Covalently bonded three-dimensional carbon nanotube solids via boron induced nanojunctions

Nitrogen-phosphorus codoped carbon nanotube sponges for detecting volatile organic compounds: experimental and DFT calculations

The sensing of harmful gases and vapors is of fundamental interest to control the industrial emissions and environmental contamination. Nitrogen/phosphorus codoped carbon nanotube sponges (NP-CNTSs) were used to detect ethanol, acetone, cyclohexane, isopropanol, and methanol. The NP-CNTSs were produced through the aerosol-assisted chemical vapor deposition (AACVD) method using acetonitrile and triphenylphosphine as precursors at 1020 °C. The sensors based on NP-CNTSs were tested with varying operating temperatures (25-100 °C) and gas vapor concentrations (5-50 ppm). For instance, for a gas vapor concentration of 30 ppm and an operating temperature of 65 °C, the sensors showed changes in the electrical resistance of 1.12%, 1.21%, 1.09%, 2.4%, and 1.34% for ethanol, acetone, cyclohexane, isopropanol, and methanol, respectively. We found that the response and recovery times for isopropanol gas vapor are up to 43.7 s and 95 s, respectively. The current sensor outperformed the sensors reported in the literature by at least two times in the response measurement. Additionally, we performed van der Waals density functional theory calculations to elucidate the role of nitrogen and phosphorous codoped single-walled carbon nanotubes (SWCNTs) and their interaction with the considered gas molecule. We analyzed the molecular adsorption energy, optimized structures, and the density of states and calculated the electrostatic potential surface for N-doped, P-doped, NP-codoped, and OH-functionalized NP-codoped metallic SWCNTs-(6,6) and semiconducting SWCNTs-(10,0). Adsorption energy calculations revealed that in most cases the molecules are adsorbed to carbon nanotubes via physisorption. The codoping in SWCNTs-(6,6) promoted structural changes in the surface nanotube and marked chemisorption for acetone molecules.

Structural Design and Fabrication of Multifunctional Nanocarbon Materials for Extreme Environmental Applications

Extreme environments represent numerous harsh environmental conditions, such as temperature, pressure, corrosion, and radiation. The tolerance of applications in extreme environments exemplifies significant challenges to both materials and their structures. Given the superior mechanical strength, electrical conductivity, thermal stability, and chemical stability of nanocarbon materials, such as carbon nanotubes (CNTs) and graphene, they are widely investigated as base materials for extreme environmental applications and have shown numerous breakthroughs in the fields of wide-temperature structural-material construction, low-temperature energy storage, underwater sensing, and electronics operated at high temperatures. Here, the critical aspects of structural design and fabrication of nanocarbon materials for extreme environments are reviewed, including a description of the underlying mechanism supporting the performance of nanocarbon materials against extreme environments, the principles of structural design of nanocarbon materials for the optimization of extreme environmental performances, and the fabrication processes developed for the realization of specific extreme environmental applications. Finally, perspectives on how CNTs and graphene can further contribute to the development of extreme environmental applications are presented.

Sonication-Free Dispersion of Single-Walled Carbon Nanotubes for High-Sorption-Capacity Aerogel Fabrication

Homogenously dispersing single-walled carbon nanotubes (SWNTs) in solvents has been one critical step towards exploiting their exceptional properties in high-performance components. However, the solubility of SWNTs is severely limited by the inert tube surfaces and strong tube-tube van der Waals attractions. Starting with carbon nanotubides, i.e., negatively charged SWNTs reduced by alkali metals, we herein propose a sonication-free approach to prepare an aqueous dispersion of SWNTs. The approach combines the spontaneous dissolution of nanotubides in polar aprotic solvents with polyvinylpyrrolidone wrapping and dialysis in deionized H2O, which results in well-dispersed, neutralized SWNTs. The gelation of concentrated SWNT dispersion leads to the formation of hydrogels, which is subsequently transformed into SWNT aerogels through lyophilization. The prepared SWNT aerogels exhibit high-mass-sorption capacities for organic solvent absorption, paving the way towards harvesting the extraordinary properties of SWNTs.

Metal-free graphene-based catalytic membranes for persulfate activation toward organic pollutant removal: a review

Owing to their ultrathin two-dimensional structure and efficient catalytic ability for persulfate activation, graphene-based nanocarbons exhibit considerable application potential in fabricating carbonaceous composite membranes for in situ catalytic oxidation to remove organic pollutants. This approach offers significant advantages over conventional batch systems. However, the relationships between the physicochemical properties of carbon mats and performance of graphene-based catalytic membranes in water purification remain ambiguous. Herein, we summarize the main mechanisms of in situ catalytic oxidation and the facile fabrication strategies of carbonaceous composite membranes. Different factors influencing the performance of graphene-based catalytic membranes are comprehensively discussed. The defective level, heteroatom doping, and stacking morphology of carbon mats and operational conditions during filtration play critical roles in the oxidative degradation of target pollutants. Long-term operation leads to the deterioration of catalytic activity and transmembrane pressure, especially in the complex water matrix. Finally, the present challenges and future perspectives are presented to improve the anti-fouling performance and catalytic stability of membranes and develop scalable fabrication methods to promote the engineering applications of in situ catalytic oxidation in real water purification.

Leachate treatment potential of nanomaterial based assemblies: a systematic review on recent development

Rapid development of the population has brought about a serious problem of waste generation and management. Open dumping and land filling are two of the preferred options for waste management and treatment. As a consequence of this, the accumulation of leachates has become one of the concerns for environmental sustainability. In this regard, various treatment methodologies have been developed in recent decades. Among them, the nanomaterial-based approaches are the emerging ones in the current scenario due to their various unique properties. Furthermore, nanomaterial-based assemblies (i.e., nanomaterials combined with microbes, chemical catalysts, enzymes, and so on) have been introduced as a novel modification for leachate treatment. This work, therefore, has been dedicated to comprehensively reviewing all nanomaterial based leachate treatment techniques. In this regard, the first part of this review will discuss the nano catalyst, nano adsorbent along with their synthesis and mechanistic view of pollutant removal potential. In the second part, the nanomaterial-based microbial conjugates applied in the leachate treatments have been discussed. Apart from this, various other nanomaterial-based methods have been discussed in the third part of the review. Hence this review is providing an insight of all the recent developments pertaining to the nano material based leachate treatment techniques.

Synthesis of hydrophilic carbon nanotube sponge via post-growth thermal treatment

Clean water is vital for healthy ecosystems, for human life and, in a broader sense, it is directly linked to our socio-economic development. Nevertheless, climate change, pollution and increasing world population will likely make clean water scarcer in the near future. Consequently, it becomes imperative to develop novel materials and more efficient ways of treating waste and contaminated water. Carbon nanotube (CNT) sponges, for example, are excellent in removing oleophilic contaminants; however, due to their super-hydrophobic nature, they are not as efficient when it comes to absorbing water-soluble substances. Here, by means of a scalable method consisting of simply treating CNT sponges at mild temperatures in air, we attach oxygen-containing functional groups to the CNT surface. The functionalized sponge becomes hydrophilic while preserving its micro- and macro-structure and can therefore be used to successfully remove toxic contaminants, such as pesticides, that are dissolved in water. This discovery expands the current range of applications of CNT sponges to those fields in which a hydrophilic character of the sponge is more suitable.

Controlled Transition Metal Nucleated Growth of Carbon Nanotubes by Molten Electrolysis of CO2

The electrolysis of CO2 in molten carbonate has been introduced as an alternative mechanism to synthesize carbon nanomaterials inexpensively at high yield. Until recently, CO2 was thought to be unreactive, making its removal a challenge. CO2 is the main cause of anthropogenic global warming and its utilization and transformation into a stable, valuable material provides an incentivized pathway to mitigate climate change. This study focuses on controlled electrochemical conditions in molten lithium carbonate to split CO2 absorbed from the atmosphere into carbon nanotubes (CNTs), and into various macroscopic assemblies of CNTs, which may be useful for nano-filtration. Different CNT morphologies were prepared electrochemically by variation of the anode and cathode composition and architecture, variation of the electrolyte composition pre-electrolysis processing, and variation of the current application and current density. Individual CNT morphologies’ structures and the CNT molten carbonate growth mechanisms are explored using SEM (scanning electron microscopy), TEM (transmission electron micrsocopy), HAADF (high angle annular dark field), EDX (energy dispersive xray), X-ray diffraction), and Raman methods. The principle commercial technology for CNT production had been chemical vapor deposition, which is an order of magnitude more expensive, generally requires metallo-organics, rather than CO2 as reactants, and can be highly energy and CO2 emission intensive (carries a high carbon positive, rather than negative, footprint).

Boron-Doped Edges as Active Sites for Water Adsorption in Activated Carbons

Investigating the surface properties of heteroatom-doped carbon materials is essential because these versatile materials have found use in a variety of energy and environmental applications; an understanding of these properties would also lead to an improved appreciation of the direct interaction between the reactant and the functionalized surface. Herein, we explore the effect of boron (B) doping on the surface properties of activated carbon (AC) materials based on their water adsorption behavior and oxygen reduction reaction. In the high-temperature B doping process, B-doped AC materials at 1400 °C exhibit an open pore structure with B-O bonds, whereas at a temperature of 1600 °C, a nonporous structure containing a large amount of B-C bonds prevails. The B-O species act as active sites for water adsorption on the carbon surface. On the basis of the isothermal adsorption heat, we suggest that B atoms are present at the pore openings and on the surfaces. The B-O moieties at the open edges improve the electrocatalytic activity, whereas the B-C bonds at the closed edges decrease the electrocatalytic activity because of the stable structure of these bonds. Our findings provide new evidence for the electrocatalytic properties associated with the structure of B-doped edges.

Application-Driven Carbon Nanotube Functional Materials

Carbon nanotube functional materials (CNTFMs) represent an important research field in transforming nanoscience and nanotechnology into practical applications, with potential impact in a wide realm of science, technology, and engineering. In this review, we combine the state-of-the-art research activities of CNTFMs with the application prospect, to highlight critical issues and identify future challenges. We focus on macroscopic long fibers, thin films, and bulk sponges which are typical CNTFMs in different dimensions with distinct characteristics, and also cover a variety of derived composite/hierarchical materials. Critical issues related to their structures, properties, and applications as robust conductive skeletons or high-performance flexible electrodes in mechanical and electronic devices, advanced energy conversion and storage systems, and environmental areas have been discussed specifically. Finally, possible solutions and directions are proposed for overcoming current obstacles and promoting future efforts in the field.

Carbon Nanotubes and Polydopamine Modified Poly(dimethylsiloxane) Sponges for Efficient Oil-Water Separation

In this paper, effective separation of oil from both immiscible oil-water mixtures and oil-in-water (O/W) emulsions are achieved by using poly(dimethylsiloxane)-based (PDMS-based) composite sponges. A modified hard template method using citric acid monohydrate as the hard template and dissolving it in ethanol is proposed to prepare PDMS sponge composited with carbon nanotubes (CNTs) both in the matrix and the surface. The introduction of CNTs endows the composite sponge with enhanced comprehensive properties including hydrophobicity, absorption capacity, and mechanical strength than the pure PDMS. We demonstrate the successful application of CNT-PDMS composite in efficient removal of oil from immiscible oil-water mixtures within not only a bath absorption, but also continuous separation for both static and turbulent flow conditions. This notable characteristic of the CNT-PDMS sponge enables it as a potential candidate for large-scale industrial oil-water separation. Furthermore, a polydopamine (PDA) modified CNT-PDMS is developed here, which firstly realizes the separation of O/W emulsion without continuous squeezing of the sponge. The combined superhydrophilic and superoleophilic property of PDA/CNT-PDMS is assumed to be critical in the spontaneously demulsification process.

Carbon-based sustainable nanomaterials for water treatment: State-of-art and future perspectives

The supply of safe drinking and clean water is becoming increasingly challenging proposition throughout the world. The deployment of environmentally sustainable nanomaterials with unique advantages namely high efficiency and selectivity, earth-abundance, recyclability, low-cost of production processes, and stability, has been a priority although several important challenges and constraints still remained unresolved. Carbon nanomaterials namely activated carbon, multi-walled- and single-walled carbon nanotubes, have been developed and applied as adsorbents for wastewater treatment and purification; graphene and graphene oxide-based nanomaterials as well as carbon and graphene quantum dots-derived nanomaterials have shown significant promise for water and wastewater treatment and purification, especially, for industrial- and pharmaceutical-laden wastes. This review encompasses advanced carbonaceous nanomaterials and methodologies that are deployed for the elimination of contaminants and ionic metals in aqueous media, and as novel nanosorbents for wastewater, drinking and ground water treatment. Additionally, recent trends and challenges pertaining to the sustainable carbon and graphene quantum dots-derived nanomaterials and their appliances for treating and purifying wastewater are highlighted.

Frontier performance of in situ formed α-MnO2 dispersed over functionalized multi-walled carbon nanotubes covalently anchored to a graphene oxide nanosheet framework as supercapacitor materials

α-MnO₂ has been recognized as a potential material for supercapacitor applications because of its abundance, cost-effectiveness, environmental-benign nature and high theoretical specific capacitance (C_sp) of 1370 F g⁻¹. In this study, we succeeded for the first time to achieve the theoretical C_sp with 3D multi-walled carbon nanotubes (MWCNTs) horizontally dispersed on 2D graphene oxide (GO) nanosheet framework-supported MnO₂ ternary nanocomposites synthesized by a simple precipitation method. The in situ formation of α-MnO₂ and GO, and the growth of 3D MWCNT/GO framework took place simultaneously in a strong acidic suspension containing functionalized-MWCNTs, graphite, NaNO₃ and KMnO₄. Characterizations of the composites synthesized by varying % wt MWCNTs were performed with state-of-the-art techniques. These composites were characterized to be semi-crystalline and mesoporous in nature, and the scrupulous analyses of field emission scanning electron microscopic images showed MnO₂ nano-flower distributed over 3D MWCNTs dispersed-on-GO-nanosheet frameworks. These composites deposited on a graphite electrode exhibited an ideal supercapacitive behavior in an Na₂SO₄ solution measured via cyclic voltammetry and chronopotentiometry. Optimum contents of MnO₂ and MWCNTs in the composites showed a maximum C_sp of 1380 F g⁻¹ with satisfactory energy and power densities compared in the Ragone plot. An ascending trend of C_sp against the charge–discharge cycle number studied for 700 cycles was noticed. Well-dispersion of α-MnO₂ nanoparticles throughout 3D MWCNTs covalently-anchored to the GO nanosheet framework is discussed to aid in achieving the frontier C_sp of MnO₂.

Achieving the milestone of theoretical capacitance of α-MnO₂ dispersed over 3D multi-walled carbon nanotubes anchored to a graphene oxide nanosheet framework.

Hybrid carbon thermal interface materials for thermoelectric generator devices

Thermal interface materials (TIMs) are extensively used in electronic devices as efficient heat transfer materials. We fabricated all-carbon TIMs by hybridizing single-wall carbon nanotubes (SWCNTs) with graphite and demonstrated their performance by applying them to a thermoelectric generator (TEG) device. The hybrid carbon TIM exhibited maximum thermal conductivity when the SWCNT content was near 10 wt%. The TIM thermal contact resistance measured by a home-made calorimeter setup was 2.19 × 10⁻⁴ m²K/W, which did not vary with temperature but decreased with applied pressure. Post-treatment of the TIM with a silane coupling agent further reduced the TIM thermal contact resistance by 30%. When the TIM was placed between a TEG device and a copper heat reservoir, the TEG output power increased with the temperature difference across the TEG and applied pressure. Moreover, the post-treatment of the TIM enhanced the output power of the TEG device by up to 18.5%. This work provides a simple and effective pathway towards a carbon-based TIM that can be applied to a high temperature TEG.

Processing Methods Used in the Fabrication of Macrostructures Containing 1D Carbon Nanomaterials for Catalysis

A large number of methodologies for fabrication of 1D carbon nanomaterials have been developed in the past few years and are extensively described in the literature. However, for many applications, and in particular in catalysis, a translation of the materials to a macro-structured form is often required towards their use in practical operation conditions. This review intends to describe the available methods currently used for fabrication of such macro-structures, either already applied or with potential for application in the fabrication of macro-structured catalysts containing 1D carbon nanomaterials. A review of the processing methods used in the fabrication of macrostructures containing 1D sp2 hybridized carbon nanomaterials is presented. The carbon nanomaterials here discussed include single- and multi-walled carbon nanotubes, and several types of carbon nanofibers (fishbone, platelet, stacked cup, etc.). As the processing methods used in the fabrication of the macrostructures are generally very similar for any of the carbon nanotubes or nanofibers due to their similar chemical nature (constituted by stacked ordered graphene planes), the review aggregates all under the carbon nanofiber (CNF) moniker. The review is divided into methods where the CNFs are synthesized already in the form of a macrostructure (in situ methods) or where the CNFs are previously synthesized and then further processed into the desired macrostructures (ex situ methods). We highlight in particular the advantages of each approach, including a (non-exhaustive) description of methods commonly described for in situ and ex situ preparation of the catalytic macro-structures. The review proposes methods useful in the preparation of catalytic structures, and thus a number of techniques are left out which are used in the fabrication of CNF-containing structures with no exposure of the carbon materials to reactants due to, for example, complete coverage of the CNF. During the description of the methodologies, several different macrostructures are described. A brief overview of the potential applications of such structures in catalysis is also offered herein, together with a short description of the catalytic potential of CNFs in general.

Nanoadsorbents for water and wastewater remediation

Water has a wide-ranging effect on all aspects of human life, such as health and food. However, the water has often become polluted by the waste of our industrial, agricultural, and day-to-day activities due to the impact of humans. Therefore, there is an urgent need for new technologies to remove the contaminants from water and wastewater. Thence, many ways and techniques have been developed for water and wastewater remediation. Among all the methods of water and wastewater remediation techniques, the adsorption process has gained tremendous importance as a suitable water and wastewater remediation. The application of nanoadsorbent materials is a growing solution to solving this environmental problem. The unique physical and chemical properties of nanoadsorbents enhance their application due to its higher in ranking, status, and quality and beneficial in different fields compared to traditional adsorbents. Recently, numerous studies reported that the nanosorbent materials have a great and quite promising effect on water and wastewater treatment such as carbon tube, polymeric, zeolites, metal and metal oxides nanosorbents. Thus, the aim of this review article is to provide new data on the study and the improvement in this specific field, and to provide a version of the uses, benefits and restrictions of nanosorbents in water and wastewater remediation.

Strong, Ultralight Nanofoams with Extreme Recovery and Dissipation by Manipulation of Internal Adhesive Contacts

Advances in three-dimensional nanofabrication techniques have enabled the development of lightweight solids, such as hollow nanolattices, having record values of specific stiffness and strength, albeit at low production throughput. At the length scales of the structural elements of these solids-which are often tens of nanometers or smaller-forces required for elastic deformation can be comparable to adhesive forces, rendering the possibility to tailor bulk mechanical properties based on the relative balance of these forces. Herein, we study this interplay via the mechanics of ultralight ceramic-coated carbon nanotube (CNT) structures. We show that ceramic-CNT foams surpass other architected nanomaterials in density-normalized strength and that, when the structures are designed to minimize internal adhesive interactions between CNTs, more than 97% of the strain after compression beyond densification is recovered. Via experiments and modeling, we study the dependence of the recovery and dissipation on the coating thickness, demonstrate that internal adhesive contacts impede recovery, and identify design guidelines for ultralight materials to have maximum recovery. The combination of high recovery and dissipation in ceramic-CNT foams may be useful in structural damping and shock absorption, and the general principles could be broadly applied to both architected and stochastic nanofoams.

A Hybrid Nanomaterial Based on Single Walled Carbon Nanotubes Cross-Linked via Axially Substituted Silicon (IV) Phthalocyanine for Chemiresistive Sensors

In this work, the novel hybrid nanomaterial SWCNT/SiPc made of single walled carbon nanotubes (SWCNT) cross-linked via axially substituted silicon (IV) phthalocyanine (SiPc) was studied as the active layer of chemiresistive layers for the detection of ammonia and hydrogen. SWCNT/SiPc is the first example of a carbon-based nanomaterial in which an axially substituted phthalocyanine derivative is used as a linker. The prepared hybrid material was characterized by spectroscopic methods, thermogravimetry, scanning and transmission electron microscopies. The layers of the prepared hybrid were tested as sensors toward ammonia and hydrogen by a chemiresistive method at different temperatures and relative humidity as well as in the presence of interfering gases like carbon dioxide, hydrogen sulfide and volatile organic vapors. The hybrid layers exhibited the completely reversible sensor response to both gases at room temperature; the recovery time was 100-200 s for NH3 and 50-120 s in the case of H2 depending on the gas concentrations. At the relative humidity (RH) of 20%, the sensor response was almost the same as that measured at RH 5%, whereas the further increase of RH led to its 2-3 fold decrease. It was demonstrated that the SWCNT/SiPc layers can be successfully used for the detection of both NH3 and H2 in the presence of CO2. On the contrary, H2S was found to be an interfering gas for the NH3 detection.

Carbon Microtube Aerogel Derived from Kapok Fiber: An Efficient and Recyclable Sorbent for Oils and Organic Solvents

A carbon microtube aerogel (CMA) with hydrophobicity, strong adsorption capacity, and superb recyclability was obtained by a feasible approach with economical raw material, such as kapok fiber. The CMA possesses a great adsorption capacity of 78-348 times its weight. Attributed to its outstanding thermal stability and excellent mechanical properties, the CMA can be used for many cycles of distillation, squeezing, and combustion without degradation, which suggests a potential practical application in oil-water separation. In addition, the adsorption capacity still retained 98% by distillation, 97% by squeezing, and 90% by combustion after 10 cycles. Therefore, the obtained CMA has a broad prospect as an economical, efficient, and environmentally friendly adsorbent.

Oxygenated Surface of Carbon Nanotube Sponges: Electroactivity and Magnetic Studies

We report the synthesis of nitrogen-doped carbon nanotube sponges (N-CNSs) by pyrolysis of solutions of benzylamine, ferrocene, thiophene, and isopropanol-based mixture at 1020 °C for 4 h using an aerosol-assisted chemical vapor deposition system. The precursors were transported through a quartz tube using a dynamic flow of H₂/Ar. We characterized the N-CNSs by scanning electron microscopy, transmission electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, Raman spectroscopy, and thermogravimetric analysis. We found that isopropanol, isopropanol-ethanol, and isopropanol-acetone as precursors promote the formation of complex-entangled carbon fibers making knots and junctions. The N-CNSs displayed an outstanding oxygen concentration reaching a value of 9.2% for those synthesized with only isopropanol. We identified oxygen and nitrogen functional groups; in particular, the carbon fibers produced using only isopropanol exhibited a high concentration of ether groups (C-O bonds). This fact suggests the presence of phenols, carboxyl, methoxy, ethoxy, epoxy, and more complex functional groups. Usually, the functionalization of graphitic materials is carried out through aggressive acid treatments; here, we offer an alternative route to produce a superoxygenated surface. The understanding of the chemical surface of these novel materials represents a huge challenge and offers an opportunity to study complex oxygen functional groups different from the conventional quinone, carboxyl, phenols, carbonyl, methoxy, ethoxy, among others. The cyclic voltammetry measurements confirmed the importance of oxygen in N-CNSs, showing that with high oxygen concentration, the highest anodic and cathodic currents are displayed. N-CNSs displayed ferromagnetic behavior with an outstanding saturation magnetization. We envisage that our sponges are promising for anodes in lithium-ion batteries and magnetic sensor devices.

Nanofibrous Aerogel Bulk Assembled by Cross-Linked SiC/SiOx Core-Shell Nanofibers with Multifunctionality and Temperature-Invariant Hyperelasticity

Nanofibrous aerogels constructed solely by ceramic components with temperature-invariant hyperelasticity could have broad technological implications in extreme environments. However, creating such materials has proven to be extremely challenging. Despite the results from laboratory, those aerogels are, unfortunately, still plagued with issues that would retard their further application: inferior structural integrity, failure at large compressive deformation, high production cost, and inability to withstand rigorous working conditions. To tackle these challenges, we report a facile strategy combining the chemical vapor deposition process and layer-by-layer self-assembly to construct hyperelastic SiC nanofibrous aerogels with three-dimensional porous architecture and improved structural integrity. The resultant aerogels outperform their natural counterparts and most state-of-the-art ceramic nanofibrous aerogels in their capability to quickly recover from large compressive deformation (50% strain), function in a wide range of temperatures, from -196 °C to 1100 °C in air, maintain high particle matter removal efficiency of >99.96%, and rapidly absorb various organic solvents and oils with high capacity and robust recoverability. Nanofibrous aerogels constructed by such a versatile method could provide fresh insights into the exploration of multifunctional nanofibrous aerogels for a variety of applications in extreme environments.

Selective Carbon Material Engineering for Improved MEMS and NEMS

The development of micro and nano electromechanical systems and achievement of higher performances with increased quality and life time is confronted to searching and mastering of material with superior properties and quality. Those can affect many aspects of the MEMS, NEMS and MOMS design including geometric tolerances and reproducibility of many specific solid-state structures and properties. Among those: Mechanical, adhesion, thermal and chemical stability, electrical and heat conductance, optical, optoelectronic and semiconducting properties, porosity, bulk and surface properties. They can be affected by different kinds of phase transformations and degrading, which greatly depends on the conditions of use and the way the materials have been selected, elaborated, modified and assembled. Distribution of these properties cover several orders of magnitude and depend on the design, actually achieved structure, type and number of defects. It is then essential to be well aware about all these, and to distinguish and characterize all features that are able to affect the results. For this achievement, we point out and discuss the necessity to take into account several recently revisited fundamentals on carbon atomic rearrangement and revised carbon Raman spectroscopy characterizing in addition to several other aspects we will briefly describe. Correctly selected and implemented, these carbon materials can then open new routes for many new and more performing microsystems including improved energy generation, storage and conversion, 2D superconductivity, light switches, light pipes and quantum devices and with new improved sensor and mechanical functions and biomedical applications.

Enhanced Thermoelectric Properties of Boron-Substituted Single-Walled Carbon Nanotube Films

Atomic doping is the most fundamental approach to modulating the transport properties of carbon nanotubes. In this paper, we demonstrate the enhanced thermoelectric properties of boron-substituted single-walled carbon nanotube (B-SWCNT) films. The developed two-step synthesis of large quantities of B-SWCNTs readily enables the measurements of thermoelectricity of bulk B-SWCNT films. Complementary structural characterization implies the unique configuration of boron atoms at the doping sites of SWCNTs, successfully enabling carrier doping to SWCNTs. The developed boron substitution, in combination with chemical doping, is found to substantially improve the thermoelectric properties.

Nanoscaled Surface Modification of Poly(dimethylsiloxane) Using Carbon Nanotubes for Enhanced Oil and Organic Solvent Absorption

This article demonstrates a novel nanoscale surface modification method to enhance the selectivity of porous poly(dimethylsiloxane) (PDMS) in removing oil from water. The surface modification method is simple and low cost by using sugar as a sacrificial template for temporal adhering of carbon nanotubes (CNT) before addition of PDMS prepolymer to encapsulate the CNT on its surface once polymerized. The PDMS-CNT demonstrated a tremendous increase in absorption capacity up to 3-fold compared to previously reported absorbents composed solely of PDMS. Besides showcasing excellent absorption capacity, the PDMS-CNT also shows a faster absorption rate (25 s) as compared to that of pure PDMS (40 s). The enhanced absorption rate is due to the incorporation of CNT, which roughens the surface of the polymer at the nanoscale and lowers the surface energy of porous PDMS while at the same time increasing the absorbent hydrophobicity and oleophilicity. This property makes the absorbent unique in absorbing only oil but repelling water at the same time. The PDMS-CNT is an excellent absorbent material with outstanding recyclability and selectivity for removing oil from water.

Lotus-Seedpod-Bioinspired 3D Superhydrophobic Diatomite Porous Ceramics Comodified by Graphene and Carbon Nanobelts

Hydrophobic and oleophilic sorbents play an important role in the remediation processes of oil spills/leakages occurring globally from time to time. In this work, for the first time, lotus-seedpod-bioinspired 3D superhydrophobic diatomite porous ceramics with good mechanical strength and thermal stability were fabricated, using inexpensive porous diatomite as a substrate, and graphene/carbon nanobelts as modifiers. Thanks to the presence of graphene coating and in situ formed carbon nanobelts, the surface energy of the final porous ceramics was reduced and their surface roughness increased, conferring superhydrophobicity on them. As-prepared porous ceramics demonstrated 3-30 times higher adsorption capacity in oil/water separation than their conventional inorganic sorbent materials, and had compressive strength 70-270 times higher than that of a sponge/graphene-based sorbent material. The present work could additionally offer a new strategy for the treatment/recycle of waste plastics, the so-called "white pollution".

Functionalized three-dimensional graphene sponges for highly efficient crude and diesel oil adsorption

Modified Hummer's method has been used in this study to synthesize graphene oxide (GO) solution that was utilized for the fabrication of three-dimensional (3D) graphene sponges and their subsequent functionalization through a low-cost and facile vapor-based surface enhancement approach. The functionalized 3D-graphene sponge is an excellent absorbent, which can remove more than 3300 wt.% of crude oil (calculated with respect to the original sorbent mass). The functionalization of the obtained graphene sponges with trichloro (1H,1H,2H,2H-perfluorooctyl)silane enhanced their wettability properties due to the super-hydrophobic nature of the resulting materials characterized by the contact angles in water greater than 150°. Furthermore, their elastic compression modulus (estimated by conducting a series of compression tests) was about 22.3 kPa. The equilibrium modeling of the oil removal process, which was performed by plotting Langmuir, Freundlich, Temkin, and Dubinin-Radushkevich isotherms, confirmed the properties of the fabricated 3D graphene sponges as exceptional absorbents for crude and diesel oil, which could be attributed to the oleophilic nature of graphene. Moreover, the obtained 3D graphene sponges could be regenerated via heat treatment, which was conducted to release the adsorbed species. After five adsorption-desorption cycles, the sorption capacity of the produced 3D graphene sponges towards crude oil reached 95% of the initial value.

Effect of boron doping on the electrical conductivity of metallicity-separated single walled carbon nanotubes

We explored the effect of substitutional boron doping on the electrical conductivity of a metallicity-separated single walled carbon nanotube (SWCNT) assembly. Boron atoms were introduced into semiconducting (S)- and metallic (M)-SWCNT assemblies using high temperature thermal diffusion and the concentration of the doped boron atoms was controlled by the thermal treatment temperature. Depending on the conduction mechanism of the SWCNT assembly, both positive and negative effects upon boron incorporation are observed. For the S-SWCNT sheet, the electrical resistivity decreased by about 1 order on introduction of a small amount of boron atoms, due to the localized state for hopping conduction. In contrast, we observed an increase in the electrical resistivity on boron doping for M-SWCNTs. The pristine and boron doped metallic SWCNTs exhibited a tendency of decreasing electrical resistivity in the presence of an external magnetic field perpendicular to the film, which indicated two-dimensional weak localization behavior. A detailed analysis of the resistivity and the magnetoresistance implied that an increase in the inelastic scattering event at the doped boron site reduced the phase coherence length, leading to an increase in the electrical resistivity.

Epitaxial Welding of Carbon Nanotube Networks for Aqueous Battery Current Collectors

Carbon nanomaterials are desirable candidates for lightweight, highly conductive, and corrosion-resistant current collectors. However, a key obstacle is their weak interconnection between adjacent nanostructures, which renders orders of magnitude lower electrical conductivity and mechanical strength in the bulk assemblies. Here we report an "epitaxial welding" strategy to engineer carbon nanotubes (CNTs) into highly crystalline and interconnected structures. Solution-based polyacrylonitrile was conformally coated on CNTs as "nanoglue" to physically join CNTs into a network, followed by a rapid high-temperature annealing (>2800 K, overall ∼30 min) to graphitize the polymer coating into crystalline layers that also bridge the adjacent CNTs to form an interconnected structure. The contact-welded CNTs (W-CNTs) exhibit both a high conductivity (∼1500 S/cm) and a high tensile strength (∼120 MPa), which are 5 and 20 times higher than the unwelded CNTs, respectively. In addition, the W-CNTs display chemical and electrochemical stabilities in strong acidic/alkaline electrolytes (>6 mol/L) when potentiostatically stressing at both cathodic and anodic potentials. With these exceptional properties, the W-CNT films are optimal as high-performance current collectors and were demonstrated in the state-of-the-art aqueous battery using a "water-in-salt" electrolyte.

Hyper-reticulated calixarene polymers: a new example of entirely synthetic nanosponge materials

New calixarene-based nanosponges (CaNSs), i.e., hyper-reticulated polymers constituted by calixarene monomer units joined by means of bis(1,2,3-trialzolyl)alkyl linkers, were synthesized, characterized and subjected to preliminary tests to assess their supramolecular absorption abilities towards a set of suitable organic guests, selected as pollutant models. The synthesis was accomplished by means of a CuAAC reaction between a tetrakis(propargyloxy)calix[4]arene and an alkyl diazide. The formation of the polymeric network was assessed by means of FTIR and ¹³C{¹H} CP-MAS solid-state NMR techniques, whereas morphological characterization was provided by SEM microghaphy. The materials were proved to possess pH-dependent sequestration abilities, due to the presence of the weakly basic triazole linkers. Sequestration efficiency indeed depends on the effective occurrence of both electrostatic and hydrophobic interactions between the guest and the polymer lattice. Thus, our CaNS nanosponges can be considered as a new class of purely synthetic smart absorbent materials.

Two Sprayer CVD Synthesis of Nitrogen-doped Carbon Sponge-type Nanomaterials

Nitrogen-doped carbon sponge-type nanostructures (N-CSTNs) containing coaxial multiwalled carbon nanotubes are synthesized at 1020 °C by using a modified chemical vapor deposition (CVD) arrangement. Here, the CVD reactor is supplied by two flows coming from two independent sprayers (called sprayer A and sprayer B). The nebulized material in each sprayer is transported by two different gases with different flow velocities. The synthesis of carbon N-CSTNs is performed using different precursors: sprayer A contains a solution composed of ethanol, thiophene and ferrocene, whereas sprayer B contains a solution of benzylamine, thiophene and ferrocene. Samples are classified according to the position inside the reactor and characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), Raman spectroscopy and thermogravimetric analysis (TGA). Samples collected at the beginning of the reactor contain curly structures with diameters of 10–100 nm. At the end of the reactor, the sample is mainly formed by one type of structure. A spongy-type material is mainly formed in the hottest zone of the tubular furnace. The N-CSTNs are highly hydrophobic with oil sorption properties, which could be used for adsorption of oil spills.

Surface modification of polymeric foams for oil spills remediation

In the last decade, a continuous increasing research activity is focused on the surface functionalization of polymeric porous materials for the efficient removal of oil contaminants from water. This work reviews the most significant recent studies on the functionalization of polyurethane and melamine foams, materials commonly reported for oil-water separation applications. After the identification of the key features of the foams required to optimize their oil removal performance, a wide variety of physicochemical treatments are described together with their effect on the oil absorption selectivity and oil absorption capacity, both critical parameters for the application of the foams in the remediation of oil spills. The efficiencies of the different functionalization processes on the same type of foams are compared, determining the main advantages and potentialities of each treatment and remediation procedure.

Solution-processable, durable, scalable, fluorine-grafted graphene-based superhydrophobic coating for highly efficient oil/water separation under harsh environment

The coating composed of f-rGO and OPBA as molecular glue can densely adhere on the surface of various commercial materials.

Developing nanotube junctions with arbitrary specifications

Experimentally synthesized carbon nanotube (CNTs) junctions (either single or with 2D/3D CNT network topology) are expected to have random orientation of defect sites (non-hexagonal rings) around the junction. This random and irregular nature of the junction topology and defect characteristics is expected to affect their strength and durability as well as impact the associated mesoscopic and macroscopic properties. On the contrary, theoretical and computational studies often investigate structure-property relationships of pristine and regular junctions of carbon nanostructures. In this study, we developed a computational framework to model a variety of junction structures between CNTs with arbitrary spatial (orientation and degree of overlap) and intrinsic (chirality) specifications. The developed computational model also has the ability to tune the degree of topological defects around the junction via a variety of defect annihilation approaches. Our method makes use of the primal/dual meshing concept, where the development and manipulation of the junction nodes occur using triangular meshes (primal mesh), which is eventually converted to its dual mesh (honeycomb mesh) to render a fully covalently bonded CNT junction. Here each carbon atom has 3 bonded neighbors (mimicking sp² hybridization). Under a given set of CNT orientation, overlap and chirality specifications, the approach creates a number of CNT junction configurations with varying degrees of energetic stability, offering an opportunity to investigate the effect of topological arrangement of defects around the junction on mechanical, electrical and thermal properties. In addition, it is shown via few examples that the discussed methodology can easily be extended to create multi-junction nanotube clusters, multi-wall nanotube junctions, as well as true 3D random network structures.

Low-Density Open Cellular Sponges as Functional Materials

Low-density macroporous sponges with densities less than 100 mg cm^-3 are both a challenge and an opportunity for advanced chemistry and material science. The challenge lies in the precise preparation of the sponges with property combinations that lead to novel applications. Bottom-up and top-down chemical and engineering methods for the preparation of sponges are a major focus of this Review, with an emphasis on carbon and polymer materials. The light weight, sustainability, breathability, special wetting characteristics, large mass transfer, mechanical stability, and large pore volume are typical characteristics of sponges made of advanced materials and could lead to novel applications. Some selected sponge properties and potential applications are discussed.

Lightweight Hexagonal Boron Nitride Foam for CO2 Absorption

Weak van der Waals forces between inert hexagonal boron nitride (h-BN) nanosheets make it easy for them to slide over each other, resulting in an unstable structure in macroscopic dimensions. Creating interconnections between these inert nanosheets can remarkably enhance their mechanical properties. However, controlled design of such interconnections remains a fundamental problem for many applications of h-BN foams. In this work, a scalable in situ freeze-drying synthesis of low-density, lightweight 3D macroscopic structures made of h-BN nanosheets chemically connected by poly(vinyl alcohol) (PVA) molecules via chemical cross-link is demonstrated. Unlike pristine h-BN foam which disintegrates upon handling after freeze-drying, h-BN/PVA foams exhibit stable mechanical integrity in addition to high porosity and large surface area. Fully atomistic simulations are used to understand the interactions between h-BN nanosheets and PVA molecules. In addition, the h-BN/PVA foam is investigated as a possible CO₂ absorption and as laser irradiation protection material.

Bacteria as Bio-Template for 3D Carbon Nanotube Architectures

It is one of the most important needs to develop renewable, scalable and multifunctional methods for the fabrication of 3D carbon architectures. Even though a lot of methods have been developed to create porous and mechanically stable 3D scaffolds, the fabrication and control over the synthesis of such architectures still remain a challenge. Here, we used Magnetospirillum magneticum (AMB-1) bacteria as a bio-template to fabricate light-weight 3D solid structure of carbon nanotubes (CNTs) with interconnected porosity. The resulting porous scaffold showed good mechanical stability and large surface area because of the excellent pore interconnection and high porosity. Steered molecular dynamics simulations were used to quantify the interactions between nanotubes and AMB-1 via the cell surface protein MSP-1 and flagellin. The 3D CNTs-AMB1 nanocomposite scaffold is further demonstrated as a potential substrate for electrodes in supercapacitor applications.

Hydrophobic, Superabsorbing Aerogels from Choline Chloride-Based Deep Eutectic Solvent Pretreated and Silylated Cellulose Nanofibrils for Selective Oil Removal

Superabsorbents are highly appealing materials for use in cleaning up oil and chemical spills. However, the development of a low-cost, highly efficient superabsorbent remains a major challenge. This paper demonstrates a straightforward method of producing a cellulose nanofibril aerogel that is low-cost, ultralight, highly porous, hydrophobic, and reusable superabsorbing cellulose nanofibril aerogel from recycled waste fibers using a simple, environmentally friendly nanofibrillation treatment involving deep eutectic solvent and freeze-drying. Nanofibrillation and hydrophobic modification (silylation) of waste cellulose fibers resulted in nanofibril sponges with ultralow density (0.0029 g/cm³) and high porosity (up to 99.81%) after freeze-drying. These sponges exhibited excellent absorption performances for various oils and organic solvents and were reusable. In particular, the nanofibril aerogels showed selectivity in absorbing marine diesel oil from an oil-water mixture and possessed ultrahigh absorption capacities of up to 142.9 g/g, much higher than those of the commercial absorbent materials (i.e., polypropylene-based material) (8.1-24.6 g/g) that were used as references. The absorbed oil could easily be recovered by means of simple mechanical squeezing. In addition, the nanofibril sponges exhibited excellent reusability, maintaining a high capacity to absorb diesel oil for at least 30 cycles at 71.4-81.0% of capacity compared to a fresh absorbent. The above-mentioned advantages make cellulose nanofibril superabsorbents created from recycled waste cellulose fibers promising material for cleaning oil and chemical spills.

Self-Expansion Construction of Ultralight Carbon Nanotube Aerogels with a 3D and Hierarchical Cellular Structure

A novel and simple strategy is developed to construct ultralight and 3D pure carbon nanotube (CNT) aerogels by the spontaneous expansion of superaligned CNT films soaked in a piranha (mixed H₂ SO₄ and H₂ O₂ ) solution, followed by cryodesiccation. The macroscopic CNT aerogels have an extremely low apparent density (0.12 mg cm^-3 ), ultrahigh porosity (99.95%), high specific surface area (298 m² g^-1 ), and a hierarchical cellular structure with giant and ultrathin CNT sheets as cell walls. The pure CNT aerogels show high adsorption abilities for various kinds of solvents, and have great potential in widespread applications such as energy storage, catalysis, and bioengineering.