Preparation and properties of hydrochars from macadamia nut shell via hydrothermal carbonization

Hydrothermal conversion of biomass for co-production of carbon quantum dots and biofuels

Agro-processing industries generate a substantial quantity of biomass wastes. Conversion of these wastes into valuable material could be profitable considering both environmental and economic aspects. Among various biomass conversion methods, hydrothermal conversion can be used for co-production of biofuel and other valuable materials like carbon quantum dots (CQDs) and activated carbons. This study investigates the applicability of hydrothermal conversion in simultaneous production of biofuel and carbon quantum dots from biowastes obtained from flour mill. Water soluble CQDs of average size ranging between 4.67 and 4.88 nm were produced from various biowastes generated during wheat processing. Hydrochars obtained during the conversion exhibited calorific values between 12.95 and 25.94 MJ/kg. The influence of the composition of feedstock on hydrochar properties was also investigated. This study revealed that hydrothermal conversion technique could lead to the production of high-value materials along with the proper management of agro-industrial wastes, paving the way for a circular economy and bioeconomy. This would also help to mitigate environmental problems caused by open dumping and burning of the biowastes.

Optimization of economics of biomass fuel mix for boilers in tea processing through response surface methodology

Fuelwood is the primary source of heat energy for tea processing, but its availability is declining due to population growth and logging restrictions. This study aimed to optimize the economics of biomass fuel mixtures for tea processing boilers by integrating macadamia nutshells as a supplementary fuelwood. The objective was to develop a cost-effective fuel mix strategy using Response Surface Methodology (RSM) and MATLAB simulations. The methodology involved proximate and ultimate analyses to assess the energy potential of fuelwood and macadamia nutshells. Various scenarios of moisture content and wood availability were simulated to determine the necessary quantities of macadamia nutshells to address fuelwood shortages. RSM was then applied to optimize the fuel mix by minimizing costs while maximizing energy efficiency. Key findings revealed that macadamia nutshells have a higher bulk density (680-745 kg/m³) and lower moisture content (7.86-10 %) than eucalyptus wood (322-358 kg/m³, 15-50 % moisture content). Additionally, macadamia nutshells have a superior calorific value (21,296.56 kJ/kg) compared to eucalyptus (18,765.24 kJ/kg), though they are more expensive (USD 0.10/m³ vs. USD 0.04/m³). The regression analysis showed that moisture content significantly increased fuel costs (18 % per unit increase), while wood availability reduced costs by 17 % per unit increase. The quadratic model (R2 = 0.9995) confirmed these interactions. The study supports the use of macadamia nutshells as a viable alternative or supplementary fuel source, enhancing the sustainability of tea processing operations.

Hydrothermal pretreatment of press mud: Characterization and potential application of hydrochar and process water

In the present study, press mud (PM), a major waste by-product from sugar industries, was subjected to hydrothermal pretreatment (HTP) to create resource recovery opportunities. The HTP process was performed with the PM samples in a laboratory scale high pressure batch reactor (capacity = 0.7 L) at 160 °C and 200 °C temperatures (solids content = 5 % and 30 %). The pretreatment resulted in separation of solid and liquid phases which are termed as solid hydrochar (HC) and process water (PW), respectively. High heating value (HHV) of HC was ∼14-18 MJ kg-1, slightly higher than that of PM (14 MJ kg-1). The thermogravimetric analysis showed about 1.5-1.7 times higher heat release from HC burning compared to that observed from combustion of PM. Apart from this, the HC and PM showed no phytotoxicity during germination of mung bean (Vigna radiata). Moreover, the biochemical methane potential test on the PW showed a generation of 167-245 mL biogas per gram of chemical oxygen demand added. Hence, the HTP offers several resource recovery opportunities from PM which may also reduce the risks of environmental degradation.

Recent Advances in Synthesis of Graphite from Agricultural Bio-Waste Material: A Review

Graphitic carbon is a valuable material that can be utilized in many fields, such as electronics, energy storage and wastewater filtration. Due to the high demand for commercial graphite, an alternative raw material with lower costs that is environmentally friendly has been explored. Amongst these, an agricultural bio-waste material has become an option due to its highly bioactive properties, such as bioavailability, antioxidant, antimicrobial, in vitro and anti-inflammatory properties. In addition, biomass wastes usually have high organic carbon content, which has been discovered by many researchers as an alternative carbon material to produce graphite. However, there are several challenges associated with the graphite production process from biomass waste materials, such as impurities, the processing conditions and production costs. Agricultural bio-waste materials typically contain many volatiles and impurities, which can interfere with the synthesis process and reduce the quality of the graphitic carbon produced. Moreover, the processing conditions required for the synthesis of graphitic carbon from agricultural biomass waste materials are quite challenging to optimize. The temperature, pressure, catalyst used and other parameters must be carefully controlled to ensure that the desired product is obtained. Nevertheless, the use of agricultural biomass waste materials as a raw material for graphitic carbon synthesis can reduce the production costs. Improving the overall cost-effectiveness of this approach depends on many factors, including the availability and cost of the feedstock, the processing costs and the market demand for the final product. Therefore, in this review, the importance of biomass waste utilization is discussed. Various methods of synthesizing graphitic carbon are also reviewed. The discussion ranges from the conversion of biomass waste into carbon-rich feedstocks with different recent advances to the method of synthesis of graphitic carbon. The importance of utilizing agricultural biomass waste and the types of potential biomass waste carbon precursors and their pre-treatment methods are also reviewed. Finally, the gaps found in the previous research are proposed as a future research suggestion. Overall, the synthesis of graphite from agricultural bio-waste materials is a promising area of research, but more work is needed to address the challenges associated with this process and to demonstrate its viability at scale.

Optimization of Briquette Fuels by Co-Torrefaction of Residual Biomass and Plastic Waste Using Response Surface Methodology

Combining biomass, a clean and renewable energy source, with waste plastic, which serves as a good auxiliary fuel, can produce high-quality clean fuel. The performance of biomass-derived fuel can be improved by torrefaction. This study optimized the co-torrefaction of fungus bran and polypropylene (PP) waste plastic to obtain clean solid biofuel with high calorific value and low ash content (AC) using response surface methodology. Two sets of mixed biochars were investigated using a multiobjective optimization method: mass yield–higher heating value–ash content (MY-HHV-AC) and energy yield–ash content (EY-AC). PP increased the heat value, decreased AC, and acted as a binder. The optimal operating conditions regarding reaction temperature, reaction time, and PP blending ratio were 230.68 °C, 30 min, and 20%, respectively, for the MY-HHV-AC set and 220 °C, 30 min, 20%, respectively, for the EY-AC set. The MY-HHV-AC set had properties close to those of peat and lignite. Furthermore, compared with that of the pure biochar, the AC of the two sets decreased by 15.71% and 14.88%, respectively, indicating that the prepared mixed biochars served as ideal biofuels. Finally, a circular economy framework for biobriquette fuel was proposed and prospects for preparing pellets provided.

Removal of Reactive Black Dye in Water by Magnetic Mesoporous Carbon from Macadamia Nutshell

The novel and intriguing role of Fe(NO3)3 as a chemical activator in carbonization of macadamia nutshell is introduced in this work. Magnetic mesoporous carbon was achieved by chemical activation of macadamia nutshell with Fe(NO3)3 under nitrogen atmosphere at 850°C (MMC-850). Porosity of MMC-850 included SBET 317 m2/g with Vmicro 0.0796 cm3/g and considerably high Vmeso 0.4318 cm3/g. Not only did MMC-850 possesses good magnetic properties with saturation magnetization and coercive force of 31.48 emu/g and 506.6 Oe, respectively, but MMC-850 also showed high-removal efficiency of reactive black dye (RB5) with maximum adsorption capacity at 123.51 mg/g. The experimental data fit the Langmuir isotherm and Elovich model. Thermal regeneration was effective in degrading RB5 and removal ability was above 90% after two regeneration cycles. RB5 removal from water by MMC-850 as an adsorbent is considered a facile and inexpensive method since macadamia nutshell is a food by-product which is a green and renewable carbon precursor. MMC-850 is a potential adsorbent because it can be separated from wastewater treatment system using magnetic force. Besides, MMC-850 particle is not brittle compared to other porous biochar/activated carbon with similar size; therefore, it is an excellent candidate for column packing or scaling up for wastewater treatment facilities in the future.

Influence of sequential HTC pre-treatment and pyrolysis on wet food-industry wastes: Optimisation toward nitrogen-rich hierarchical carbonaceous materials intended for use in energy storage solutions

Due to elevated protein content, the food-industry bio-wastes are promising feedstock to produce hierarchical (micro-mesoporous) carbonaceous materials with the intended use as electrodes in the energy storage solutions. However, the high initial water content, makes their direct activation through high-temperature processes costineffective due to significant heat requirements. In this study, the influence of pretreatment with hydrothermal carbonization (HTC) on wet food-industry bio-wastes, further pyrolysed, was investigated. Selected wastes (brewer's spent grains, spent coffee grains and spent sugar beets) were pre-treated by HTC at 180 °C or 240 °C, and then pyrolysed at 500 °C or 700 °C. Obtained materials were examined using elemental analysis, gas adsorption (N₂ and CO₂) and FT-IR. Besides minor differences caused by the bio-composition of wastes, the general trends were similar for feedstock. The pre-treatment had a beneficial influence on the properties of all wastes. The HTC at 180 °C and pyrolysis at 700 °C for all wastes show the most promising total specific surface area 560 ± 10 m²/g and accessible specific surface area 96 m²/g. Those conditions simultaneously did not reduce the total solid yield in comparison to the one-step process. The pre-treatment at 240 °C led to elevated nitrogen incorporation in the carbonaceous structure compared to HTC at 180 °C. However, it formed a hierarchical structure that was not stable for the thermal treatment. Study proves the HTC pre-treatment at 180 °C is beneficial for the conversion of food-industry bio-wastes into hierarchical carbonaceous material for their use in the energy storage systems application.

Metabolite Profiling and Transcriptome Analyses Provide Insight Into Phenolic and Flavonoid Biosynthesis in the Nutshell of Macadamia Ternifolia

Macadamia ternifolia is a dynamic oil-producing nut crop in the world. However, the nutshell is frequently considered as a low-quality material. Further, its metabolic profile is still uncharacterized. In order to explore the industrial significance of the nutshell, this study performed metabolic and transcriptomic analyses at various developmental stages of the nutshell. The qualitative and quantitative metabolic data analysis identified 596 metabolic substances including several species of phenolic acids, flavonoids, lipids, organic acids, amino acids and derivatives, nucleotides and derivatives, alkaloids, lignans, coumarins, terpenoids, tannins, and others. However, phenolic acids and flavonoids were predominant, and their abundance levels were significantly altered across various developmental stages of the nutshell. Comparative transcriptome analysis revealed that the expression patterns of phenolic acid and flavonoid pathway related genes were significantly changed during the nutshell growth. In particular, the expression of phenylalanine ammonia-lyase, C4H, 4CL, CHS, CHI, F3H, and FLS had dynamic differences at the various developmental stages of the nutshell. Our integrative metabolomic and transcriptomic analyses identified the key metabolic substances and their abundance levels. We further discussed the regulatory mechanism of phenolic and flavonoid biosynthesis in the nutshell of M. ternifolia. Our results provide new insights into the biological profiles of the nutshell of M. ternifolia and help to elucidate the molecular mechanisms of phenolic and flavonoid biosynthesis in the nutshell of M. ternifolia.

A Sustainable Approach on Spruce Bark Waste Valorization through Hydrothermal Conversion

In the context of sustainable use of resources, hydrothermal conversion of biomass has received increased consideration. As well, the hydrochar (the solid C-rich phase that occurs after the process) has caused great interest. In this work, spruce bark (Picea abies) wastes were considered as feedstock and the influence of hydrothermal process parameters (temperature, reaction time, and biomass to water ratio) on the conversion degree has been studied. Using the response surface methodology and MiniTab software, the process parameters were set up and showed that temperature was the significant factor influencing the conversion, while residence time and the solid-to-liquid ratio had a low influence. Furthermore, the chemical (proximate and ultimate analysis), structural (Fourier-transform infrared spectroscopy, scanning electron microscopy) and thermal properties (thermogravimetric analysis) of feedstock and hydrochar were analyzed. Hydrochar obtained at 280 °C, 1 h processing time, and 1/5 solid-to-liquid ratio presented a hydrophobic character, numerous functional groups, a lower O and H content, and an improved C matter, as well as a good thermal stability. Alongside the structural features, these characteristics endorsed this waste-based product for applications other than those already known as a heat source.

The Effect of Temperature on the Properties of Hydrochars Obtained by Hydrothermal Carbonization of Waste Camellia oleifera Shells

Hydrothermal carbonization (HTC) is a thermochemical conversion technique that can produce renewable solid biofuel by all types of waste. Waste Camellia oleifera shells (WCOSs) can be used to produce hydrochars via HTC. The effect of HTC temperature on the physicochemical properties and combustion behaviors of hydrochars was analyzed by varying from 150 to 300 °C. The mass yield of hydrochars decreased from 72.45% at 150 °C to 41.88% at 300 °C with the increase in temperature, and the higher heating value increased from 19.22 MJ/kg at 150 °C to 29.97 MJ/kg at 300 °C. The H/C and O/C values reduced from 1.30 and 0.66 of HTC150 to 0.77 and 0.27 of HTC300, respectively. Fourier transform infrared spectroscopy analysis indicated that the functional groups of hydrochar have changed because of the dehydration and decarboxylation reaction. The surface structure of hydrochars was rougher, and many pore structures were found at 240-300 °C by scanning electron microscopy analysis. The combustion behaviors of WCOSs and their hydochars are distinct via thermogravimetric analysis, and the stability of hydrochars was strengthened with the increase in HTC temperature.

Toxic Metal Adsorption from Aqueous Solution by Activated Biochars Produced from Macadamia Nutshell Waste

Abundantly available biomass wastes from agriculture can serve as effective environmental remediation materials. In this study, activated biochar was fabricated from macadamia nutshell (MCN) through carbonization and chemical modification. The resultant biochars were used as adsorbents to remove toxic metal ions such as Cu2+ and Zn2+ from aqueous solutions. The results showed that the activated MCN biochar has a high adsorption capacity for toxic metal ions. When MCN biochar was activated with K2CO3, the adsorption efficiencies for Cu2+ and Zn2+ were 84.02% and 53.42%, respectively. With H3PO4 activation, the Cu2+- and Zn2+-adsorption performances were 95.92% and 67.41%, respectively. H2O2-modified MCN biochar had reasonable Cu2+- and Zn2+-adsorption efficiencies of 79.33% and 64.52%, respectively. The effects of pH, adsorbent concentration and adsorption time on the removal performances of Cu2+ and Zn2+ in aqueous solution were evaluated. The results exhibited that the activated MCN biochar showed quick adsorption ability with an optimal pH of 4 and 4.5 for both Cu2+ and Zn2+, respectively.

Hydrothermal Conversion of Spent Sugar Beets into High-Value Platform Molecules

The growing importance of bio-based products, combined with the desire to decrease the production of wastes, boosts the necessity to use wastes as raw materials for bio-based products. A waste material with a large potential is spent sugar beets, which are mainly used as animal feeds or fertilizers. After hydrothermal treatment, the produced chars exhibited an H/C ratio of 1.2 and a higher heating value of 22.7 MJ/kg, which were similar to that of subbituminous coal and higher than that of lignite. Moreover, the treatment of 25 g/L of glucose and 22 g/L of fructose by heating up to 160 °C led to a possible application of spent sugar beets for the production of 5-hydroxymethylfurfural. In the present study, the maximum concentration of 5-hydroxymethylfurfural was 3.4 g/L after heating up to 200 °C.