Selective Oxidation Using In Situ-Generated Hydrogen Peroxide

ConspectusHydrogen peroxide (H2O2) for industrial applications is manufactured through an indirect process that relies on the sequential reduction and reoxidation of quinone carriers. While highly effective, production is typically centralized and entails numerous energy-intensive concentration steps. Furthermore, the overhydrogenation of the quinone necessitates periodic replacement, leading to incomplete atom efficiency. These factors, in addition to the presence of propriety stabilizing agents and concerns associated with their separation from product streams, have driven interest in alternative technologies for chemical upgrading. The decoupling of oxidative transformations from commercially synthesized H2O2 may offer significant economic savings and a reduction in greenhouse gas emissions for several industrially relevant processes. Indeed, the production and utilization of the oxidant in situ, from the elements, would represent a positive step toward a more sustainable chemical synthesis sector, offering the potential for total atom efficiency, while avoiding the drawbacks associated with current industrial routes, which are inherently linked to commercial H2O2 production. Such interest is perhaps now more pertinent than ever given the rapidly improving viability of green hydrogen production.The application of in situ-generated H2O2 has been a long-standing goal in feedstock valorization, with perhaps the most significant interest placed on propylene epoxidation. Until very recently a viable in situ alternative to current industrial oxidative processes has been lacking, with prior approaches typically hindered by low rates of conversion or poor selectivity toward desired products, often resulting from competitive hydrogenation reactions. Based on over 20 years of research, which has led to the development of catalysts for the direct synthesis of H2O2 that offer high synthesis rates and >99% H2 utilization, we have recently turned our attention to a range of oxidative transformations where H2O2 is generated and utilized in situ. Indeed, we have recently demonstrated that it is possible to rival state-of-the-art industrial processes through in situ H2O2 synthesis, establishing the potential for significant process intensification and considerable decarbonization of the chemical synthesis sector.We have further established the potential of an in situ route to both bulk and fine chemical synthesis through a chemo-catalytic/enzymatic one-pot approach, where H2O2 is synthesized over heterogeneous surfaces and subsequently utilized by a class of unspecific peroxygenase enzymes for C-H bond functionalization. Strikingly, through careful control of the chemo-catalyst, it is possible to ensure that competitive, nonenzymatic pathways are inhibited while also avoiding the regiospecific and selectivity concerns associated with current energy-intensive industrial processes, with further cost savings associated with the operation of the chemo-enzymatic approach at near-ambient temperatures and pressures. Beyond traditional applications of chemo-catalysis, the efficacy of in situ-generated H2O2 (and associated oxygen-based radical species) for the remediation of environmental pollutants has also been a major interest of our laboratory, with such technology offering considerable improvements over conventional disinfection processes.We hope that this Account, which highlights the key contributions of our laboratory to the field over recent years, demonstrates the chemistries that may be unlocked and improved upon via in situ H2O2 synthesis and it inspires broader interest from the scientific community.

Heterogeneous Trimetallic Nanoparticles as Catalysts

The development and application of trimetallic nanoparticles continues to accelerate rapidly as a result of advances in materials design, synthetic control, and reaction characterization. Following the technological successes of multicomponent materials in automotive exhausts and photovoltaics, synergistic effects are now accessible through the careful preparation of multielement particles, presenting exciting opportunities in the field of catalysis. In this review, we explore the methods currently used in the design, synthesis, analysis, and application of trimetallic nanoparticles across both the experimental and computational realms and provide a critical perspective on the emergent field of trimetallic nanocatalysts. Trimetallic nanoparticles are typically supported on high-surface-area metal oxides for catalytic applications, synthesized via preparative conditions that are comparable to those applied for mono- and bimetallic nanoparticles. However, controlled elemental segregation and subsequent characterization remain challenging because of the heterogeneous nature of the systems. The multielement composition exhibits beneficial synergy for important oxidation, dehydrogenation, and hydrogenation reactions; in some cases, this is realized through higher selectivity, while activity improvements are also observed. However, challenges related to identifying and harnessing influential characteristics for maximum productivity remain. Computation provides support for the experimental endeavors, for example in electrocatalysis, and a clear need is identified for the marriage of simulation, with respect to both combinatorial element screening and optimal reaction design, to experiment in order to maximize productivity from this nascent field. Clear challenges remain with respect to identifying, making, and applying trimetallic catalysts efficiently, but the foundations are now visible, and the outlook is strong for this exciting chemical field.

Compatibility between Activity and Selectivity in Catalytic Oxidation of Benzyl Alcohol with Au-Pd Nanoparticles through Redox Switching of SnOx

A balance between catalytic activity and product selectivity remains a dilemma for the partial oxidation processes because the products are prone to be overoxidized. In this work, we report on the partial oxidation of benzyl alcohol using a modified catalyst consisting of nanosized Au-Pd particles (NPs) with tin oxide (SnO_x) deposited on a mesoporous silica support. We found that the SnO_x promotes the autogenous reduction of PdO to active Pd⁰ species on the Au-Pd NP catalyst (SnO_x@AP-ox) before H₂ reduction, which is due to the high oxophilicity of Sn. The presence of active Pd⁰ species and the enhancement of oxygen transfer by SnO_x led to high catalytic activity. The benzaldehyde selectivity was enhanced with the increase of SnO_x content on catalyst SnO_x@AP-ox, which is ascribed to the modulated affinity of reactants and products on the catalyst surface through the redox switching of Sn species. After H₂ reduction, SnO_x was partially reduced and Au-Pd-Sn alloy was formed. The formation of Au-Pd-Sn alloy weakened both the catalytic synergy of Au-Pd alloy NPs and the adsorption of benzyl alcohol on the reduced catalyst, thus leading to low catalytic activity.

Enhanced catalyst selectivity in the direct synthesis of H2O2 through Pt incorporation into TiO2 supported AuPd catalysts

The introduction of low levels of Pt dopant into AuPd nanoparticles supported on TiO₂ significantly enhances their catalytic performance for the direct synthesis of H₂O₂.

Gold-Catalyzed Cross-Coupling Reactions: An Overview of Design Strategies, Mechanistic Studies, and Applications

Transition-metal-catalyzed cross-coupling reactions are central to many organic synthesis methodologies. Traditionally, Pd, Ni, Cu, and Fe catalysts are used to promote these reactions. Recently, many studies have showed that both homogeneous and heterogeneous Au catalysts can be used for activating selective cross-coupling reactions. Here, an overview of the past studies, current trends, and future directions in the field of gold-catalyzed coupling reactions is presented. Design strategies to accomplish selective homocoupling and cross-coupling reactions under both homogeneous and heterogeneous conditions, computational and experimental mechanistic studies, and their applications in diverse fields are critically reviewed. Specific topics covered are: oxidant-assisted and oxidant-free reactions; strain-assisted reactions; dual Au and photoredox catalysis; bimetallic synergistic reactions; mechanisms of reductive elimination processes; enzyme-mimicking Au chemistry; cluster and surface reactions; and plasmonic catalysis. In the relevant sections, theoretical and computational studies of Au^I /Au^III chemistry are discussed and the predictions from the calculations are compared with the experimental observations to derive useful design strategies.

Supported Gold Nanoparticles as Catalysts for the Oxidation of Alcohols and Alkanes

Supporting gold nanoparticles have shown to be extremely active for many industrially important reactions, including oxidations. Two representative examples are the oxidation of alcohols and alkanes, that are substrates of industrial interest, but whose oxidation is still challenging. This review deals with these reactions, giving an insight of the first studies performed by gold based catalysts in these reactions and the most recent developments in the field.

What is the effect of Sn and Mo oxides on gold catalysts for selective oxidation of benzyl alcohol?

A series of SnO_x and MoO_x promoted gold nanoparticle catalysts were used for the aerobic oxidation of benzyl alcohol.

Selective Benzyl Alcohol Oxidation over Pd Catalysts

In the last decades, the selective liquid phase oxidation of alcohols to the corresponding carbonyl compounds has been a subject of growing interest. Research has focused on green methods that use “clean” oxidants such as O2 in combination with supported metal nanoparticles as the catalyst. Among the alcohols, benzyl alcohol is one of the most studied substrates. Indeed, benzyl alcohol can be converted to benzaldehyde, largely for use in the pharmaceutical and agricultural industries. This conversion serves as model reaction in testing new potential catalysts, that can then be applied to other systems. Pd based catalysts have been extensively studied as active catalytic metals for alcohol oxidation for their high activity and selectivity to the corresponding aldehyde. Several catalytic materials obtained by careful control of the morphology of Pd nanoparticles, (including bimetallic systems) and by tuning the support properties have been developed. Moreover, reaction conditions, including solvent, temperature, pressure and alcohol concentration have been investigated to tune the selectivity to the desired products. Different reaction mechanisms and microkinetic models have been proposed. The aim of this review is to provide a critical description of the recent advances on Pd catalyzed benzyl alcohol oxidation.

The selective hydrogenation of furfural over supported palladium nanoparticle catalysts prepared by sol-immobilisation: effect of catalyst support and reaction conditions

Pd-TiO₂ nanoparticles prepared by sol-immobilisation are very active for selective hydrogenation of furfural under mild conditions, and addition of Pt enhances performance to achieve a 95% yield of tetrahydrofurfuryl alcohol.

Density Functional Study of Trimetallic AuxPdyPtz (x + y + z = 7) Clusters and Their Interactions with the O2 Molecule

Density functional theory calculations were performed to investigate the structural and energetic properties of trimetallic Au_xPd_yPt_z clusters with x + y + z = 7. The possible stable geometrical configurations with their electronic states are determined. We analyze the chemical order, binding energies, vertical ionization potential, electron affinity, and HOMO-LUMO gaps as a function of the whole concentration range. The affinity of Au_xPd_yPt_z clusters toward one O₂ molecule is also evaluated in terms of the changes in geometry, adsorption energy, and charge transfer.

The controlled catalytic oxidation of furfural to furoic acid using AuPd/Mg(OH)2

The selective oxidation of furfural to furoic acid is achieved at mild reaction conditions over an AuPd/Mg(OH)₂ heterogeneous catalyst.

Ostwald-Driven Phase Separation in Bimetallic Nanoparticle Assemblies

The compositional stability of bimetallic nanoparticles (NPs) is crucial for many applications. We have studied the coarsening of amorphous carbon-supported Au-Pd NPs during annealing at 873 K. Using scanning transmission electron microscopy and energy-dispersive spectroscopy measurements, we show that, despite a complete miscibility of the two metals, the particle assembly undergoes a phase separation during annealing, which leads to two distinct populations: Au-rich NPs with a mean radius of 3.5 nm and large Pd-rich NPs with a mean radius of 25 nm. Thermodynamic calculations and kinetic Monte Carlo simulations explain this behavior that is driven by the competition between surface and mixing energy and by the different mobilities of the two atomic species.

Decoupling strain and ligand effects in ternary nanoparticles for improved ORR electrocatalysis

Ternary Pt–Au–M (M = 3d transition metal) nanoparticles show reduced OH adsorption energies and improved activity for the oxygen reduction reaction (ORR) compared to pure Pt nanoparticles, as obtained by density functional theory.

Highly efficient Ni–Co oxide nanoparticles on nitrogen-doped FDU-15 for aerobic benzyl alcohol oxidation

Transition bimetal (Ni, Co) oxide nanoparticles immobilized onto nitrogen-doped FDU-15 are high active and show excellent selectivity to the benzaldehyde for the oxidation of benzyl alcohol.

Improved and synergistic catalysis of single-pot-synthesized Pt–Ni alloy nanoparticles for anodic oxidation of methanol in alkali

In the search for commercial anode materials for direct methanol fuel cells, Pt, Ni, and Pt_xNi_y alloy NPs have been synthesized via one pot reduction of the respective pure and mixed metal precursors at 60 °C without adding any capping agent.

Selective oxidation of alcohols by supported gold nanoparticles: recent advances

The review presents a commercially important field of alcohol oxidation using gold nanoparticles. It systematically discusses scope and limitation of various supports on the activity and selectivity of catalyst.

The selective oxidation of n-butanol to butyraldehyde by oxygen using stable Pt-based nanoparticulate catalysts: an efficient route for upgrading aqueous biobutanol

Supported Pt nanoparticles are shown to be active and selective towards butyraldehyde in the base-free oxidation of n-butanol by O₂ in an aqueous phase.

Characterisation of gold catalysts

Au-based catalysts have established a new important field of catalysis, revealing specific properties in terms of both high activity and selectivity for many reactions.

New challenges in gold catalysis: bimetallic systems

Since the discovery of the peculiar catalytic activity of gold catalysts, it became clear that gold could play a fundamental role also as a modifier.

Flower-like Au/Ni–Al hydrotalcite with hierarchical pore structure as a multifunctional catalyst for catalytic oxidation of alcohol

Flower-like hierarchical Au/NiAl-LDH catalysts were synthesized for selective oxidation of alcohols.

Base-free oxidation of glycerol using titania-supported trimetallic Au–Pd–Pt nanoparticles

Base-free selective oxidation of glycerol has been investigated using trimetallic Au–Pd–Pt nanoparticles supported on titania and their corresponding bimetallic catalysts. Catalysts were prepared by the sol-immobilization method and characterized by means of TEM, UV/Vis spectroscopy, diffuse reflectance infrared fourier transform spectroscopy, X-ray photoelectron spectroscopy, and microwave plasma–atomic emission spectroscopy. It was found that of the bimetallic catalysts, Pd–Pt/TiO2 was the most active with high selectivity to C3 products. The addition of Au to this catalyst to form the trimetallic Au–Pd–Pt/TiO2, resulted in an increase in activity relative to Pd–Pt/TiO2. The turnover frequency increased from 210 h(−1) with the Pd–Pt/TiO2 catalyst to378 h(−1) for the trimetallic Au–Pd–Pt/TiO2 catalyst with retention of selectivity towards C3 products.

Strategies for designing supported gold-palladium bimetallic catalysts for the direct synthesis of hydrogen peroxide

Hydrogen peroxide is a widely used chemical but is not very efficient to make in smaller than industrial scale. It is an important commodity chemical used for bleaching, disinfection, and chemical manufacture. At present, manufacturers use an indirect process in which anthraquinones are sequentially hydrogenated and oxidized in a manner that hydrogen and oxygen are never mixed. However, this process is only economic at a very large scale producing a concentrated product. For many years, the identification of a direct process has been a research goal because it could operate at the point of need, producing hydrogen peroxide at the required concentration for its applications. Research on this topic has been ongoing for about 100 years. Until the last 10 years, catalyst design was solely directed at using supported palladium nanoparticles. These catalysts require the use of bromide and acid to arrest peroxide decomposition, since palladium is a very active catalyst for hydrogen peroxide hydrogenation. Recently, chemists have shown that supported gold nanoparticles are active when gold is alloyed with palladium because this leads to a significant synergistic enhancement in activity and importantly selectivity. Crucially, bimetallic gold-based catalysts do not require the addition of bromide and acids, but with carbon dioxide as a diluent its solubility in the reaction media acts as an in situ acid promoter, which represents a greener approach for peroxide synthesis. The gold catalysts can operate under intrinsically safe conditions using dilute hydrogen and oxygen, yet these catalysts are so active that they can generate peroxide at commercially significant rates. The major problem associated with the direct synthesis of hydrogen peroxide concerns the selectivity of hydrogen usage, since in the indirect process this factor has been finely tuned over decades of operation. In this Account, we discuss how the gold-palladium bimetallic catalysts have active sites for the synthesis and hydrogenation of hydrogen peroxide that are different, in contrast to monometallic palladium in which synthesis and hydrogenation operate at the same sites. Through treatment of the support with acids prior to the deposition of the gold-palladium bimetallic particles, we can obtain a catalyst that can make hydrogen peroxide at a very high rate without decomposing or hydrogenating the product. This innovation opens up the way to design improved catalysts for the direct synthesis process, and these possibilities are described in this Account.

High activity redox catalysts synthesized by chemical vapor impregnation

The use of precious metals in heterogeneous catalysis relies on the preparation of small nanoparticles that are stable under reaction conditions. To date, most conventional routes used to prepare noble metal nanoparticles have drawbacks related to surface contamination, particle agglomeration, and reproducibility restraints. We have prepared titania-supported palladium (Pd) and platinum (Pt) catalysts using a simplified vapor deposition technique termed chemical vapor impregnation (CVI) that can be performed in any standard chemical laboratory. These materials, composed of nanoparticles typically below 3 nm in size, show remarkable activity under mild conditions for oxidation and hydrogenation reactions of industrial importance. We demonstrate the preparation of bimetallic Pd-Pt homogeneous alloy nanoparticles by this new CVI method, which show synergistic effects in toluene oxidation. The versatility of our CVI methodology to be able to tailor the composition and morphology of supported nanoparticles in an easily accessible and scalable manner is further demonstrated by the synthesis of Pdshell-Aucore nanoparticles using CVI deposition of Pd onto preformed Au nanoparticles supported on titania (prepared by sol immobilization) in addition to the presence of monometallic Au and Pd nanoparticles.

The direct synthesis of hydrogen peroxide using platinum promoted gold–palladium catalysts

The direct synthesis of hydrogen peroxide using platinum promoted gold–palladium catalysts.

Gold-nanoparticle-based catalysts for the oxidative esterification of 1,4-butanediol into dimethyl succinate

The oxidation of 1,4-butanediol and butyrolactone have been investigated by using supported gold, palladium and gold-palladium nanoparticles. The products of such reactions are valuable chemical intermediates and, for example, can present a viable pathway for the sustainable production of polymers. If both gold and palladium were present, a significant synergistic effect on the selective formation of dimethyl succinate was observed. The support played a significant role in the reaction, with magnesium hydroxide leading to the highest yield of dimethyl succinate. Based on structural characterisation of the fresh and used catalysts, it was determined that small gold-palladium nanoalloys supported on a basic Mg(OH)2 support provided the best catalysts for this reaction.