Fracture strength of two oxide ceramic crown systems after cyclic pre-loading and thermocycling

Effect of mastication simulation on the phase transformation of posterior 3-unit monolithic zirconia fixed dental prostheses

STATEMENT OF PROBLEM

Monolithic zirconia restorations are directly exposed to cyclic loads and temperature changes in the oral cavity after cementation. These stresses may reduce the long-term success of the material by causing uncontrolled phase transformations within the zirconia.

PURPOSE

The purpose of this in vitro study was to evaluate the effect of mastication simulation and different measurement points on the phase transformation of posterior 3-unit monolithic zirconia partial fixed dental prostheses (FDPs) in the posterior region.

MATERIAL AND METHODS

Posterior 3-unit FDPs of monolithic yttria-stabilized tetragonal zirconia polycrystalline (Y-TZP), including BruxZir Shaded (group B), FireZr (group F), and Upcera (group U) (n=10), were machined from presintered blocks. All specimens were exposed to mastication simulation (240 000 cycles/1.7 Hz/50 N). The monoclinic phase content was evaluated by X-ray diffraction (XRD). Phase transformation was measured at the mesial connector (group M), distal connector (group D), and pontic regions (group P) before and after mastication simulation. The relative monoclinic phase amount (Xm) was calculated for all specimens. The data were analyzed by ANOVA and post hoc tests (α=.05).

RESULTS

According to XRD analysis, Xm for all groups and regions showed higher results after aging than before aging (P<.05). Group B has the lowest Xm among the groups. Group B showed a statistically significant difference compared with both group F and group U (P<.05). There was no significant difference between group F and group U (P>.05). When the regions were evaluated regardless of brand and the groups were evaluated in terms of regions, no statistically significant difference was observed between connectors and the pontic region (P>.05).

CONCLUSIONS

Mastication simulation causes an increase in the Xm. However, this increase was unlikely to be clinically significant. There may be differences in phase transformation depending on the contents of the brands and sintering procedures. Variations in the phase quantity were independent of the connector regions and pontic for FDPs.

Fracture Load of Metal, Zirconia and Polyetheretherketone Posterior CAD-CAM Milled Fixed Partial Denture Frameworks

The aim of this study was to investigate the load to fracture and fracture pattern of prosthetic frameworks for tooth-supported fixed partial dentures (FPDs) fabricated with different subtractive computer-aided design and computer-aided manufacturing (CAD-CAM) materials. Materials and Methods: Thirty standardized specimens with two abutments were fabricated to receive three-unit posterior FDP frameworks with an intermediate pontic. Specimens were randomly divided into three groups (n = 10 each) according to the material: group 1 (MM)—milled metal; group 2 (L)—zirconia; and group 3 (P)—Polyetheretherketone (PEEK). The specimens were thermo-cycled and subjected to a three-point bending test until fracture using a universal testing machine (cross-head speed: 1 mm/min). Axial compressive loads were applied at the central fossa of the pontics. Data analysis was made using one-way analysis of variance, Tamhane post hoc test, and Weibull statistics (α = 0.05). Results: Significant differences were observed among the groups for the fracture load (p < 0.0001). MM frameworks showed the highest fracture load values. The PEEK group registered higher fracture load values than zirconia samples. The Weibull statistics corroborated these results. The fracture pattern was different among the groups. Conclusions: Milled metal provided the highest fracture load values, followed by PEEK, and zirconia. However, all tested groups demonstrated clinically acceptable fracture load values higher than 1000 N. PEEK might be considered a promising alternative for posterior FPDs.

Impact of Coping Veneering Techniques on the Survival of Implant-Supported Zirconia-Based-Crowns Cemented to Hybrid-Abutments: An-In-Vitro Study

The objective of this study is to investigate the influence of veneering technique (hand-layering vs. milling) on the fracture resistance of bi-layer implant-supported zirconia-based hybrid-abutment crowns. Mandibular molar copings were anatomically designed and milled. Copings were then veneered by hand-layering (HL) (n = 20) and milling using the Cad-On technique (LD) (n = 20). Crowns were cemented to zirconia hybrid-abutments. Ten samples of each group acted as a control while the remaining ten samples were subjected to fatigue in a chewing simulator. Crowns were loaded between 50 and 100 N for 1.2 million cycles under simultaneous temperature fluctuation between 5 and 55 °C. Crowns were then subjected to static load a to fracture test. Data were statistically analysed using the one-way ANOVA. Randomly selected crowns from each group were observed under scanning electron microscopy to view fractured surfaces. Study results indicate that during fatigue, LD crowns had a 100% survival rate; while HL crowns had a 50% failure rate. Fracture resistance of LD crowns was statistically significantly higher than that of HL crowns at the baseline and after fatigue (p ≤ 0.05). However, fatigue did not cause a statistically significant reduction in fracture resistance in both LD and HL groups (p > 0.05). Copings fractured in the LD crowns only and the fracture path was different in both LD and HL groups. According to the results, it was concluded that milled veneer implant-supported hybrid-abutment crowns exhibit significantly higher fracture resistance, and better withstand clinical masticatory loads in the posterior region compared to the hand-layered technique. Also, fatigue application and artificial aging caused no significant strength reduction in both techniques. Clinical significance: Different veneering techniques and materials (hand-layering or milling) act differently to clinical forces and environment and may be prone to early chipping during service. Therefore, practitioners are urged to consider the appropriate veneering protocol for posterior implant-supported hybrid-abutment restorations.

The effect of Z-primer on the shear bond strength of zirconia ceramic to dentin: in vitro

Background

One of the major limitations of zirconia ceramic is the difficulty to adhere to dental. Said adhesion improves the marginal sealing of the restoration, minimizing microleakage. According to the limitation of zirconia ceramic bonding, zirconia primer enhances bond strengths to Zirconia, Alumina and Metal substrates. Purpose: the aim of the current study was to determine effect of Z-primer on the shear bond strength of zirconia ceramic to dentin.

Material and Methods

28 newly extracted intact premolars and divided into 4 groups (n=7). In group 1, resin-based (Duo-link; Bisco, Schaumburg, IL) cement was used without applying Z-primer. In group 2, resin-based (Duo-link; Bisco, Schaumburg, IL) cement was used with applying Z-primer. In group 3, resin-based cement (Panavia F2; Kurary, Japan) was used without Z-primer. In group 4, resin- based cement (Panavia F2) with Z-primer was used. Zirconia ceramic blocks (4×4×2mm) without sandblasting were applied onto the surface of dentin then cured from 3 dimensions for 20S. Shear bond strength test was carried out after 24h. Stereo microscope was used to evaluate the zirconia ceramic and dentin topography and failure mode.

Results

According to the data, significant difference detected on after application of the Z-primer compared to the other groups (p<0.001). No significant difference detected between 2 types of resin cements (p>0.05). However, the highest SBS observed in second group (Duo-link(+)Zprimer) while lowest detected in first group (Duo-link(-)Zprimer).

Conclusions

These results suggested application of the Z-primer increased shear bond strength between zirconia ceramic and dentin.

Key words:Flexural strength, monolithic zirconia, sintering temperature, sintered-holding time.

In-vitro performance and fracture strength of thin monolithic zirconia crowns

PURPOSE

All-ceramic restorations required extensive tooth preparation. The purpose of this in vitro study was to investigate a minimally invasive preparation and thickness of monolithic zirconia crowns, which would provide sufficient mechanical endurance and strength.

MATERIALS AND METHODS

Crowns with thickness of 0.2 mm (group 0.2, n=32) or of 0.5 mm (group 0.5, n=32) were milled from zirconia and fixed with resin-based adhesives (groups 0.2A, 0.5A) or zinc phosphate cements (groups 0.2C, 0.5C). Half of the samples in each subgroup (n=8) underwent thermal cycling and mechanical loading (TCML)(TC: 5℃ and 55℃, 2×3,000 cycles, 2 min/cycle; ML: 50 N, 1.2×10⁶ cycles), while the other samples were stored in water (37℃/24 h). Survival rates were compared (Kaplan-Maier). The specimens surviving TCML were loaded to fracture and the maximal fracture force was determined (ANOVA; Bonferroni; α=.05). The fracture mode was analyzed.

RESULTS

In both 0.5 groups, all crowns survived TCML, and the comparison of fracture strength among crowns with and without TCML showed no significant difference (P=.628). Four crowns in group 0.2A and all of the crowns in group 0.2C failed during TCML. The fracture strength after 24 hours of the cemented 0.2 mm-thick crowns was significantly lower than that of adhesive bonded crowns. All cemented crowns provided fracture in the crown, while about 80% of the adhesively bonded crowns fractured through crown and die.

CONCLUSION

0.5 mm thick monolithic crowns possessed sufficient strength to endure physiologic performance, regardless of the type of cementation. Fracture strength of the 0.2 mm cemented crowns was too low for clinical application.

Effect of different semimonolithic designs on fracture resistance and fracture mode of translucent and high-translucent zirconia crowns

Purpose

The aim of this study was to describe different designs of semimonolithic crowns made of translucent and high-translucent zirconia materials and to evaluate the effect on fracture resistance and fracture mode.

Methods

One hundred crowns with different designs were produced and divided into five groups (n=20): monolithic (M), partially veneered monolithic (semimonolithic) with 0.3 mm buccal veneer (SM0.3), semimonolithic with 0.5 mm buccal veneer (SM0.5), semimonolithic with 0.5 mm buccal veneer supported by wave design (SMW), and semimonolithic with 0.5 mm buccal veneer supported by occlusal cap design (SMC). Each group was divided into two subgroups (n=10) according to the materials used, translucent and high-translucent zirconia. All crowns underwent artificial aging before loading until fracture. Fracture mode analysis was performed. Fracture loads and fracture modes were analyzed using two-way ANOVA and Fisher's exact probability tests (P≤0.05).

Results

SM0.3 design showed highest fracture loads with no significant difference compared to M and SMW designs (P>0.05). SM0.5 design showed lower fracture loads compared to SMW and SWC designs. Crowns made of translucent zirconia showed higher fracture loads compared to those made of high-translucent zirconia. M, SM0.3, and all but one of the SMC crowns showed complete fractures with significant differences in fracture mode compared to SMW and SM0.5 crowns with cohesive veneer fractures (P≤0.05).

Conclusion

Translucent and high-translucent zirconia crowns might be used in combination with 0.3 mm microcoating porcelain layer with semimonolithic design to enhance the esthetic properties of restorations without significantly decreasing fracture resistance of the crowns. If 0.5 mm porcelain layer is needed for a semimonolithic crown, wave design or cap design might be used to increase fracture resistance. In both cases, fracture resistance gained is likely to be clinically sufficient as the registered fracture loads were high in relation to expected loads under clinical use.

Fracture strength testing of crowns made of CAD/CAM composite resins

PURPOSE

The purpose of this study was to ascertain whether computer aided design/computer aided manufacturing (CAD/CAM) composite resin crowns have sufficient strength to withstand the bite force of the molar teeth. The null hypothesis was that the fracture strength of CAD/CAM composite resin crowns is lower than the average maximum bite force of the molar tooth.

METHODS

The crowns, which shape is the right maxillary first molar, were fabricated using four CAD/CAM blanks made of composite resins (Block HC: HC, KZR-CAD HR: HR, KZR-CAD HR2: HR2, Avencia Block: AVE) and one CAD/CAM blank made of lithium disilicate glass-ceramic (IPS e.max CAD: IPS), which was used as a control. Fracture strength of fabricated crowns bonded to metal abutment and biaxial flexural strength of the materials were evaluated.

RESULTS

The results of fracture strength test and biaxial flexural strength test showed different tendencies. The fracture strength of CAD/CAM composite resin crowns except HC ranged from 3.3kN to 3.9kN, and was similar to that of IPS (3.3kN). In contrast, biaxial flexural strength of CAD/CAM composite resins ranged from 175MPa to 247MPa, and was significantly lower than that of IPS (360MPa).

CONCLUSIONS

All CAD/CAM composite resin crowns studied presented about 3-4 times higher fracture strength than the average maximum bite force of the molar tooth (700-900N), which result leads to the conclusion that CAD/CAM composite resin crowns would have sufficient strength to withstand the bite force of the molar teeth.

Fracture strength of veneered translucent zirconium dioxide crowns with different porcelain thicknesses

Objective: To evaluate fracture strength of veneered translucent zirconium dioxide crowns designed with different porcelain layer thicknesses.

Materials and Methods: Sixty crowns, divided into six groups of 10, were used in this study. Groups were divided according to different thicknesses of porcelain veneer on translucent zirconium dioxide cores of equal thickness (0.5 mm). Porcelain thicknesses were 2.5, 2.0, 1.0, 0.8, 0.5 and 0.3 mm. Crowns were artificially aged before loaded to fracture. Determination of fracture mode was performed using light microscope.

Results: Group 1.0 mm showed significantly (p ≤ .05) highest fracture loads (mean 1540 N) in comparison with groups 2.5, 2.0 and 0.3 mm (mean 851, 910 and 1202 N). There was no significant difference (p>.05) in fracture loads among groups 1.0, 0.8 and 0.5 mm (mean 1540, 1313 and 1286 N). There were significantly (p ≤ .05) more complete fractures in group 0.3 mm compared to all other groups which presented mainly cohesive fractures.

Conclusions: Translucent zirconium dioxide crowns can be veneered with minimal thickness layer of 0.5 mm porcelain without showing significantly reduced fracture strength compared to traditionally veneered (1.0–2.0 mm) crowns. Fracture strength of micro-veneered crowns with a layer of porcelain (0.3 mm) is lower than that of traditionally veneered crowns but still within range of what may be considered clinically sufficient. Porcelain layers of 2.0 mm or thicker should be used where expected loads are low only.

The effect of subpressure on the bond strength of resin to zirconia ceramic

Objective

This study was conducted to investigate the effect of subpressure on the bond strength of resin to zirconia ceramic. The subpressure would create a pressure gradient which could clean out the bubbles in the adhesives or bonding interface.

Methods

Twenty-eight pre-sintered zirconia discs were fabricated. Half of them were polished (group P, n = 14), and the rest were sandblasted (group S, n = 14). After sintered,the surface roughness of the zirconia discs was measured. Then, they were randomly divided into two subgroups (n = 7). The groups were named as follows: PC: P + no additional treatments; PP: P + 0.04 MPa after application of adhesives; SC: S + no additional treatments; and SP: S + 0.04 MPa after application of adhesives. Resin columns were bonded to the zirconia specimens to determine shear bond strength (SBS). The bonding interfaces were observed and the fracture modes were evaluated. Statistical analysis was performed on all data.

Results

The surface roughness of group S was significantly higher than that of group P (P<0.05). The SBS values were PC = 13.48 ± 0.7 MPa, PP = 15.22 ± 0.8 MPa, SC = 17.23 ± 0.7 MPa and SP = 21.68 ± 1.4 MPa. There were significant differences among the groups (P<0.05). Scanning electron microscopy (SEM) results showed that the adhesives of group SP and PP were closer and denser to the zirconia ceramic than that of group PC and SC. The proportion of the mixed fracture mode significantly increased after adding subpressure (P< 0.05).

Conclusion

Subpressure can improve the shear bond strength of resin to zirconia ceramics and increase micro-infiltration between the adhesives and the zirconia ceramics, especially on the rough surfaces.

Fracture strength of ceramic monolithic crown systems of different thickness

The objective of this study was to evaluate fracture strength of high-translucent (HTZ) and low-translucent (LTZ) zirconia and glass-ceramic (LDS) crowns. HTZ and LTZ crowns were made with thicknesses of; 0.3 mm, 0.5 mm, 0.7 mm, 1.0 mm, and 1.5 mm; and LDS crowns of 1.0 mm and 1.5 mm thicknesses. Each group consisted of 10 crowns. All crowns underwent artificial aging before loading until fracture. Mean fracture strengths varied from 450 N to 3,248 N in the LTZ group, 438 N to 3,487 N in the HTZ group, and 1,030 N to 1,431 N in the LDS group. The load at fracture of HTZ and LTZ crowns was equal. The load at fracture of yttria-stabilized tetragonal zirconia polycrystals crowns was significantly greater than LDS crowns (P = 0.000). Two types of fractures were recorded; complete and partial crack-like fracture. The crack type fracture occurred most frequently in all groups except in the thicker LTZ groups (1.0 mm and 1.5 mm). According to this study, there is no difference in strength between crowns made of high-translucent or low-translucent zirconia. At equal thickness, the strength of zirconia crowns was significantly greater than that of lithium-disilicate glass-ceramic.

Effects of two grading techniques of zirconia material on the fatigue limit of full-contour 3-unit fixed dental prostheses

OBJECTIVE

This study evaluated the effects of two grading techniques of zirconia material on the fatigue limit of full-contour 3-unit fixed dental prostheses (FDPs).

METHODS

Presintered blocks of 3Y-TZP were milled to obtain sixty-nine 3-unit FDPs, which were divided into three groups (n=23). The control group (CTL) was sintered and glazed following manufacturer's instructions. In the two experimental groups presintered FDPs received a surface silica/glass infiltration treatment before the sintering process. Silica sol-gel group (SSG) was graded by the sol-gel processing route, while the glass-zirconia-glass group (GZG) was graded by an enameling technique. Graded groups did not receive a glaze layer after sintering. All FDPs were then luted with a dual-curing resin cement on composite abutments, embedded in polyurethane and stored in water for five days. The initial load of the fatigue test was calculated based on the results of the monotonic testing applied on three specimens of each group. To determine the fatigue limit, 20 samples of each group were subjected to staircase testing (100,000 cycles/5Hz).

RESULTS

The fatigue limits (in Newtons) were CTL=1607.27, SSG=1824.31, and GZG=2006.57, and the Dixon and Mood test indicated statistically significant differences among groups (95% confidence interval) (GZG > SSG > CTL).

SIGNIFICANCE

The infiltration of silica and glass on bulk zirconia, by two different grading methods, increased the fatigue limits of monolithic zirconia FDPs.

Influence of Different Framework Designs on the Fracture Properties of Ceria-Stabilized Tetragonal Zirconia/Alumina-Based All-Ceramic Crowns

The aim of this study was to evaluate the fracture load and failure mode of all-ceramic crowns with different ceria-stabilized tetragonal zirconia/alumina nanocomposite (Ce-TZP/A) framework designs. Four frameworks (anatomical shape: AS, with a buccal or lingual supporting structure: BS and LS, or buccal and lingual supporting structures: BLS) were fabricated. All frameworks were veneered with porcelain to fabricate all-ceramic crowns followed by cementation to tooth analogs. The fracture load of each crown either without or with pre-loading (1.2 million cycles, 49 N) was measured. The failure mode was classified into partial or complete fracture. Differences were tested for significance (p < 0.05) by a two-way Analysis of Variance (ANOVA), followed by Tukey’s test and by Fisher’s exact test, respectively. Without pre-loading, supporting structures did not influence the fracture load or failure mode. Partial fractures were the most common failure mode. Pre-loading promoted the severity of the failure mode, although the fracture load among the framework designs was not influenced. In the AS group, prefailures were observed during pre-loading, and complete fractures were significantly increased after pre-loading. In contrast, the failure mode of the BLS group remained unchanged, showing only partial fracture even after pre-loading. This Ce-TZP/A framework design, comprised of an anatomical shape with additional buccal and lingual structures, has the potential to reduce the chipping of the veneering porcelain.

Lithium Disilicate Restorations Fatigue Testing Parameters: A Systematic Review

PURPOSE

To review laboratory studies that investigated fatigue resistance of lithium disilicate (LD) crowns and fixed dental prostheses (FDPs) to elucidate study designs and testing parameters.

METHODS

An electronic search was performed in PubMed, Scopus, and Ovid to identify in vitro studies that investigated fatigue resistance of LD crowns and FDPs. The search included all studies published in English in peer-reviewed journals in the period from 1998 to June 2014. The search followed a specific strategy that included combination of the following keywords: lithium disilicate, e.max, empress, all-ceramic, all ceramic, glass ceramic, fatigue, cyclic loading, dynamic loading, chewing simulator, fracture resistance, thermocycling, laboratory simulation, aging, crown, FDPs, FPDs, fixed partial denture, fixed dental prosthesis, and bridge. Studies were selected if mechanical and thermal loading parameters were clearly identified. Search results with abstracts were transferred into Endnote reference system, and duplicates were deleted. The remaining studies were then reviewed at three levels (title, abstract, full text) to further refine the articles.

RESULTS

The initial search retrieved 1044 eligible studies. After deduplication, 864 records were examined by titles and then abstracts; 826 were excluded, and 38 were assessed by full-text reading. In total, 19 articles met inclusion criteria and were included in this study.

CONCLUSION

The studies reviewed showed a level of heterogeneity, as testing parameters were considered through different setups. The current study demonstrated that various setting of the testing parameters and having a lack of testing standardization has likely led to inconsistency in the reported results. The obvious heterogeneity in the setting of testing variables-especially the magnitude of load and number of cycles applied-made it impractical to run direct comparisons between the reviewed studies. Therefore, specific international standardization of fatigue testing of dental restorations is urgently needed to ensure the delivery of consistent, indicative, and comparable data.

Comparison of Shade of Ceramic with Three Different Zirconia Substructures using Spectrophotometer

OBJECTIVE

This study assessed how changing the Zirconia (Zr) substructure affected the color samples after they have been overlaid by the same shade of veneering ceramic.

MATERIALS AND METHODS

Three commercial Zr materials were tested in this study: Prettau(®) Zirconia (ZirKonZahn, Italy), Cercon (Dentsply, Germany) and InCoris ZI (Sirona, Germany). For each system, 15 disk-shaped specimens (10 × 1 mm) were fabricated. Three shades of A1, A2 and A3.5 of porcelain (IPS e.MaxCeram, IvoclarVivadent, USA) were used for layering the specimens. Five specimens from each type of Zr were layered with same shade of ceramic. Color measurements were recorderd by a spectrophotometer Color-Eye(®) 7000A (X-Rite, Grand Rapids, MI). Mean values of L, a, b color coordinates and ΔE were recorded and comparisons were made.

RESULTS

Differences in the ΔE were recorded for the same porcelain shade with different Zr substructures and affected the color of the specimens (p < 0.01, ANOVA). The maximum difference between the ΔE values for the A1, A2 and A3.5 shades with three types of Zr substructures was found to be 1.59, 1.69 and 1.45 respectively. Multiple comparisons of the ΔE with PostHoc Tukey test revealed a statistically significant difference (p < 0.05) between the three types of Zr, except between Type 2 Zr and Type 3 Zr for the Shade A1. The mean values of L, a, b and ΔE for the Prettau(®) Zirconia substructure were found to be the least among the three types.

CONCLUSIONS

The brand of Zr used influences the final color of the all ceramic Zr based restorations and this has clinical significance.

Finite element analysis of the influence of geometry and design of zirconia crowns on stress distribution

PURPOSE

To evaluate the influence of the geometry and design of prosthetic crown preparations on stress distribution in compression tests, using finite element analysis (FEA).

MATERIALS AND METHODS

Six combinations of 3D drawings of all-ceramic crowns (yttria-stabilized zirconia framework and porcelain veneer) were evaluated: F, flat preparation and simplified crown; FC, flat preparation and crown with contact point; FCM, flat preparation and modified crown; A, anatomical preparation and simplified anatomical crown framework; AC, anatomical preparation and crown with contact point; and ACM, anatomical preparation and modified crown. Bonded contact types at all interfaces with the mesh were assigned, and the material properties used were according to the literature. A 200 N vertical load was applied at the center of each model. The maximum principal stresses were quantitatively and qualitatively analyzed.

RESULTS

The highest values of tensile stress were observed at the interface between the ceramics in the region under the load application for the simplified models (F and A). Reductions in stress values were observed for the model with the anatomical preparation and modified infrastructure (ACM). The stress distribution in the flat models was similar to that of their respective anatomical models.

CONCLUSIONS

The modified design of the zirconia coping reduces the stress concentration at the interface with the veneer ceramic, and the simplified preparation can exert a stress distribution similar to that of the anatomical preparation at and near the load point, when load is applied to the center of the crown.

Fracture strength of monolithic all-ceramic crowns made of high translucent yttrium oxide-stabilized zirconium dioxide compared to porcelain-veneered crowns and lithium disilicate crowns

OBJECTIVE

The aim of the study was to provide data on the fracture strength of monolithic high translucent Y-TZP crowns and porcelain-veneered high translucent Y-TZP crown cores and to compare that data with the fracture strength of porcelain-veneered Y-TZP crown cores and monolithic lithium disilicate glass-ceramic crowns.

MATERIALS AND METHODS

Sixty standardized crowns divided into six groups (n = 10) were fabricated: monolithic high translucent Y-TZP crowns, brand A, monolithic high translucent Y-TZP crowns, brand B, veneered high translucent Y-TZP crown cores, brand A, veneered high translucent Y-TZP crown cores, brand B, heat-pressed monolithic lithium disilicate crowns and veneered Y-TZP crown cores. All crowns were thermocycled, cemented onto dies, cyclically pre-loaded and finally loaded to fracture.

RESULTS

The monolithic Y-TZP groups showed significantly higher fracture strength (2795 N and 3038 N) compared to all other groups. The fracture strength in the veneered Y-TZP group (2229 N) was significantly higher than the monolithic lithium disilicate group (1856 N) and the veneered high translucent Y-TZP groups (1480 N and 1808 N).

CONCLUSIONS

The fracture strength of monolithic high translucent Y-TZP crowns is considerably higher than that of porcelain-veneered Y-TZP crown cores, porcelain-veneered high translucent Y-TZP crown cores and monolithic lithium disilicate crowns. The fracture strength of a crown made of monolithic high translucent Y-TZP is, with a large safety margin, sufficient for clinical use for the majority of patients. Porcelain-veneered Y-TZP crown cores show higher fracture resistance than monolithic lithium disilicate crowns.

Fracture strength of porcelain fused to metal crowns made of cast, milled or laser-sintered cobalt-chromium

AIMS

The aim was to compare the fracture strength of porcelain fused to metal crowns with copings fabricated in Co-Cr using different manufacturing techniques (casting, milling and laser-sintering) with crowns manufactured in a high-gold alloy.

METHODS

A total of 50 identical crowns were fabricated and sub-divided into five groups; cast Co-Cr, milled Co-Cr, two groups of laser-sintered Co-Cr and a control group cast in a high-gold alloy. After thermocycling (5000 cycles, 5-55°C) and pre-load (30-300 N, 10,000 cycles) the crowns were loaded until fracture. Load (N) and fracture mode were recorded.

RESULTS

There was a significant difference (p < 0.05) in fracture strength between the control group and one of the laser-sintered groups. The mean values (N) for the groups were as follows: cast Co-Cr, 1560 ± 274; milled Co-Cr, 1643 ± 153; laser-sintered Co-Cr 1, 1448 ± 168; laser-sintered Co-Cr 2, 1562 ± 72; control group, 1725 ± 220.

CONCLUSION

There is no difference in strength between Co-Cr crowns produced using the different production technologies: casting, milling or laser-sintering. Metal ceramic crowns made with copings fabricated in a high-gold alloy present numerically higher fracture strength than crowns made with copings fabricated in Co-Cr alloys. The difference is confirmed when analyzing the fracture surfaces, but the difference in fracture strength value is limited and is only significant with regard to one of the two laser-sintered groups.

Failure load of teeth restored by use of alumina copings: Influence of residual tooth structure and cementation

To evaluate failure loads of teeth restored by use of alumina-coping, and to assess the effects of different amounts of residual tooth structure and different cements, standardized artificial alumina copings were fabricated on seventy-two molars. 24 of the copings were cemented by use of an adhesive resin cement (P-group), n=24 by use of glass-ionomer cement (K-group), and n=24 by use of a self-adhesive modified composite resin-cement (R-group). After artificial ageing (10,000 thermal-cycles between 6.5 and 60°C; 1,200,000 chewing cycles with Fmax=64 N), the specimens were loaded until failure (cross-head-speed: 0.5 mm/min). In the K-group 83% of the specimens failed during chewing simulation. Statistical analysis included chi-squared-test, unpaired-to-sample-t-test, and ANOVA. For severely damaged teeth, loads to failure in the P-group (384 N) were significantly (p=0.03) higher than in the R-group (295 N). For severely damaged teeth, use of composite resin cement resulted in higher loads to failure than use of other cements.

Comparative fracture strength analysis of Lava and Digident CAD/CAM zirconia ceramic crowns

PURPOSE

All-ceramic crowns are subject to fracture during function. To minimize this common clinical complication, zirconium oxide has been used as the framework for all-ceramic crowns. The aim of this study was to compare the fracture strengths of two computer-aided design/computer-aided manufacturing (CAD/CAM) zirconia crown systems: Lava and Digident.

MATERIALS AND METHODS

Twenty Lava CAD/CAM zirconia crowns and twenty Digident CAD/CAM zirconia crowns were fabricated. A metal die was also duplicated from the original prepared tooth for fracture testing. A universal testing machine was used to determine the fracture strength of the crowns.

RESULTS

The mean fracture strengths were as follows: 54.9 ± 15.6 N for the Lava CAD/CAM zirconia crowns and 87.0 ± 16.0 N for the Digident CAD/CAM zirconia crowns. The difference between the mean fracture strengths of the Lava and Digident crowns was statistically significant (P<.001). Lava CAD/CAM zirconia crowns showed a complete fracture of both the veneering porcelain and the core whereas the Digident CAD/CAM zirconia crowns showed fracture only of the veneering porcelain.

CONCLUSION

The fracture strengths of CAD/CAM zirconia crowns differ depending on the compatibility of the core material and the veneering porcelain.

In vitro evaluation of fracture strength of zirconia restoration veneered with various ceramic materials

PURPOSE

Fracture of the veneering material of zirconia restorations frequently occurs in clinical situations. The purpose of this in vitro study was to compare the fracture strengths of zirconia crowns veneered with various ceramic materials by various techniques.

MATERIALS AND METHODS

A 1.2 mm, 360° chamfer preparation and occlusal reduction of 2 mm were performed on a first mandibular molar, and 45 model dies were fabricated in a titanium alloy by CAD/CAM system. Forty-five zirconia copings were fabricated and divided into three groups. In the first group (LT) zirconia copings were veneered with feldspathic porcelain by the layering technique. In the second group (HT) the glass ceramic was heat-pressed on the zirconia coping, and for the third group (ST) a CAD/CAM-fabricated high-strength anatomically shaped veneering cap was sintered onto the zirconia coping. All crowns were cemented onto their titanium dies with Rely X™ Unicem (3M ESPE) and loaded with a universal testing machine (Instron 5583) until failure. The mean fracture values were compared by an one-way ANOVA and a multiple comparison post-hoc test (α=0.05). Scanning electron microscope was used to investigate the fractured interface.

RESULTS

Mean fracture load and standard deviation was 4263.8±1110.8 N for Group LT, 5070.8±1016.4 for Group HT and 6242.0±1759.5 N for Group ST. The values of Group ST were significantly higher than those of the other groups.

CONCLUSION

Zirconia crowns veneered with CAD/CAM generated glass ceramics by the sintering technique are superior to those veneered with feldspathic porcelain by the layering technique or veneered with glass ceramics by the heat-pressing technique in terms of fracture strength.

Class II composite restorations: importance of cervical enamel in vitro

OBJECTIVE

This study evaluated the importance of enamel at the cervical margin for support and retention of a class II composite restoration in relation to fracture strength, fracture mode, and leakage.

METHODS

Sixty-five newly extracted teeth were randomly divided into five groups. Within each group, standardized class II preparations were made at the mesial surface of the tooth with four different preparation designs. Group D (n=15) had the cervical margin placed below the cemento-enamel junction (the dentin group), and in the other three groups (the enamel groups: E1, E2, and E3), the cervical margin was within the enamel (n=15 each). Group E3 had restorations with cuspal coverage, while groups E1 and E2 differed in vertical dimension. Intact teeth without preparation or restoration were tested as controls (n=5). The area of the horizontal part of enamel at the cervical margin of the preparation (available cervical enamel) was calculated. The teeth were restored with a nanofilled composite material and an etch-and-rinse adhesive system. The teeth were subjected to artificial aging consisting of thermocycling and mechanical cyclical loading. The restorations were subsequently loaded until fracture. The teeth were examined microscopically to assess fracture mode and leakage at the interface between the restoration and the tooth substance.

RESULTS

The fracture strength in group D (without cervical enamel) and E3 (with cuspal coverage and cervical enamel) was lower (p<0.01) than in the other two groups (with cervical enamel). There was a correlation between the area of available cervical enamel and fracture strength (p<0.01). The median fracture strength for the control teeth was not significantly different from groups E1 and E2. Group D exhibited a predominance of adhesive fractures, while the other groups revealed more cohesive fractures.

CONCLUSION

The results from this study indicate that available cervical enamel has an impact on the performance of class II composite restorations.

The influence of support properties and complexity on fracture strength and fracture mode of all-ceramic fixed dental prostheses

Abstract Objective. When a new material is released, clinical studies are indicated. For the clinical studies to be defensible, in-vitro studies, which are as clinically relevant as possible, must be performed. The aim of this study was to investigate how the choice of material used for supporting tooth analogues and support complexity influences test results concerning the fracture strength of fixed dental prostheses (FDPs) made from a brittle material: Y-TZP. Material and methods. Twenty-four FDPs were produced in Y-TZP. The FDP cores were subjected to heat treatment to simulate veneering and then thermocycled for 5000 cycles to simulate ageing. The FDPs were divided into three groups and were cemented on tooth-supporting analogues made from aluminium, polymer and DuraLay( ). The FDPs were preloaded for 10,000 cycles and finally loaded to fracture. Results. There were no significant differences in load to fracture or fracture mode between the groups cemented on polymer and DuraLay tooth analogues. The FDPs cemented on aluminium tooth analogues showed a significantly higher load at fracture and a different fracture mode. Conclusions. Within the limitations of this in-vitro study, the following could be concluded. To achieve mutually comparable results there is a need for a standardized, simple test set-up for in-vitro testing of all-ceramic FDPs intended for cementation upon natural teeth. Resilient, non-complex and resilient, complex tooth analogues give comparable test results when the test set-up is unchanged in all other aspects. Non-resilient (with an elastic modulus equivalent to or higher than that of aluminium) tooth analogues give high and unrealistic load-at-fracture values together with adverse fracture modes compared to FDPs failing in clinical situations.

Adhesion/cementation to zirconia and other non-silicate ceramics: where are we now?

Non-silicate ceramics, especially zirconia, have become a topic of great interest in the field of prosthetic and implant dentistry. A clinical problem with use of zirconia-based components is the difficulty in achieving suitable adhesion with intended synthetic substrates or natural tissues. Traditional adhesive techniques used with silica-based ceramics do not work effectively with zirconia. Currently, several technologies are being utilized clinically to address this problem, and other approaches are under investigation. Most focus on surface modification of the inert surfaces of high strength ceramics. The ability to chemically functionalize the surface of zirconia appears to be critical in achieving adhesive bonding. This review will focus on currently available approaches as well as new advanced technologies to address this problem.

Properties and Clinical Application of Three Types of Dental Glass-Ceramics and Ceramics for CAD-CAM Technologies

The main properties (mechanical, thermal and chemical) and clinical application for dental restoration are demonstrated for three types of glass-ceramics and sintered polycrystalline ceramic produced by Ivoclar Vivadent AG. Two types of glass-ceramics are derived from the leucite-type and the lithium disilicate-type. The third type of dental materials represents a ZrO₂ ceramic. CAD/CAM technology is a procedure to manufacture dental ceramic restoration. Leucite-type glass-ceramics demonstrate high translucency, preferable optical/mechanical properties and an application as dental inlays, onlays and crowns. Based on an improvement of the mechanical parameters, specially the strength and toughness, the lithium disilicate glass-ceramics are used as crowns; applying a procedure to machine an intermediate product and producing the final glass-ceramic by an additional heat treatment. Small dental bridges of lithium disilicate glass-ceramic were fabricated using a molding technology. ZrO₂ ceramics show high toughness and strength and were veneered with fluoroapatite glass-ceramic. Machining is possible with a porous intermediate product.

Graded structures for damage resistant and aesthetic all-ceramic restorations

OBJECTIVES

Clinical studies revealed several performance deficiencies with alumina- and zirconia-based all-ceramic restorations: fracture; poor aesthetic properties of ceramic cores (particularly zirconia cores); and difficulty in achieving a strong ceramic-resin-based cement bond. We aim to address these issues by developing a functionally graded glass/zirconia/glass (G/Z/G) structure with improved damage resistance, aesthetics, and cementation properties.

METHODS

Using a glass powder composition developed in our laboratory and a commercial fine zirconia powder, we have successfully fabricated functionally graded G/Z/G structures. The microstructures of G/Z/G were examined utilizing a scanning electron microscopy (SEM). The crystalline phases present in G/Z/G were identified by X-ray diffraction (XRD). Young's modulus and hardness of G/Z/G were derived from nanoindentations. Critical loads for cementation radial fracture in G/Z/G plates (20mmx20mm, 1.5 or 0.4mm thick) bonded to polycarbonate substrates were determined by loading with a spherical indenter. Parallel studies were conducted on homogeneous yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) controls.

RESULTS

The G/Z/G structure consists of an outer surface aesthetic glass layer, a graded glass-Y-TZP layer, and a dense Y-TZP interior. The Young's modulus and hardness increase from surface to interior following power-law relations. For G/Z/G plates of 1.5 and 0.4mm thick, critical loads for cementation radial fracture were 1990+/-107N (mean+/-S.D., n=6) and 227+/-20N (mean+/-S.D., n=6), respectively, which were approximately 30 and 50% higher than those for their monolithic Y-TZP counterparts (1388+/-90N for 1.5mm and 113+/-10N for 0.4mm thick; mean+/-S.D., n=6 for each thickness). A 1-sample t-test revealed significant difference (p<0.001) in critical loads for radial fracture of G/Z/G and homogeneous Y-TZP for both specimen thicknesses.

SIGNIFICANCE

Our results indicate that functionally graded G/Z/G structures exhibit improved damage resistance, aesthetics, and potentially cementation properties compared to homogeneous Y-TZP.

Ceramics as biomaterials for dental restoration

Sintered ceramics and glass-ceramics are widely used as biomaterials for dental restoration, especially as dental inlays, onlays, veneers, crowns or bridges. Biomaterials were developed either to veneer metal frameworks or to produce metal-free dental restorations. Different types of glass-ceramics and ceramics are available and necessary today to fulfill customers' needs (patients, dentists and dental technicians) regarding the properties of the biomaterials and the processing of the products. All of these different types of biomaterials already cover the entire range of indications of dental restorations. Today, patients are increasingly interested in metal-free restoration. Glass-ceramics are particularly suitable for fabricating inlays, crowns and small bridges, as these materials achieve very strong, esthetic results. High-strength ceramics are preferred in situations where the material is exposed to high masticatory forces.