Water structures on acidic zeolites and their roles in catalysis

The local reaction environment of catalytic active sites can be manipulated to modify the kinetics and thermodynamic properties of heterogeneous catalysis. Because of the unique physical-chemical nature of water, heterogeneously catalyzed reactions involving specific interactions between water molecules and active sites on catalysts exhibit distinct outcomes that are different from those performed in the absence of water. Zeolitic materials are being applied with the presence of water for heterogeneous catalytic reactions in the chemical industry and our transition to sustainable energy. Mechanistic investigation and in-depth understanding about the behaviors and the roles of water are essentially required for zeolite chemistry and catalysis. In this review, we focus on the discussions of the nature and structures of water adsorbed/stabilized on Brønsted and Lewis acidic zeolites based on experimental observations as well as theoretical calculation results. The unveiled functions of water structures in determining the catalytic efficacy of zeolite-catalyzed reactions have been overviewed and the strategies frequently developed for enhancing the stabilization of zeolite catalysts are highlighted. Recent advancement will contribute to the development of innovative catalytic reactions and the rationalization of catalytic performances in terms of activity, selectivity and stability with the presence of water vapor or in condensed aqueous phase.

Synthesis and Catalytic Applications of Advanced Sn- and Zr-Zeolites Materials

The incorporation of isolated Sn (IV) and Zr (IV) ions into silica frameworks is attracting widespread attention, which exhibits remarkable catalytic performance (conversion, selectivity, and stability) in a broad range of reactions, especially in the field of biomass catalytic conversion. As a representative example, the conversion route of carbohydrates into valuable platform and commodity chemicals such as lactic acid and alkyl lactates, has already been established. The zeotype materials also possess water-tolerant ability and are capable to be served as promising heterogeneous catalysts for aqueous reactions. Therefore, dozens of Sn- and Zr-containing silica materials with various channel systems have been prepared successfully in the past decades, containing 8 membered rings (MR) small pore CHA zeolite, 10-MR medium pore zeolites (FER, MCM-56, MEL, MFI, MWW), 12-MR large pore zeolites (Beta, BEC, FAU, MOR, MSE, MTW), and 14-MR extra-large pore UTL zeolite. This review about Sn- and Zr-containing metallosilicate materials focuses on their synthesis strategy, catalytic applications for diverse reactions, and the effect of zeolite characteristics on their catalytic performances.

Metal Sites in Zeolites: Synthesis, Characterization, and Catalysis

Zeolites with ordered microporous systems, distinct framework topologies, good spatial nanoconfinement effects, and superior (hydro)thermal stability are an ideal scaffold for planting diverse active metal species, including single sites, clusters, and nanoparticles in the framework and framework-associated sites and extra-framework positions, thus affording the metal-in-zeolite catalysts outstanding activity, unique shape selectivity, and enhanced stability and recyclability in the processes of Brønsted acid-, Lewis acid-, and extra-framework metal-catalyzed reactions. Especially, thanks to the advances in zeolite synthesis and characterization techniques in recent years, zeolite-confined extra-framework metal catalysts (denoted as metal@zeolite composites) have experienced rapid development in heterogeneous catalysis, owing to the combination of the merits of both active metal sites and zeolite intrinsic properties. In this review, we will present the recent developments of synthesis strategies for incorporating and tailoring of active metal sites in zeolites and advanced characterization techniques for identification of the location, distribution, and coordination environment of metal species in zeolites. Furthermore, the catalytic applications of metal-in-zeolite catalysts are demonstrated, with an emphasis on the metal@zeolite composites in hydrogenation, dehydrogenation, and oxidation reactions. Finally, we point out the current challenges and future perspectives on precise synthesis, atomic level identification, and practical application of the metal-in-zeolite catalyst system.

High-Productivity Continuous Conversion of Glucose to α-Hydroxy Esters over Postsynthetic and Hydrothermal Sn-Beta Catalysts

The retro-aldol fragmentation of glucose is a complex reaction of industrial relevance, which provides a potentially sustainable route for the production of α-hydroxyester compounds of relevance to the green polymer industry, such as methyl lactate and methyl vinyl glycolate. Although the zeolite catalyst, Sn-Beta, has shown itself to be a promising catalyst for this process, important information concerning the stability of the catalyst during continuous operation is not yet known, and improvements to its yield of retro-aldol products are also essential. Here, we perform detailed spectroscopic studies of a selection of Sn-Beta catalysts and evaluate their performances for the retro-aldol fragmentation of glucose under continuous processing conditions, with the dual aims of developing new structure-activity-lifetime relationships for the reaction and maximizing the productivity and selectivity of the process. Kinetic studies are performed under both established reaction conditions and in the presence of additional promoters, including water and alkali salts. Generally, this study demonstrates that the reaction conditions and choice of catalyst cannot be optimized in isolation, since each catalyst explored in this study responds differently to each particular process perturbation. However, by evaluating each type of the Sn-Beta catalyst under each set of reaction conditions, we reveal that postsynthetic Sn-Beta catalysts exhibit the best levels of performance when activity, selectivity, and stability are taken into account. Specifically, the best levels of performance are obtained with a postsynthetic Sn-Beta catalyst that is preactivated in a flow of methanol prior to reaction, which provides α-hydroxyester yields over 90% at the early stages of continuous operation and operates at high yield and selectivity for over 60 h on stream. Space-time-yields over two orders of magnitude higher than any previously reported for this reaction are achieved, setting a new benchmark in terms of the retro-aldol fragmentation of glucose.

Recent Advances in the Brønsted/Lewis Acid Catalyzed Conversion of Glucose to HMF and Lactic Acid: Pathways toward Bio-Based Plastics

One of the most trending topics in catalysis recently is the use of renewable sources and/or non-waste technologies to generate products with high added value. That is why, the present review resumes the advances in catalyst design for biomass chemical valorization. The variety of involved reactions and functionality of obtained molecules requires the use of multifunctional catalyst able to increase the efficiency and selectivity of the selected process. The use of glucose as platform molecule is proposed here and its use as starting point for biobased plastics production is revised with special attention paid to the proposed tandem Bronsted/Lewis acid catalysts.

Influence of solvent structure and hydrogen bonding on catalysis at solid-liquid interfaces

Solvent molecules interact with reactive species and alter the rates and selectivities of catalytic reactions by orders of magnitude. Specifically, solvent molecules can modify the free energies of liquid phase and surface species via solvation, participating directly as a reactant or co-catalyst, or competitively binding to active sites. These effects carry consequences for reactions relevant for the conversion of renewable or recyclable feedstocks, the development of distributed chemical manufacturing, and the utilization of renewable energy to drive chemical reactions. First, we describe the quantitative impact of these effects on steady-state catalytic turnover rates through a rate expression derived for a generic catalytic reaction (A → B), which illustrates the functional dependence of rates on each category of solvent interaction. Second, we connect these concepts to recent investigations of the effects of solvents on catalysis to show how interactions between solvent and reactant molecules at solid-liquid interfaces influence catalytic reactions. This discussion demonstrates that the design of effective liquid phase catalytic processes benefits from a clear understanding of these intermolecular interactions and their implications for rates and selectivities.

Heterogeneous Catalysts for the Conversion of Glucose into 5-Hydroxymethyl Furfural

Lignocellulosic biomass, a cheap and plentiful resource, could play a key role in the production of sustainable chemicals. The simple sugars contained in the renewable lignocellulosic biomass can be converted into commercially valuable products such as 5-hydroxymethyl furfural (HMF). A platform molecule, HMF can be transformed into numerous chemical products with potential applications in a wide variety of industries. Of the hexoses contained in the lignocellulosic biomass, the successful production of HMF from glucose has been a challenge. Various heterogeneous catalysts have been proposed over the last decade, ranging from zeolites to metal organic frameworks. The reaction conditions vary in the reports in the literature, which makes it difficult to compare catalysts reported in different studies. In addition, the slight variations in the synthesis of the same material in different laboratories may affect the activity results, because the selectivity towards desired products in this transformation strongly depends on the nature of the active sites. This poses another difficulty for the comparison of different reports. Furthermore, over the last decade the new catalytic systems proposed have increased profoundly. In this article, we summarize the heterogeneous catalysts: Metal Organic Frameworks (MOFs), zeolites and conventional supported catalysts, that have been reported in the recent literature and provide an overview of the observed catalytic activity, in order to provide a comparison.

Zeolite (In)Stability under Aqueous or Steaming Conditions

Zeolites are among the most environmentally friendly materials produced industrially at the Megaton scale. They find numerous commercial applications, particularly in catalysis, adsorption, and separation. Under ambient conditions aluminosilicate zeolites are stable when exposed to water or water vapor. However, at extreme conditions as high temperature, high water vapor pressure or increased acidity/basicity, their crystalline framework can be destroyed. The stability of the zeolite framework under aqueous conditions also depends on the concentration and character of heteroatoms (other than Al) and the topology of the zeolite. The factors critical for zeolite (in)stability in the presence of water under various conditions are reviewed from the experimental as well as computational sides. Nonreactive and reactive interactions of water with zeolites are addressed. The goal of this review is to provide a comparative overview of all-silica zeolites, aluminosilicates and zeolites with other heteroatoms (Ti, Sn, and Ge) when contacted with water. Due attention is also devoted to the situation when partial zeolite hydrolysis is used beneficially, such as the formation of hierarchical zeolites, synthesis of new zeolites or fine-tuning catalytic or adsorption characteristics of zeolites.

Catalytic Formation of Lactic and Levulinic Acids from Biomass Derived Monosaccarides through Sn-Beta Formed by Impregnation

In the present study, the use of Sn-Beta zeolite to facilitate the conversion of lignocellulosic biomass-derived glucose and xylose into lactic and levulinic acid was explored. The reactions were carried out in a batch reactor using water as the solvent. Water is the preferred solvent over methanol as it reduces downstream product acid recovery and purification complexity. Optimization experiments were performed for reaction temperature and residence time. Under optimized reaction conditions, the Sn-Beta facilitated reaction of a pure sugar solution resulted in lactic acid yields of 13 and 19 wt% of inlet carbon of glucose and xylose, respectively, plus levulinic acid yields of 18 and 0.8 wt%, respectively. When actual biomass-derived sugar solutions were tested, the yields of lactic acid were significantly higher than those from the optimized model solution experiments with lactic acid yields of 34 wt%. These biomass-derived sugar solutions contained residual levels of CaSO4 from the neutralization step of the hydrolysis process. Further experiments were performed to examine the potential effects from CaSO4 contributing to this increase. It was found that the sulfate ions increased the Brønsted basicity and the calcium increased the Lewis acidity of the reaction solution, and that the combination of both effects increased the conversion of the original sugars into lactic acid. These effects were verified by testing other organic bases to isolate the Brønsted acid neutralization effect and the Lewis acid enhancement effect. The addition of CaSO4 resulted in attractive lactic acid yields, 68 wt% and 50 wt% of inlet carbon from pure glucose and xylose solutions, respectively. Increasing the actual corn stover and forage sorghum derived sugars concentration (in water) allowed lactic acids yields of greater than 60 wt% to be achieved. When the optimized Sn-Beta reaction system was applied to corn stover and forage sorghum mixtures, it was found that the ratio of lactic-to-levulinic acid generated was inversely dependent upon the glucose-to-xylose ratio in the recovered sugar mixture.

Solvent-Activated Hafnium-Containing Zeolites Enable Selective and Continuous Glucose-Fructose Isomerisation

The isomerisation of glucose to fructose is a critical step towards manufacturing petroleum-free chemicals from lignocellulosic biomass. Herein we show that Hf-containing zeolites are unique catalysts for this reaction, enabling true thermodynamic equilibrium to be achieved in a single step during intensified continuous operation, which no chemical or biological catalyst has yet been able to achieve. Unprecedented single-pass yields of 58 % are observed at a fructose selectivity of 94 %, and continuous operation for over 100 hours is demonstrated. The unexpected performance of the catalyst is realised following a period of activation within the reactor, during which time interaction with the solvent generates a state of activity that is absent in the synthesised catalyst. Mechanistic studies by X-ray absorption spectroscopy, chemisorption FTIR, operando UV/Vis and ¹ H-¹³ C HSQC NMR spectroscopy indicate that activity arises from isolated Hf^IV atoms with monofunctional acidic properties.

Recent Advances in Aqueous-Phase Catalytic Conversions of Biomass Platform Chemicals Over Heterogeneous Catalysts

A series of biomass-derived platform molecules, such as glucose, furans, levulinic acid, 5-hydroxymethylfurfural, and acetic acids, can be converted into a variety of value-added chemicals through catalytic transformations that include dehydration, hydrogenation, oxidation, isomerization, reforming, ketonization, and aldol condensation over heterogeneous catalysts. Aqueous-phase processing is an important issue and a great challenge for the heterogeneous catalytic conversion of biobased chemicals due to the high water content of the biomass and the formation of water during the transformation process. In this paper, heterogeneous catalysts that are applicable to the aqueous-phase conversion process of biomass platform chemicals, including noble metal catalysts, non-noble metal catalysts, bimetallic catalysts, metal oxides, and zeolite, are introduced, and a comprehensive evaluation of the catalyst performance, including the catalytic activity, stability, and regeneration performance of different kinds of heterogeneous catalysts, are made. Besides, we highlighted the effect of water on heterogeneous catalysts and the deactivation mechanism in the aqueous phase. Beyond this, several catalytic mechanisms of aqueous-phase conversion over heterogeneous catalysts are summarized in order to help understand the reaction process on the surface of catalysts in the aqueous phase, so as to design targeted catalysts. At last, a prospect of biobased chemicals and fuels is forecasted.

MgO-ZrO2 Mixed Oxides as Effective and Reusable Base Catalysts for Glucose Isomerization into Fructose in Aqueous Media

MgO-ZrO₂ mixed oxides prepared with different Mg/Zr atomic ratios (denoted as xMZ: where x is the atomic ratio of Mg/Zr) are investigated for the glucose isomerization to fructose in water at 95 °C. The highest fructose yield of 33 % is obtained over 0.76MZ with ≈74 % selectivity after 3 h. To gain insight into the structure-activity relationships, the prepared catalysts are characterized by N₂ physisorption, XRD, FTIR and CO₂ -TPD. The results indicate that the addition of MgO drastically changed the textual property of ZrO₂ and increased the number of basic sites. The kinetic studies revealed that the Lewis basic sites (cus-O^2- ) generated from the highly dispersed MgO are the active sites responsible for the enhanced isomerization activity. Notably, MZ is reusable for four runs without a significant decrease in catalyst activity. Accordingly, this study provides an easily prepared, cheap, and recyclable catalyst that may hold great potential for fructose production.

Glucose isomerization in dioxane/water with Sn-β catalyst: improved catalyst stability and use for HMF production

The stability of zeolite Sn-beta (Sn-β) was greatly improved for glucose isomerization to fructose and fructose yield of 41.5% has been obtained when dioxane/water was used as solvent. The effect of dioxane/water solvent mixtures for fructose dehydration on Amberlyst-131 was also studied and it was found that small amounts of water in dioxane increase the yield of HMF (up to 74%) by limiting the formation of oligomers like difructose anhydride (III). 56% yield of HMF from glucose, maltose, trehalose or cellobiose and 60% from sucrose were produced when hydrolysis of disaccharides, glucose isomerization and fructose dehydration were coupled in a mixture of dioxane/water (5 wt%).