxybutyrate) polyester tailored by thymine as a biocompatible nucleating agent

Naturally occurring thymine (TM) was incorporated into bacterial poly(3-hydroxybutyrate) (PHB) polyester to fabricate a novel and green biocomposite. Both 0.5% and 1% TM exhibit supernucleation effect on PHB, and crystallization kinetics suggests TM significantly increased T_c and X_c, and substantially shortened t_1/2 of PHB. Epitaxial nucleation caused by a perfect crystal lattice matching between PHB and TM, was proposed to elucidate nucleation mechanism of PHB. Hydrogen bond interaction exists between CO, C-O-C groups of PHB and -CH₃ (or -CH)/-NH- group of TM. TM interacted with CO group of PHB crystalline phase rather than that of amorphous one. In addition, two new IR crystalline bands assigned to C-O-C group of PHB appeared in the presence of TM, which arises from shift of two amorphous ones, respectively. TM enhanced onset thermal degradation temperature of PHB, mainly attributed to increased degree of crystallinity of PHB and flame retardance effect of TM.

Melt-Mixed Thermoplastic Nanocomposite Containing Carbon Nanotubes and Titanium Dioxide for Flame Retardancy Applications

The study of polymeric nanocomposites is a possible alternative to conventional flame retardants. The aim of the present work is to investigate the effects of carbon-nanotubes (CNT) and TiO₂ nanoparticles (NPs) on the thermo-mechanical, flammability, and electrical properties of polypropylene (PP). In this work, PP-TiO₂/CNT nanocomposites were obtained with TiO₂/CNT mixtures (ratio 1:2) through the melt extrusion process, with different weight percentage of nanoparticles (1, 5, and 10 wt %). The PP-TiO₂/CNT nanocomposites were characterized by DSC, TGA, MFI, FTIR, XRD, and SEM. It was possible to determine that the thermal stability of the PP increases when increasing the content of NPs. A contrary situation is observed in the degree of crystallinity and thermo-oxidative degradation, which decreased with respect to pure PP. The TiO₂ NPs undergo coalition and increase their size at a lower viscosity of the nanocomposite (1 and 5 wt %). The mechanical properties decreased slightly, however, the Young's modulus presented an improvement of 10% as well as electrical conductivity, this behavior was noted in nanocomposites of 10 wt % of NPs. Flammability properties were measured with a cone calorimeter, and a reduction in the peak heat release rate was observed in nanocomposites with contents of nanoparticles of 5 and 10 wt.

Supernucleation and Orientation of Poly(butylene terephthalate) Crystals in Nanocomposites Containing Highly Reduced Graphene Oxide

The ring-opening polymerization of cyclic butylene terephthalate into poly(butylene terephthalate) (pCBT) in the presence of reduced graphene oxide (RGO) is an effective method for the preparation of polymer nanocomposites. The inclusion of RGO nanoflakes dramatically affects the crystallization of pCBT, shifting crystallization peak temperature to higher temperatures and, overall, increasing the crystallization rate. This was due to a supernucleating effect caused by RGO, which is maximized by highly reduced graphene oxide. Furthermore, combined analyses by differential scanning calorimetry (DSC) experiments and wide-angle X-ray diffraction (WAXS) showed the formation of a thick α-crystalline form pCBT lamellae with a melting point of ∼250 °C, close to the equilibrium melting temperature of pCBT. WAXS also demonstrated the pair orientation of pCBT crystals with RGO nanoflakes, indicating a strong interfacial interaction between the aromatic rings of pCBT and RGO planes, especially with highly reduced graphene oxide.

Polymer Nanocomposites-A Comparison between Carbon Nanotubes, Graphene, and Clay as Nanofillers

Nanofilled polymeric matrices have demonstrated remarkable mechanical, electrical, and thermal properties. In this article we review the processing of carbon nanotube, graphene, and clay montmorillonite platelet as potential nanofillers to form nanocomposites. The various functionalization techniques of modifying the nanofillers to enable interaction with polymers are summarized. The importance of filler dispersion in the polymeric matrix is highlighted. Finally, the challenges and future outlook for nanofilled polymeric composites are presented.