Effective astaxanthin production from flocculated Haematococcus pluvialis via biofilm cultivation in a tri-layer tray bioreactor

Haematococcus pluvialis, renowned for its high astaxanthin content, is a prime candidate for commercial-scale production of natural astaxanthin. While biofilm cultivation shows potential for enhancing astaxanthin accumulation in H. pluvialis, it faces challenges in effectively harvesting green-vegetative H. pluvialis and mitigating the "dark zone" issue within the biofilm. Our study demonstrated that flocculation using a combination of chitosan and NaOH was an effective method for harvesting green-vegetative H. pluvialis, which surpasses centrifugation in both biomass and astaxanthin production. A tri-layer tray bioreactor was developed to enhance astaxanthin production via biofilm redistribution by using a rinsing method, and its effectiveness was further supported by a tray photobioreactor with an integrated automatic rinsing system. The biofilm method achieved an optimal specific light energy consumption for astaxanthin production of 9.42 kWh g-1 at the light intensity of 150 μmol m-2 s-1, presenting its potential for commercial-scale cultivation of H. pluvialis for astaxanthin production.

Assessment of the short-term salinity effect on algal biofilm through field transfer in the Drâa river (Southeastern Morocco) using metabarcoding and morphological analyses

As a result of human activities and climate change, salinity levels have risen considerably in many of the world's rivers, particularly in arid and semi-arid areas. This freshwater salinization primarily affects microalgal biofilms, the primary producers in aquatic ecosystems. This study is aimed at assessing short-term salinity effects on benthic algal communities in the Drâa river, Morocco, using biofilm field-transfer experiments. Artificial substrates were initially positioned in three sites of the Drâa river with different salinity levels. After 4 weeks, the biofilm-colonized substrates were transferred from one site to another in both directions. After a further 4 weeks, the algal biofilms were sampled to assess their community composition, alpha and beta diversity, and biomass in response to salinity changes using molecular and morphological analyses. Transferring biofilms from low-salt to saline sites significantly reduced biomass but increased it in the reverse transfer. Eliminating certain sensitive microalgae taxa decreased alpha diversity in all biofilm transfers from low-salt sites to the most saline one. Biofilm diversity increased significantly in the opposite transfer. Significant changes were observed in biofilm composition when transferred into saltwater showing an increase in halophilic and euryhaline diatom taxa. In contrast, transfers from saltwater sites to low-salt sites increased oligohaline diatom species. As a result, increasing salinity reduced algal biomass and diversity, while decreasing salinity caused the opposite effect. These results can help predict the salinity variations effects on benthic algae, highlight the potential dangers of increased river salinization, and promote salinity reduction in aquatic ecosystems subject to secondary salinization.

Biofilm dynamics in space and their potential for sustainable space exploration - A comprehensive review

Microbial biofilms are universal. The intricate tapestry of biofilms has remarkable implications for the environment, health, and industrial processes. The field of space microbiology is actively investigating the effects of microgravity on microbes, and discoveries are constantly being made. Recent evidence suggests that extraterrestrial environments also fuel the biofilm formation. Understanding the biofilm mechanics under microgravitational conditions is crucial at this stage and could have an astounding impact on inter-planetary missions. This review systematically examines the existing understanding of biofilm development in space and provides insight into how molecules, physiology, or environmental factors influence biofilm formation during microgravitational conditions. In addition, biocontrol strategies targeting the formation and dispersal of biofilms in space environments are explored. In particular, the article highlights the potential benefits of using microbial biofilms in space for bioremediation, life support systems, and biomass production applications.

Innovative microalgae technologies for mariculture wastewater treatment: Single and combined microalgae treatment mechanisms, challenges and future prospects

The discharge of aquaculture wastewater, comprising nitrogen, phosphorus, heavy metals, and antibiotics from large-scale aquaculture, poses a significant threat to marine ecosystems and human health. Consequently, addressing the treatment of marine aquaculture wastewater is imperative. Conventional physicochemical treatment methods have various limitations, whereas microalgae-based biological treatment technologies have gained increasing attention in the field of water purification due to their ability to efficiently absorb organic matter from mariculture wastewater and convert CO₂ into biomass products. Microalgae offer potential for highly efficient and cost-effective mariculture wastewater treatment, with particularly noteworthy advancements in the application of combined microalgae technologies. This paper explores the research hotspots in this field through bibliometric analysis and systematically discusses the following aspects: (1) summarizing the current pollution status of mariculture wastewater, including the types and sources of pollutants in various forms of mariculture wastewater, treatment methods, and associated treatment efficiencies; (2) analyzing the factors contributing to the gradual replacement of single microalgae technology with combined microalgae technology, highlighting its synergistic effects, enhanced pollutant removal efficiencies, resource recovery potential, and alignment with sustainable development goals; (3) exploring the mechanisms of pollutant removal by combined microalgae technologies, focusing on their technical advantages in bacterial-algal coupling, immobilized microalgae systems, and microalgal biofilm technologies; (4) discussing the challenges faced by the three main categories of combined microalgae technologies and proposing future improvement strategies to further enhance their application effectiveness. In conclusion, this paper offers a detailed analysis of these emerging technologies, providing a forward-looking perspective on the future development of microalgae-based mariculture wastewater treatment solutions.

Harnessing algal biomass for sustainable energy: cultivation, strain improvement, and biofuel production

The world faces pressing environmental challenges, including greenhouse gas emissions, global warming, climate change, and rising sea levels. Alongside, these issues, the depletion of fossil fuels has intensified the search for alternative energy sources. Algal biomass presents a promising long-term solution to these global problems. The quest for sustainable energy has driven significant research into algal biofuels as a viable alternative to fossil fuels. Algae offers several advantages as a feedstock for biofuel production, including high biomass yield, rapid growth rates, cost-effective cultivation, carbon dioxide fixation capabilities, and the potential to grow on non-arable land using non-potable water. This manuscript provides an overview of algal biomass cultivation using renewable feedstocks, identifies potential algal strains for biofuel production, and explores bioengineering advancements in algae. Additionally, strain improvement strategies to enhance biofuel yields are discussed. The review also addresses large-scale algal biomass cultivation for biofuel production, assesses its commercial viability, examines challenges faced by the biofuel industry, and outlines prospects for biofuel production using highly potent algal strains. By overcoming and addressing these challenges, algal biofuels have the potential to become a cornerstone of sustainable energy solutions.

Applications of the Microalgae Chlamydomonas and Its Bacterial Consortia in Detoxification and Bioproduction

The wide metabolic diversity of microalgae, their fast growth rates, and low-cost production make these organisms highly promising resources for a variety of biotechnological applications, addressing critical needs in industry, agriculture, and medicine. The use of microalgae in consortia with bacteria is proving valuable in several areas of biotechnology, including the treatment of various types of wastewater, the production of biofertilizers, and the extraction of various products from their biomass. The monoculture of the microalga Chlamydomonas has been a prominent research model for many years and has been extensively used in the study of photosynthesis, sulphur and phosphorus metabolism, nitrogen metabolism, respiration, and flagellar synthesis, among others. Recent research has increasingly recognised the potential of Chlamydomonas-bacteria consortia as a biotechnological tool for various applications. The detoxification of wastewater using Chlamydomonas and its bacterial consortia offers significant potential for sustainable reduction of contaminants, while facilitating resource recovery and the valorisation of microalgal biomass. The use of Chlamydomonas and its bacterial consortia as biofertilizers can offer several benefits, such as increasing crop yields, protecting crops, maintaining soil fertility and stability, contributing to CO2 mitigation, and contributing to sustainable agricultural practises. Chlamydomonas-bacterial consortia play an important role in the production of high-value products, particularly in the production of biofuels and the enhancement of H2 production. This review aims to provide a comprehensive understanding of the potential of Chlamydomonas monoculture and its bacterial consortia to identify current applications and to propose new research and development directions to maximise their potential.

The Microalgae Chlamydomonas for Bioremediation and Bioproduct Production

The extensive metabolic diversity of microalgae, coupled with their rapid growth rates and cost-effective production, position these organisms as highly promising resources for a wide range of biotechnological applications. These characteristics allow microalgae to address crucial needs in the agricultural, medical, and industrial sectors. Microalgae are proving to be valuable in various fields, including the remediation of diverse wastewater types, the production of biofuels and biofertilizers, and the extraction of various products from their biomass. For decades, the microalga Chlamydomonas has been widely used as a fundamental research model organism in various areas such as photosynthesis, respiration, sulfur and phosphorus metabolism, nitrogen metabolism, and flagella synthesis, among others. However, in recent years, the potential of Chlamydomonas as a biotechnological tool for bioremediation, biofertilization, biomass, and bioproducts production has been increasingly recognized. Bioremediation of wastewater using Chlamydomonas presents significant potential for sustainable reduction in contaminants and facilitates resource recovery and valorization of microalgal biomass, offering important economic benefits. Chlamydomonas has also established itself as a platform for the production of a wide variety of biotechnologically interesting products, such as different types of biofuels, and high-value-added products. The aim of this review is to achieve a comprehensive understanding of the potential of Chlamydomonas in these aspects, and to explore their interrelationship, which would offer significant environmental and biotechnological advantages.

Siloxane Containing Polyether Groups-Synthesis and Use as an Anti-Biocorrosion Coating

In the presented study, the effectiveness of a siloxane polyether (HOL7) coating on glass against microbiological colonization was assessed using microalgae as a key component of widespread aerial biofilms. The siloxane polyether was successfully synthesized by a hydrosilylation reaction in the presence of Karstedt's catalyst. The product structure was confirmed by NMR spectroscopy and GPC analysis. In addition, the thermal stability of HOL7 was studied by thermogravimetric measurement. Subsequently, the surfaces of glass plates were modified with the obtained organosilicon derivative. In the next step, a microalgal experiment was conducted. A mixture of four strains of algal taxa isolated from building materials was used for the experiment-Chlorodium saccharophilum PNK010, Klebsormidium flaccidum PNK013, Pseudostichococcus monallantoides PNK037, and Trebouxia aggregata PNK080. The choice of these algae followed from their wide occurrence in terrestrial environments. Application of an organofunctional siloxane compound on the glass reduced, more or less effectively, the photosynthetic activity of algal cells, depending on the concentration of the compound. Since the structure of the compound was not based on biocide-active agents, its effectiveness was associated with a reduction in water content in the cells.

Cultivation of algal biofilm and mat communities from the Garhwal Himalayas for possible use in diverse biotechnological applications

The current study aimed to screen biofilm-/mat-forming and fast-growing algal communities from the Garhwal Himalayas, India. A total of 15 biofilm/mat-forming algal samples were collected, 8 biofilms out of these could be cultured and analyzed for their growth and development with time. Light microscopy was used to identify different types of cyanobacteria and algae present in the different collected biofilms/mats. Four biofilm and mat communities, namely biofilms #E, #F, #G, and #H, were found to have fast growth and were quick to colonize the substratum. Nylon net was identified as the most cost-effective and best-supporting material for biofilm development and biomass production. The study also found that increasing the harvesting frequency from the nylon net-enmeshed biofilms at least once a week would enhance the final biomass yield compared to harvesting the community once after a longer growth duration. Nevertheless, the findings reported here will be useful for researchers in developing phototrophic biofilm-based technology using nylon net, as it will be mechanically strong, supportive, and easy to handle.

Light management by algal aggregates in living photosynthetic hydrogels

Rapid progress in algal biotechnology has triggered a growing interest in hydrogel-encapsulated microalgal cultivation, especially for the engineering of functional photosynthetic materials and biomass production. An overlooked characteristic of gel-encapsulated cultures is the emergence of cell aggregates, which are the result of the mechanical confinement of the cells. Such aggregates have a dramatic effect on the light management of gel-encapsulated photobioreactors and hence strongly affect the photosynthetic outcome. To evaluate such an effect, we experimentally studied the optical response of hydrogels containing algal aggregates and developed optical simulations to study the resultant light intensity profiles. The simulations are validated experimentally via transmittance measurements using an integrating sphere and aggregate volume analysis with confocal microscopy. Specifically, the heterogeneous distribution of cell aggregates in a hydrogel matrix can increase light penetration while alleviating photoinhibition more effectively than in a flat biofilm. Finally, we demonstrate that light harvesting efficiency can be further enhanced with the introduction of scattering particles within the hydrogel matrix, leading to a fourfold increase in biomass growth. Our study, therefore, highlights a strategy for the design of spatially efficient photosynthetic living materials that have important implications for the engineering of future algal cultivation systems.

Non-destructive monitoring of microalgae biofilms

Biofilm-based cultivation systems are emerging as a promising technology for microalgae production. However, efficient and non-invasive monitoring routines are still lacking. Here, a protocol to monitor microalgae biofilms based on reflectance indices (RIs) is proposed. This framework was developed using a rotating biofilm system for astaxanthin production by cultivating Haematococcus pluvialis on cotton carriers. Biofilm traits such as biomass, astaxanthin, and chlorophyll were characterized under different light and nutrient regimes. Reflectance spectra were collected to identify the spectral bands and the RIs that correlated the most with those biofilm traits. Robust linear models built on more than 170 spectra were selected and validated on an independent dataset. Astaxanthin content could be precisely predicted over a dynamic range from 0 to 4% of dry weight, regardless of the cultivation conditions. This study demonstrates the strength of reflectance spectroscopy as a non-invasive tool to improve the operational efficiency of microalgae biofilm-based technology.

Exploring the dynamics of astaxanthin production in Haematococcus pluvialis biofilms using a rotating biofilm-based system

Microalgae biofilm emerged as a solid alternative to conventional suspended cultures which present high operative costs and complex harvesting processes. Among several designs, rotating biofilm-based systems stand out for their scalability, although their primary applications have been in wastewater treatment and aquaculture. In this work, a rotating system was utilized to produce a high-value compound (astaxanthin) using Haematococcus pluvialis biofilms. The effect of nitrogen regime, light intensity, and light history on biofilm traits was assessed to better understand how to efficiently operate the system. Our results show that H. pluvialis biofilms follow the classical growth stages described for bacterial biofilms (from adhesion to maturation) and that a two-stage (green and red stages) allowed to reach astaxanthin productivities of 204 mg m-2  d-1 . The higher light intensity applied during the red stage (400 and 800 µmol m-2  s-1 ) combined with nitrogen depletion stimulated similar astaxanthin productivities. However, by training the biofilms during the green stage, using mild-light intensity (200 µmol m-2  s-1 ), a process known as priming, the final astaxanthin productivity was enhanced by 40% with respect to biofilms pre-exposed to 50 µmol m-2  s-1 . Overall, this study shows the possibility of utilizing rotating microalgae biofilms to produce high-value compounds laying the foundation for further biotechnological applications of these emerging systems.

Improving biomass yields of microalgae biofilm by coculturing two microalgae species via forming biofilms with uniform microstructures and small cell-clusters

Microalgae coculture has the potential to promote microalgae biofilm growth. Herein, three two-species cocultured biofilms were studied by determining biomass yields and detailed microstructure parameters, including porosity, average pore length, average cluster length, etc. It was found that biomass yields could reduce by 21-53 % when biofilm porosities decreased from about 35 % to 20 %; while at similar porosities (∼20 %), biomass yields of cocultured biofilms increased by 37 % when they possessed uniform microstructure and small cell-clusters (pores and clusters of 1 ∼ 10 μm accounted for 96 % and 68 %, respectively). By analyzing morphologies and surface properties of cells, it was found that cells with small size, spherical shape, and reduced surface polymers could hinder the cell-clusters formation, thereby promoting biomass yields. The study provides new insights into choosing cocultured microalgae species for improving the biomass yield of biofilm via manipulating biofilm microstructures.

Effect of nutrients deficiency on biofilm formation and single cell protein production with a purple non-sulphur bacteria enriched culture

Purple non-sulphur bacteria (PNSB) are of interest for biorefinery applications to create biomolecules, but their production cost is expensive due to substrate and biomass separation costs. This research has utilized fuel synthesis wastewater (FSW) as a low-cost carbon-rich substrate to produce single-cell protein (SCP) and examines PNSB biofilm formation using this substrate to achieve a more efficient biomass-liquid separation. In this study, PNSB were grown in Ca, Mg, S, P, and N-deficient media using green shade as biofilm support material. Among these nutrient conditions, only N-deficient and control (nutrient-sufficient) conditions showed biofilm formation. Although total biomass growth of the control was 1.5 times that of the N-deficient condition and highest overall, the total biofilm-biomass in the N-deficient condition was 2.5 times greater than the control, comprising 49% of total biomass produced. Total protein content was similar between these four biomass samples, ranging from 35.0 ± 0.2% to 37.2 ± 0.0%. The highest protein content of 44.7 ± 1.3% occurred in the Mg-deficient condition (suspended biomass only) but suffered from a low growth rate. Overall, nutrient sufficient conditions are optimal for overall protein productivity and dominated by suspended growth, but where fixed growth systems are desired for cost-effective harvesting, N-deficient conditions provide an effective means to maximize biofilm production without sacrificing protein content.

Commercial paper as a promising carrier for biofilm cultivation of Chlorella sp. for the treatment of anaerobic digestate food effluent (ADFE): Effect on the photosynthetic efficiency

Microalgal technology is still economically unattractive due to the high cost associated with microalgal cultivation and biomass recovery from conventional suspension cultures. Biofilm-based cultivation is a promising alternative for higher biomass yield and cheap/easy biomass harvesting opportunities. Additionally, using anaerobic digestate food effluent (ADFE) as a nutrient source reduces the cultivation cost and achieves ADFE treatment as an added value. However, the search for locally available, inexpensive, and efficient support materials is still open to research. This study evaluates the potential of commercially available, low-cost papers as support material for biofilm cultivation of Chlorella sp. and treatment of ADFE. Among the four papers screened for microalgal attachment, quill board paper performed better in higher biomass yield and stability throughout the study period. The attached growth study was done in a modular food container vessel, using anaerobic digestate food effluent (ADFE) as a nutrient source and a basal medium as a control. The microalgae grew well on the support material with higher biomass yield and productivity of 108.64 g(DW) m-2 and 9.96 g (DW) m-2 d-1, respectively, in the ADFE medium compared with 85.87 g (DW) m-2 and 4.99 g (DW) m-2 d-1, respectively in the basal medium. Chlorophyll, a fluorescence (ChlF) probe, showed that cell density in the biofilm significantly changes the photosynthetic apparatus of the algae, with evidence of stress observed as the culture progressed. Also, efficient nutrient removal from the ADFE medium was achieved in the 100 %, 85 %, and 40.2 % ratios for ammoniacal nitrogen, phosphate, and chemical oxygen demand (COD). Therefore, using quill board paper as carrier material for microalgal cultivation offers promising advantages, including high biomass production, easy biomass harvesting (by scrapping or rolling the biomass with the paper), and efficient effluent treatment.

Bacteria and microalgae associations in periphyton-mechanisms and biotechnological opportunities

Phototrophic and heterotrophic microorganisms coexist in complex and dynamic structures called periphyton. These structures shape the biogeochemistry and biodiversity of aquatic ecosystems. In particular, microalgae-bacteria interactions are a prominent focus of study by microbial ecologists and can provide biotechnological opportunities for numerous applications (i.e. microalgal bloom control, aquaculture, biorefinery, and wastewater bioremediation). In this review, we analyze the species dynamics (i.e. periphyton formation and factors determining the prevalence of one species over another), coexisting communities, exchange of resources, and communication mechanisms of periphytic microalgae and bacteria. We extend periphyton mathematical modelling as a tool to comprehend complex interactions. This review is expected to boost the applicability of microalgae-bacteria consortia, by drawing out knowledge from natural periphyton.

Microalgal extract as bio-coating to enhance biofilm growth of marine microalgae on microporous membranes

Microalgal biofilm is a popular platform for algal production, nutrient removal and carbon capture; however, it suffers from significant biofilm exfoliation under shear force exposure. Hence, a biologically-safe coating made up of algal extracellular polymeric substances (EPS) was utilized to secure the biofilm cell retention and cell loading on commercial microporous membrane (polyvinylidene fluoride), making the surfaces more hydrophobic (contact angle increase up to 12°). Results demonstrated that initial cell adhesion of three marine microalgae (Amphora coffeaeformis, Cylindrotheca fusiformis and Navicula incerta) was enhanced by at least 1.3 times higher than that of pristine control within only seven days with minimized biofilm exfoliation issue due to uniform distribution of sticky transparent exopolymer particles. Bounded extracellular polysaccharide gathered was approximately 23% higher on EPS-coated membranes to improve the biofilm's hydraulic resistance, whereas bounded extracellular protein would only be substantially elevated after the attached cells re-accommodate themselves onto the EPS pre-coating of themselves. In accounting the rises of hydrophobic protein content, biofilm was believed to be more stabilized, presumably via hydrophobic interactions. EPS biocoating would generate a groundswell of interest for bioprocess intensifications though there are lots of inherent technical and molecular challenges to be further investigated in future.

“Nature-like” Cryoimmobilization of Phototrophic Microorganisms: New Opportunities for Their Long-Term Storage and Sustainable Use

It was found that immobilization of cells in poly(vinyl alcohol) (PVA) cryogel can be successfully applied for concurrent cryoimmobilization, cryoconservation and long-term storage of the cells of various phototrophic microorganisms (green and red microalgae, diatoms and cyanobacteria). For the first time, it was shown for 12 different immobilized microalgal cells that they can be stored frozen for at least 18 months while retaining a high level of viability (90%), and can further be used as an inoculum upon defrosting for cell-free biomass accumulation. Application of cryoimmobilized Chlorella vulgaris cells as inocula allowed the loading of a high concentration of the microalgal cells into the media for free biomass accumulation, thus increasing the rate of the process. It was shown that as minimum of 5 cycles of reuse of the same immobilized cells as inocula for cell accumulation could be realized when various real wastewater samples were applied as media for simultaneous microalgae cultivation and water purification.