Highly efficient oxygen evolution reaction via facile bubble transport realized by three-dimensionally stack-printed catalysts

Synergistic niobium and manganese co-doping into RuO2 nanocrystal enables PEM water splitting under high current

Low-cost ruthenium-based catalysts with high activity have emerged as promising alternatives to iridium-based counterparts for acidic oxygen evolution reaction (OER) in proton exchange membrane water electrolyzers (PEMWE), but the poor stability under high current density remains as a key challenge. Here, we utilize the synergistic complementary strategy of introducing earth-abundant Mn and Nb dopants in ruthenium dioxide (RuO2) for Nb0.1Mn0.1Ru0.8O2 nanoparticle electrocatalyst that exhibits a low overpotential of 209 mV at 10 mA cm-2 and good stability of > 400 h at 0.2 A cm-2 in 0.5 M H2SO4. Significantly, a PEMWE device fabricated with Nb0.1Mn0.1Ru0.8O2 anode can operate continuously at least for 1000 h at 0.5 A cm-2 with 59 μV h-1 decay rate. Operando Raman spectroscopy analysis, differential electrochemical mass spectroscopy measurements, X-ray absorption spectroscopy analysis and theoretical calculations indicate that OER reaction on Nb0.1Mn0.1Ru0.8O2 primarily follows the adsorbate evolution mechanism with much favorable energy barrier accompanied by a locally passivated lattice oxygen mechanism (AEM-LPLOM) and the co-existed Nb and Mn in RuO2 crystal lattice could not only stabilize the lattice oxygen, but also relieve the valence state fluctuation of Ru site to stabilize the catalyst during the reaction.

Zincate Ion Enables M(II)-Vacancy NiFe Layered Double Hydroxide for Stable Seawater Electrolysis at 3 A cm-2

Seawater electrolysis offers a sustainable route for hydrogen production. Operating at high current densities can improve the energy efficiency but requires anodes that can sustain high oxygen evolution reaction (OER) activity, selectivity, and stability against negative effects of Cl-. Herein, NiFeZn layered double hydroxide (NiFeZn-LDH) demonstrates remarkable OER performance, requiring only 220 mV overpotential to achieve 10 mA cm-2, and maintaining 100% selective seawater oxidation to oxygen for 500 h at an unprecedented current density of 3 A cm-2, with minimal degradation. Through comprehensive characterizations, it is found that the dissolution of the amphoteric Zn-site and the following formation of Zn2+ vacancies are key to the excellent OER activity. The free Zn2+ in electrolyte converts to Zn(OH)4 2- and adsorbs onto the electrode, facilitating the OH- nucleophilic attack by disrupting the hydrogen bond network at the electrochemical interface. Furthermore, the steric hindrance of Zn(OH)4 2- suppresses the Cl- competing adsorption, ensuring 100% OER selectivity and long-term stability. As a result, an industrial-scale electrolyzer with NiFeZn-LDH as the anode operates stably for over 700 h in a saturated NaCl electrolyte, consuming only 4.26 Nm-3 H2. This work demonstrates the feasibility of developing energy-efficient, highly stable seawater electrolyzers that outperform conventional water electrolyzers.

Optimization of 3D Metal-Based Assemblies for Efficient Electrocatalysis: Structural and Mechanistic Studies

The commercial utilization of low-dimensional catalysts has been hindered by their propensity for agglomeration and stacking, greatly minimizing their utilization of active sites. To circumvent this problem, low-dimensional materials can be assembled into systematic 3D architectures to synergistically retain the benefits of their constituent low-dimensional nanomaterials, with value-added bulk properties such as increased active surface area, improved charge transport pathways, and enhanced mass transfer, leading to higher catalytic activity and durability compared to their constituents. The hierarchical organization of low-dimensional building blocks within 3D structures also enables precise control over the catalyst's morphology, composition, and surface chemistry, facilitating tailored design for specific electrochemical applications. Despite the surge in 3D metal-based assemblies, there are no reviews encompassing the different types of metal-based 3D assemblies from low-dimensional nanomaterials for electrocatalysis. Herein, this review addresses this gap by investigating the various types of self-supported 3D assemblies and exploring how their electrocatalytic performance can be elevated through structural modifications and mechanistic studies to tailor them for various electrochemical reactions.

Anode Alchemy on Multiscale: Engineering from Intrinsic Activity to Impedance Optimization for Efficient Water Electrolysis

The past decade has seen significant progress in proton exchange membrane water electrolyzers (PEMWE), but the growing demand for cost-effective electrolytic hydrogen pushes for higher efficiency at lower costs. As a complex system, the performance of PEMWE is governed by a combination of multiscale factors. This review summarizes the latest progress from quantum to macroscopic scales. At the quantum level, electron spin configurations can be optimized to enhance catalytic activity. At the nano and meso scales, advancements in atomic structure optimization, crystal phase engineering, and heterostructure design improve catalytic performance and mass transport. At the macro scale, innovative techniques in gas bubble management and internal resistance reduction drive further efficiency gains under ampere-level operating conditions. These modifications at the quantum level cascade through meso- and macro-scales, affecting charge transfer, reaction kinetics, and gas evolution management. Unlike conventional approaches that focus solely on one scale-either at the catalyst level (e.g., atomic, or crystal modifications) or at the device level (e.g., porous transport layers design)-combining multiscale optimizations unlocks greater performance improvements. Finally, a perspective on future opportunities for multiscale engineering in PEMWE anode design toward commercial viability is offered.

Proton Exchange Membrane Water Splitting: Advances in Electrode Structure and Mass-Charge Transport Optimization

Proton exchange membrane water electrolysis (PEMWE) represents a promising technology for renewable hydrogen production. However, the large-scale commercialization of PEMWE faces challenges due to the need for acid oxygen evolution reaction (OER) catalysts with long-term stability and corrosion-resistant membrane electrode assemblies (MEA). This review thoroughly examines the deactivation mechanisms of acidic OER and crucial factors affecting assembly instability in complex reaction environments, including catalyst degradation, dynamic behavior at the MEA triple-phase boundary, and equipment failures. Targeted solutions are proposed, including catalyst improvements, optimized MEA designs, and operational strategies. Finally, the review highlights perspectives on strict activity/stability evaluation standards, in situ/operando characteristics, and practical electrolyzer optimization. These insights emphasize the interrelationship between catalysts, MEAs, activity, and stability, offering new guidance for accelerating the commercialization of PEMWE catalysts and systems.

Interstitial Doping in Ultrafine Nanocrystals for Efficient and Durable Water Splitting

Transition metal-based catalysts with high efficiency and stability for overall water splitting (OWS) offer significant potential for reducing green hydrogen production costs. Utilizing sputtering deposition technology, we propose a deposition-diffusion strategy to fabricate heterojunction coatings composed of ultrafine FeCoNi-C-N transition metal interstitial solid solution (TMISS) nanocrystals and amorphous nitrided carbon (NC) on the pre-deposited NC micro column arrays. The diffusion of C and N atoms results in the formation of uniformly distributed TMISS nanocrystals, with an average diameter of ~1.9 nm, thus maximizing atomic utilization. The unique crystalline-amorphous heterojunction interface enhances electrocatalytic stability. Furthermore, the electronic regulation of metal sites by interstitial C and N atoms not only optimizes the adsorption-dissociation process in hydrogen evolution reaction (HER), but also accelerates the surface reconstruction of hydroxyl oxides to enhance the oxygen evolution reaction (OER) activity. As a result, the as-prepared coating achieved overpotentials of only 62 mV and 237 mV for the HER and OER at 10 mA cm-2 in alkaline electrolytes, and exhibited excellent OWS performance and long-term stability at high current densities. This work presents a new perspective for synthesizing TMISS nanocrystals and promotes their application in bifunctional electrocatalysts.

Colloidal Synthesis of Thiospinel High-Entropy Sulfide Star-like Nanocrystals with High Cycling Stability for the Oxygen Evolution Reaction

High-entropy semiconducting nanocrystals involving the random incorporation of five or more metals within a single, disordered lattice are receiving significant research interest as catalytic materials. Among these, high-entropy sulfide (HES) nanocrystals demonstrate potential as electrocatalysts but have been slower to gain research interest compared to other high-entropy systems due to the complications introduced by multistep, high-temperature synthesis techniques and the issues of material stability during performance. In this work, we report a simple, reproducible, and scalable HES synthesis to produce star-like nanocrystals. The HES nanocrystals show promise as electrocatalysts with high stability by maintaining a uniform overpotential within 1.5% of the initial value for over 2,200 cycles while rotating, with values as low as 313 mV at 10 mA/cm2 for the oxygen evolution reaction (OER) in alkaline media. Our work provides a low-temperature, colloidal method in the formation of highly complex, phase-pure thiospinel high-entropy sulfide nanocrystals.

Fabrication of Functional 3D Nanoarchitectures via Atomic Layer Deposition on DNA Origami Crystals

While DNA origami is a powerful bottom-up fabrication technique, the physical and chemical stability of DNA nanostructures is generally limited to aqueous buffer conditions. Wet chemical silicification can stabilize these structures but does not add further functionality. Here, we demonstrate a versatile three-dimensional (3D) nanofabrication technique to conformally coat micrometer-sized DNA origami crystals with functional metal oxides via atomic layer deposition (ALD). In addition to depositing homogeneous and conformal nanometer-thin ZnO, TiO2, and IrO2 (multi)layers inside SiO2-stabilized crystals, we establish a method to directly coat bare DNA crystals with ALD layers while maintaining the crystal integrity, enabled by critical point drying and low ALD process temperatures. As a proof-of-concept application, we demonstrate electrocatalytic water oxidation using ALD IrO2-coated DNA origami crystals, resulting in improved performance relative to that of planar films. Overall, our coating strategy establishes a tool set for designing custom-made 3D nanomaterials with precisely defined topologies and material compositions, combining the unique advantages of DNA origami and atomically controlled deposition of functional inorganic materials.

High-Efficiency Photo-Assisted Large Current-Density Water Splitting with Mott-Schottky Heterojunctions

The development of bifunctional photogenerated carrier-assisted electrocatalytic (PCA-EC) electrodes that operate with stability at large current-density remains a significant challenge. Herein, we demonstrate a simple sputtering-deposition process to synthesize a novel MnWO4/FeCoNi Mott-Schottky heterojunction coating and deposit it on a pure Ti substrate to prepare high-performance PCA-EC electrodes, which exhibits enhanced light absorption range/intensity and rapidly separated photogenerated electron-hole pairs. This design allows photogenerated electrons to directly participate in the hydrogen evolution reaction (HER), while the strong oxidation of photogenerated holes significantly reduces the defect formation energy of active metals, thereby facilitating the rapid reconstruction of highly active Ni(FeCo)OOH/MnOOH species for the oxygen evolution reaction (OER). As expected, the as-prepared electrode demonstrates the overpotentials of 64 mV for the HER and 204 mV for the OER at 10 mA cm-2 under illumination. Benefiting from the stable interface with Fe/Co/Ni-O-Mn/W bonding units, the dual-electrode photoassisted electrolytic cell achieves long-term stability at current densities of 500 and 1000 mA cm-2. This work provides detailed insights into the enhancement mechanism of PCA-EC and contributes to the development of photo-assisted water splitting electrodes for large current-density applications.

Research Progress in Structure Evolution and Durability Modulation of Ir- and Ru-Based OER Catalysts under Acidic Conditions

Green hydrogen energy, as one of the most promising energy carriers, plays a crucial role in addressing energy and environmental issues. Oxygen evolution reaction catalysts, as the key to water electrolysis hydrogen production technology, have been subject to durability constraints, preventing large-scale commercial development. Under the high current density and harsh acid-base electrolyte conditions of the water electrolysis reaction, the active metals in the catalysts are easily converted into high-valent soluble species to dissolve, leading to poor structural durability of the catalysts. There is an urgent need to overcome the durability challenges under acidic conditions and develop electrocatalysts with both high catalytic activity and high durability. In this review, the latest research results are analyzed in depth from both thermodynamic and kinetic perspectives. First, a comprehensive summary of the structural deactivation state process of noble metal oxide catalysts is presented. Second, the evolution of the structure of catalysts possessing high durability is discussed. Finally, four new strategies for the preparation of stable catalysts, "electron buffer (ECB) strategy", combination strength control, strain control, and surface coating, are summarized. The challenges and prospects are also elaborated for the future synthesis of more effective Ru/Ir-based catalysts and boost their future application.

Gas Evolution in Water Electrolysis

Gas bubbles generated by the hydrogen evolution reaction and oxygen evolution reaction during water electrolysis influence the energy conversion efficiency of hydrogen production. Here, we survey what is known about the interaction of gas bubbles and electrode surfaces and the influence of gas evolution on practicable devices used for water electrolysis. We outline the physical processes occurring during the life cycle of a bubble, summarize techniques used to characterize gas evolution phenomena in situ and in practical device environments, and discuss ways that electrodes can be tailored to facilitate gas removal at high current densities. Lastly, we review efforts to model the behavior of individual gas bubbles and multiphase flows produced at gas-evolving electrodes. We conclude our review with a short summary of outstanding questions that could be answered by future efforts to characterize gas evolution in electrochemical device environments or by improved simulations of multiphase flows.

Heterogeneous Ni-Boride/Phosphide Anchored Amorphous B-C Layer for Overall Water Electrocatalysis

The rational design of efficient and economical bifunctional electrocatalysts remained a challenge for overall water electrolysis. In this work, the Ni-boride/ phosphide particles anchored amorphous B-doped carbon layer with hierarchical porous characteristics in Ni foam (Ni3P/Ni3B/B-C/NF) was fabricated for overall water splitting. The Boroncarbide (B4C) power was filled and fixed in the NF interspace through the electroplating and electroless plating, and then annealed in vacuum high temperature. The amorphous B-C layer derived from the B4 C not only speeded up the electron transport, but also cooperate with Ni-boride/phosphide to enhance the electrocatalytic activity for HER and OER synergistically. Furthermore, the hierarchical porous architecture of Ni3P/Ni3B/B-C/NF increased space utilization to load more active materials. The self-supported Ni3P/Ni3B/B-C/NF electrode possessed a low overpotential of 212 and 280 mV to deliver 100 mA cm-2 for HER and OER, respectively, and high stability for 48 h. In particular, the electrolyzer constituted with the Ni3P/Ni3B/B-C/NF bifunctional electrocatalyst only required a voltage of 1.59 V at 50 mA cm-2 for water electrocatalysis under alkaline medium, and demonstrated long-term stability for 48 h. This study provides a new technical path for the development of bifunctional of transition metal borides to promote the application of hydrogen production from water splitting.

Biopolymer-supramolecular polymer hybrids for photocatalytic hydrogen production

Solar generation of H2 is a promising strategy for dense energy storage. Supramolecular polymers composed of chromophore amphiphile monomers containing perylene monoimide (PMI) have been reported as crystalline light-harvesting assemblies for aqueous H2-evolving catalysts. Gelation of these supramolecular polymers with multivalent ions creates hydrogels with high diffusivity but insufficient mechanical stability and catalyst retention for reusability. We report here on using sodium alginate (SA) biopolymer to both induce supramolecular polymerization of PMI and co-immobilize them with catalysts in a robust hydrogel with high diffusivity that can also be 3D-printed. Faster mass transfer was achieved by controlling the material macrostructure by reducing gel diameter and microstructure by reducing biopolymer loading. Optimized gels produce H2 at rates rivaling solution-based PMI and generate H2 for up to 6 days. The PMI assemblies in the SA matrix create a percolation network capable of bulk-electron transfer under illumination. These PMI-SA materials were then 3D-printed on conductive substrates to create 3D hydrogel photoelectrodes with optimized porosity. The design of these versatile hybrid materials was bioinspired by the soft matter environment of natural photosynthetic systems and opens the opportunity to carry out light-to-fuel conversion within soft matter with arbitrary shapes and particular local environments.

Laser-Induced Controllable Porosity in Additive Manufacturing Boosts Efficiency of Electrocatalytic Water Splitting

In laser-based additive manufacturing (AM), porosity and unmelted metal powder are typically considered undesirable and harmful. Nevertheless in this work, precisely controlling laser parameters during printing can intentionally introduce controllable porosity, yielding a porous electrode with enhanced catalytic activity for the oxygen evolution reaction (OER). This study demonstrates that deliberate introduction of porosity, typically considered a defect, leads to improved gas molecule desorption, enhanced mass transfer, and increased catalytically active sites. The optimized P-93% electrode displays superior OER performance with an overpotential of 270 mV at 20 mA cm-2. Furthermore, it exhibits remarkable long-term stability, operating continuously for over 1000 h at 10 mA cm-2 and more than 500 h at 500 mA cm-2. This study not only provides a straightforward and mass-producible method for efficient, binder-free OER catalysts but also, if optimized, underscores the potential of laser-based AM driven defect engineering as a promising strategy for industrial water splitting.

Rapid Defect Engineering in FeCoNi/FeAl2O4 Hybrid for Enhanced Oxygen Evolution Catalysis: A Pathway to High-Performance Electrocatalysts

Rational modulation of surface reconstruction in the oxygen evolution reaction (OER) utilizing defect engineering to form efficient catalytic activity centers is a topical interest in the field of catalysis. The introduction of point defects has been demonstrated to be an effective strategy to regulate the electronic configuration of electrocatalysts, but the influence of more complex planar defects (e.g., twins and stacking faults), on their intrinsic activity is still not fully understood. This study harnesses ultrasonic cavitation for rapid and controlled introduction of different types of defects in the FeCoNi/FeAl2O4 hybrid coating, optimizing OER catalytic activity. Theoretical calculations and experiments demonstrate that the different defects optimize the coordination environment and facilitate the activation of surface reconstruction into true catalytic activity centers at lower potentials. Moreover, it demonstrates exceptional durability, maintaining stable oxygen production at a high current density of 300 mA cm-2 for over 120 hours. This work not only presents a novel pathway for designing advanced electrocatalysts but also deepens our understanding of defect-engineered catalytic mechanisms, showcasing the potential for rapid and efficient enhancement of electrocatalytic performance.

Bioinspired Gas Manipulation for Regulating Multiphase Interactions in Electrochemistry

The manipulation of gas in multiphase interactions plays a crucial role in various electrochemical processes. Inspired by nature, researchers have explored bioinspired strategies for regulating these interactions, leading to remarkable advancements in design, mechanism, and applications. This paper provides a comprehensive overview of bioinspired gas manipulation in electrochemistry. It traces the evolution of gas manipulation in gas-involving electrochemical reactions, highlighting the key milestones and breakthroughs achieved thus far. The paper then delves into the design principles and underlying mechanisms of superaerophobic and (super)aerophilic electrodes, as well as asymmetric electrodes. Furthermore, the applications of bioinspired gas manipulation in hydrogen evolution reaction (HER), carbon dioxide reduction reaction (CO2RR), and other gas-involving electrochemical reactions are summarized. The promising prospects and future directions in advancing multiphase interactions through gas manipulation are also discussed.

Electrocatalytic water oxidation with manganese phosphates

As inspired by the Mn4CaO5 oxygen evolution center in nature, Mn-based electrocatalysts have received overwhelming attention for water oxidation. However, the understanding of the detailed reaction mechanism has been a long-standing problem. Herein, homologous KMnPO4 and KMnPO4•H2O with 4-coordinated and 6-coordinated Mn centers, respectively, are prepared. The two catalysts constitute an ideal platform to study the structure-performance correlation. The presence of Mn(III), Mn(IV), and Mn(V) intermediate species are identified during water oxidation. The Mn(V)=O species is demonstrated to be the substance for O-O bond formation. In KMnPO4•H2O, the Mn coordination structure did not change significantly during water oxidation. In KMnPO4, the Mn coordination structure changed from 4-coordinated [MnO4] to 5-coordinated [MnO5] motif, which displays a triangular biconical configuration. The structure flexibility of [MnO5] is thermodynamically favored in retaining Mn(III)-OH and generating Mn(V)=O. The Mn(V)=O species is at equilibrium with Mn(IV)=O, the concentration of which determines the intrinsic activity of water oxidation. This study provides a clear picture of water oxidation mechanism on Mn-based systems.

Cobalt-based MOF-derived carbon electrocatalysts with tunable architecture for enhanced oxygen evolution reaction

Development of the hydrogen economy requires the design of catalysts that increase the rate of the accompanying sluggish kinetic oxygen evolution reaction (OER). This is a key process in electrochemical energy conversion and storage, such as water splitting and metal-air batteries. The OER needs high overpotential and typically expensive precious metal-based catalysts. Therefore, designing low-cost and efficient electrocatalysts for OER is of paramount importance. In addition to focusing on the number of active sites or high specific surface area, the correlation between catalyst particle shape and performance should be considered. This work presents an electrocatalytic activity comparison of cobalt-containing carbons with different morphologies in the OER process. Employing metal-organic frameworks as carbon and metal precursors, the materials in the shape of polyhedrons, needles, unique spherical hedgehogs, and sea urchins were obtained. The effect of MOF template infiltration with additional carbon source on the physicochemical properties of electrocatalysts was also examined. The furfuryl alcohol-impregnated needle-shaped particles were characterized by a high content of cobalt active sites, surrounded by nitrogen-containing graphite layers. Electrochemical tests confirmed their best activity (overpotential 317 mV@10 mA/cm2), long stability (up to 20 h), as well as low reagents diffusion limitations (Tafel slope 57 mV/dec up to 24 mA/cm2). The vertically aligned structure of the catalyst contributed to improved detachment of the oxygen bubbles produced.

Dynamically Adaptive Bubbling for Upgrading Oxygen Evolution Reaction Using Lamellar Fern-Like Alloy Aerogel Self-Standing Electrodes

Adopting renewable electricity to produce "green" hydrogen has been a critical challenge because at a high current density the mass transfer capability of most catalytic electrodes deteriorates significantly. Herein, a unique lamellar fern-like alloy aerogel (LFA) electrode, showing a unique dynamically adaptive bubbling capability and can effectively avoid stress concentration caused by bubble aggregation is reported. The LFA electrode is intrinsically highly catalytic-active and shows a highly porous, resilient, hierarchically ordered, and well-percolated conductive network. It not only shows superior gas evacuation capability but also exhibits significantly improved stability at high current densities, showing the record lowest oxygen evolution reaction (OER) overpotential of 244 mV at 1000 mA cm-2 and stably over 6000 h. With the merits of mechanical robustness, excellent electron transport, and efficient bubble evacuation, LFA can be self-standing catalytic electrode and gas diffusion layers in anion-exchange-membrane water electrolysis (AEMWE), which can achieve 3000 mA cm-2 at a low voltage of 1.88 V and can sustain stable electrolysis at 2000 mA cm-2 for over 1300 h. This strategy can be extended to various gas evolution reactions as a general design rule for multiphase catalysis applications.

Illuminating Recent Progress in Nanotransfer Printing: Core Principles, Emerging Applications, and Future Perspectives

As the demand for diverse nanostructures in physical/chemical devices continues to rise, the development of nanotransfer printing (nTP) technology is receiving significant attention due to its exceptional throughput and ease of use. Over the past decade, researchers have attempted to enhance the diversity of materials and substrates used in transfer processes as well as to improve the resolution, reliability, and scalability of nTP. Recent research on nTP has made continuous progress, particularly using the control of the interfacial adhesion force between the donor mold, target material, and receiver substrate, and numerous practical nTP methods with niche applications have been demonstrated. This review article offers a comprehensive analysis of the chronological advancements in nTP technology and categorizes recent strategies targeted for high-yield and versatile printing based on controlling the relative adhesion force depending on interfacial layers. In detail, the advantages and challenges of various nTP approaches are discussed based on their working mechanisms, and several promising solutions to improve morphological/material diversity are presented. Furthermore, this review provides a summary of potential applications of nanostructured devices, along with perspectives on the outlook and remaining challenges, which are expected to facilitate the continued progress of nTP technology and to inspire future innovations.

Metal-Organic-Framework-Based Nanoarrays for Oxygen Evolution Electrocatalysis

The development of highly active and stable electrode materials for the oxygen evolution reaction (OER) is essential for the widespread application of electrochemical energy conversion systems. In recent years, various metal-organic frameworks (MOFs) with self-supporting array structures have been extensively studied because of their high porosity, abundant metal sites, and flexible and adjustable structures. This review provides an overview of the recent progress in the design, preparation, and applications of MOF-based nanoarrays for the OER, beginning with the introduction of the architectural advantages of the nanoarrays and the characteristics of MOFs. Subsequently, the design principles of robust and efficient MOF-based nanoarrays as OER electrodes are highlighted. Furthermore, detailed discussions focus on the composition, structure, and performance of pristine MOF nanoarrays (MOFNAs) and MOF-based composite nanoarrays. On the one hand, the effects of the two components of MOFs and several modification methods are discussed in detail for MOFNAs. On the other hand, the review emphasizes the use of MOF-based composite nanoarrays composed of MOFs and other nanomaterials, such as oxides, hydroxides, oxyhydroxides, chalcogenides, MOFs, and metal nanoparticles, to guide the rational design of efficient OER electrodes. Finally, perspectives on current challenges, opportunities, and future directions in this research field are provided.

Efficient Alkaline Hydrogen Evolution Reaction Using Superaerophobic Ni Nanoarrays with Accelerated H2 Bubble Release

Despite the adverse effects of H2 bubbles adhering to catalyst's surface on the performance of water electrolysis, the mechanisms by which H2 bubbles are effectively released during the alkaline hydrogen evolution reaction (HER) remain elusive. In this study, a systematic investigation on the effect of nanoscale surface morphologies on H2 bubble release behaviors and HER performance by employing earth-abundant Ni catalysts consisting of an array of Ni nanorods (NRs) with controlled surface porosities is performed. Both aerophobicity and hydrophilicity of the catalyst's surface vary according to the surface porosity of catalysts. The Ni catalyst with the highest porosity of ≈52% exhibits superaerophobic nature as well as the best HER performance among the Ni catalysts. It is found that the Ni catalyst's superaerophobicity combined with the effective open pore channels enables the accelerated release of H2 bubbles from the surface, leading to a significant improvement in geometric activities, particularly at high current densities, as well as intrinsic activities including both specific and mass activities. It is also demonstrated that the superaerophobicity enabled by highly porous Ni NRs can be combined with Pt and Cr having optimal binding abilities to further optimize electrocatalytic performance.

Synergistic effect of Fe and BiOCl in enhancing electrocatalytic performance for oxygen evolution reaction

Fe was added to bismuth oxychloride (BiOCl) to improve its oxygen evolution reaction(OER) catalytic activity. X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), EDS, and X-ray photoelectron spectroscopy (XPS) were used to analyze the material that was produced. Many electrochemical techniques, including linear sweep voltammetry (LSV), Mott Schottky, and electrochemical impedance spectroscopy (EIS), were used to conduct the electrochemical studies of Fe doped BiOCl. Fe doped BiOCl exhibited enhanced catalytic performance compared to pristine BiOCl. The best performance was observed for 0.75 M Fe doped BiOCl sample. It recorded lowest overpotential of 354 mV @ 10 mA cm-2 and Tafel slope of 167 mV dec-1. The synergistic effect of Fe doping from structural, chemical and catalytic perspective has been analyzed and presented.

Efficient and sustainable water electrolysis achieved by excess electron reservoir enabling charge replenishment to catalysts

Suppressing the oxidation of active-Ir(III) in IrOx catalysts is highly desirable to realize an efficient and durable oxygen evolution reaction in water electrolysis. Although charge replenishment from supports can be effective in preventing the oxidation of IrOx catalysts, most supports have inherently limited charge transfer capability. Here, we demonstrate that an excess electron reservoir, which is a charged oxygen species, incorporated in antimony-doped tin oxide supports can effectively control the Ir oxidation states by boosting the charge donations to IrOx catalysts. Both computational and experimental analyses reveal that the promoted charge transfer driven by excess electron reservoir is the key parameter for stabilizing the active-Ir(III) in IrOx catalysts. When used in a polymer electrolyte membrane water electrolyzer, Ir catalyst on excess electron reservoir incorporated support exhibited 75 times higher mass activity than commercial nanoparticle-based catalysts and outstanding long-term stability for 250 h with a marginal degradation under a water-splitting current of 1 A cm-2. Moreover, Ir-specific power (74.8 kW g-1) indicates its remarkable potential for realizing gigawatt-scale H2 production for the first time.

A Quaternary mixed oxide protective scaffold for ruthenium during oxygen evolution reaction in acidic media

Proton exchange membrane water electrolysis is widely used in hydrogen production, but its application is limited by significant electrocatalyst dissolution at the anode during the oxygen evolution reaction (OER). The best performing electrocatalysts to date are based on ruthenium and iridium oxides, but these experience degradation even at moderate cell potentials. Here we investigate a quaternary Sn-Sb-Mo-W mixed oxide as a protective scaffold for ruthenium oxide. The acid-stable mixed oxide consists of an interconnected network of nanostructured oxides capable of stabilizing ruthenium into the matrix (Ru-MO). In combination with titanium fibre felt, we observed a lower degradation in the oxygen evolution reaction activity compared to unprotected ruthenium oxide after the electrochemical stress test. The superior stability of Ru-MO@Ti is attributed to the presence of MO which hinders the formation of reactive higher valence ruthenium (Ru+8). Our work demonstrates the potential of multi-metal oxides to extend the lifetime of the OER active metal and the titanium support.

Oxygen evolution electrocatalysts for proton exchange membrane water electrolysis encounter degradation even at moderate cell potentials. Piñeiro-García and colleagues develop a quaternary Sn-Sb-Mo-W mixed oxide scaffold to protect RuO2 against early dissolution under harsh acid conditions, extending the lifetime of catalysts as well as the titanium supports used in water electrolysis cells.

Ultrafast Synthesis of Mo2C-Based Catalyst by Joule Heating towards Electrocatalytic Hydrogen Evolution Reaction

Developing earth-abundant electrocatalysts useful for hydrogen evolution reactions (HER) is critical for electrocatalytic water splitting driven by renewable energy. Molybdenum carbide (Mo2C) with the crystal structure of hexagonal symmetry has been identified to be an excellent HER catalyst due to its platinum-like electronic structure while the synthesis of Mo2C is generally time consuming and energy intensive. Herein, we demonstrated the ultrafast synthesis of a Mo2C-based electrocatalyst with Joule heating at 1473 K for only 6 s. Benefitting from several advantages including efficient catalytic kinetics, enhanced charge transport kinetics and high intrinsic activity, the as-prepared catalyst exhibited drastically enhanced HER performance compared with commercial Mo2C. It showed an overpotential of 288 mV for achieving a current density of −50 mA cm−2 and good stability, which highlighted the feasibility of the Joule heating method towards preparing efficient electrocatalysts.

Surfactant Improved Interface Morphology and Mass Transfer for Electrochemical Oxygen-Evolving Reaction

The surface microstructure of a catalyst coating layer directly affects the active area, hydrophilicity and hydrophobicity, and the high porosity is desirable especially for solid–liquid–gas three-phase catalytic reactions. However, it remains challenging to customize catalyst distribution during the coating process. Here, we report a simple strategy for achieving ultrafine nanocatalyst deposition in a porous structure via introducing the surfactant into coating inks. For a proof-of-concept demonstration, we spin-coated the nanoscale IrO2 sol with a surfactant of sodium dodecyl sulfate (SDS) onto the glassy carbon (GC) electrode for oxygen evolution reaction (OER). Due to the surfactant action, the deposited IrO2 nanocatalyst is evenly distributed and interconnected into a highly porous overlayer, which facilitates electrolyte permeation, gas bubble elimination and active-site accessibility, thus affording high-performance OER in alkaline media. Particularly, the SDS-modified electrodes enable the industrial-level high-current-density performance via enhanced mass transfer kinetics. Such manipulation is effective to improve the coating electrodes’ catalytic activity and stability, and scalable for practical applications and suggestive for other gas-evolving electrodes.

Tuning Mass Transport in Electrocatalysis Down to Sub-5 nm through Nanoscale Grade Separation

Nano and single-atom catalysis open new possibilities of producing green hydrogen (H₂ ) by water electrolysis. However, for the hydrogen evolution reaction (HER) which occurs at a characteristic reaction rate proportional to the potential, the fast generation of H₂ nanobubbles at atomic-scale interfaces often leads to the blockage of active sites. Herein, a nanoscale grade-separation strategy is proposed to tackle mass-transport problem by utilizing ordered three-dimensional (3d) interconnected sub-5 nm pores. The results reveal that 3d criss-crossing mesopores with grade separation allow efficient diffusion of H₂ bubbles along the interconnected channels. After the support of ultrafine ruthenium (Ru), the 3d mesopores are on a superior level to two-dimensional system at maximizing the catalyst performance and the obtained Ru catalyst outperforms most of the other HER catalysts. This work provides a potential route to fine-tuning few-nanometer mass transport during water electrolysis.

Phase Transformation from Amorphous RuSx to Ru-RuS2 Hybrid Nanostructure for Efficient Water Splitting in Alkaline Media

Ruthenium (Ru)-based materials, as a class of efficient hydrogen evolution reaction (HER) catalysts, play an important role in hydrogen generation by electrolysis of water in an alkaline solution for clean hydrogen energy. Hybrid nanostructure (HN) materials, which include two or more components with distinct functionality, show better performance than their individual materials, since HN materials can potentially integrate their advantages and overcome the weaknesses. However, it remains a challenge to construct Ru-based HN materials with desired crystal phases for enhanced HER performances. Herein, a series of new Ru-based HN materials (t-Ru-RuS₂, S-Ru-RuS₂, and T-Ru-RuS₂) through phase engineering of nanomaterials (PEN) and chemical transformation are designed to achieve highly efficient HER properties. Owing to the plentiful formation of heterojunctions and amorphous/crystalline interfaces, the t-Ru-RuS₂ HN delivers the most outstanding overpotential of 16 mV and owns a small Tafel slope of 29 mV dec^-1 at a current density of 10 mA cm^-2, which exceeds commercial Pt/C catalysts (34 mV, 38 mV dec^-1). This work shows a new insight for HN and provides alternative opportunities in designing advanced electrocatalysts with low cost for HER in the hydrogen economy.

Overall Design of Anode with Gradient Ordered Structure with Low Iridium Loading for Proton Exchange Membrane Water Electrolysis

Insufficient catalyst utilization, limited mass transport, and high ohmic resistance of the conventional membrane electrode assembly (MEA) lead to significant performance losses of proton exchange membrane water electrolysis (PEMWE). Herein we propose a novel ordered MEA based on anode with a 3D membrane/catalytic layer (CL) interface and gradient tapered arrays by the nanoimprinting method, confirmed by energy dispersive spectroscopy. Benefiting from the maximized triple-phase interface, rapid mass transport, and gradient CL by overall design, such an ordered structure with Ir loading of 0.2 mg cm^-2 not only greatly increases the electrochemical active area by 4.2 times but also decreases the overpotentials of both mass transport and ohmic polarization by 13.9% and 8.7%, respectively, compared with conventional MEA with an Ir loading of 2 mg cm^-2, thus ensuring a superior performance (1.801 V at 2 A cm^-2) and good stability. This work provides a new strategy of designing MEA for high-performance PEMWE.

Fast-Charging Zn-Air Batteries with Long Lifetime Enabled by Reconstructed Amorphous Multi-Metallic Sulfide

Developing fast-charging Zn-air batteries is crucial for widening their application but remains challenging owing to the limitation of sluggish oxygen evolution reaction (OER) kinetics and insufficient active sites of electrocatalysts. To solve this issue, a reconstructed amorphous FeCoNiS_x electrocatalyst with high density of efficient active sites, yielding low OER overpotentials of 202, 255, and 323 mV at 10, 100, and 500 mA cm^-2 , respectively, is developed for fast-charging Zn-air batteries with low charging voltages at 100-400 mA cm^-2 . Furthermore, the fabricated 3241.8 mAh (20 mA cm^-2 , 25 °C) quasi-solid Zn-air battery shows long lifetime of 500 h at -10 and 25 °C as well as 150 h at 40 °C under charging 100 mA cm^-2 . The detailed characterizations combine with density functional theory calculations indicate that the defect-rich crystalline/amorphous ternary metal (oxy)hydroxide forms by the reconstruction of amorphous multi-metallic sulfide, where the electron coupling effect among multi-active sites and migration of intermediate O* from Ni site to the Fe site breaks the scaling relationship to lead to a low theoretical OER overpotential of 170 mV, accounting for the outstanding fast-charging property. This work not only provides insights into designing advanced OER catalysts by the self-reconstruction of the pre-catalyst but also pioneers a pathway for practical fast-charging Zn-air batteries.

Unravelling faradaic electrochemical efficiencies over Fe/Co spinel metal oxides using surface spectroscopy and microscopy techniques

Cobalt and iron metal-based oxide catalysts play a significant role in energy devices. To unravel some interesting parameters, we have synthesized metal oxides of cobalt and iron (i.e. Fe₂O₃, Co₃O₄, Co₂FeO₄ and CoFe₂O₄), and measured the effect of the valence band structure, morphology, size and defects in the nanoparticles towards the electrocatalytic hydrogen evolution reaction (HER), the oxygen evolution reaction (OER) and the oxygen reduction reaction (ORR). The compositional variations in the cobalt and iron precursors significantly alter the particle size from 60 to <10 nm and simultaneously the shape of the particles (cubic and spherical). The Tauc plot obtained from the solution phase ultraviolet (UV) spectra of the nanoparticles showed band gaps of 2.2, 2.3, 2.5 and 2.8 eV for Fe₂O₃, Co₃O₄, Co₂FeO₄ and CoFe₂O₄, respectively. Further, the valence band structure and work function analysis using ultraviolet photoelectron spectroscopy (UPS) and core level X-ray photoelectron spectroscopy (XPS) analyses provided better structural insight into metal oxide catalysts. In the Co₃O₄ system, the valence band structure favors the HER and Fe₂O₃ favors the OER. The composites Co₂FeO₄ and CoFe₂O₄ show a significant change in their core level (O 1s, Co 2p and Fe 2p spectra) and valence band structure. Co₃O₄ shows an overpotential of 370 mV against 416 mV for Fe₂O₃ at a current density of 2 mA cm^-2 for the HER. Similarly, Fe₂O₃ shows an overpotential of 410 mV against the 435 mV for Co₃O₄ at a current density of 10 mA cm^-2 for the OER. However, for the ORR, Co₃O₄ shows 70 mV improvement in the half-wave potential against Fe₂O₃. The composites (Co₂FeO₄ and CoFe₂O₄) display better performance compared to their respective parent oxide systems (i.e., Co₃O₄ and Fe₂O₃, respectively) in terms of the ORR half-wave potential, which can be attributed to the presence of the oxygen vacancies over the surface in these systems. This was further corroborated in density functional theory (DFT) simulations, wherein the oxygen vacancy formation on the surface of CoFe₂O₄(001) was calculated to be significantly lower (∼50 kJ mol^-1) compared to Co₃O₄ (001). The band diagram of the nanoparticles constructed from the various spectroscopic measurements with work function and band gap provides in-depth understanding of the electrocatalytic process.

Spark Ablation for the Fabrication of PEM Water Electrolysis Catalyst-Coated Membranes

Proton-exchange-membrane (PEM) electrolyzers represent a promising technology for sustainable hydrogen production, owing to their efficiency and load flexibility. However, the acidic nature of PEM demands the use of platinum-group metal-electrocatalysts. Apart from the associated high capital costs, the scarcity of Ir hinders the large-scale implementation of the technology. Since low-cost replacements for Ir are not available at present, there is an urgent need to engineer catalyst-coated membranes (CCMs) with homogeneous catalyst layers at low Ir loadings. Efforts to realize this mainly rely on the development of advanced Ir nanostructures with maximized dispersion via wet chemistry routes. This study demonstrates the potential of an alternative vapor-based process, based on spark ablation and impaction, to fabricate efficient and durable Ir- and Pt-coated membranes. Our results indicate that spark-ablation CCMs can reduce the Ir demand by up to five times compared to commercial CCMs, without a compromise in activity. The durability of spark-ablation CCMs has been investigated by applying constant and dynamic load profiles for 150 h, indicating different degradation mechanisms for each case without major pitfalls. At constant load, an initial degradation in performance was observed during the first 30 h, but a stable degradation rate of 0.05 mV h−1 was sustained during the rest of the test. The present results, together with manufacturing aspects related to simplicity, costs and environmental footprint, suggest the high potential of spark ablation having practical applications in CCM manufacturing.

Fluorine-anion engineering endows superior bifunctional activity of nickel sulfide/phosphide heterostructure for overall water splitting

Designing advanced transition metal-based materials for electrocatalytic water splitting is of significance, but their wide application is still limited due to the lack of an effective regulation strategy. Herein, a synergistic regulation strategy of surface/interface is developed to optimize the catalytic activity of nickel sulfide (Ni₃S₂). The construction of nickel phosphide with Ni₃S₂ heterostructure by using fluorine (F)-anion modification is successfully developed on nickel foam (F-NiP_x/Ni₃S₂-NF) via a simple fluorination and phosphating treatment. This new kind of electrocatalyst contains plenty of active sites and strong electronic interactions, presenting superior bifunctional activity for both hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). The overpotentials only need 182 mV and 370 mV to reach the current density of 100 mA cm^-2 for HER and OER, respectively. In addition, the F-NiP_x/Ni₃S₂-NF-based electrolyzer delivers promising performance for overall water splitting. A low potential of 1.55 V and 1.7 V can be achieved at the current density of 10 mA cm^-2 and 50 mA cm^-2. This work provides a new surface/interface regulation strategy for high-efficient bifunctional electrocatalysts.

Ultrahigh-Current-Density and Long-Term-Durability Electrocatalysts for Water Splitting

Hydrogen economy is imagined where excess electric energy from renewable sources stored directly by electrochemical water splitting into hydrogen is later used as clean hydrogen fuel. Electrocatalysts with the superhigh current density (1000 mA cm^-2 -level) and long-term durability (over 1000 h), especially at low overpotentials (<300 mV), seem extremely critical for green hydrogen from experiment to industrialization. Along the way, numerous innovative ideas are proposed to design high efficiency electrocatalysts in line with industrial requirements, which also stimulates the understanding of the mass/charge transfer and mechanical stability during the electrochemical process. It is of great necessity to summarize and sort out the accumulating knowledge in time for the development of laboratory to commercial use in this promising field. This review begins with examining the theoretical principles of achieving high-efficiency electrocatalysts with high current densities and excellent durability. Special attention is paid to acquaint efficient strategies to design perfect electrocatalysts including atomic structure regulation for electrical conductivity and reaction energy barrier, array configuration constructing for mass transfer process, and multiscale coupling for high mechanical strength. Finally, the importance and the personal perspective on future opportunities and challenges, is highlighted.

First-Principles Study of Pt-Based Bifunctional Oxygen Evolution & Reduction Electrocatalyst: Interplay of Strain and Ligand Effects

We examined the oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) of Pt-based Pt3M/Pt nanoalloy catalysts (where M represents a 3d transition metal) for bifunctional electrocatalysts using spin-polarized density functional theory calculations. First, the stability of the Pt3M/Pt catalyst was investigated by calculating the bulk formation energy and surface separation energy. Using the calculated adsorption energies for the OER/ORR intermediates in the modeled catalysts, we predicted the OER/ORR overpotentials and potential limiting steps for each catalyst. The origins of the enhanced catalytic reactivity in Pt3M/Pt catalysts caused by strain and ligand effects are explained separately. In addition, compared to Pt(111), the OER and ORR activities in a Pt3Ni/Ptskin catalyst with a Pt skin layer were increased by 13.7% and 18.4%, respectively, due to the strain and ligand effects. It was confirmed that compressive strain and ligand effects are key factors in improving the catalytic performance of OER/ORR bifunctional catalysts.

Wetting-regulated gas-involving (photo)electrocatalysis: biomimetics in energy conversion

(Photo)electrolysis of water or gases with water to species serving as industrial feedstocks and energy carriers, such as hydrogen, ammonia, ethylene, propanol, etc., has drawn tremendous attention. Moreover, these processes can often be driven by renewable energy under ambient conditions as a sustainable alternative to traditional high-temperature and high-pressure synthesis methods. In addition to the extensive studies on catalyst development, increasing attention has been paid to the regulation of gas transport/diffusion behaviors during gas-involving (photo)electrocatalytic reactions towards the goal of creating industrially viable catalytic systems with high reaction rates, excellent long-term stabilities and near-unity selectivities. Biomimetic surfaces and systems with special wetting capabilities and structural advantages can shed light on the future design of (photo)electrodes and address long-standing challenges. This article is dedicated to bridging the fields of wetting and catalysis by reviewing the cutting-edge design methodologies of both gas-evolving and gas-consuming (photo)electrocatalytic systems. We first introduce the fundamentals of various in-air/underwater wetting states and their corresponding bioinspired structural properties. The relationship amongst the bubble transport behavior, wettability, and porosity/tortuosity is also discussed. Next, the latest implementations of wetting-related design principles for gas-evolving reactions (i.e. the hydrogen evolution reaction and oxygen evolution reaction) and gas-consuming reactions (i.e. the oxygen reduction reaction and CO2 reduction reaction) are summarized. For photoelectrode designs, additional factors are taken into account, such as light absorption and the separation, transport and recombination of photoinduced electrons and holes. The influences of wettability and 3D structuring of (photo)electrodes on the catalytic activity, stability and selectivity are analyzed to reveal the underlying mechanisms. Finally, remaining questions and related future perspectives are outlined.

Structural transformations of solid electrocatalysts and photocatalysts

Heterogeneous catalysts often undergo structural transformations when they operate under thermal reaction conditions. These transformations are reflected in their evolving catalytic activity, and a fundamental understanding of the changing nature of active sites is vital for the rational design of solid materials for applications. Beyond thermal catalysis, both photocatalysis and electrocatalysis are topical because they can harness renewable energy to drive uphill reactions that afford commodity chemicals and fuels. Although structural transformations of photocatalysts and electrocatalysts have been observed in operando, the resulting implications for catalytic behaviour are not fully understood. In this Review, we summarize and compare the structural evolution of solid thermal catalysts, electrocatalysts and photocatalysts. We suggest that well-established knowledge of thermal catalysis offers a good basis to understand emerging photocatalysis and electrocatalysis research.