Alginate/Polymer-Based Materials for Fire Retardancy: Synthesis, Structure, Properties, and Applications

Alginate-based flame-retardant coatings for sustainable fire protection: A review

With a growing global focus on sustainability, bio-based flame retardants like alginates are becoming key alternatives to conventional resource-heavy options. Sourced from renewable seaweed, alginates are esteemed for their film-forming properties, environmental compatibility, and modification versatility. These qualities make them ideal for creating flame-resistant coatings. This review examines recent progress in alginate-based flame-retardant coatings, emphasizing synthesis methods, functionalization strategies, mechanisms, and performance assessments. A comparative analysis of coating techniques is presented, including conventional coatings approaches, sol-gel processes, and layer-by-layer (LbL) assembly. Modified alginates and additive flame retardants, including metal salts and nanoparticles, are discussed in detail. The findings suggest that alginate-based coatings hold significant promise for sustainable fire protection across multiple sectors, including textiles, construction, and electronics. Future research directions are also outlined, emphasizing the optimization of formulations and scalability for industrial applications.

"Seaweed Structure" design for solid gel electrolyte with hydroxide ion conductivity enabling flexible zinc air batteries

The construction of solid-state electrolytes for flexible zinc-air batteries is extremely challenging. A flexible and highly conductive solid electrolyte designed with a "seaweed structure" is reported in this work. Sodium alginate serves as the backbone to form a robust network structure, and the grafted quaternary ammonium groups provide channels for rapid ion transport, achieving excellent flexibility and hydroxide conductivity. The conductivity of the modified electrolyte membrane (QASA) is 5.23 × 10-2 S cm-1 at room temperature and reaches up to 8.51 × 10-2 S cm-1 at 75 °C. In the QASA based battery, bending at any angle is realized, and the power density is up to 57.28 mW cm-2. This work provides a new way to prepare high conductivity, green solid-state zinc-air batteries, and opens up a research line of thought for flexible energy storage materials.

Synthesis of agro-industrial wastes/sodium alginate/bovine gelatin-based polysaccharide hydrogel beads: Characterization and application as controlled-release microencapsulated fertilizers

Synthesis of novel agro-industrial wastes/sodium alginate/bovine gelatin-based polysaccharide hydrogel beads, micromeritic/morphometric characteristics of the prepared formulations, greenhouse trials using controlled-release microencapsulated fertilizers, and acute fish toxicity testing were conducted simultaneously for the first time within the scope of an integrated research. In the present analysis, for the first time, 16 different morphometric features, and 32 disinct plant growth traits of the prepared composite beads were explored in detail within the framework of a comprehensive digital image analysis. The hydrogel beads composed of 19 different agro-industrial wastes/materials were successfully synthesized using the ionotropic external gelation technique and CaCl2 as cross-linker. According to micromeritic characteristics, the ionotropically cross-linked beads exhibited 77.86 ± 3.55 % yield percentage and 2.679 ± 0.397 mm average particle size. The dried microbeads showed a good swelling ratio (270.02 ± 80.53 %) and had acceptable flow properties according to Hausner's ratio (1.136 ± 0.028), Carr's index (11.94 ± 2.17 %), and angle of repose (25.03° ± 5.33°) values. The settling process of the prepared microbeads was observed in the intermediate flow regime, as indicated by the average particle Reynolds numbers (169.17 ± 82.81). Experimental findings and non-parametric statistical tests reveal that dried fertilizer matrices demonstrated noteworthy performance on the cultivation of red hot chili pepper plant (Capsicum annuum var. fasciculatum) according to the results of greenhouse trials. Surface morphologies of the best-performing fertilizer matrices were also characterized by Scanning Electron Microscopy. Moreover, the static fish bioassay experiment confirmed that no abnormalities and acute toxic reactions occurred in shortfin molly fish (Poecilia sphenops) fed with dried leaves of red hot chili pepper plants grown with formulated fertilizers. This study showcased a pioneering investigation into the synthesis of microcapsules using synthesized hydrogel beads along with digital image processing for bio-waste management and sustainable agro-application.

Gelatin-based ionic hydrogel for intelligent fire-alarm system with considerable toughness, flame retardancy, and thermoelectric performance

Temperature-responsive materials with excellent reliability, sensitivity, and flame-retardant properties have always been an urgent need in the field of intelligent fire protection. In this discourse, we introduce a novel thermosensitive ionic hydrogel coating (gelatin/poly(acrylamide-co-acrylic acid)/CaCl2/spindle-shaped aluminum hydroxide nanosheet/glycerol, HCA) synthesized via free radical polymerization. HCA not only demonstrates considerable mechanical properties with a fracture strain of up to 842.5 % and a maximum tensile strength of 0.77 MPa but also exhibits notable flame retardancy and adhesion. It effectively covers combustible surfaces, providing outstanding fire protection. Notably, HCA boasts a Seebeck coefficient of up to 10.1 mV/K, significantly surpassing conventional thermoelectric materials. The well-established linear relationship between the generated voltage and temperature variation enables HCA-based intelligent fire-alarm system to accurately emit continuous alerts during fire incidents and swiftly transmit alarm signals to terminal devices. The development of this intelligent fire-alarm system presents new avenues in intelligent fire-safety technologies.

Natural Polymer-Based Hydrogel Dressings for Wound Healing

Significance: Acute wounds such as severe burns and chronic wounds like diabetic ulcers present a significant threat to human health. Wound dressings made from natural polymers offer inherent properties that effectively enhance wound healing outcomes and reduce healing time. Recent Advances: Numerous innovative hydrogels are being developed and translated to the clinic to successfully treat various wound types. This underscores the substantial potential of hydrogels in the future wound care market. Economically, annual sales of wound care products are projected to reach $15-22 billion by 2024. Critical Issues: While chitosan-, cellulose-, and collagen-based hydrogel dressings are currently commercially available, scaling-up and manufacturing hydrogels for commercial products remain a challenging process. In addition, ensuring the sterility and stability of the chemical or biological components comprising the hydrogel is a critical consideration. Future Directions: In light of the persistent increase in wound fatalities and the resulting economic and social impacts, as well as the importance of educating the public about dietary health and disease, there should be increased investment in new wound care dressings, particularly hydrogels derived from natural products. With numerous researchers dedicated to advancing preclinical hydrogels, the future holds promise for more innovative and more personalized hydrogel wound dressings.

Recent Advances in Environment-Friendly Polyurethanes from Polyols Recovered from the Recycling and Renewable Resources: A Review

Polyurethane (PU) is among the most universal polymers and has been extensively applied in many fields, such as construction, machinery, furniture, clothing, textile, packaging and biomedicine. Traditionally, as the main starting materials for PU, polyols deeply depend on petroleum stock. From the perspective of recycling and environmental friendliness, advanced PU synthesis, using diversified resources as feedstocks, aims to develop versatile products with excellent properties to achieve the transformation from a fossil fuel-driven energy economy to renewable and sustainable ones. This review focuses on the recent development in the synthesis and modification of PU by extracting value-added monomers for polyols from waste polymers and natural bio-based polymers, such as the recycled waste polymers: polyethylene terephthalate (PET), PU and polycarbonate (PC); the biomaterials: vegetable oil, lignin, cashew nut shell liquid and plant straw; and biomacromolecules: polysaccharides and protein. To design these advanced polyurethane formulations, it is essential to understand the structure-property relationships of PU from recycling polyols. In a word, this bottom-up path provides a material recycling approach to PU design for printing and packaging, as well as biomedical, building and wearable electronics applications.

Preparation of high-strength photochromic alginate fibers based on the study of flame-retardant properties

Color-changing fibers have attracted much attention for their wide applications in camouflage, security warnings, and anti-counterfeiting. The inorganic color-changing material tungsten trioxide (WO3) has been widely investigated for its good stability, controllability, and ease of synthesis. In this study, photochromic alginate fibers (WO3@Ca-Alg) were prepared by incorporating UV-responsive hybrid tungsten trioxide nanoparticles in the fiber production process. The prepared photochromic alginate fibers changed from white to dark blue after 30 min of UV irradiation and returned to their original color after 64 h. It can be seen that WO3@Ca-Alg has the advantage of long color duration. The strength of this fiber reached 2.61 cN/dtex and the limiting oxygen index (LOI) was 40.9 %, which indicates that the fiber exhibited mechanical resistance and flame-retardant properties. After the cross-linking of WO3@Ca-Alg by sodium tetraborate, a new core-shell structure was generated, which was able to encapsulate tungsten trioxide in it, thus reducing the amount of tungsten trioxide loss, and its salt and washing resistance was greatly improved. This photochromic alginate fiber can be mass produced and spun into yarn.

3D Printed All-Natural Hydrogels: Flame-Retardant Materials Toward Attaining Green Sustainability

Biomass-based hydrogel is a promising flame-retardant material and has a high potential for applications in transportation, aerospace, building and electrical engineering, and electronics. However, rapid vat photopolymerization (VP) 3D printing of biomass-based hydrogels, especially that of all-natural ones, is still rare. Herein, a new class of VP 3D-printed hydrogels with strong covalent networks, fabricating using fully biomass materials and a commercial liquid crystal display (LCD) printer assembled with low-intensity visible light is presented. Encouragingly, the highly ordered layer-by-layer packing structures provided by VP 3D printing technology endow these hydrogels with remarkable flame retardancy, exceptional temperature resistance, advantageous combustion behaviors, and favorable mechanical strength, in particular, giving them a better limit oxygen index (83.5%) than various biomass-based hydrogels. The proposed approach enables the green design as well as the precise and efficient preparation for flame-retardant materials, paving the way for the future flame-retardant materials toward attaining green sustainability.

Highly flame-retardant materials of different divalent metal ions alginate/silver phosphate: Synthesis, characterizations, and synergistic phosphorus-polymetallic effects

Three kinds of divalent metal ions (Ca2+, Cu2+, Zn2+) alginate/silver phosphate (MAlg/Ag3PO4) hybrid materials were prepared via an in-situ method, and the composites were characterized by X-ray diffractometry (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), and Fourier transform infrared spectrum (FTIR). To investigate their flame-retardant properties and phosphorus-polymetallic flame-retardant effects, the combustion behavior and flammability of the composites were assessed by using the thermogravimetric analysis (TGA), limiting oxygen index (LOI) and micro-calorimeter tests (MCC). The results show that the three composites were thermally stable, among which the LOI of CaAlg/Ag3PO4, CuAlg/Ag3PO4 and ZnAlg/Ag3PO4 were 62.6 %, 46.5 % and 79.8 %, respectively, which were much higher than the prescribed flame retardants which was 27 %. According to the TGA, the thermal stability was ZnAlg/Ag3PO4 > CaAlg/Ag3PO4 > CuAlg/Ag3PO4. The heat release capacity (HRC) of the above three materials was 49 J/(g·K), 69 J/(g·K), 41 J/(g·K), respectively, and the fire safety performance was also in the same order as the thermal stability. By using the thermogravimetric analysis coupled with Fourier transform infrared analysis (TG-FTIR) and pyrolysis-gas chromatography-mass spectrometry (Py-GC/MS), the flame retarding mechanism of MAlg/Ag3PO4 and the synergistic effect of Ag3PO4 and divalent metal ions were proposed based on the experimental data.

Recent advances in metal-family flame retardants: a review

The use of polymer materials is inextricably linked to our manufacturing life. However, most of them are easily combusted in the air and the combustion process generates a large amount of toxic fumes and dangerous smoke. This can result in injuries and property damage, as well as limiting their use. It is essential to enhance the flame-retardant properties and smoke suppression performance by using multiple flame retardants. Metal-based flame retardants have a unique chemical composition. They are environmentally friendly flame retardants, which can impart good smoke suppression, flame retardancy to polymers and further reduce the production of toxic gases. The differences in the compounds formed between the transition metals and the main group metals make them act differently as flame retardants for polymers. As a result, this study presents the research progress and flame-retardant mechanism of flame-retardant polymers for flame retardants from different groups of metals in the periodic table of elements in a systematic manner. In view of the differences between the main group metals and transition metals, the mechanism of their application in flame retardant polymer materials is carefully detailed, as are their distinct advantages and disadvantages. And ultimately, prospects for the development of transition metals and main group metals are outlined. It is hoped that this paper will provide valuable references and insights for scholars in the field.

Alginate Fiber-Grafted Polyetheramine-Driven High Ion-Conductive and Flame-Retardant Separator and Solid Polymer Electrolyte for Lithium Metal Batteries

Traditional polymer-based separators and solid polymer electrolytes (SPEs) often suffer from inherent poor flame retardancy and unsatisfied ionic conductivity, which seriously affect the safety and energy storage performance of lithium metal batteries (LMBs). Inspired by the mechanism of Li⁺ conductivity, an alginate fiber (AF)-grafted polyetheramine (AF-PEA) separator with efficient Li⁺ transport and excellent flame retardancy is dedicatedly designed, which also can act as the backbone for PEO-based SPEs (PEO@AF-PEA). Based on the intrinsic flame retardancy of the AF, the AF-PEA shows self-extinguishing ability, and its Li⁺ transport ability (1.8 mS cm^-1 at 25 °C) is enhanced by grafting the ion-conductive PEA chain segment. By simulating the transport and distribution of Li⁺ in the AF-PEA, the PEA with 7-segment chain lengths can uniformly fill the Li⁺ transport space between the alginate backbone to promote the Li⁺ adsorption and the utilization of Li⁺ anchoring points in PEA side chains, increasing the Li⁺ transport rate and migration capacity. The LiFePO₄/Li solid-state battery assembled using PEO@AF-PEA SPEs exhibits high safety and excellent cycling performance (exceeding 100 mAh g^-1 after 1500 cycles at 2 C current density and 80 °C with less than 0.016% capacity decay for each cycle).

Ice-Template Crosslinked PVA Aerogels Modified with Tannic Acid and Sodium Alginate

With the commitment to reducing environmental impact, bio-based and biodegradable aerogels may be one approach when looking for greener solutions with similar attributes to current foam-like materials. This study aimed to enhance the mechanical, thermal, and flame-retardant behavior of poly(vinyl alcohol) (PVA) aerogels by adding sodium alginate (SA) and tannic acid (TA). Aerogels were obtained by freeze-drying and post-ion crosslinking through calcium chloride (CaCl₂) and boric acid (H₃BO₃) solutions. The incorporation of TA and SA enhanced the PVA aerogel’s mechanical properties, as shown by their high compressive specific moduli, reaching up to a six-fold increase after crosslinking and drying. The PVA/TA/SA aerogels presented a thermal conductivity of 0.043 to 0.046 W/m·K, while crosslinked ones showed higher values (0.049 to 0.060 W/m·K). Under TGA pyrolytic conditions, char layer formation reduced the thermal degradation rate of samples. After crosslinking, a seven-fold decrease in the thermal degradation rate was observed, confirming the high thermal stability of the formed foams. Regarding flammability, aerogels were tested through cone calorimetry. PVA/TA/SA aerogels showed a significant drop in the main parameters, such as the heat release rate (HRR) and the fire growth (FIGRA). The ion crosslinking resulted in a further reduction, confirming the improvement in the fire resistance of the modified compositions.

ELECTROSPUN SODIUM ALGINATE/POLY(ETHYLENE OXIDE) NANOFIBERS FOR WOUND HEALING APPLICATIONS: CHALLENGES AND FUTURE DIRECTIONS

Alginate is an interesting natural biopolymer to be considered for biomedical applications due to its advantages and good biological properties. These biological properties make electrospun alginate nanofibers suitable for various uses in the biomedical field, such as wound healing dressings, drug delivery systems, or both. Unfortunately, the fabrication of alginate nanofibers by electrospinning is very challenging because of the high viscosity of the solution, high surface tension and rigidity in water due to hydrogen bonding, and also their diaxial linkages. This review presents an overview of the factors affecting the electrospinning process of sodium alginate/poly(ethylene oxide) (SA/PEO), the application of SA/PEO in drug delivery systems for wound healing applications, and the degradation and swelling properties of SA/PEO. The challenges and future directions of SA/PEO in the medical field are also discussed.

Fire-Safe Polymer Composites: Flame-Retardant Effect of Nanofillers

Currently, polymers are competing with metals and ceramics to realize various material characteristics, including mechanical and electrical properties. However, most polymers consist of organic matter, making them vulnerable to flames and high-temperature conditions. In addition, the combustion of polymers consisting of different types of organic matter results in various gaseous hazards. Therefore, to minimize the fire damage, there has been a significant demand for developing polymers that are fire resistant or flame retardant. From this viewpoint, it is crucial to design and synthesize thermally stable polymers that are less likely to decompose into combustible gaseous species under high-temperature conditions. Flame retardants can also be introduced to further reinforce the fire performance of polymers. In this review, the combustion process of organic matter, types of flame retardants, and common flammability testing methods are reviewed. Furthermore, the latest research trends in the use of versatile nanofillers to enhance the fire performance of polymeric materials are discussed with an emphasis on their underlying action, advantages, and disadvantages.