Anisotropic, hierarchical surface patterns via surface wrinkling of nanopatterned polymer films

Exotic mechanical properties enabled by countersnapping instabilities

Mechanical snapping instabilities are leveraged by natural systems, metamaterials, and devices for rapid sensing, actuation, and shape changes, as well as to absorb impact. In all current forms of snapping, shapes deform in the same direction as the exerted forces, even though there is no physical law that dictates this. Here, we realize countersnapping mechanical structures that respond in the opposite way. In contrast to regular snapping, countersnapping manifests itself in a sudden shortening transition under increasing tension or a sudden increase in tensile force under increasing extension. We design these structures by combining basic flexible building blocks that leverage geometric nonlinearities. We demonstrate experimentally that countersnapping can be employed to obtain new exotic properties, such as unidirectional stick-slip motion, switchable stiffness that does not otherwise affect the state of the system, and passive resonance avoidance. Moreover, we demonstrate that combining multiple countersnapping elements allows sequential stiffness switching for elements coupled in parallel, or instantaneous collective switching for elements in series. By expanding the repertoire of realizable elastic instabilities, our work opens routes to principles for mechanical sensing, computation, and actuation.

Periodically Ordered Wrinkles in Gradient Patterned Polymer Stripes

We demonstrated a versatile and robust strategy to create spatially defined periodic wrinkles in gradient striped polymer films through the coupled process of controlled evaporative self-assembly (CESA) and mechanically driven surface wrinkling. The mechanical properties of patterned-gradient polymer thin films were investigated by wrinkling methodology in a fast and simple manner. Understanding of the complex wrinkles can provide insights into the growth mechanism of most biological species that can be explained by competition between bending and stretching energies, e.g., leaves with gradient thickness range from the central area to edges. Furthermore, it also benefits a wide range of micro-to-nanotechnologies that strongly depend on the mechanical stability and performance of thin polymer membranes for semiconductor applications.

Micro-/Nanohierarchical Structures Physically Engineered on Surfaces: Analysis and Perspective

The high demand for micro-/nanohierarchical structures as components of functional substrates, bioinspired devices, energy-related electronics, and chemical/physical transducers has inspired their in-depth studies and active development of the related fabrication techniques. In particular, significant progress has been achieved in hierarchical structures physically engineered on surfaces, which offer the advantages of wide-range material compatibility, design diversity, and mechanical stability, and numerous unique structures with important niche applications have been developed. This review categorizes the basic components of hierarchical structures physically engineered on surfaces according to function/shape and comprehensively summarizes the related advances, focusing on the fabrication strategies, ways of combining basic components, potential applications, and future research directions. Moreover, the physicochemical properties of hierarchical structures physically engineered on surfaces are compared based on the function of their basic components, which may help to avoid the bottlenecks of conventional single-scale functional substrates. Thus, the present work is expected to provide a useful reference for scientists working on multicomponent functional substrates and inspire further research in this field.

Dynamic compression of soft layered materials yields tunable and spatiotemporally evolving surface patterns

Soft layered systems buckling to form surface patterns has been widely studied under quasistatic loading. Here, we study the dynamic formation of wrinkles in a stiff-film-on-viscoelastic-substrate system as a function of impact velocity. We observe a spatiotemporally varying range of wavelengths, which display impactor velocity dependence and exceed the range exhibited under quasistatic loading. Simulations suggest the importance of both inertial and viscoelastic effects. Film damage is also examined, and we find that it can tailor dynamic buckling behavior. We expect our work to have applications to soft elastoelectronic and optic systems and open routes for nanofabrication.

Light-Induced Surface Wrinkling on Azo-Based Composite Films

Here we report a simple micro/nano patterning strategy based on light-induced surface wrinkling. Namely, we fabricated a film/substrate system composed of polydimethylsiloxane (PDMS) as a soft substrate and non-photosensitive polymer polystyrene (PS) mixed with azo-polymer (polydisperse orange 3, PDO3) as a stiff film. Taking advantage of the photo-thermal effect and photo-softening effect of PDO3, we fabricated various microstructured wrinkling morphologies by a simple light illumination. We investigated the influence of two exposure modes (i.e., static selective exposure and dynamic moving exposure), the illumination conditions, the composition of the blended film, and the film thickness on the resulting wrinkling patterns. It is highly expected that this azo-based photosensitive wrinkling system will be extended to functional systems for the realization of light-induced surface micro/nanopatterning.

Template-assisted self-assembly of achiral plasmonic nanoparticles into chiral structures

The acquisition of strong chiroptical activity has revolutionized the field of plasmonics, granting access to novel light-matter interactions and revitalizing research on both the synthesis and application of nanostructures. Among the different mechanisms for the origin of chiroptical properties in colloidal plasmonic systems, the self-assembly of achiral nanoparticles into optically active materials offers a versatile route to control the structure-optical activity relationships of nanostructures, while simplifying the engineering of their chiral geometries. Such unconventional materials include helical structures with a precisely defined morphology, as well as large scale, deformable substrates that can leverage the potential of periodic patterns. Some promising templates with helical structural motifs like liquid crystal phases or confined block co-polymers still need efficient strategies to direct preferential handedness, whereas other templates such as silica nanohelices can be grown in an enantiomeric form. Both types of chiral structures are reviewed herein as platforms for chiral sensing: patterned substrates can readily incorporate analytes, while helical assemblies can form around structures of interest, like amyloid protein aggregates. Looking ahead, current knowledge and precedents point toward the incorporation of semiconductor emitters into plasmonic systems with chiral effects, which can lead to plasmonic-excitonic effects and the generation of circularly polarized photoluminescence.

Quasi-Random Gratings Enabled by Wrinkled Photoresist Surfaces on a Rigid Substrate

Micro- and nanoscale surface wrinkling has been widely studied in artificial systems, mostly in soft substrates like polydimethylsiloxane or polystyrene, where the wrinkling dynamics are triggered by thermal stresses or tensile prestrains. Here, we introduce a new wrinkling regime based on photoresist layers on top of a rigid substrate. By introducing a bending deformation, combined with fluorine-based plasma treatment, wrinkles with a characteristic wavelength less than 1 μm can be created. By adding micropatterns on photoresists with standard UV exposure, ordered wrinkles can also be realized. This technique is demonstrated to be applicable in several commercially available photoresists, and the wrinkled patterns can be employed conveniently to create high-aspect-ratio silicon gratings and large-area silicon dioxide membranes. This unique strategy broadens the spectrum of available materials to create wrinkled surfaces in a controllable manner and provides a platform for the easier fabrication of wrinkle-based devices.

3D Multiscale Micro-/Nanofolds by Femtosecond Laser Intermittent Ablation and Constrained Heating on a Shape Memory Polymer

Spontaneous wrinkling of films with a thickness gradient offers a new opportunity for constructing various 3D hierarchical surface morphologies. Unfortunately, accurately and facilely controlling the gradient film thickness to yield multiscale and 3D hierarchical micro-/nanostructures is still difficult. Here, a rapid, facile, and highly controllable fabricating strategy for realizing 3D multiscale hierarchical micro-/nanofolds on a shape memory polymer (SMP) surface is reported. First, the nanoparticle film with gradient thickness is rapidly (100 ms to 4 s) and facilely obtained by laser intermittent ablation on the SMP, termed as laser ablation-induced gradient thickness film. Following one-time constrained heating, the 3D micropillars grow out of the substrate based on the "self-growing effect," and the nanoparticle gradient film on its top shrinks into multiscale micro-/nanofolds simultaneously. Significantly, the evolution process and the underlying mechanism of the 3D micro-/nanofolds are systematically investigated. Fundamental basis enables us to accurately regulate the gradient thickness of nanoparticle films and feature size of folds by varying laser scanning times and scanning path. Finally, desirable patterns on micro-/nanofolds can be readily realized by programmable laser cleaning technology, and the tunable adhesion of the water droplet on the multiscale structured surface is demonstrated, which is promising for microdroplet manipulation.

Synergistic effects of gelatin and nanotopographical patterns on biomedical PCL patches for enhanced mechanical and adhesion properties

Biomedical patches have been known as important biomaterial-based medical devices for the clinical treatment of tissue and organ diseases. Inspired by the extracellular matrix-like aligned nanotopographical pattern as well as the unique physical and biocompatible properties of gelatin, we developed strength-enhanced biomedical patches by coating gelatin onto the nanopatterned surface of polycaprolactone (PCL). The relative contributions of the nanotopographical pattern (physical factor) and gelatin coating (chemical factor) in enhancing the mechanical and adhesive properties of PCL were quantitatively investigated. The nanotopographical pattern increased the surface area of PCL, allowing more gelatin to be coated on its surface. The biomedical patch made from gelatin-coated nanopatterned PCL showed strong mechanical and adhesive properties (tensile strength: ~14.5 MPa; Young's modulus: ~60.2 MPa; and normal and shear adhesive forces: ~1.81 N/cm² and ~352.3 kPa) as well as good biocompatibility. Although the nanotopographical pattern or gelatin coating alone could enhance these physical properties of PCL in both dry and wet environmental conditions, both factors in combination further strengthened the properties, indicating the importance of synergistic cues in driving the mechanical behavior of biomedical materials. This strength-enhanced biomedical patch will be especially useful for the treatment of tissues such as cartilage, tendon, and bone.

Electrospun nanofibers with surface oriented lamellar patterns and their potential applications

This work shows conclusively that lamellar surface patterns can be obtained with diverse ceramic compositions during electrospinning. The lamellar structure formation is governed by the creation of an outer shell during the thermal treatment of initially uniform cylindrical fibers, consisting of polymer and pre-ceramic compounds. By changing the polymer to pre-ceramic ratio in the electrospinning solution, we demonstrate for the first time a facile way to control the obtained surface structure and the orientation of the lamellas. Furthermore, the lamellar morphology was illustrated in seven different compositions. This report provides a new pathway to obtain unique surface patterns in metal-oxide nanofibers and demonstrates their utilization in different applications. Specifically, we demonstrate the prospect of utilizing Ni-Al-O fibers with lamellar structures as alternative Li-ion battery anodes. In addition, we show the potential of Fe-Al-O fibers as an effective catalyst material.

Subwavelength diffraction gratings with macroscopic moiré patterns generated via laser interference lithography

We propose a simple and flexible fabrication approach based on the moiré effect of photoresist gratings for rapid synthesis of apodized structures with continuously varying depth. Minor modifications in a standard laser interference lithography setup allow creating macroscopic, visible by naked eye moiré patterns that modulate the depth of subwavelength diffraction gratings. The spatial frequency of this modulation is easily controlled in a wide range, allowing to create a quasicrystal in extreme cases. Experimental results are confirmed by a theory with clear graphical solutions and numerical modeling. The method is universal and does not depend on a specific choice of photoresist and/or substrate materials, making it a promising choice for structured light applications, optical security elements or as a basic structuring method of complex optical devices.

Tunable Surface Wrinkling by a Bio-Inspired Polyamine Anion Coacervation Process that Mediates the Assembly of Polyoxometalate Nanoclusters

A bio-inspired method is used to render controlled wrinkling surface patterns on supramolecular architectures assembled from polyoxometalate (POM) clusters. It involves a polyamine-multivalent anion interaction generating positively charged coacervates, which while dictating the assembly of POM into spherical structures further facilitate an interesting surface morphogenesis with wrinkling patterns. This spontaneous surface wrinkling depends on the type of multivalent anion and the pH. As the polyamine-anion interaction becomes stronger, the wrinkles turn denser with lesser depth, which eventually undergoes post-buckling to engender a complex surface pattern. Interestingly, the order of influence exerted by different anions on the morphology follows the Hofmeister series. Moreover, the mild synthesis conditions keep the functional POM units dispersed in the sphere with a structural transformability to their lacunary form.

Designing Hierarchical Nanostructures from Conformable and Deformable Thin Materials

This Perspective focuses on the design of hierarchical structures in deformable thin materials by patterning mechanical instabilities. Fabrication of three-dimensional (3D) structures with multiple length scales-starting at the nanoscale-can result in on-demand surface functionalities from the modification of the mechanical, chemical, and optical properties of materials. Conventional top-down lithography, however, cannot achieve 3D patterns over large areas (>cm²). In contrast, a bottom-up approach based on controlling strain in layered nanomaterials conformally coated on polymeric substrates can produce multiscale structures in parallel. In-plane and out-of-plane structural hierarchies formed by conformal buckling show unique structure-function relationships. Programmable hierarchical surfaces offer prospects to tune global- and local-level characteristics of nanomaterials that will positively impact applications in nanomechanics, nanoelectronics, and nanophotonics.

Theoretical and Experimental Study of Reversible and Stable Wetting States of a Hierarchically Wrinkled Surface Tuned by Mechanical Strain

The wetting behavior of hierarchically wrinkled surfaces has attracted great interest because of its broad application in flexible electronic, microfluidic chip, and biomedicine. However, theoretical studies concerning the relationship between the apparent contact angle and mechanical strain applied on the soft and flexible surface with a hierarchically wrinkled structure are still limited. We established a theoretical framework to describe and understand how prestrain and applied dynamic strain reversibly tune the wettability of the hierarchically wrinkled surface. More specifically, a direct relationship between the mechanical strain and contact angle was built through reversible tuning of the amplitude and the wavelength of the wrinkled structures caused by mechanical strain, which allowed for more precise adjustment of surface wettability. To verify the accuracy of the theoretical relationship between the contact angle and mechanical strain, a soft surface with a hierarchically wrinkled structure was prepared by combining wrinkled microstructures and strip ones. The results showed that the experimental contact angles were in agreement with the theoretical ones within a limited error range. This will be helpful for further investigation on the wettability of hierarchically wrinkled surfaces.

Microfluidics Assisted Fabrication of Three-Tier Hierarchical Microparticles for Constructing Bioinspired Surfaces

Construction of textured bioinspired surfaces with refined structures that exhibit superior wetting properties is of great importance for many applications ranging from self-cleaning, antibiofouling, anti-icing, oil/water separation, smart membrane, and microfluidic devices. Previously, the preparation of artificial surfaces generally relies on the combination of different approaches together, which is a lack of flexibility to control over the individual architecture unit, the surface topology, as well as the complex procedure needed. In this work, we report a method for rapid fabrication of three-tier hierarchical microunits (structures consisting of multiple levels) using a facile droplet microfluidics approach. These units include the first-tier microspheres consisting of the second-tier close-packed polystyrene (PS) nanoparticles decorated with the third-tier elegant polymer nanowrinkles. These nanowrinkles on the PS nanoparticles are formed according to the interfacial instability induced by gradient photopolymerization of N-isopropylacrylamide (NIPAM) monomers. The formation process and topologies of nanowrinkles can be regulated by the photopolymerization process and the fraction of carboxylic groups on the PS nanoparticle surface. Such a hierarchical microsphere mimics individual units of bioinspired surfaces. Therefore, the surfaces from self-assembly of these fabricated two-tier and three-tier hierarchical microunits collectively exhibit "gecko" and "rose petal" wetting states, with the micro- and nanoscale structures amplifying the initial hydrophobicity but still being highly adhesive to water. This approach offers promising advantages of high-yield fabrication, precise control over the size and component of the microspheres, and integration of microfluidic droplet generation, colloidal nanoparticle self-assembly, and interfacial polymerization-induced nanowrinkles in a straightforward manner.

Photocontrollable Wrinkle Morphology Evolution on Azo-Based Multilayers for Hierarchical Surface Micropatterns Fabrication

Inspired by nature, comprehensive understanding and ingenious utilization of the self-organized wrinkling behaviors of the sandwiched multilayer bonded on substrates are important for engineering and/or functional laminated devices design. Herein, we report a facile and effective strategy to regulate the wrinkles morphology evolution and the resultant hierarchical surface micropatterns on azobenzene-based laminated multilayers by visible-light irradiation. Revealed by systematic experiments, the photocontrolled dynamic wrinkle evolutions are triggered by the reversible photoisomerization of azobenzene in the top azopolymer film and are strongly dependent on the intermediate photoinert layers (e.g., polystyrene and oxygen plasma-induced SiO _x layer) with the wrinkle-reinforcing effect or the stress relaxation acceleration effect. Interestingly, large-area well-defined hierarchical surface wrinkle patterns could be fabricated on the multilayers upon selective exposure. In the unexposed region, the wrinkles evolved into highly oriented patterns, whereas in the exposed region, they were fully erased or evolved into smaller-wavelength wrinkles. This study not only sheds light on the morphological evolution of the wrinkling laminated composites in engineering and nature but also paves a new avenue to conveniently and controllably realize the hierarchical stimulus-responsive surface patterns.

Reversible Surface Patterning by Dynamic Crosslink Gradients: Controlling Buckling in 2D

Harnessing the self-organization of soft materials to make complex, well-ordered surface patterns in a noninvasive manner is challenging. The wrinkling of thin films provides a compelling strategy to achieve this. Despite much attention, however, a simple, single-step, reversible method that gives rise to controlled, two-dimensional (2D) ordered, continuous, and discontinuous patterns has proven to be elusive. Here a novel, robust method is described to achieve this using an ultraviolet-light-sensitive anthracene-containing polymer thin film. The origin of the patterns is the local buckling of the thin film, where the control over the topology is given by laterally patterning out-of-plane gradients in the crosslink density of the film. The underlying buckling mechanics and formation of the surface features are well-described by finite element analysis. By illuminating the film with a photomask, local and long-range patterns that can be both continuous and discontinuous are able to be written. Furthermore, the patterning is fully reversible over multiple cycles. The results demonstrate a simple strategy for erasable storage of information in a surface topography that has applications in memory, anticounterfeiting, and plasmonics.

Multidirectional Wrinkle Patterns Programmed by Sequential Uniaxial Strain with Conformal yet Nontraceable Masks

Surface wrinkling is a promising route to control the mechanical, electrical, and optical properties of materials in a wide range of applications. However, previous artificial wrinkles are restricted to single or random orientation and lacks selectivity. To address this challenge, this study presents multidirectional wrinkle patterns with high selectivity and orientation through sequential uniaxial strain with conformal polymeric shadow masks. The conformal but nontraceable polymeric stencil with microapertures are adhered to a flat substrate prior to oxidation, which forms discrete and parallel wrinkles in confined domains without any contamination. By fully investigating the process, this study displays compound topography of wrinkles consisting of wrinkle islands and surrounding secondary wrinkles on the same surface. With this topography, various diffusion properties are presented: from semi-transparent yet diffusive films to multidirectional diffusive films, which will be available for new types of optical diffuser applications.

Programmable, reversible and repeatable wrinkling of shape memory polymer thin films on elastomeric substrates for smart adhesion

Programmable, reversible and repeatable wrinkling of shape memory polymer (SMP) thin films on elastomeric polydimethylsiloxane (PDMS) substrates is realized, by utilizing the heat responsive shape memory effect of SMPs. The dependencies of wrinkle wavelength and amplitude on program strain and SMP film thickness are shown to agree with the established nonlinear buckling theory. The wrinkling is reversible, as the wrinkled SMP thin film can be recovered to the flat state by heating up the bilayer system. The programming cycle between wrinkle and flat is repeatable, and different program strains can be used in different programming cycles to induce different surface morphologies. Enabled by the programmable, reversible and repeatable SMP film wrinkling on PDMS, smart, programmable surface adhesion with large tuning range is demonstrated.

Anisotropic sliding on dual-rail hydrophilic tracks

Biomimetic surfaces with sliding angle (SA) anisotropy have the capacity to directionally control the motion of water droplets and therefore have wide applications in various domains. Parallel and narrowing dual-rail hydrophilic tracks (DRHTs) are fabricated on etched superhydrophobic Al surfaces using a micromilling technique. Orthogonal and linear SA anisotropies are observed and investigated on the parallel and narrowing DRHTs, respectively. Track spacings of the parallel DRHTs are designed to regulate the orthogonal SA anisotropy of the water droplet. Experimental data shows that the along-track droplet-substrate interfacial widths, together with the sliding anisotropy, decrease with the increase of the track spacings. SA contrast (linear SA anisotropy) in two opposite directions along the tracks is observed and discussed on the narrowing DRHTs. Results indicate that droplets slide with more difficulty in the spacing-expanding direction than those in the shrinking direction, and when a droplet is dispensed at the tail end of a DRHT segment, the along-track outward detaching SAs and inward SAs also show sharp linear anisotropy due to the droplet-track interfacial liquid tension. On the basis of the discussed orthogonal and linear SAs, potential lab-on-a-chip applications for intelligent droplet transport, mixing and capture & release are explored.

Stretching-induced wrinkling in plastic-rubber composites

We examine the mechanics of three-layer composite films composed of an elastomeric layer sandwiched between two thin surface layers of plastic. Upon stretching and releasing such composite films, they develop a highly wrinkled surface texture. The mechanism for this texturing is that during stretching, the plastic layers yield and stretch irreversibly whereas the elastomer stretches reversibly. Thus upon releasing, the plastic layers buckle due to compressive stress imposed by the elastomer. Experiments are conducted using SEPS elastomer and 50 micron thick LLDPE plastic films. Stretching and releasing the composites to 2-5 times their original length induces buckles with wavelength on the order of 200 microns, and the wavelength decreases as the stretching increases. FEM simulations reveal that plastic deformation is involved at all stages during this process: (1) during stretching, the plastic layer yields in tension; (2) during recovery, the plastic layer first yields in-plane in compression and then buckles; (3) post-buckling, plastic hinges are formed at high-curvature regions. Homogeneous wrinkles are predicted only within a finite window of material properties: if the yield stress is too low, the plastic layers yield in-plane, without wrinkling, whereas if the yield stress is too high, non-homogeneous wrinkles are predicted. This approach to realizing highly wrinkled textures offers several advantages, most importantly the fact that high aspect ratio wrinkles (amplitude to wavelength ratios exceeding 0.4) can be realized.

Bio-inspired hierarchically structured polymer fibers for anisotropic non-wetting surfaces

A rice leaf-like hierarchically textured polymer fiber arrays for anisotropic non-wetting surfaces.

Reversible Diels-Alder Reaction To Control Wrinkle Patterns: From Dynamic Chemistry to Dynamic Patterns

A facile and robust strategy to produce a reversible wrinkle pattern is presented by controlling a dynamic D-A reaction between furan and maleimide. The smart surface with highly reversible morphology and tunable adhesion, wettability, self-healing, and transparency is realized by the thermoreversible generation and erasure of the wrinkle pattern, which might find broad applications in functional intelligent materials with properties that can be tuned on-demand without altering the material's intrinsic properties.

Simple and Versatile Strategy to Prevent Surface Wrinkling by Visible Light Irradiation

A stiff film bonded to a compliant substrate is susceptible to surface wrinkling when it is subjected to in-plane compression. Prevention of surface wrinkling is essential in many cases to maintain the integrity and functionality of this kind of system. Here we report a simple versatile technique to restrain surface wrinkling of an amorphous poly(p-aminoazobenzene) (PAAB) film by visible light irradiation. The key idea is to use the combined effects of photosoftening of the PAAB film and the stress release induced by the reversible photoisomerization. The main finding given by experiments and dimensional analysis is that the elastic modulus Ef of the film is well modulated by the ratio of light intensity and the release rate, i.e., I/V. Furthermore, the explicit solution describing the correlation of I/V with Ef is derived for the first time. The difference between the calculated critical wrinkling strain εc,t based on Ef and the experimentally measured value εc enables us to quantitatively evaluate the release amount of the compressive stress in the film. These key solutions provide a simple strategy to prevent the undesired surface wrinkling. Additionally, they allow us to propose a wrinkling-based technique to investigate photoinduced changes in the mechanical properties of azo-containing materials.

Wrinkling of structured thin films via contrasted materials

Regular surface patterns induced by the wrinkling of thin films have received intense attention in both science and engineering. We investigate the wrinkling of structured thin films that consist of two types of materials arranged in periodic patterns. A mechanical model is proposed to understand the physics of the wrinkling, and a set of scaling laws for the wrinkle wavelength are obtained. Periodic wrinkles are generated in the local regions of structured films via in-plane contrasted elastic modulus between heterogeneous materials. The wrinkle morphology and location can be tailored by designing structured thin films in a controllable way. Our findings provide the basis for understanding the wrinkling of structured thin films and for the manufacture of regular surface patterns via wrinkling.

Nanoporous block copolymer films using highly selective solvents and non-solvent extraction

Nanoporous block copolymer thin films are fabricated by selective solvent swelling of the majority phase and subsequent rapid extraction with a miscible non-solvent (water). Selection of the initial solvent provides a facile route to tune the porosity of the films. Poly(butylnorbornene)-block-poly(hydroxyhexafluoroisopropyl norbornene) (BuHFA) is used to generate these porous thin films due to its high Tg (>300 °C) and the selectivity of primary alcohols towards poly(hydroxyhexafluoroisopropyl norbornene) (pHFANB) to enable a relatively environmentally benign process. As the solvent quality for the HFA increases from ethanol to isopropanol to n-butanol, the porosity of the film developed by water extraction increases up to 69%. Aqueous mixtures of ethanol provide an addition handle to tune the porosity between 10 and 54%. These nanoporous films are robust with the porosity nearly unchanged after extended heating at 160 °C. Their elastic moduli are investigated using surface wrinkling and the modulus, E, scales with the film density, ρ, as E ∼ ρ(2.2), which is similar to cellular solids. The nanopores are templated by the self-assembled structure of the block copolymer, so these coatings are transparent despite the high porosity. These thin films act as anti-reflective coatings for glass slides. Spin coating provides a coating on both sides and processing to generate 55% porosity leads to an increase in transmittance from approximately 92% to 99.1% (average for the full range of visible light). A maximum transmittance of 99.8% is found at 523 nm. This methodology is simple and highly tunable; extension to other block copolymer systems is likely possible if sufficient solubility contrast between segments exists.

Nanopatterned surfaces based on template-assisted multilayer electrodeposition

Selective, template-assisted growth of electrodeposited, layered materials leads to the top-down designable realization of nanopatterned surfaces with a large surface area (>1 cm(2)) comprised of multi-dimensional, multiscale (10 nm-1 μm) features, without the need of standard nanolithography. This process opens a manufacturable route to functional nanodevices that rely on anisotropic, nanoscale surface structures with controlled dimensions.

Versatile approach for the fabrication of functional wrinkled polymer surfaces

A simple and versatile approach to obtaining patterned surfaces via wrinkle formation with variable dimensions and functionality is described. The method consists of the simultaneous heating and irradiation with UV light of a photosensitive monomer solution confined between two substrates with variable spacer thicknesses. Under these conditions, the system is photo-cross-linked, producing a rapid volume contraction while capillary forces attempt to maintain the contact between the monomer mixture and the cover. As a result of these two interacting forces, surface wrinkles were formed. Several parameters play a key role in the formation and final characteristics (amplitude and period) of the wrinkles generated, including the formulation of the photosensitive solution (e.g., the composition of the monomer mixture) and preparation conditions (e.g., temperature employed, irradiation time, and film thickness). Finally, in addition, the possibility of modifying the surface chemical composition of these wrinkled surfaces was investigated. For this purpose, either hydrophilic or hydrophobic comonomers were included in the photosensitive mixture. The resulting surface chemical composition could be finely tuned as was demonstrated by significant variations in the wettability of the structured surfaces, between 56° and 104°, when hydrophilic and hydrophobic monomers were incorporated, respectively.

A nano-frost array technique to prepare nanoporous PVDF membranes

Frost, the solid deposition of water vapor from humid air, forms on the surface of a solid substrate when its temperature drops below the freezing point of water. In this study, we demonstrate how this natural phenomenon can be applied to develop novel nanoporous materials. The solvent annealing of polyvinylidene fluoride (PVDF) infiltrated into nanopores induced template-directed dewetting thus preparing nanoembossing films. Then, water nanodroplets formed on the cold polymer nanopatterned surfaces following the embossing patterns, similar to dew formation on the ground. Subsequently, the nanodroplets were frozen and then removed by freeze-drying. This nano-frost array technique produced nanoporous PVDF membranes with an average thickness of 250 (± 48) nm. It was revealed that the nanopatterned surface formed by solvent annealing played an important role in achieving a nano-frost array with an adjustable size. Additionally, the freezing process led to significant changes of the PVDF crystallinity and polymorphism. Our results prove that the nano-frost array technique can be broadly used to design ordered nanoporous structures and provide new prospects in nanomaterial fields.

Recent advances in wrinkle-based dry adhesion

Surface wrinkles driven by elastic instabilities have attracted significant interest in the field of materials science and engineering. They are simple and readily fabricated with various patterns of tunable size, morphology and surface topography from a wide range of material systems. Recently, they have been investigated as a new type of dry adhesives. In this review, after a brief introduction of different methods to prepare wrinkle surfaces, we focus on the investigation of dry adhesion mechanisms in different material systems. By exploiting wrinkle dimension, morphology, modulus, curvature, and different contacting surfaces (flat, hemispherical, spherical) and their complementarity, we show adhesion enhancement, reduction and selectivity. By comparing experimental results with theoretical predictions, we aim to provide a guideline to design and engineer wrinkle-based dry adhesives. Several examples of applications of engineered wrinkles are also demonstrated, including pick, release and transfer of nanoparticles and bulk materials, and gecko-like hybrid adhesives. The review is concluded with perspectives on the wrinkling technology for smart dry adhesives.

Systematic investigation of the benchtop surface wrinkling process by corona discharge

Corona discharge creates single-layered and hierarchical wrinked topographies on elastomeric surfaces without the need of special facilities or cleanroom environment.

Superhydrophobic surfaces from hierarchically structured wrinkled polymers

This work reports the creation of superhydrophobic wrinkled surfaces with hierarchical structures at both the nanoscale and microscale. A nanoscale structure with 500 nm line gratings was first fabricated on poly(hydroxyethyl methacrylate) films by nanoimprint lithography while a secondary micro-scale structure was created by spontaneous wrinkling. Compared with random wrinkles whose patterns show no specific orientation, the hierarchical wrinkles exhibit interesting orientation due to confinement effects of pre-imprinted line patterns. The hierarchically wrinkled surfaces have significantly higher water contact angles than random wrinkled surfaces, exhibiting superhydrophobicity with water contact angles higher than 160° and water sliding angle lower than 5°. The hierarchically structured wrinkled surfaces exhibit tunable wettability from hydrophobic to superhydrophobic and there is an observed transition from anisotropic to isotropic wetting behavior achievable by adjusting the initial film thickness.