Self-Healing Polymer Composites: Prospects, Challenges, and Applications

Advances in Materials with Self-Healing Properties: A Brief Review

The development of materials with self-healing capabilities has garnered considerable attention due to their potential to enhance the durability and longevity of various engineering and structural applications. In this review, we provide an overview of recent advances in materials with self-healing properties, encompassing polymers, ceramics, metals, and composites. We outline future research directions and potential applications of self-healing materials (SHMs) in diverse fields. This review aims to provide insights into the current state-of-the-art in SHM research and guide future efforts towards the development of innovative and sustainable materials with enhanced self-repair capabilities. Each material type showcases unique self-repair mechanisms tailored to address specific challenges. Furthermore, this review investigates crack healing processes, shedding light on the latest developments in this critical aspect of self-healing materials. Through an extensive exploration of these topics, this review aims to provide a comprehensive understanding of the current landscape and future directions in self-healing materials research.

Self-healing polyacrylates based on dynamic disulfide and quadruple hydrogen bonds

Herein, a self-healing polyacrylate system was successfully prepared by introducing crosslinking agents containing disulfide bonds and monomers capable of forming quadruple hydrogen bonds through free radical copolymerization. This polymer material exhibited good toughness and self-healing properties through chemical and physical dual dynamic networks while maintaining excellent mechanical properties, which expanded the development path of self-healing acrylate materials. Compared to uncrosslinked and single dynamically crosslinked polymers, its elongation at break was as high as 437%, and its tensile strength was 5.48 MPa. Due to the presence of dual reversible dynamic bonds in the copolymer system, good self-healing was also achieved at 60 °C. In addition, differential scanning calorimetry and thermogravimetric analysis measurements confirmed that the thermal stability and glass transition temperature of the material were improved owing to the presence of physical and chemical cross-linking networks.

Dual-Shell Microcapsules for High-Response Efficiency Self-Healing of Multi-Scale Damage in Waterborne Polymer-Cement Coatings

Waterborne polymer-cement coatings have been widely applied in building materials due to their organic solvent-free nature, low cost, and eco-friendliness. However, these coatings can easily crack during the drying process as a result of construction environment factors, compromising the barrier performance of the coating and limiting its large-scale application. In this study, a dual-shell self-healing microcapsule was developed, which can effectively heal damage on a macro scale in waterborne polymer-cement coatings. Specifically, this dual-shell self-healing microcapsule was designed with a silica gel shell and a tannic acid-cuprum (TA-Cu) double-shell structure embedded with an epoxy resin (EP) healing agent, which was successfully fabricated via a two-step in situ polymerization. This silica gel shell self-healing microcapsules can effectively load into waterborne polymer-cement coatings. As the coating dries and solidifies, the silica gel shell of the microcapsule also becomes loose and brittle due to dehydration. This improves the mechanical initiation efficiency of the microcapsules in the coating. This study provides a novel approach for the application of self-healing microcapsules in waterborne coating systems, which can significantly reduce cracking during the drying process of waterborne polymer-cement coatings and improve the service life of the coating under complex conditions.

Synthesis and characterization of Poly(urea-formaldehyde) microcapsules with 5-ethylidene-2-norbornene as self-healing agent and potential use in polymeric composites

This study describes a methodology to prepare and characterize PUF [poly(urea formaldehyde)] microcapsules containing 5-ethylidene-2-norbornene (ENB) as self-healing agent, as well as the compatibility evaluation of ENB in the presence of Grubb's catalyst with an epoxy matrix. First, the results of an adhesion assay by lap shear proved chemical compatibility between the epoxy matrix and self-healing agent in the presence of Grubb's catalyst. After evaluating the chemical compatibility, microcapsules with ENB were synthesized in an oil-in-water emulsion system. Thereafter, the microcapsules were morphologically, chemically and thermally characterized in which a granulometric dispersion between 30-140 μm and an average size of 69.8 ± 4.9 μm were observed. The SEM (scanning electron microscope) results showed that the average thickness of microcapsules shell was 3.6 ± 0.4 μm. The thermogravimetric analysis (TGA) showed that microcapsules are susceptible to rupture and consequent ENB release in temperatures greater than 230 °C, demonstrating that microcapsules are suitable for applications in materials with self-healing capacity.

Rising of Dynamic Polyimide Materials: A Versatile Dielectric for Electrical and Electronic Applications

Polyimides (PIs) are widely used in circuit components, electrical insulators, and power systems in modern electronic devices and large electrical appliances. Electrical/mechanical damage of materials are important factors that threaten reliability and service lifetime. Dynamic (self-healable, recyclable and degradable) PIs, a promising class of materials that successfully improve electrical/mechanical properties after damage, are anticipated to solve this issue. The viewpoints and perspectives on the status and future trends of dynamic PI based on a few existing documents are shared. The main damage forms of PI dielectric materials in the application process are first introduced, and initial strategies and schemes to solve these problems are proposed. Fundamentally, the bottleneck issues faced by the development of dynamic PIs are indicated, and the relationship between various damage forms and the universality of the method is evaluated. The potential mechanism of the dynamic PI to deal with electrical damage is highlighted and several feasible prospective schemes to address electrical damage are discussed. This study is concluded by presenting a short outlook and future improvements to systems, challenges, and solutions of dynamic PI in electrical insulation. The summary of theory and practice should encourage policy development favoring energy conservation and environmental protection and promoting sustainability.

Novel self-healing and recyclable fire-retardant polyvinyl alcohol/borax hydrogel coatings for the fire safety of rigid polyurethane foam

Rigid polyurethane foam (RPUF) has attracted great attention as an insulation material, but its inherent flammability restricts its practical application. Developing a sustainable fire-retardant strategy that can improve its fire safety is particularly desirable and challenging. Herein, novel fire-retardant hydrogel coatings based on polyvinyl alcohol (PVA) and borax are proposed and applied in RPUF, and the self-healing, recyclability and flame retardant properties of the coatings are investigated. The dynamic and reversible cross-linked networks based on the borate ester bonds and hydrogen bonds endow the hydrogels with excellent repairability, recyclability, and elasticity. Compared with a neat RUPF, the coated RPUF exhibited improved fire-retardant properties without the inherent advantages being influenced and can be reflected by the 8% increase in the limiting oxygen index (LOI), 20% reduction in total heat release (THR), and 25% decrease in total smoke production (TSP) with the coatings, along with a rapid self-quenching behavior. The novel hydrogel coatings provide a new strategy for the development of flame-retardant coatings, demonstrating the potential of the next generation of self-healing hydrogel coatings to reduce the fire risk of the RPUF.

Self-Healing Silicone Materials: Looking Back and Moving Forward

This review is dedicated to self-healing silicone materials, which can partially or entirely restore their original characteristics after mechanical or electrical damage is caused to them, such as formed (micro)cracks, scratches, and cuts. The concept of self-healing materials originated from biomaterials (living tissues) capable of self-healing and regeneration of their functions (plants, human skin and bones, etc.). Silicones are ones of the most promising polymer matrixes to create self-healing materials. Self-healing silicones allow an increase of the service life and durability of materials and devices based on them. In this review, we provide a critical analysis of the current existing types of self-healing silicone materials and their functional properties, which can be used in biomedicine, optoelectronics, nanotechnology, additive manufacturing, soft robotics, skin-inspired electronics, protection of surfaces, etc.

Self-Healing of Polymers and Polymer Composites

This review is devoted to the description of methods for the self-healing of polymers, polymer composites, and coatings. The self-healing of damages that occur during the operation of the corresponding structures makes it possible to extend the service life of the latter, and in this case, the problem of saving non-renewable resources is simultaneously solved. Two strategies are considered: (a) creating reversible crosslinks in the thermoplastic and (b) introducing a healing agent into cracks. Bond exchange reactions in network polymers (a) proceed as a dissociative process, in which crosslinks are split into their constituent reactive fragments with subsequent regeneration, or as an associative process, the limiting stage of which is the interaction of the reactive end group and the crosslink. The latter process is implemented in vitrimers. Strategy (b) is associated with the use of containers (hollow glass fibers, capsules, microvessels) that burst under the action of a crack. Particular attention is paid to self-healing processes in metallopolymer systems.

Self-Healability of Poly(Ethylene-co-Methacrylic Acid): Effect of Ionic Content and Neutralization

Self-healing polymers such as poly(ethylene-co-methacrylic acid) ionomers (PEMAA) can heal themselves immediately after a projectile puncture which in turn lowers environmental pollution from replacement. In this study, the thermal-mechanical properties and self-healing response of a library of 15 PEMAA copolymers were studied to understand the effects of the ionic content (Li, Na, Zn, Mg) and neutralization percentage (13 to 78%) on the results. Differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and tensile testing were used to study the thermo-mechanical properties of PEMAA copolymers while the self-healing response was studied using the projectile test. Puncture sites were observed using scanning electron microscopy (SEM) and the healing efficiency was quantitatively measured using the water leakage test. Five different self-healing responses were observed and correlated to ionic content and neutralization. At high neutralization, divalent neutralizing ions (Zn and Mg) that have stronger ionic interactions exhibited brittle responses during projectile testing. PEMAA samples neutralized with Mg and Li at low concentrations had a higher healing efficiency than PEMAA samples neutralized with Zn and Na at low neutralization. The PEMAA copolymers with higher tensile stress and two distinct peaks in the graph of loss factor versus temperature that indicate the presence of sufficient ionic aggregate clusters had improved healing efficiency. By increasing the neutralization percentage from 20% to 70%, the tensile strength and modulus of the samples increased and their self-healability generally increased. Among the investigated samples, the copolymer with ~50% neutralization by Li salt showed the highest healing efficiency (100%). Overall, the strength and elastic response required for successful self-healing responses in PEMAA copolymers are shown to be governed by the choice of ion and the amount of neutralization.

A Comparative Study on the Self-Healing Characterizations and Formulation Optimization of Polyurea Coating

Self-healing materials, especially self-healing polyurea/polyurethane, to replace traditional coating has been of increasing interest in the past decade. The frequency of regular maintenance work can also be reduced as the coating is capable of forming bonds at ruptured sites. This reduces the cost of maintenance and the risk involved in workers engaging in maintenance work. The extremely short curing time of polyurea coating could potentially outweigh the cost due to its short down time. With a high self-healing efficiency, self-healing polyurea could be the ultimate choice of protective coating. This report aims to find the optimum formulation for fabrication of polyurea with a high self-healing efficiency. This is conducted by changing the composition of the components chosen for formulation of polyurea. The choice of isocyanate and amine is varied to explore its impact on chain mobility and microphase separation, which are important factors affecting self-healing efficiency. A series of characterizations, including ATR-FTIR, DSC, optical microscope and mechanical tester, is used to analyze the factors affecting the self-healing efficiency of fabricated polyurea and to eventually determine the best formulation. The ideal formulation of toluene 2,4 diisocyanate-amine (TDI-P1000) polyurea managed to achieve a self-healing of 42%. Further studies could be done to include multiple healing mechanisms after different area of polyurea to boost its self-healing efficiency after repeated healing.

Mini-Review of Self-Healing Mechanism and Formulation Optimization of Polyurea Coating

Self-healing polymers are categorized as smart materials that are capable of surface protection and prevention of structural failure. Polyurethane/polyurea, as one of the representative coatings, has also attracted attention for industrial applications. Compared with polyurethane, polyurea coating, with a similar formation process, provides higher tensile strength and requires shorter curing time. In this paper, extrinsic and intrinsic mechanisms are reviewed to address the efficiency of the self-healing process. Moreover, formulation optimization and strategic improvement to ensure self-healing within a shorter period of time with acceptable recovery of mechanical strength are also discussed. The choice and ratio of diisocyanates, as well as the choice of chain extender, are believed to have a crucial effect on the acceleration of the self-healing process and enhance self-healing efficiency during the preparation of polyurea coatings.

Novel nanoparticle-modified multifunctional microcapsules with self-healing and antibacterial activities for dental applications

OBJECTIVE

Although microcapsules (MCs) have been used for dental resins to achieve self-healing capabilities, the fragile organic shell and single healing event functions during the service period limit their use. Herein, a novel nanoparticle-modified MC with a nano-antibacterial inorganic filler (NIF) containing a quaternary ammonium salt was synthesized to address these issues.

METHODS

MCs with 0 %-30 % NIFs were prepared via an in situ polymerization method and characterized their morphology, chemical composition, thermal stability, roughness, mechanical properties, and antibacterial effect. Subsequently, M-10 MCs were mixed into the resin matrix at a mass fraction of 7.5 %. The self-healing capability and cytotoxicity were evaluated.

RESULTS

The introduction of nanomaterials enhances the shell of the MCs and endows them with an antibacterial effect. With the addition of NIFs, the roughness, modulus, and hardness values of MCs all increased (p < 0.05). The presence of M-10 MCs reduced the CFU by 2-3 orders of magnitude compared to the control group. The dental resin containing 7.5 % M-10 MCs obtained almost 69 % self-healing efficiency, without significantly compromising cell viability (p < 0.05).

SIGNIFICANCE

Self-healing MCs with NIFs were prepared for the first time with strong antibacterial properties, a substantial self-healing capability, and low toxicity. This multifunctional MC is a promising candidate for use in dental resins to extend the service life and resolve the problem of bulk fracture and secondary caries.

An Overview of Self-Healable Polymers and Recent Advances in the Field

The search for materials with better performance, longer service life, lower environmental impact, and lower overall cost is at the forefront of polymer science and material engineering. This has led to the development of self-healing polymers with a range of healing mechanisms including capsular-based, vascular, and intrinsic self-healing polymers. The development of self-healable systems has been inspired by the healing of biological systems such as skin wound healing and broken bone reconstruction. The goal of using self-healing polymers in various applications is to extend the service life of polymers without the need for replacement or human intervention especially in restricted access areas such as underwater/underground piping where inspection, intervention, and maintenance are very difficult. Through an industrial and scholarly lens, this paper provides (a) an overview of self-healing polymers, (b) classification of different self-healing polymers and polymer-based composites, (c) mechanical, thermal, and electrical analysis characterization, (d) applications in coating, composites, and electronics, (e) modeling and simulation, and (f) recent development in the past 20 years . This review highlights the importance of healable polymers for an economically and environmentally sustainable future, the most recent advances in the field, and current limitations in fabrication, manufacturing, and performance. This article is protected by copyright. All rights reserved.

Self-Healing Materials for Electronics Applications

Self-healing materials have been attracting the attention of the scientists over the past few decades because of their effectiveness in detecting damage and their autonomic healing response. Self-healing materials are an evolving and intriguing field of study that could lead to a substantial increase in the lifespan of materials, improve the reliability of materials, increase product safety, and lower product replacement costs. Within the past few years, various autonomic and non-autonomic self-healing systems have been developed using various approaches for a variety of applications. The inclusion of appropriate functionalities into these materials by various chemistries has enhanced their repair mechanisms activated by crack formation. This review article summarizes various self-healing techniques that are currently being explored and the associated chemistries that are involved in the preparation of self-healing composite materials. This paper further surveys the electronic applications of self-healing materials in the fields of energy harvesting devices, energy storage devices, and sensors. We expect this article to provide the reader with a far deeper understanding of self-healing materials and their healing mechanisms in various electronics applications.

Recent Advances in High-strength and High-toughness Polyurethanes Based on Supramolecular Interactions

Recent developments in supramolecular chemistry have generated increasing interest in supramolecular polymers and opened a window for the exploitation of various supramolecular polymeric materials and their multifunctional composites. High-performance polyurethanes,...

Minireview on Self-Healing Polymers: Versatility, Application, and Prospects

Nature is blessed with self-healing properties. Mimicking nature is a traditional practice to innovate new classes of materials for researchers. In this practice, researchers made a revolutionary approach to innovate self-healing polymer (SHP) that can be used to treat damage-related losses. Different SHPs with various properties have been developed for a wide range of applications. SHPs unlocked the key to the taste of real life through their application and versatility in the sectors close to our day-by-day life of this age and the near future. In this study, we reviewed the scopes and prospects of the application of SHPs owing to different properties. Varieties of amazing properties made SHPs fit in different sectors such as construction, paint and coat, electronics, healthcare, textile, and automotive and aerospace. Similarly, due to having suitable functionality, SHPs can also be used in different industries. Therefore, it is high time to generalize the production of SHPs by suitable research and make sure the easy application for the welfare of human civilization and other living creatures.

Robust Damage-Reporting Strategy Enabled by Dual-Compartment Microcapsules

Dye-filled microcapsules are an attractive way to identify microscopic damage of materials by the naked eye. However, there are many disadvantages in traditional microcapsule-based self-reporting materials, such as a poor self-reporting effect. A new concept for the design of self-reporting microcapsules is presented here. Our work develops a novel kind of dual-compartmental microcapsule via Pickering emulsion photopolymerization, which can encapsulate two interacting species ("pro-dye" and "developer") separately in a single microcapsule. In our strategy, SiO₂ microspheres encapsulating polyetheramine (PEA, developer) were first prepared and employed as a Pickering emulsifier to stabilize oil-in-water emulsions, in which the oil phase consisted of 2',7'-dichlorofluorescein (DCF, pro-dye) and a monomer. After the monomer polymerization, a dual-compartment microcapsule, which encapsulated the pro-dye in the core and the developer in the shell, was obtained. Upon the rupture of the microcapsule, the pro-dye and the developer were released simultaneously and reacted to yield a pronounced chromogenic response. Compared with traditional double-microcapsule systems, this dual-compartment microcapsule system demonstrated a more efficient and pronounced self-reporting effect. This is the first time that a double-encapsulation scheme involving the compartmentalized release of two interacting species within a single microcapsule has been demonstrated for self-reporting, which overcomes the tough problems of the uneven distribution of the traditional double-microcapsule systems.

Self-Healing Polymer Nanocomposite Materials by Joule Effect

Nowadays, the self-healing approach in materials science mainly relies on functionalized polymers used as matrices in nanocomposites. Through different physicochemical pathways and stimuli, these materials can undergo self-repairing mechanisms that represent a great advantage to prolonging materials service-life, thus avoiding early disposal. Particularly, the use of the Joule effect as an external stimulus for self-healing in conductive nanocomposites is under-reported in the literature. However, it is of particular importance because it incorporates nanofillers with tunable features thus producing multifunctional materials. The aim of this review is the comprehensive analysis of conductive polymer nanocomposites presenting reversible dynamic bonds and their energetical activation to perform self-healing through the Joule effect.

Intrinsic Self-Healing Epoxies in Polymer Matrix Composites (PMCs) for Aerospace Applications

This article reviews some of the intrinsic self-healing epoxy materials that have been investigated throughout the course of the last twenty years. Emphasis is placed on those formulations suitable for the design of high-performance composites to be employed in the aerospace field. A brief introduction is given on the advantages of intrinsic self-healing polymers over extrinsic counterparts and of epoxies over other thermosetting systems. After a general description of the testing procedures adopted for the evaluation of the healing efficiency and the required features for a smooth implementation of such materials in the industry, different self-healing mechanisms, arising from either physical or chemical interactions, are detailed. The presented formulations are critically reviewed, comparing major strengths and weaknesses of their healing mechanisms, underlining the inherent structural polymer properties that may affect the healing phenomena. As many self-healing chemistries already provide the fundamental aspects for recyclability and reprocessability of thermosets, which have been historically thought as a critical issue, perspective trends of a circular economy for self-healing polymers are discussed along with their possible advances and challenges. This may open up the opportunity for a totally reconfigured landscape in composite manufacturing, with the net benefits of overall cost reduction and less waste. Some general drawbacks are also laid out along with some potential countermeasures to overcome or limit their impact. Finally, present and future applications in the aviation and space fields are portrayed.

Mechanical Properties of Poly(ethylene-co-methacrylic acid) Reinforced with Carbon Fibers

The capability of poly(ethylene-co-methacrylic acid) (E/MAA) to self-heal is well known, however, its mechanical properties are weak. In this study, composites with single and double layers of unidirectional (UD) carbon fibers were prepared by compression molding. Even a low mass fraction of fibers substantially improved the polymer. The flexural and tensile properties were tested at 0°, 45° and 90° fibers direction and compared to those of the matrix. The mechanical properties in the 0° direction proved superior. Flexural properties depended on the reinforcement distance from the stress neutral plane. The tensile modulus in the 0° direction was 13 times greater despite only a 2.5% mass fraction of fibers. However, both tensile modulus and strength were observed to degrade in the 90° direction. Dynamic mechanical analysis showed the dependence of both structure and properties on the thermal history of E/MAA. Tensile tests after ballistic impact showed that the modulus of the self-healed E/MAA was not affected, yet the strength, yield point, and particularly the elongation at break were reduced. A composite with higher fiber content could be prepared by mixing milled E/MAA particles in fibers prior to compression.

Recently Emerging Nanotechnological Advancements in Polymer Nanocomposite Coatings for Anti-corrosion, Anti-fouling and Self-healing

Recent nanotechnological advancements have enabled novel innovations in protective polymer nanocomposites (PNC) coatings for anti-corrosion, anti-fouling and self-healing services on material surfaces. Nanotechnology encompases research, manufacturing, and application of nanoparticulate architectures, tubular structures, sheets or plates exhibiting sizes below 100 nanometers (nm) in at least a single dimension. Inclusions of nanoparticles into organic entities have demonstrated enhanced properties essential for attainiment of aesthetics, anti-corrosion, thermal stability for high-temperature performances, mechanical strength essential for resisting coating deterioration in harsh environments, nano-architectural cross-linking capable of hindering penetration of corrosive, and biofouling entities. Unlike previously published literature, this paper elucidates very recently emerging important advancements in novel techniques utilized in developing PNC coatings for applications in aerospace, packaging, automotive, biomedicine, maritime, and oil and gas industries for attaining superior anti-fouling, anti-corrosion, and self-healing behaviors on critical material surfaces. Emerging market structures and novel applications are also presented.

Self-Healing of Electrical Damage in Polymers

Polymers are widely used as dielectric components and electrical insulations in modern electronic devices and power systems in the industrial sector, transportation, and large appliances, among others, where electrical damage of the materials is one of the major factors threatening the reliability and service lifetime. Self-healing dielectric polymers, an emerging category of materials capable of recovering dielectric and insulating properties after electrical damage, are of promise to address this issue. This paper aims at summarizing the recent progress in the design and synthesis of self-healing dielectric polymers. The current understanding to the process of electrical degradation and damage in dielectric polymers is first introduced and the critical requirements in the self-healing of electrical damage are proposed. Then the feasibility of using self-healing strategies designed for repairing mechanical damage in the healing of electrical damage is evaluated, based on which the challenges and bottleneck issues are pointed out. The emerging self-healing methods specifically designed for healing electrical damage are highlighted and some useful mechanisms for developing novel self-healing dielectric polymers are proposed. It is concluded by providing a brief outlook and some potential directions in the future development toward practical applications in electronics and the electric power industry.

Electrospun Multiple-Chamber Nanostructure and Its Potential Self-Healing Applications

To address the life span of materials in the process of daily use, new types of structural nanofibers, fabricated by multifluid electrospinning to encapsulate both epoxy resin and amine curing agent, were embedded into an epoxy matrix to provide it with self-healing ability. The nanofibers, which have a polyacrylonitrile sheath holding two separate cores, had an average diameter of 300 ± 140 nm with a uniform size distribution. The prepared fibers had a linear morphology with a clear three-chamber inner structure, as verified by scanning electron microscope and transmission electron microscope images. The two core sections were composed of epoxy and amine curing agents, respectively, as demonstrated under the synergistic characterization of Fourier transform infrared spectroscopy, thermogravimetric analysis (TGA), and differential scanning calorimetry. The TGA results disclosed that the core-shell nanofibers contained 9.06% triethylenetetramine and 20.71% cured epoxy. In the electrochemical corrosion experiment, self-healing coatings exhibited an effective anti-corrosion effect, unlike the composite without nanofibers. This complex nanostructure was proven to be an effective nanoreactor, which is useful to encapsulate reactive fluids. This engineering process by multiple-fluid electrospinning is the first time to prove that this special multiple-chamber structure has great potential in the field of self-healing.

Fabrication of microcapsule-type composites with the capability of underwater self-healing and damage visualization

Inspired by biology, underwater self-healing polymer composites with damage-healing visible agents were successfully designed and prepared. The healing agents, same as epoxy resin matrices, were encapsulated and embedded into a matrix that contained fluorescent latent curing agents. The results of investigation on healing properties revealed that the fluorescent latent curing agents and the microcapsules in the matrix play two roles. First, the matrix could be self-healed via a crosslinking reaction between the amine group and epoxy resin, in which the amine group could be released from the fluorescent latent curing agents (FLCAs) after exposure to water. Second, the fluorescent dyes released under water could indicate the scratches and healing area visually. Embedding 15 mass% microcapsules and 6 mass% FLCAs in self-healing materials yielded a healing efficiency of 85.6% and the most efficient fluorescence detection. Self-healing materials can be repaired underwater and they show the location of damage, which is of great significance in applications such as water conservation engineering, environmental treatment engineering, ship engineering and ocean engineering.

Self-healing microcapsules encapsulated with carbon nanotubes for improved thermal and electrical properties

Microcapsules are widely used by researchers in self-healing composites. In this study, multi-walled carbon nanotubes (CNT) were incorporated into the core of the microcapsules, along with the self-healing agent. Dicyclopentadiene (DCPD) and urea-formaldehyde (UF) were chosen as the core and shell materials respectively, and DCPD–CNT–UF based dual core microcapsules were synthesized. Two types of microcapsules, namely, DCPD–UF and DCPD–CNT–UF were successfully synthesized by the in situ polymerization technique. The novelty of this work is the development of dual core microcapsules with DCPD–CNT–UF combination. Surface morphology characterization and elemental analysis of the microcapsules were carried out using a scanning electron microscope (SEM-EDX). TGA and DSC analysis show that DCPD–CNT–UF microcapsules have better thermal stability than DCPD–UF microcapsules. These novel DCPD–CNT–UF microcapsules were found to be compatible with epoxy base resin for making resin castings. The presence of CNT is found to improve the mechanical, thermal and electrical properties of the resin cast specimens without compromising on self-healing efficiency.

Carbon nanotubes incorporated microcapsules based self-heating composites.

Recent Advances in Functional Polyurethane and Its Application in Leather Manufacture: A Review

Over last few years, polyurethane (PU) has been applied in a number of areas because of its remarkable features, such as excellent mechanical strength, good abrasion resistance, toughness, low temperature flexibility, etc. More specifically, PU can be easily "tailor made" to meet specific demands. This structure-property relationship endows great potential for use in wider applications. With the improvement of living standards, ordinary polyurethane products cannot meet people's growing needs for comfort, quality, and novelty. This has recently drawn enormous commercial and academic attention to the development of functional polyurethane. Among the major applications, PU is one of the prominent retanning agents and coating materials in leather manufacturing. This review gives a summary of academic study in the field of functional PU as well as its recent application in leather manufacture.

Biological Self-Healing of Cement Paste and Mortar by Non-Ureolytic Bacteria Encapsulated in Alginate Hydrogel Capsules

Crack formation in concrete is one of the main reasons for concrete degradation. Calcium alginate capsules containing biological self-healing agents for cementitious materials were studied for the self-healing of cement paste and mortars through in vitro characterizations such as healing agent survivability and retention, material stability, and biomineralization, followed by in situ self-healing observation in pre-cracked cement paste and mortar specimens. Our results showed that bacterial spores fully survived the encapsulation process and would not leach out during cement mixing. Encapsulated bacteria precipitated CaCO₃ when exposed to water, oxygen, and calcium under alkaline conditions by releasing CO₃²⁻ ions into the cement environment. Capsule rupture is not required for the initiation of the healing process, but exposure to the right conditions are. After 56 days of wet–dry cycles, the capsules resulted in flexural strength regain as high as 39.6% for the cement mortar and 32.5% for the cement paste specimens. Full crack closure was observed at 28 days for cement mortars with the healing agents. The self-healing system acted as a biological CO₃²⁻ pump that can keep the bio-agents retained, protected, and active for up to 56 days of wet-dry incubation. This promising self-healing strategy requires further research and optimization.

Blood Pressure Sensors: Materials, Fabrication Methods, Performance Evaluations and Future Perspectives

Advancements in materials science and fabrication techniques have contributed to the significant growing attention to a wide variety of sensors for digital healthcare. While the progress in this area is tremendously impressive, few wearable sensors with the capability of real-time blood pressure monitoring are approved for clinical use. One of the key obstacles in the further development of wearable sensors for medical applications is the lack of comprehensive technical evaluation of sensor materials against the expected clinical performance. Here, we present an extensive review and critical analysis of various materials applied in the design and fabrication of wearable sensors. In our unique transdisciplinary approach, we studied the fundamentals of blood pressure and examined its measuring modalities while focusing on their clinical use and sensing principles to identify material functionalities. Then, we carefully reviewed various categories of functional materials utilized in sensor building blocks allowing for comparative analysis of the performance of a wide range of materials throughout the sensor operational-life cycle. Not only this provides essential data to enhance the materials' properties and optimize their performance, but also, it highlights new perspectives and provides suggestions to develop the next generation pressure sensors for clinical use.

A novel strategy to polyurethanes with improved mechanical properties by photoactivation of amidocoumarin moieties

An attractive strategy involving photodimerization of a novel amidocoumarin moiety is presented to prepare polyurethane coatings with excellent mechanical properties. Two families of polyurethanes containing these chromophore units into soft or hard segments were easily synthesized by inserting a small fraction of amidocoumarin-diol (5 wt% or 10 wt%). A systematic study has been carried out comparing hard segment, chromophore content and the influence of this amidocoumarin unit within the hard or soft segment. For all synthetized polymers, mechanical properties of the coatings have been evaluated before and after an excitation of the coumarin units with UV light. The results show that the insertion of coumarin into the hard segment leads to a considerable improvement of the mechanical properties after irradiation. Additionally, the photochemical activity of amidocoumarin was studied by UV-Vis and Raman spectroscopies.

An attractive strategy involving photodimerization of a novel amidocoumarin moiety is presented to prepare polyurethane coatings with excellent mechanical properties.

Self-Healing Mechanisms for 3D-Printed Polymeric Structures: From Lab to Reality

Existing self-healing mechanisms are still very far from full-scale implementation, and most published work has only demonstrated damage cure at the laboratory level. Their rheological nature makes the mechanisms for damage cure difficult to implement, as the component or structure is expected to continue performing its function. In most cases, a molecular bond level chemical reaction is required for complete healing with external stimulations such as heating, light and temperature change. Such requirements of external stimulations and reactions make the existing self-healing mechanism almost impossible to implement in 3D printed products, particularly in critical applications. In this paper, a conceptual description of the self-healing phenomenon in polymeric structures is provided. This is followed by how the concept of self-healing is motivated by the observation of nature. Next, the requirements of self-healing in modern polymeric structures and components are described. The existing self-healing mechanisms for 3D printed polymeric structures are also detailed, with a special emphasis on their working principles and advantages of the self-healing mechanism. A critical discussion on the challenges and limitations in the existing working principles is provided at the end. A novel self-healing idea is also proposed. Its ability to address current challenges is assessed in the conclusions.

Healing Performance of a Self-Healing Protective Coating According to Damage Width

Although self-healing protective coatings have been widely studied, systematic research on healing performance of the coating according to damage width has been rare. In addition, there has been rare reports of self-healing of the protective coating having damage width wider than 100 µm. In this study, self-healing performance of a microcapsule type self-healing protective coating on cement mortar was studied for the coating with damage width of 100–300 µm. The effect of capsule-loading (20 wt%, 30 wt% and 40 wt%), capsule size (65-, 102- and 135-µm-mean diameter) and coating thickness (50-, 80- and 100-µm-thick undercoating) on healing efficiency was investigated by water sorptivity test. Accelerated carbonation test, chloride ion penetration test and scanning electron microscope (SEM) study were conducted for the self-healing coating with a 300-µm-wide damage. Healing efficiency of the self-healing coating decreased with increasing damage width. As capsule-loading, capsule size or coating thickness increased, healing efficiency of the self-healing coating increased. Healing efficiency of 76% or higher was achieved using the self-healing coating with a 300-µm-wide scratch. The self-healing coating with a 200-µm-wide crack showed healing efficiency of 70% or higher. The self-healing coating having a 300-µm-wide scratch showed effective protection of the substrate mortar from carbonation and chloride ion penetration, which was supported by SEM study.

Preparation, characterization and properties of intrinsic self-healing elastomers

Significant advances have been made in the development of self-healing synthetic polymer materials in recent years. This review article discusses the recent progress in preparation, characterization and properties of different kinds of intrinsic self-healing elastomers based on reversible covalent bonds and dynamic supramolecular chemistry. Healing conditions, mechanical property recovery and healing efficiency are the main discussion topics. Potential applications, challenges and future prospects in self-healing elastomer fields are also discussed in the last part of this review.

Hybrid Sol-gel Coatings for Corrosion Mitigation: A Critical Review

The corrosion process is a major source of metallic material degradation, particularly in aggressive environments, such as marine ones. Corrosion progression affects the service life of a given metallic structure, which may end in structural failure, leakage, product loss and environmental pollution linked to large financial costs. According to NACE, the annual cost of corrosion worldwide was estimated, in 2016, to be around 3%-4% of the world's gross domestic product. Therefore, the use of methodologies for corrosion mitigation are extremely important. The approaches used can be passive or active. A passive approach is preventive and may be achieved by emplacing a barrier layer, such as a coating that hinders the contact of the metallic substrate with the aggressive environment. An active approach is generally employed when the corrosion is set in. That seeks to reduce the corrosion rate when the protective barrier is already damaged and the aggressive species (i.e., corrosive agents) are in contact with the metallic substrate. In this case, this is more a remediation methodology than a preventive action, such as the use of coatings. The sol-gel synthesis process, over the past few decades, gained remarkable importance in diverse areas of application. Sol-gel allows the combination of inorganic and organic materials in a single-phase and has led to the development of organic-inorganic hybrid (OIH) coatings for several applications, including for corrosion mitigation. This manuscript succinctly reviews the fundamentals of sol-gel concepts and the parameters that influence the processing techniques. The state-of-the-art of the OIH sol-gel coatings reported in the last few years for corrosion protection, are also assessed. Lastly, a brief perspective on the limitations, standing challenges and future perspectives of the field are critically discussed.