Green synthesis of water splitting electrocatalysts: IrO2 nanocages via Pearson's chemistry

Highly porous iridium oxide structures are particularly well-suited for the preparation of porous catalyst layers needed in proton exchange membrane water electrolyzers. Herein, we report the formation of iridium oxide nanostructured cages, via a water-based process performed at room temperature, using cheap Cu2O cubes as the template. In this synthetic approach, based on Pearson's hard and soft acid-base theory, the replacement of the Cu2O core by an iridium shell is permitted by the difference in hardness/softness of cations and anions of the two reactants Cu2O and IrCl3. Calcination followed by acid leaching allow the removal of residual copper oxide cores and leave IrO2 hierarchical porous structures with outstanding activity toward the oxygen evolution reaction. Fundamental understanding of the reaction steps and identification of the intermediates are permitted by coupling a set of ex situ and in situ techniques including operando time-resolved X-ray absorption spectroscopy during the synthesis.

Chemical Fields: Directing Atom Migration in the Multiphasic Nanocrystal

ConspectusAtoms in a bulk solid phase are usually trapped to fixed positions and can change their position only under certain conditions (e.g., at a melting point) due to the high energy barrier of migration between positions within the crystal lattice. Contrary to the atoms in the bulk solid phase, however, atoms in nanoparticles can migrate and change their local positions rather easily, enabled by the high surface energies. The energy states of surface atoms of nanoparticles can be altered by surface-binding moieties, which in turn influence the intrananoparticle migration of atoms at the subsurface of nanoparticles. In 2008, this possibility of intrananoparticle migration was demonstrated with RhPd alloy nanoparticles under the different gas environments of reductive CO or oxidative NO. We envisaged that the explosive expansion of well-defined, multiphasic nanoparticle libraries might be realized by specifically dictating the atom migration direction, by modulating the energy state of specific atoms in the multiphasic nanocrystals. The nanoparticle surface energy is a function of a myriad of factors, namely, surface binding moiety, structural features affecting coordination number of atoms such as nanoparticle geometry, steps, and kinks, and the existence of heterointerface with lattice mismatch. Therefore, all these factors affecting atom energy state in the nanoparticle, categorically termed as "chemical field" (CF), can serve as the driving force for purposeful directional movement of atoms within nanoparticles and subsequent reaction. Geometrically well-defined multiphasic nanocrystals present great promises toward various applications with special emphasis on catalysis and thus are worthy synthetic targets. In recent years, we have demonstrated that manipulation of CFs is an effective synthetic strategy for a variety of geometrically well-defined multiphasic nanocrystals. Herein, we classified multiphasic nanocrystals into metallic alloy systems and ionic systems (metal compounds) because the modes of CF are rather different between these two systems. The migration-directing CFs for neutral metallic atoms are mostly based on the local distribution of elements, degree of alloying, or highly energetic structural features. On the other hand, for the ionic system, structural parameters originating from the discrepancy between cations and anions should be more considered; ionic radii, phase stability, lattice strain, anionic frameworks, cation vacancies, etc. can react as CFs affecting atom migration behavior in the multiphasic ionic nanocrystals. We expect that the limits and potentials of CF-based synthesis of multiphasic nanocrystals described in this work will open a wide avenue to diverse material compositions and geometries, which have been difficult or impossible to approach via conventional nanoparticle synthesis schemes.

Noble Metal-Based Multimetallic Nanoparticles for Electrocatalytic Applications

Noble metal-based multimetallic nanoparticles (NMMNs) have attracted great attention for their multifunctional and synergistic effects, which offer numerous catalytic applications. Combined experimental and theoretical studies have enabled formulation of various design principles for tuning the electrocatalytic performance through controlling size, composition, morphology, and crystal structure of the nanoparticles. Despite significant advancements in the field, the chemical synthesis of NMMNs with ideal characteristics for catalysis, including high activity, stability, product-selectivity, and scalability is still challenging. This review provides an overview on structure-based classification and the general synthesis of NMMN electrocatalysts. Furthermore, postsynthetic treatments, such as the removal of surfactants to optimize the activity, and utilization of NMMNs onto suitable support for practical electrocatalytic applications are highlighted. In the end, future direction and challenges associated with the electrocatalysis of NMMNs are covered.

IrCuNi Deeply Concave Nanocubes as Highly Active Oxygen Evolution Reaction Electrocatalyst in Acid Electrolyte

Proton exchange membrane water electrolyzer can sustainably and environmentally friendly produce hydrogen. However, it is hindered by the lack of high-performance anode catalysts for oxygen evolution reaction (OER) in acid electrolyte. Herein, IrCuNi deeply concave nanocubes (IrCuNi DCNCs) are successfully synthesized from the selective etching of the facet of cubic nanoparticles, and they significantly boost the OER. The obtained IrCuNi DCNCs show high activity toward OER in the acidic electrolyte, which only requires an overpotential of 273 mV to achieve the OER current density of 10 mA cm^-2 at a low Ir loading of 6.0 μg_Ir cm^-2. The precious metal based mass activity is 6.6 A mg_Ir^-1 at 1.53 V, which is 19 times as high as that of pristine Ir. It demonstrates that the outstanding catalytic performance is beneficial from the well-defined multimetal concave nanostructures, which may shed light on the fabrication of efficient water electrolyzers.

Catalytic Nanoframes and Beyond

The ever-increasing need for the production and expenditure of sustainable energy is a result of the astonishing rate of consumption of fossil fuels and the accompanying environmental problems. Emphasis is being directed to the generation of sustainable energy by the fuel cell and water splitting technologies. Accordingly, the development of highly efficient electrocatalysts has attracted significant interest, as the fuel cell and water splitting technologies are critically dependent on their performance. Among numerous catalyst designs under investigation, nanoframe catalysts have an intrinsically large surface area per volume and a tunable composition, which impacts the number of catalytically active sites and their intrinsic catalytic activity, respectively. Nevertheless, the structural integrity of the nanoframe during electrochemical operation is an ongoing concern. Some significant advances in the field of nanoframe catalysts have been recently accomplished, specifically geared to resolving the catalytic stability concerns and significantly boosting the intrinsic catalytic activity of the active sites. Herein, general synthetic concepts of nanoframe structures and their structure-dependent catalytic performance are summarized, along with recent notable advances in this field. A discussion on the remaining challenges and future directions, addressing the limitations of nanoframe catalysts, are also provided.

Facile Synthesis of IrCu Microspheres Based on Polyol Method and Study on Their Electro-Catalytic Performances to Oxygen Evolution Reaction

The development of Ir-based catalyst with high efficiency for oxygen evolution reaction (OER) in acidic conditions is of great significance to the development of clean energy, but it still remains a significant challenge for shape controlled synthesis of Ir-based catalysts. This article presented a facile one-pot synthesis method that is based on polyol method for preparing IrCu microspheres. In the process of synthesis, formaldehyde solution and ethylene glycol were used as reducing agent and solvent, respectively, while poly(vinylpyrrolidone) was used as surfactant and dispersant, and all of them played important roles in the successful synthesis of Ir-Cu microspheres. The Ir-Cu microspheres, as synthesized, showed well sphere shape and smooth surface, while their alloy features were quite clear and the composition could be adjusted. Benefitting from the synergistic electronic effect between the Iridium and Cupric atoms from the alloy, the IrCu_0.77 microspheres exhibited excellent electrocatalytic activity towards OER in 0.1 M HClO₄ electrolyte, and to achieve 10 mA cm⁻², IrCu_0.77 microspheres only required the overpotential of 282 mV, which was much lower than that of commercial Ir/C catalysts.

Hollow nanoparticles as emerging electrocatalysts for renewable energy conversion reactions

While the realization of clean and sustainable energy conversion systems primarily requires the development of highly efficient catalysts, one of the main issues had been designing the structure of the catalysts to fulfill minimum cost as well as maximum performance. Until now, noble metal-based nanocatalysts had shown outstanding performances toward the oxygen reduction reaction (ORR), oxygen evolution reaction (OER), and hydrogen evolution reaction (HER). However, the scarcity and high cost of them impeded their practical use. Recently, hollow nanostructures including nanocages and nanoframes had emerged as a burgeoning class of promising electrocatalysts. The hollow nanostructures could expose a high proportion of active surfaces while saving the amounts of expensive noble metals. In this review, we introduced recent advances in the synthetic methodologies for generating noble metal-based hollow nanostructures based on thermodynamic and kinetic approaches. We summarized electrocatalytic applications of hollow nanostructures toward the ORR, OER, and HER. We next provided strategies that could endow structural robustness to the flimsy structural nature of hollow structures. Finally, we concluded this review with perspectives to facilitate the development of hollow nanostructure-based catalysts for energy applications.

Boosted Performance of Ir Species by Employing TiN as the Support toward Oxygen Evolution Reaction

Reducing the noble-metal loading without sacrificing the catalytic performance of the oxygen evolution reaction (OER) catalysts is paramount yet highly challenging. Herein, IrO₂@Ir/TiN electrocatalysts employing TiN as the support have been developed and shown high efficiency toward OER. TiN is found not only to disperse the IrO₂@Ir nanoparticles effectively but also to exert the electronic modulation of Ir by downshifting its d-band center of 0.21 eV compared to pure IrO₂. Excitingly, TiN remarkably enhances the catalytic performance of Ir, where the overpotential to achieve the current density of 10 mA cm^-2 is only 265 mV for the IrO₂@Ir/TiN (60 wt %) catalyst. As a result, 71.7 wt % of the Ir metal can be saved to compare with the commercial Ir-black counterpart. Moreover, TiN can inhibit the aggregation and oxidative dissolution of Ir species, thereby enhancing the operational stability. The combined advantages of TiN open a new solution to reduce the anodic catalyst cost through boosting the catalytic activity and stability.

Size and Electronic Modulation of Iridium Nanoparticles on Nitrogen-Functionalized Carbon toward Advanced Electrocatalysts for Alkaline Water Splitting

Developing efficient catalytic materials for electrochemical water splitting is important. Herein, uniformly dispersed and size-controllable iridium (Ir) nanoparticles (NPs) were prepared using a nitrogen-functionalized carbon as the support (Ir/CN). We found that nitrogen functionalization can simultaneously modulate the size of Ir NPs to substantially enhance the catalytically active sites and adjust the electronic structure of Ir, thereby promoting electrocatalytic activity for water splitting. Consequently, the as-synthesized Ir/CN shows excellent electrocatalytic performance with overpotentials of 12 and 265 mV for hydrogen and oxygen evolution reactions in basic medium, respectively. These findings may pave the way for designing and synthesizing other similar materials as efficient catalysts for electrochemical water splitting.

Solid-Solution Alloy Nanoparticles of the Immiscible Iridium-Copper System with a Wide Composition Range for Enhanced Electrocatalytic Applications

For the first time, we synthesize solid-solution alloy nanoparticles of Ir and Cu with a size of ca. 2 nm, despite Ir and Cu being immiscible in the bulk up to their melting over the whole composition range. We performed a systematic characterization on the nature of the Ir_x Cu_1-x solid-solution alloys using powder X-ray diffraction, scanning transmission electron microscopy coupled with energy-dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy. The results showed that the Ir_x Cu_1-x alloys had a face-centered-cubic structure; charge transfer from Cu to Ir occurred in the alloy nanoparticles, as the core-level Ir 4f peaks shifted to lower energy region with the increase in Cu content. Furthermore, we observed that the alloying of Ir with Cu enhanced both the electrocatalytic oxygen evolution and oxygen reduction reactions. The enhanced activities could be attributed to the electronic interaction between Ir and Cu arising from the alloying effect at atomic-level.

Iridium-Based Multimetallic Nanoframe@Nanoframe Structure: An Efficient and Robust Electrocatalyst toward Oxygen Evolution Reaction

Nanoframe electrocatalysts have attracted great interest due to their inherently high active surface area per a given mass. Although recent progress has enabled the preparation of single nanoframe structures with a variety of morphologies, more complex nanoframe structures such as a double-layered nanoframe have not yet been realized. Herein, we report a rational synthetic strategy for a structurally robust Ir-based multimetallic double-layered nanoframe (DNF) structure, nanoframe@nanoframe. By leveraging the differing kinetics of dual Ir precursors and dual transition metal (Ni and Cu) precursors, a core-shell-type alloy@alloy structure could be generated in a simple one-step synthesis, which was subsequently transformed into a multimetallic IrNiCu DNF with a rhombic dodecahedral morphology via selective etching. The use of single Ir precursor yielded single nanoframe structures, highlighting the importance of employing dual Ir precursors. In addition, the structure of Ir-based nanocrystals could be further controlled to DNF with octahedral morphology and CuNi@Ir core-shell structures via a simple tuning of experimental factors. The IrNiCu DNF exhibited high electrocatalytic activity for oxygen evolution reaction (OER) in acidic media, which is better than Ir/C catalyst. Furthermore, IrNiCu DNF demonstrated excellent durability for OER, which could be attributed to the frame structure that prevents the growth and agglomeration of particles as well as in situ formation of robust rutile IrO₂ phase during prolonged operation.

Shaped Ir–Ni bimetallic nanoparticles for minimizing Ir utilization in oxygen evolution reaction

Shaped Ir–Ni bimetallic nanoparticles were synthesized and used for electrocatalytic oxygen evolution reaction (OER).

Ir–Cu nanoframes: one-pot synthesis and efficient electrocatalysts for oxygen evolution reaction

We achieved successful synthesis of alloy nanoframes, including bi-metallic and tri-metallic nanoframes, which show superior catalytic properties toward OER.

Formation of a Cu@RhRu core-shell concave nanooctahedron via Ru-assisted extraction of Rh from the Cu matrix and its excellent electrocatalytic activity toward the oxygen evolution reaction

A facile one step route has been developed for the synthesis of trimetallic Cu@RhRu core-shell concave nanooctahedra by co-decomposition of Ru, Rh and Cu precursors. A mechanistic study reveals that nanoparticles with a CuRh alloy core and a Ru shell are initially formed and a subsequent migration of Rh to the shell results in the Cu@RhRu core-shell concave nanooctahedron. The shell exhibits atomically mixed Ru and Rh phases with an fcc atomic structure, although the hcp atomic structure is commonly found for the bulk Ru. We also report an unusually high catalytic activity of the Cu@RhRu octahedral nanocrystals toward the oxygen evolution reaction in alkaline solution.