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Guo F, Li Y, Ma G, Zhang M, Fu J, Luo C, Yuan L, Long Y. Overview of 3D Printing Multimodal Flexible Sensors. ACS APPLIED MATERIALS & INTERFACES 2024. [PMID: 39565686 DOI: 10.1021/acsami.4c14219] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/22/2024]
Abstract
With the growing demand for flexible sensing systems and precision engineering, there is an increasing need for sensors that can accurately measure and analyze multimode signals. 3D printing technology has emerged as a crucial tool in the development of multimodal flexible sensors due to its advantages in design flexibility and manufacturing complex structures. This paper provides a review of recent advancements in 3D printing technology within the field of multimode flexible sensors, with particular emphasis on the relevant working mechanisms involved in decoupling complex signals. First, the research status of 3D printed multimodal flexible sensors is discussed, including their responsiveness to different modal stimuli such as mechanics, temperature, and gas. Furthermore, it explores methods for decoupling multimodal signals through structural and material design, artificial intelligence, and other technologies. Finally, this paper summarizes current challenges such as limited material selection, difficulties in miniaturization integration, and crosstalk between multisignal outputs. It also looks forward to future research directions in this area.
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Affiliation(s)
- Fawei Guo
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning 530004, People's Republic of China
- Institute of Laser Intelligent Manufacturing and Precision Processing, School of Mechanical Engineering, Guangxi University, Nanning 530004, People's Republic of China
| | - Yu Li
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning 530004, People's Republic of China
- Institute of Laser Intelligent Manufacturing and Precision Processing, School of Mechanical Engineering, Guangxi University, Nanning 530004, People's Republic of China
| | - Guangmeng Ma
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning 530004, People's Republic of China
- Institute of Laser Intelligent Manufacturing and Precision Processing, School of Mechanical Engineering, Guangxi University, Nanning 530004, People's Republic of China
| | - Mingtao Zhang
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning 530004, People's Republic of China
- Institute of Laser Intelligent Manufacturing and Precision Processing, School of Mechanical Engineering, Guangxi University, Nanning 530004, People's Republic of China
| | - Jianglin Fu
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning 530004, People's Republic of China
- Institute of Laser Intelligent Manufacturing and Precision Processing, School of Mechanical Engineering, Guangxi University, Nanning 530004, People's Republic of China
| | - Chunyi Luo
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning 530004, People's Republic of China
- Institute of Laser Intelligent Manufacturing and Precision Processing, School of Mechanical Engineering, Guangxi University, Nanning 530004, People's Republic of China
| | - Lili Yuan
- Guangxi Key Laboratory of International Join for China-ASEAN Comprehensive Transportation, Nanning University, Nanning 530000, People's Republic of China
| | - Yu Long
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning 530004, People's Republic of China
- Institute of Laser Intelligent Manufacturing and Precision Processing, School of Mechanical Engineering, Guangxi University, Nanning 530004, People's Republic of China
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2
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Nowka M, Ruge K, Schulze L, Hilbig K, Vietor T. Characterization of the Anisotropic Electrical Properties of Additively Manufactured Structures Made from Electrically Conductive Composites by Material Extrusion. Polymers (Basel) 2024; 16:2891. [PMID: 39458719 PMCID: PMC11510930 DOI: 10.3390/polym16202891] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/29/2024] [Revised: 10/09/2024] [Accepted: 10/11/2024] [Indexed: 10/28/2024] Open
Abstract
Additive manufacturing (AM) of components using material extrusion (MEX) offers the potential for the integration of functions through the use of multi-material design, such as sensors, actuators, energy storage, and electrical connections. However, there is a significant gap in the availability of electrical composite properties, which is essential for informed design of electrical functional structures in the product development process. This study addresses this gap by systematically evaluating the resistivity (DC, direct current) of 14 commercially available filaments as unprocessed filament feedstock, extruded fibers, and fabricated MEX-structures. The analysis of the MEX-structures considers the influence of anisotropic electrical properties induced by the selective material deposition inherent to MEX. The results demonstrate that composites containing fillers with a high aspect ratio, such as carbon nanotubes (CNT) and graphene, significantly enhance conductivity and improve the reproducibility of MEX structures. Notably, the extrusion of filaments into MEX structures generally leads to an increase in resistivity; however, composites with CNT or graphene exhibit less reduction in conductivity and lower variability compared to those containing only carbon black (CB) or graphite. These findings underscore the importance of filler selection and composition in optimizing the electrical performance of MEX structures.
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Affiliation(s)
- Maximilian Nowka
- Institute for Engineering Design, Technische Universität Braunschweig, Hermann-Blenk-Str. 42, 38108 Brunswick, Germany (L.S.); (K.H.); (T.V.)
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3
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Xin Y, Zhou X, Bark H, Lee PS. The Role of 3D Printing Technologies in Soft Grippers. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2307963. [PMID: 37971199 DOI: 10.1002/adma.202307963] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/07/2023] [Revised: 10/09/2023] [Indexed: 11/19/2023]
Abstract
Soft grippers are essential for precise and gentle handling of delicate, fragile, and easy-to-break objects, such as glassware, electronic components, food items, and biological samples, without causing any damage or deformation. This is especially important in industries such as healthcare, manufacturing, agriculture, food handling, and biomedical, where accuracy, safety, and preservation of the objects being handled are critical. This article reviews the use of 3D printing technologies in soft grippers, including those made of functional materials, nonfunctional materials, and those with sensors. 3D printing processes that can be used to fabricate each class of soft grippers are discussed. Available 3D printing technologies that are often used in soft grippers are primarily extrusion-based printing (fused deposition modeling and direct ink writing), jet-based printing (polymer jet), and immersion printing (stereolithography and digital light processing). The materials selected for fabricating soft grippers include thermoplastic polymers, UV-curable polymers, polymer gels, soft conductive composites, and hydrogels. It is conclude that 3D printing technologies revolutionize the way soft grippers are being fabricated, expanding their application domains and reducing the difficulties in customization, fabrication, and production.
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Affiliation(s)
- Yangyang Xin
- School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore, 639798, Singapore
- Singapore-HUJ Alliance for Research and Enterprise (SHARE), Smart Grippers for Soft Robotics (SGSR), Campus for Research Excellence and Technological Enterprise (CREATE), Singapore, 138602, Singapore
| | - Xinran Zhou
- School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore, 639798, Singapore
- Singapore-HUJ Alliance for Research and Enterprise (SHARE), Smart Grippers for Soft Robotics (SGSR), Campus for Research Excellence and Technological Enterprise (CREATE), Singapore, 138602, Singapore
| | - Hyunwoo Bark
- School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore, 639798, Singapore
| | - Pooi See Lee
- School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore, 639798, Singapore
- Singapore-HUJ Alliance for Research and Enterprise (SHARE), Smart Grippers for Soft Robotics (SGSR), Campus for Research Excellence and Technological Enterprise (CREATE), Singapore, 138602, Singapore
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4
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Banks JD, Emami A. Carbon-Based Piezoresistive Polymer Nanocomposites by Extrusion Additive Manufacturing: Process, Material Design, and Current Progress. 3D PRINTING AND ADDITIVE MANUFACTURING 2024; 11:e548-e571. [PMID: 38689914 PMCID: PMC11057547 DOI: 10.1089/3dp.2022.0153] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/02/2024]
Abstract
Advancement in additive manufacturing (AM) allows the production of nanocomposites with complex and custom geometries not typically allowable with conventional manufacturing techniques. The benefits of AM have led to recent interest in producing multifunctional materials capable of being printed with current AM technologies. In this article, piezoresistive composites realized by AM and the matrices and fillers utilized to make such devices are introduced and discussed. Carbon-based nanoparticles (Carbon Nanotubes, Graphene/Graphite, and Carbon Black) are often the filler choice of most researchers and are heavily discussed throughout this review in combination with extrusion AM methods. Piezoresistive applications such as physiological and wearable sensors, structural health monitoring, and soft robotics are presented with an emphasis on material and AM selection to meet the demands of such applications.
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Affiliation(s)
- James D. Banks
- Materials Science, Engineering, & Commercialization, Ingram School of Engineering, Texas State University, San Marcos, Texas, USA
| | - Anahita Emami
- Mechanical Engineering, Ingram School of Engineering, Texas State University, San Marcos, Texas, USA
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Yan Y, Han M, Jiang Y, Ng ELL, Zhang Y, Owh C, Song Q, Li P, Loh XJ, Chan BQY, Chan SY. Electrically Conductive Polymers for Additive Manufacturing. ACS APPLIED MATERIALS & INTERFACES 2024; 16:5337-5354. [PMID: 38284988 DOI: 10.1021/acsami.3c13258] [Citation(s) in RCA: 4] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/30/2024]
Abstract
The use of electrically conductive polymers (CPs) in the development of electronic devices has attracted significant interest due to their unique intrinsic properties, which result from the synergistic combination of physicochemical properties in conventional polymers with the electronic properties of metals or semiconductors. Most conventional methods adopted for the fabrication of devices with nonplanar morphologies are still challenged by the poor ionic/electronic mobility of end products. Additive manufacturing (AM) brings about exciting prospects to the realm of CPs by enabling greater design freedom, more elaborate structures, quicker prototyping, relatively low cost, and more environmentally friendly electronic device creation. A growing variety of AM technologies are becoming available for three-dimensional (3D) printing of conductive devices, i.e., vat photopolymerization (VP), material extrusion (ME), powder bed fusion (PBF), material jetting (MJ), and lamination object manufacturing (LOM). In this review, we provide an overview of the recent research progress in the area of CPs developed for AM, which advances the design and development of future electronic devices. We consider different AM techniques, vis-à-vis, their development progress and respective challenges in printing CPs. We also discuss the material requirements and notable advances in 3D printing of CPs, as well as their potential electronic applications including wearable electronics, sensors, energy storage and conversion devices, etc. This review concludes with an outlook on AM of CPs.
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Affiliation(s)
- Yinjia Yan
- Frontiers Science Center for Flexible Electronics (FSCFE), Xi'an Institute of Flexible Electronics (IFE), Xi'an Institute of Biomedical Materials and Engineering (IBME), and Ningbo Institute, Northwestern Polytechnical University, 127 West Youyi Road, Xi'an 710072, China
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Republic of Singapore
| | - Miao Han
- Frontiers Science Center for Flexible Electronics (FSCFE), Xi'an Institute of Flexible Electronics (IFE), Xi'an Institute of Biomedical Materials and Engineering (IBME), and Ningbo Institute, Northwestern Polytechnical University, 127 West Youyi Road, Xi'an 710072, China
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Republic of Singapore
| | - Yixue Jiang
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Republic of Singapore
- Department of Materials Science and Engineering, College of Design and Engineering, National University of Singapore, 9 Engineering Drive 1, 117575, Singapore
| | - Evelyn Ling Ling Ng
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Republic of Singapore
| | - Yanni Zhang
- Frontiers Science Center for Flexible Electronics (FSCFE), Xi'an Institute of Flexible Electronics (IFE), Xi'an Institute of Biomedical Materials and Engineering (IBME), and Ningbo Institute, Northwestern Polytechnical University, 127 West Youyi Road, Xi'an 710072, China
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Republic of Singapore
| | - Cally Owh
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Republic of Singapore
- Department of Biomedical Engineering, College of Design and Engineering, National University of Singapore, 9 Engineering Drive 1, 117575, Singapore
| | - Qing Song
- Frontiers Science Center for Flexible Electronics (FSCFE), Xi'an Institute of Flexible Electronics (IFE), Xi'an Institute of Biomedical Materials and Engineering (IBME), and Ningbo Institute, Northwestern Polytechnical University, 127 West Youyi Road, Xi'an 710072, China
| | - Peng Li
- Frontiers Science Center for Flexible Electronics (FSCFE), Xi'an Institute of Flexible Electronics (IFE), Xi'an Institute of Biomedical Materials and Engineering (IBME), and Ningbo Institute, Northwestern Polytechnical University, 127 West Youyi Road, Xi'an 710072, China
| | - Xian Jun Loh
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Republic of Singapore
| | - Benjamin Qi Yu Chan
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Republic of Singapore
| | - Siew Yin Chan
- Frontiers Science Center for Flexible Electronics (FSCFE), Xi'an Institute of Flexible Electronics (IFE), Xi'an Institute of Biomedical Materials and Engineering (IBME), and Ningbo Institute, Northwestern Polytechnical University, 127 West Youyi Road, Xi'an 710072, China
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Republic of Singapore
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Chen J, Wang C, Chen J, Yin B. Manipulator Control System Based on Flexible Sensor Technology. MICROMACHINES 2023; 14:1697. [PMID: 37763860 PMCID: PMC10535772 DOI: 10.3390/mi14091697] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/03/2023] [Revised: 08/12/2023] [Accepted: 08/28/2023] [Indexed: 09/29/2023]
Abstract
The research on the remote control of manipulators based on flexible sensor technology is gradually extensive. In order to achieve stable, accurate, and efficient control of the manipulator, it is necessary to reasonably design the structure of the sensor with excellent tensile strength and flexibility. The acquisition of manual information by high-performance sensors is the basis of manipulator control. This paper starts with the manufacturing of materials of the flexible sensor for the manipulator, introduces the substrate, sensor, and flexible electrode materials, respectively, and summarizes the performance of different flexible sensors. From the perspective of manufacturing, it introduces their basic principles and compares their advantages and disadvantages. Then, according to the different ways of wearing, the two control methods of data glove control and surface EMG control are respectively introduced, the principle, control process, and detection accuracy are summarized, and the problems of material microstructure, reducing the cost, optimizing the circuit design and so on are emphasized in this field. Finally, the commercial application in this field is explained and the future research direction is proposed from two aspects: how to ensure real-time control and better receive the feedback signal from the manipulator.
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Affiliation(s)
| | | | | | - Binfeng Yin
- School of Mechanical Engineering, Yangzhou University, Huayangxi Road No. 196, Yangzhou 225127, China; (J.C.); (C.W.); (J.C.)
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7
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Verma A, Kapil A, Klobčar D, Sharma A. A Review on Multiplicity in Multi-Material Additive Manufacturing: Process, Capability, Scale, and Structure. MATERIALS (BASEL, SWITZERLAND) 2023; 16:5246. [PMID: 37569952 PMCID: PMC10420305 DOI: 10.3390/ma16155246] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/29/2023] [Revised: 07/19/2023] [Accepted: 07/24/2023] [Indexed: 08/13/2023]
Abstract
Additive manufacturing (AM) has experienced exponential growth over the past two decades and now stands on the cusp of a transformative paradigm shift into the realm of multi-functional component manufacturing, known as multi-material AM (MMAM). While progress in MMAM has been more gradual compared to single-material AM, significant strides have been made in exploring the scientific and technological possibilities of this emerging field. Researchers have conducted feasibility studies and investigated various processes for multi-material deposition, encompassing polymeric, metallic, and bio-materials. To facilitate further advancements, this review paper addresses the pressing need for a consolidated document on MMAM that can serve as a comprehensive guide to the state of the art. Previous reviews have tended to focus on specific processes or materials, overlooking the overall picture of MMAM. Thus, this pioneering review endeavors to synthesize the collective knowledge and provide a holistic understanding of the multiplicity of materials and multiscale processes employed in MMAM. The review commences with an analysis of the implications of multiplicity, delving into its advantages, applications, challenges, and issues. Subsequently, it offers a detailed examination of MMAM with respect to processes, materials, capabilities, scales, and structural aspects. Seven standard AM processes and hybrid AM processes are thoroughly scrutinized in the context of their adaptation for MMAM, accompanied by specific examples, merits, and demerits. The scope of the review encompasses material combinations in polymers, composites, metals-ceramics, metal alloys, and biomaterials. Furthermore, it explores MMAM's capabilities in fabricating bi-metallic structures and functionally/compositionally graded materials, providing insights into various scale and structural aspects. The review culminates by outlining future research directions in MMAM and offering an overall outlook on the vast potential of multiplicity in this field. By presenting a comprehensive and integrated perspective, this paper aims to catalyze further breakthroughs in MMAM, thus propelling the next generation of multi-functional component manufacturing to new heights by capitalizing on the unprecedented possibilities of MMAM.
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Affiliation(s)
- Ayush Verma
- Department of Mechanical Engineering, Netaji Subhas University of Technology, New Delhi 110078, India;
| | - Angshuman Kapil
- Department of Materials Engineering, Faculty of Engineering Technology, KU Leuven, Campus De Nayer, 2860 Sint-Katelijne Waver, Belgium
| | - Damjan Klobčar
- Faculty of Mechanical Engineering, University of Ljubljana, Aškerčeva 6, 1000 Ljubljana, Slovenia;
| | - Abhay Sharma
- Department of Materials Engineering, Faculty of Engineering Technology, KU Leuven, Campus De Nayer, 2860 Sint-Katelijne Waver, Belgium
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Goutier M, Hilbig K, Vietor T, Böl M. Process Parameters and Geometry Effects on Piezoresistivity in Additively Manufactured Polymer Sensors. Polymers (Basel) 2023; 15:polym15092159. [PMID: 37177305 PMCID: PMC10180952 DOI: 10.3390/polym15092159] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/29/2023] [Revised: 04/21/2023] [Accepted: 04/27/2023] [Indexed: 05/15/2023] Open
Abstract
The current work experimentally determined how the initial resistance and gauge factor in additively manufactured piezoresistive sensors are affected by the material, design, and process parameters. This was achieved through the tensile testing of sensors manufactured with different infill angles, layer heights, and sensor thicknesses using two conductive polymer composites. Linear regression models were then used to analyze which of the input parameters had significant effects on the sensor properties and which interaction effects existed. The findings demonstrated that the initial resistance in both materials was strongly dependent on the sensor geometry, decreasing as the cross-sectional area was increased. The resistance was also significantly influenced by the layer height and the infill angle, with the best variants achieving a resistance that was, on average, 22.3% to 66.5% lower than less-favorable combinations, depending on the material. The gauge factor was most significantly affected by the infill angle and, depending on the material, by the layer height. Of particular interest was the finding that increasing in the infill angle resulted in an increase in the sensitivity that outweighed the associated increase in the initial resistance, thereby improving the gauge factor by 30.7% to 114.6%, depending on the material.
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Affiliation(s)
- Marijn Goutier
- Institute for Engineering Design, Technische Universität Braunschweig, 38108 Brunswick, Germany
| | - Karl Hilbig
- Institute for Engineering Design, Technische Universität Braunschweig, 38108 Brunswick, Germany
| | - Thomas Vietor
- Institute for Engineering Design, Technische Universität Braunschweig, 38108 Brunswick, Germany
| | - Markus Böl
- Institute of Mechanics and Adaptronics, Technische Universität Braunschweig, 38106 Brunswick, Germany
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9
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Desai SM, Sonawane RY, More AP. Thermoplastic polyurethane for three‐dimensional printing applications: A review. POLYM ADVAN TECHNOL 2023. [DOI: 10.1002/pat.6041] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/29/2023]
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10
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Preparation of Thermoplastic Polyurethane/Multi-Walled Carbon Nanotubes Composite Foam with High Resilience Performance via Fused Filament Fabrication and CO2 Foaming Technique. Polymers (Basel) 2023; 15:polym15061535. [PMID: 36987314 PMCID: PMC10054835 DOI: 10.3390/polym15061535] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/30/2023] [Revised: 03/10/2023] [Accepted: 03/11/2023] [Indexed: 03/22/2023] Open
Abstract
Wearable flexible sensors with high sensitivity and wide detection range are applied in motion detection, medical diagnostic result and other fields, but poor resilience and hysteresis remain a challenge. In this study, a high-resilience foam sensor was prepared through a combination of additive manufacturing and green physical foaming method. The conductive filaments were prepared by using MWCNTs-modified TPU by the physical method of melt blending. Samples were prefabricated using the FFF printer and then saturated with CO2 in an autoclave before being removed and heated to foam. The composite foam effectively reduced residual strain, demonstrating the high resilience of the 3D-printed composite materials with a foam porous structure. The residual strain of the sample before foaming was >6% after a single cycle, and then gradually increased. The residual strain of the foamed samples is less than 5%. In addition, composite foam has high sensitivity and can monitor subtle pressure changes (0~40 kPa). The sensing performance of the composite foam was evaluated, and the current signal remained stable under different loading rates and small compression strains (2~5%). By using this highly resilient conductive composite material, a hierarchical shoe insole was designed that successfully detected human walking and running movements.
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11
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Chan ST, Varchanis S, Shen AQ, Haward SJ. Edge fracture of thixotropic elastoviscoplastic liquid bridges. PNAS NEXUS 2023; 2:pgad042. [PMID: 36926224 PMCID: PMC10011968 DOI: 10.1093/pnasnexus/pgad042] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/14/2022] [Revised: 01/23/2023] [Accepted: 02/01/2023] [Indexed: 02/11/2023]
Abstract
It has recently been shown that torsion can break liquid bridges of viscoelastic fluids, with potential application to their clean and rapid dispensing. However, many commonplace fluids (paints, adhesives, pastes, and foodstuffs like chocolate) have more complex thixotropic elastoviscoplastic (TEVP) properties that depend on the imposed stress and the timescale of deformation. Using a commercial thermal paste, we show that liquid bridges of TEVP fluids can also be broken by torsion, demonstrating the applicability of the technique for improved dispensing of real industrial fluids. The liquid bridge breaking mechanism is an elastic instability known as "edge fracture." Dimensional analysis predicts that the effects of thixotropy and plasticity can be neglected during edge fracture. Simulation using a nonlinear, phenomenological TEVP constitutive model confirms such a prediction. Our work yields new insight into the free-surface flows of TEVP fluids, which may be important to processes such as electronic packaging, additive manufacturing, and food engineering.
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Affiliation(s)
- San To Chan
- Okinawa Institute of Science and Technology Graduate University, Onna, Okinawa 904-0495, Japan
| | - Stylianos Varchanis
- Okinawa Institute of Science and Technology Graduate University, Onna, Okinawa 904-0495, Japan
| | - Amy Q Shen
- Okinawa Institute of Science and Technology Graduate University, Onna, Okinawa 904-0495, Japan
| | - Simon J Haward
- Okinawa Institute of Science and Technology Graduate University, Onna, Okinawa 904-0495, Japan
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12
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Digital manufacturing of personalised footwear with embedded sensors. Sci Rep 2023; 13:1962. [PMID: 36737477 PMCID: PMC9898262 DOI: 10.1038/s41598-023-29261-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/15/2022] [Accepted: 02/01/2023] [Indexed: 02/05/2023] Open
Abstract
The strong clinical demand for more accurate and personalized health monitoring technologies has called for the development of additively manufactured wearable devices. While the materials palette for additive manufacturing continues to expand, the integration of materials, designs and digital fabrication methods in a unified workflow remains challenging. In this work, a 3D printing platform is proposed for the integrated fabrication of silicone-based soft wearables with embedded piezoresistive sensors. Silicone-based inks containing cellulose nanocrystals and/or carbon black fillers were thoroughly designed and used for the direct ink writing of a shoe insole demonstrator with encapsulated sensors capable of measuring both normal and shear forces. By fine-tuning the material properties to the expected plantar pressures, the patient-customized shoe insole was fully 3D printed at room temperature to measure in-situ gait forces during physical activity. Moreover, the digitized approach allows for rapid adaptation of the sensor layout to meet specific user needs and thereby fabricate improved insoles in multiple quick iterations. The developed materials and workflow enable a new generation of fully 3D printed soft electronic devices for health monitoring.
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Macedo VM, Pereira N, Tubio CR, Martins P, Lanceros-Mendez S, Costa CM. 3D-printed carrageenan-based nanocomposites for sustainable resistive sensing devices. POLYMER 2022. [DOI: 10.1016/j.polymer.2022.125456] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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14
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Liu S, Duan R, He S, Liu H, Huang M, Liu X, Liu W, Zhu C. Research progress on dielectric properties of PU and its application on capacitive sensors and OTFTs. REACT FUNCT POLYM 2022. [DOI: 10.1016/j.reactfunctpolym.2022.105420] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/05/2022]
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15
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Diosdado-De la Peña JA, Dwyer CM, Krzeminski D, MacDonald E, Saldaña-Robles A, Cortes P, Choo K. Low Impact Velocity Modeling of 3D Printed Spatially Graded Elastomeric Lattices. Polymers (Basel) 2022; 14:4780. [PMID: 36365770 PMCID: PMC9654194 DOI: 10.3390/polym14214780] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/30/2022] [Revised: 10/25/2022] [Accepted: 11/03/2022] [Indexed: 09/08/2024] Open
Abstract
Additive manufacturing technologies have facilitated the construction of intricate geometries, which otherwise would be an extenuating task to accomplish by using traditional processes. Particularly, this work addresses the manufacturing, testing, and modeling of thermoplastic polyurethane (TPU) lattices. Here, a discussion of different unit cells found in the literature is presented, along with the based materials used by other authors and the tests performed in diverse studies, from which a necessity to improve the dynamic modeling of polymeric lattices was identified. This research focused on the experimental and numerical analysis of elastomeric lattices under quasi-static and dynamic compressive loads, using a Kelvin unit cell to design and build non-graded and spatially side-graded lattices. The base material behavior was fitted to an Ogden 3rd-order hyperelastic material model and used as input for the numerical work through finite element analysis (FEA). The quasi-static and impact loading FEA results from the lattices showed a good agreement with the experimental data, and by using the validated simulation methodology, additional special cases were simulated and compared. Finally, the information extracted from FEA allowed for a comparison of the performance of the lattice configurations considered herein.
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Affiliation(s)
| | - Charles M. Dwyer
- Advanced Manufacturing Research Center, Youngstown State University, Youngstown, OH 44555, USA
| | | | - Eric MacDonald
- College of Engineering, University of Texas at El Paso, El Paso, TX 79968, USA
| | - Alberto Saldaña-Robles
- Department of Agricultural Mechanical Engineering, University of Guanajuato, Irapuato 36500, Guanajuato, Mexico
| | - Pedro Cortes
- Advanced Manufacturing Research Center, Youngstown State University, Youngstown, OH 44555, USA
| | - Kyosung Choo
- Mechanical Engineering, Youngstown State University, Youngstown, OH 44555, USA
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16
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Nonwoven Mats Based on Segmented Biopolyurethanes Filled with MWCNT Prepared by Solution Blow Spinning. Polymers (Basel) 2022; 14:polym14194175. [PMID: 36236123 PMCID: PMC9572556 DOI: 10.3390/polym14194175] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/11/2022] [Revised: 09/26/2022] [Accepted: 10/01/2022] [Indexed: 11/24/2022] Open
Abstract
To prepare nonwoven mats constituted by submicrometric fibers of thermally responsive biopolyurethanes (TPU) modified with multiwalled carbon nanotubes (MWCNT), solution blow spinning (SBS) was used. The TPU was the product of synthesis using poly(butylene sebacate)diol, PBSD, ethyl ester L-lysine diisocyanate (LDI), and 1,3-propanediol (PD) (PBSe:LDI:PD) as reactants. TPU was modified by adding different amounts of MWCNT (0, 0.5, 1, 2, and 3 wt.%). The effect of the presence and amount of MWCNT on the morphology and structure of the materials was studied using field-emission scanning electron microscopy (FESEM) and Fourier-transform infrared spectroscopy (FTIR), respectively, while their influence on the thermal and electric behaviors was studied using differential scanning calorimetry (DSC) and capacitance measurements, respectively. The addition of MWCNT by SBS induced morphological changes in the fibrous materials, affecting the relative amount and size of submicrometric fibers and, therefore, the porosity. As the MWCNT content increased, the diameter of the fibers increased and their relative amount with respect to all morphological microfeatures increased, leading to a more compact microstructure with lower porosity. The highly porous fibrous morphology of TPU-based materials achieved by SBS allowed turning a hydrophilic material to a highly hydrophobic one. Percolation of MWCNT was attained between 2 and 3 wt.%, affecting not only the electric properties of the materials but also their thermal behavior.
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Atawa B, Maneval L, Alcouffe P, Sudre G, David L, Sintes-Zydowicz N, Beyou E, Serghei A. In-situ coupled mechanical/electrical investigations on conductive TPU/CB composites: Impact of thermo-mechanically induced structural reorganizations of soft and hard TPU domains on the coupled electro-mechanical properties. POLYMER 2022. [DOI: 10.1016/j.polymer.2022.125147] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
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18
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Saadi MASR, Maguire A, Pottackal NT, Thakur MSH, Ikram MM, Hart AJ, Ajayan PM, Rahman MM. Direct Ink Writing: A 3D Printing Technology for Diverse Materials. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2022; 34:e2108855. [PMID: 35246886 DOI: 10.1002/adma.202108855] [Citation(s) in RCA: 237] [Impact Index Per Article: 79.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/03/2021] [Revised: 02/23/2022] [Indexed: 06/14/2023]
Abstract
Additive manufacturing (AM) has gained significant attention due to its ability to drive technological development as a sustainable, flexible, and customizable manufacturing scheme. Among the various AM techniques, direct ink writing (DIW) has emerged as the most versatile 3D printing technique for the broadest range of materials. DIW allows printing of practically any material, as long as the precursor ink can be engineered to demonstrate appropriate rheological behavior. This technique acts as a unique pathway to introduce design freedom, multifunctionality, and stability simultaneously into its printed structures. Here, a comprehensive review of DIW of complex 3D structures from various materials, including polymers, ceramics, glass, cement, graphene, metals, and their combinations through multimaterial printing is presented. The review begins with an overview of the fundamentals of ink rheology, followed by an in-depth discussion of the various methods to tailor the ink for DIW of different classes of materials. Then, the diverse applications of DIW ranging from electronics to food to biomedical industries are discussed. Finally, the current challenges and limitations of this technique are highlighted, followed by its prospects as a guideline toward possible futuristic innovations.
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Affiliation(s)
- M A S R Saadi
- Department of Materials Science and NanoEngineering, Rice University, Houston, TX, 77005, USA
| | - Alianna Maguire
- Department of Materials Science and NanoEngineering, Rice University, Houston, TX, 77005, USA
| | - Neethu T Pottackal
- Department of Materials Science and NanoEngineering, Rice University, Houston, TX, 77005, USA
| | | | - Maruf Md Ikram
- Department of Mechanical Engineering, Bangladesh University of Engineering and Technology, Dhaka, 1000, Bangladesh
| | - A John Hart
- Department of Mechanical Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
| | - Pulickel M Ajayan
- Department of Materials Science and NanoEngineering, Rice University, Houston, TX, 77005, USA
| | - Muhammad M Rahman
- Department of Materials Science and NanoEngineering, Rice University, Houston, TX, 77005, USA
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19
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Brendgen R, Nolden R, Simon J, Junge T, Zöll K, Schwarz-Pfeiffer A. Textile Strain Sensor Enhancement by Coating Metal Yarns with Carbon-Filled Silicone. Polymers (Basel) 2022; 14:polym14132525. [PMID: 35808570 PMCID: PMC9269479 DOI: 10.3390/polym14132525] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/31/2022] [Revised: 06/16/2022] [Accepted: 06/18/2022] [Indexed: 02/04/2023] Open
Abstract
Flexible and stretchable strain sensors are an important development for measuring various movements and forces and are increasingly used in a wide range of smart textiles. For example, strain sensors can be used to measure the movements of arms, legs or individual joints. Thereby, most strain sensors are capable of detecting large movements with a high sensitivity. Very few are able to measure small movements, i.e., strains of less than 5%, with a high sensitivity, which is necessary to carry out important health measurements, such as breathing, bending, heartbeat, and vibrations. This research deals with the development of strain sensors capable of detecting strain of 1% with a high sensitivity. For this purpose, a total of six commercially available metallic yarns were coated with a carbon-containing silicone coating. The process is based on a vertical dip-coating technology with a self-printed 3D coating bath. Afterwards, the finished yarns were interlooped and stretched by 1% while electrical resistance measurements were carried out. It was shown that, although the coating reduced the overall conductivity of the yarns, it also improved their sensitivity to stress. Conclusively, highly sensitive strain sensors, designed specially for small loads, were produced by a simple coating set-up and interlooping structure of the sensory yarns, which could easily be embedded in greater textile structures for wearable electronics.
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Affiliation(s)
- Rike Brendgen
- Research Institute for Textile and Clothing (FTB), Niederrhein Universisty of Applied Sciences, Webschulstr. 31, 41065 Mönchengladbach, Germany; (R.N.); (J.S.); (T.J.); (K.Z.); (A.S.-P.)
- Correspondence: ; Tel.: +49-2161-1866099
| | - Ramona Nolden
- Research Institute for Textile and Clothing (FTB), Niederrhein Universisty of Applied Sciences, Webschulstr. 31, 41065 Mönchengladbach, Germany; (R.N.); (J.S.); (T.J.); (K.Z.); (A.S.-P.)
| | - Jasmin Simon
- Research Institute for Textile and Clothing (FTB), Niederrhein Universisty of Applied Sciences, Webschulstr. 31, 41065 Mönchengladbach, Germany; (R.N.); (J.S.); (T.J.); (K.Z.); (A.S.-P.)
| | - Theresa Junge
- Research Institute for Textile and Clothing (FTB), Niederrhein Universisty of Applied Sciences, Webschulstr. 31, 41065 Mönchengladbach, Germany; (R.N.); (J.S.); (T.J.); (K.Z.); (A.S.-P.)
| | - Kerstin Zöll
- Research Institute for Textile and Clothing (FTB), Niederrhein Universisty of Applied Sciences, Webschulstr. 31, 41065 Mönchengladbach, Germany; (R.N.); (J.S.); (T.J.); (K.Z.); (A.S.-P.)
- Faculty of Textile and Clothing Technology, Niederrhein University of Applied Sciences, Webschulstr. 31, 41065 Mönchengladbach, Germany
| | - Anne Schwarz-Pfeiffer
- Research Institute for Textile and Clothing (FTB), Niederrhein Universisty of Applied Sciences, Webschulstr. 31, 41065 Mönchengladbach, Germany; (R.N.); (J.S.); (T.J.); (K.Z.); (A.S.-P.)
- Faculty of Textile and Clothing Technology, Niederrhein University of Applied Sciences, Webschulstr. 31, 41065 Mönchengladbach, Germany
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20
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Coating of Silicone Monofilaments with Elastic Carbon Black-Silver-Silicone Layers and Their Characterization Especially with Regard to the Change of the Electrical Resistance in Dependence on Strain. Polymers (Basel) 2022; 14:polym14040806. [PMID: 35215719 PMCID: PMC8962980 DOI: 10.3390/polym14040806] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/28/2022] [Revised: 02/16/2022] [Accepted: 02/16/2022] [Indexed: 02/05/2023] Open
Abstract
Smart textiles have properties that outperform the conventional protective and decorative function of textiles. By integrating special sensors into clothing, body functions and movements can be detected. Piezoresistive sensors measure a change in electrical resistance due to the application of force in the form of stretching, pressure or bending. In order to manufacture such sensors, conventional non-conductive textile materials need to be made conductive by finishing processes. Therefore, a non-conductive silicone monofilament was coated with a conductive carbon silicone and additional silver-containing components and investigated for its suitability as a strain sensor. The changes in electrical resistance and the gauge factor as a measure of the sensitivity of a sensor were measured and calculated. In this publication, the electrical properties of such a filament-based sensor in the context of particle composition and concentration are discussed. The electrical resistance was already significantly reduced in a first step by coating with conductive carbon silicone (145 kΩ). The addition of silver-containing components further reduced the electrical resistance in a second step. Thereby, flat flakes of silver proved to be much more effective than silver-containing particles (5 kΩ at 20% addition). The former was easier to integrate into the coating and formed contact surfaces with each other at higher concentrations. Stretching the samples increased the resistance by enlarging the distance between the conductive components. With 30% silver-coated glass flakes in the coating, the highest gauge factor of 0.33 was achieved. Consequently, the changes in electrical resistance during stretching can be exploited to detect motion and the gauge factor indicates that even small changes in strain can be detected, so the herein developed coated monofilaments are suggested for use as strain sensors. Future work includes matching the particle composition and concentration to the exact application and investigating the sensors in the field.
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21
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Roels E, Terryn S, Iida F, Bosman AW, Norvez S, Clemens F, Van Assche G, Vanderborght B, Brancart J. Processing of Self-Healing Polymers for Soft Robotics. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2022; 34:e2104798. [PMID: 34610181 DOI: 10.1002/adma.202104798] [Citation(s) in RCA: 49] [Impact Index Per Article: 16.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/23/2021] [Revised: 09/27/2021] [Indexed: 06/13/2023]
Abstract
Soft robots are, due to their softness, inherently safe and adapt well to unstructured environments. However, they are prone to various damage types. Self-healing polymers address this vulnerability. Self-healing soft robots can recover completely from macroscopic damage, extending their lifetime. For developing healable soft robots, various formative and additive manufacturing methods have been exploited to shape self-healing polymers into complex structures. Additionally, several novel manufacturing techniques, noted as (re)assembly binding techniques that are specific to self-healing polymers, have been created. Herein, the wide variety of processing techniques of self-healing polymers for robotics available in the literature is reviewed, and limitations and opportunities discussed thoroughly. Based on defined requirements for soft robots, these techniques are critically compared and validated. A strong focus is drawn to the reversible covalent and (physico)chemical cross-links present in the self-healing polymers that do not only endow healability to the resulting soft robotic components, but are also beneficial in many manufacturing techniques. They solve current obstacles in soft robots, including the formation of robust multi-material parts, recyclability, and stress relaxation. This review bridges two promising research fields, and guides the reader toward selecting a suitable processing method based on a self-healing polymer and the intended soft robotics application.
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Affiliation(s)
- Ellen Roels
- Brubotics, Vrije Universiteit Brussel (VUB) and Imec, Pleinlaan 2, Brussels, 1050, Belgium
- Physical Chemistry and Polymer Science (FYSC), Vrije Universiteit Brussel (VUB), Pleinlaan 2, Brussels, 1050, Belgium
| | - Seppe Terryn
- Brubotics, Vrije Universiteit Brussel (VUB) and Imec, Pleinlaan 2, Brussels, 1050, Belgium
- Physical Chemistry and Polymer Science (FYSC), Vrije Universiteit Brussel (VUB), Pleinlaan 2, Brussels, 1050, Belgium
| | - Fumiya Iida
- Machine Intelligence Lab, University of Cambridge, Trumpington Street, Cambridge, CB2 1PZ, UK
| | - Anton W Bosman
- SupraPolix B. V., Horsten 1.29, Eindhoven, 5612 AX, The Netherlands
| | - Sophie Norvez
- Chimie Moléculaire, Macromoléculaire, Matériaux, École Supérieure de Physique et de Chimie (ESPCI), 10 Rue Vauquelin, Paris, 75005, France
| | - Frank Clemens
- Laboratory for High Performance Ceramics, Swiss Federal Laboratories for Materials Science and Technology (EMPA), Überlandstrasse 129, Dübendorf, 8600, Switzerland
| | - Guy Van Assche
- Physical Chemistry and Polymer Science (FYSC), Vrije Universiteit Brussel (VUB), Pleinlaan 2, Brussels, 1050, Belgium
| | - Bram Vanderborght
- Brubotics, Vrije Universiteit Brussel (VUB) and Imec, Pleinlaan 2, Brussels, 1050, Belgium
| | - Joost Brancart
- Physical Chemistry and Polymer Science (FYSC), Vrije Universiteit Brussel (VUB), Pleinlaan 2, Brussels, 1050, Belgium
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22
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Cost-Effective Fabrication of Transparent Strain Sensors via Micro-Scale 3D Printing and Imprinting. NANOMATERIALS 2021; 12:nano12010120. [PMID: 35010071 PMCID: PMC8746503 DOI: 10.3390/nano12010120] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/29/2021] [Revised: 12/27/2021] [Accepted: 12/28/2021] [Indexed: 12/26/2022]
Abstract
The development of strain sensors with high sensitivity and stretchability is essential for health monitoring, electronic skin, wearable devices, and human-computer interactions. However, sensors that combine high sensitivity and ultra-wide detection generally require complex preparation processes. Here, a novel flexible strain sensor with high sensitivity and transparency was proposed by filling a multiwalled carbon nanotube (MWCNT) solution into polydimethylsiloxane (PDMS) channel films fabricated via an electric field-driven (EFD) 3D printing and molding hybrid process. The fabricated flexible strain sensor with embedded MWCNT networks had superior gauge factors of 90, 285, and 1500 at strains of 6.6%, 14%, and 20%, respectively. In addition, the flexible strain sensors with an optical transparency of 84% offered good stability and durability with no significant change in resistance after 8000 stretch-release cycles. Finally, the fabricated flexible strain sensors with embedded MWCNT networks showed good practical performance and could be attached to the skin to monitor various human movements such as wrist flexion, finger flexion, neck flexion, blinking activity, food swallowing, and facial expression recognition. These are good application strategies for wearable devices and health monitoring.
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23
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Review on Additive Manufacturing of Multi-Material Parts: Progress and Challenges. JOURNAL OF MANUFACTURING AND MATERIALS PROCESSING 2021. [DOI: 10.3390/jmmp6010004] [Citation(s) in RCA: 13] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/13/2022]
Abstract
Additive manufacturing has already been established as a highly versatile manufacturing technique with demonstrated potential to completely transform conventional manufacturing in the future. The objective of this paper is to review the latest progress and challenges associated with the fabrication of multi-material parts using additive manufacturing technologies. Various manufacturing processes and materials used to produce functional components were investigated and summarized. The latest applications of multi-material additive manufacturing (MMAM) in the automotive, aerospace, biomedical and dentistry fields were demonstrated. An investigation on the current challenges was also carried out to predict the future direction of MMAM processes. It was concluded that further research and development is needed in the design of multi-material interfaces, manufacturing processes and the material compatibility of MMAM parts.
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Zhu P, Zhu J, Xue X, Song Y. Stretchable Filler/Solid Rubber Piezoresistive Thread Sensor for Gesture Recognition. MICROMACHINES 2021; 13:7. [PMID: 35056173 PMCID: PMC8780386 DOI: 10.3390/mi13010007] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/16/2021] [Revised: 12/20/2021] [Accepted: 12/21/2021] [Indexed: 06/14/2023]
Abstract
Recently, the stretchable piezoresistive composites have become a focus in the fields of the biomechanical sensing and human posture recognition because they can be directly and conformally attached to bodies and clothes. Here, we present a stretchable piezoresistive thread sensor (SPTS) based on Ag plated glass microspheres (Ag@GMs)/solid rubber (SR) composite, which was prepared using new shear dispersion and extrusion vulcanization technology. The SPTS has the high gauge factors (7.8~11.1) over a large stretching range (0-50%) and approximate linear curves about the relative change of resistance versus the applied strain. Meanwhile, the SPTS demonstrates that the hysteresis is as low as 2.6% and has great stability during 1000 stretching/releasing cycles at 50% strain. Considering the excellent mechanical strain-driven characteristic, the SPTS was carried out to monitor posture recognitions and facial movements. Moreover, the novel SPTS can be successfully integrated with software and hardware information modules to realize an intelligent gesture recognition system, which can promptly and accurately reflect the produced electrical signals about digital gestures, and successfully be translated into text and voice. This work demonstrates great progress in stretchable piezoresistive sensors and provides a new strategy for achieving a real-time and effective-communication intelligent gesture recognition system.
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Affiliation(s)
- Penghua Zhu
- School of Computer, North China Institute of Aerospace Engineering, Langfang 065000, China; (P.Z.); (X.X.); (Y.S.)
- Aerospace Software Joint Innovation Center, North China Institute of Aerospace Engineering, Langfang 065000, China
| | - Jie Zhu
- School of Computer, North China Institute of Aerospace Engineering, Langfang 065000, China; (P.Z.); (X.X.); (Y.S.)
- Aerospace Software Joint Innovation Center, North China Institute of Aerospace Engineering, Langfang 065000, China
| | - Xiaofei Xue
- School of Computer, North China Institute of Aerospace Engineering, Langfang 065000, China; (P.Z.); (X.X.); (Y.S.)
| | - Yongtao Song
- School of Computer, North China Institute of Aerospace Engineering, Langfang 065000, China; (P.Z.); (X.X.); (Y.S.)
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25
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Thermal Characterization of New 3D-Printed Bendable, Coplanar Capacitive Sensors. SENSORS 2021; 21:s21196324. [PMID: 34640644 PMCID: PMC8512386 DOI: 10.3390/s21196324] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/21/2021] [Revised: 09/08/2021] [Accepted: 09/16/2021] [Indexed: 11/16/2022]
Abstract
In this paper a new low-cost stretchable coplanar capacitive sensor for liquid level sensing is presented. It has been 3D-printed by employing commercial thermoplastic polyurethane (TPU) and conductive materials and using a fused filament fabrication (FFF) process for monolithic fabrication. The sensor presents high linearity and good repeatability when measuring sunflower oil level. Experiments were performed to analyse the behaviour of the developed sensor when applying bending stimuli, in order to verify its flexibility, and a thermal characterization was performed in the temperature range from 10 °C to 40 °C to evaluate its effect on sunflower oil level measurement. The experimental results showed negligible sensitivity of the sensor to bending stimuli, whereas the thermal characterization produced a model describing the relationship between capacitance, temperature, and oil level, allowing temperature compensation in oil level measurement. The different temperature cycles allowed to quantify the main sources of uncertainty, and their effect on level measurement was evaluated.
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26
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Assessment of Manufacturing Parameters for New 3D-Printed Heating Circuits Based on CNT-Doped Nanocomposites Processed by UV-Assisted Direct Write. APPLIED SCIENCES-BASEL 2021. [DOI: 10.3390/app11167534] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
Abstract
This work consists of the development of an easy strategy to transform any structure into an efficient surface heater by the application of a low voltage over 3D printed nanocomposite circuits. To this end, the electrical conductivity and self-heating capabilities of UV-Assisted Direct Write 3D printed circuits doped with carbon nanotubes were widely explored as a function of the number of printed layers. Moreover, an optimization of the printing process was carried out by comparing the accuracy and printability obtained when printing with two different configurations: extruding and curing the ink in the same stage or curing the extruded ink in a second stage, after the whole layer was deposited. In this regard, the great homogeneity and repeatability of the heating showed by the four-layer printed circuits, together with their excellent performance for long heating times, proved their applicability to convert any structure to a surface heater. Finally, the deicing capability of the four-layer circuit was demonstrated, being able to remove a 2.5 mm thick ice layer in 4 min and 4 s.
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Cheng Y, Wang K, Xu H, Li T, Jin Q, Cui D. Recent developments in sensors for wearable device applications. Anal Bioanal Chem 2021; 413:6037-6057. [PMID: 34389877 DOI: 10.1007/s00216-021-03602-2] [Citation(s) in RCA: 24] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Key Words] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/06/2021] [Revised: 07/26/2021] [Accepted: 08/04/2021] [Indexed: 01/23/2023]
Abstract
Wearable devices are a new means of human-computer interaction with different functions, underlying principles, and forms. They have been widely used in the medical and health fields, in applications including physiological signal monitoring; sports; and environmental detection, while subtly affecting people's lives and work. Wearable sensors as functional components of wearable devices have become a research focus. In this review, we systematically summarize recent progress in the development of wearable sensors and related devices. Wearable sensors in medical health applications, according to the principle of measurement, are divided into physical and chemical quantity detection. These sensors can monitor and measure specific parameters, thereby enabling continuously improvements in the quality and feasibility of medical treatment. Through the detection of human movement, such as breathing, heartbeat, or bending, wearable sensors can evaluate body movement and monitor an individual's physical performance and health status. Wearable devices detecting aspects of the environment while maintaining high adaptability to the human body can be used to evaluate environmental quality and obtain more accurate environmental information. The ultimate goal of this review is to provide new insights and directions for the future development and broader application of wearable devices in various fields.Graphical abstract.
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Affiliation(s)
- Yuemeng Cheng
- Department of Instrument Science and Engineering, School of Electronic Information and Electrical Engineering, Shanghai Engineering Research Center for Intelligent diagnosis and treatment instrument, Key Laboratory of Thin Film and Microfabrication Technology (Ministry of Education), Shanghai Jiao Tong University, Shanghai, 200240, China
| | - Kan Wang
- Department of Instrument Science and Engineering, School of Electronic Information and Electrical Engineering, Shanghai Engineering Research Center for Intelligent diagnosis and treatment instrument, Key Laboratory of Thin Film and Microfabrication Technology (Ministry of Education), Shanghai Jiao Tong University, Shanghai, 200240, China.
| | - Hao Xu
- School of Naval Architecture, Ocean & Civil Engineering, Shanghai Jiao Tong University, Shanghai, 200240, China
| | - Tangan Li
- Department of Instrument Science and Engineering, School of Electronic Information and Electrical Engineering, Shanghai Engineering Research Center for Intelligent diagnosis and treatment instrument, Key Laboratory of Thin Film and Microfabrication Technology (Ministry of Education), Shanghai Jiao Tong University, Shanghai, 200240, China
| | - Qinghui Jin
- State Key Laboratory of Transducer Technology, Shanghai Institute of Microsystem and Information Technology, Chinese Academy of Sciences, Shanghai, 200050, China.,Faculty of Electrical Engineering and Computer Science, Ningbo University, Ningbo, 315211, China
| | - Daxiang Cui
- Department of Instrument Science and Engineering, School of Electronic Information and Electrical Engineering, Shanghai Engineering Research Center for Intelligent diagnosis and treatment instrument, Key Laboratory of Thin Film and Microfabrication Technology (Ministry of Education), Shanghai Jiao Tong University, Shanghai, 200240, China
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28
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Regis JE, Renteria A, Hall SE, Hassan MS, Marquez C, Lin Y. Recent Trends and Innovation in Additive Manufacturing of Soft Functional Materials. MATERIALS (BASEL, SWITZERLAND) 2021; 14:4521. [PMID: 34443043 PMCID: PMC8399226 DOI: 10.3390/ma14164521] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/30/2021] [Revised: 08/05/2021] [Accepted: 08/06/2021] [Indexed: 11/16/2022]
Abstract
The growing demand for wearable devices, soft robotics, and tissue engineering in recent years has led to an increased effort in the field of soft materials. With the advent of personalized devices, the one-shape-fits-all manufacturing methods may soon no longer be the standard for the rapidly increasing market of soft devices. Recent findings have pushed technology and materials in the area of additive manufacturing (AM) as an alternative fabrication method for soft functional devices, taking geometrical designs and functionality to greater heights. For this reason, this review aims to highlights recent development and advances in AM processable soft materials with self-healing, shape memory, electronic, chromic or any combination of these functional properties. Furthermore, the influence of AM on the mechanical and physical properties on the functionality of these materials is expanded upon. Additionally, advances in soft devices in the fields of soft robotics, biomaterials, sensors, energy harvesters, and optoelectronics are discussed. Lastly, current challenges in AM for soft functional materials and future trends are discussed.
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Affiliation(s)
- Jaime Eduardo Regis
- Department of Mechanical Engineering, The University of Texas at El Paso, El Paso, TX 79968, USA; (A.R.); (S.E.H.); (M.S.H.); (C.M.); (Y.L.)
- W.M. Keck Center for 3D Innovation, The University of Texas at El Paso, El Paso, TX 79968, USA
| | - Anabel Renteria
- Department of Mechanical Engineering, The University of Texas at El Paso, El Paso, TX 79968, USA; (A.R.); (S.E.H.); (M.S.H.); (C.M.); (Y.L.)
- W.M. Keck Center for 3D Innovation, The University of Texas at El Paso, El Paso, TX 79968, USA
| | - Samuel Ernesto Hall
- Department of Mechanical Engineering, The University of Texas at El Paso, El Paso, TX 79968, USA; (A.R.); (S.E.H.); (M.S.H.); (C.M.); (Y.L.)
- W.M. Keck Center for 3D Innovation, The University of Texas at El Paso, El Paso, TX 79968, USA
| | - Md Sahid Hassan
- Department of Mechanical Engineering, The University of Texas at El Paso, El Paso, TX 79968, USA; (A.R.); (S.E.H.); (M.S.H.); (C.M.); (Y.L.)
- W.M. Keck Center for 3D Innovation, The University of Texas at El Paso, El Paso, TX 79968, USA
| | - Cory Marquez
- Department of Mechanical Engineering, The University of Texas at El Paso, El Paso, TX 79968, USA; (A.R.); (S.E.H.); (M.S.H.); (C.M.); (Y.L.)
- W.M. Keck Center for 3D Innovation, The University of Texas at El Paso, El Paso, TX 79968, USA
| | - Yirong Lin
- Department of Mechanical Engineering, The University of Texas at El Paso, El Paso, TX 79968, USA; (A.R.); (S.E.H.); (M.S.H.); (C.M.); (Y.L.)
- W.M. Keck Center for 3D Innovation, The University of Texas at El Paso, El Paso, TX 79968, USA
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Influence of the Halloysite Nanotube (HNT) Addition on Selected Mechanical and Biological Properties of Thermoplastic Polyurethane. MATERIALS 2021; 14:ma14133625. [PMID: 34209626 PMCID: PMC8269716 DOI: 10.3390/ma14133625] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/20/2021] [Revised: 06/10/2021] [Accepted: 06/18/2021] [Indexed: 11/16/2022]
Abstract
Halloysite nanotube (HNT) additions to the thermoplastic polyurethane (TPU) system were thoroughly evaluated in this study. The resultant composites have been designed for future personalized intervertebral disc implant applications, which requires additional technology to obtain the appropriate geometry unique to each patient. These requirements can be fulfilled using 3D printing. In this work, a technology was developed to produce filaments for fused deposition modeling (FDM). Nanocomposites were prepared using variable HNT content (1, 2, and 3 wt.%). The nanostructure of the resultant composites was confirmed using scanning transmission electron microscopy (STEM). Mechanical tests were used to measure the tensile modulus, stress, and elongation the composites and TPU matrix. Nanocomposites with 2% HNT content were able to withstand 26% increased stress and 50% increased elongation compared to pure TPU before fracturing in addition to a 13% reduction in the friction coefficient. A MTT cytotoxicity assay confirmed the cytotoxicity of all tested materials against human epidermal keratinocyte cells (HaCaT).
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A 3D-Printed Soft Fingertip Sensor for Providing Information about Normal and Shear Components of Interaction Forces. SENSORS 2021; 21:s21134271. [PMID: 34206438 PMCID: PMC8272213 DOI: 10.3390/s21134271] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/12/2021] [Revised: 06/15/2021] [Accepted: 06/18/2021] [Indexed: 02/04/2023]
Abstract
Sensing of the interaction forces at fingertips is of great value in assessment and rehabilitation therapy. Current force sensors are not compliant to the fingertip tissue and result in loss of touch sensation of the user. This work shows the development and characterization of a flexible fully-3D-printed piezoresistive shear and normal force sensor that uses the mechanical deformation of the finger tissue. Two prototypes of the sensing structure are evaluated using a finite element model and a measurement setup that applies normal and shear forces up to 10 N on a fingertip phantom placed inside the sensing structure, which is fixed to prevent slippage. Furthermore, the relation between strain (rate) and resistance of the conductive TPU, used for the strain gauges, is characterized. The applied normal and shear force components of the 3D-printed sensing structure can be partly separated. FEM analysis showed that the output of the sensor is largely related to the sensor geometry and location of the strain gauges. Furthermore, the conductive TPU that was used has a negative gauge factor for the strain range used in this study and might cause non-linear behaviors in the sensor output.
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31
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Liu X, Wei Y, Qiu Y. Advanced Flexible Skin-Like Pressure and Strain Sensors for Human Health Monitoring. MICROMACHINES 2021; 12:695. [PMID: 34198673 PMCID: PMC8232132 DOI: 10.3390/mi12060695] [Citation(s) in RCA: 26] [Impact Index Per Article: 6.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/16/2021] [Revised: 06/01/2021] [Accepted: 06/04/2021] [Indexed: 12/24/2022]
Abstract
Recently, owing to their excellent flexibility and adaptability, skin-like pressure and strain sensors integrated with the human body have the potential for great prospects in healthcare. This review mainly focuses on the representative advances of the flexible pressure and strain sensors for health monitoring in recent years. The review consists of five sections. Firstly, we give a brief introduction of flexible skin-like sensors and their primary demands, and we comprehensively outline the two categories of design strategies for flexible sensors. Secondly, combining the typical sensor structures and their applications in human body monitoring, we summarize the recent development of flexible pressure sensors based on perceptual mechanism, the sensing component, elastic substrate, sensitivity and detection range. Thirdly, the main structure principles and performance characteristic parameters of noteworthy flexible strain sensors are summed up, namely the sensing mechanism, sensitive element, substrate, gauge factor, stretchability, and representative applications for human monitoring. Furthermore, the representations of flexible sensors with the favorable biocompatibility and self-driven properties are introduced. Finally, in conclusion, besides continuously researching how to enhance the flexibility and sensitivity of flexible sensors, their biocompatibility, versatility and durability should also be given sufficient attention, especially for implantable bioelectronics. In addition, the discussion emphasizes the challenges and opportunities of the above highlighted characteristics of novel flexible skin-like sensors.
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Affiliation(s)
- Xu Liu
- School of Mechano-Electronic Engineering, Xidian University, Xi’an 710071, China
- School of Mechanical Engineering, Xi’an Aeronautical University, Xi’an 710077, China
| | - Yuan Wei
- Institute of Flexible Electronics, Northwestern Polytechnical University, Xi’an 710072, China;
| | - Yuanying Qiu
- School of Mechano-Electronic Engineering, Xidian University, Xi’an 710071, China
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Joung KY, Kim SY, Kang I, Cho SH. 3D-Printed Load Cell Using Nanocarbon Composite Strain Sensor. SENSORS (BASEL, SWITZERLAND) 2021; 21:3675. [PMID: 34070613 PMCID: PMC8197815 DOI: 10.3390/s21113675] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/02/2021] [Revised: 05/20/2021] [Accepted: 05/20/2021] [Indexed: 11/16/2022]
Abstract
The development of a 3D-Printed Load Cell (PLC) was studied using a nanocarbon composite strain sensor (NCSS) and a 3D printing process. The miniature load cell was fabricated using a low-cost LCD-based 3D printer with UV resin. The NCSS composed of 0.5 wt% MWCNT/epoxy was used to create the flexure of PLC. PLC performance was evaluated under a rated load range; its output was equal to the common value of 2 mV/V. The performance was also evaluated after a calibration in terms of non-linearity, repeatability, and hysteresis, with final results of 2.12%, 1.60%, and 4.42%, respectively. Creep and creep recovery were found to be 1.68 (%FS) and 4.16 (%FS). The relative inferiorities of PLC seem to originate from the inherent hyper-elastic characteristics of polymer sensors. The 3D PLC developed may be a promising solution for the OEM/design-in load cell market and may also result in the development of a novel 3D-printed sensor.
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Affiliation(s)
- Kwan-Young Joung
- Department of Electronic Engineering, Hanyang University, Seoul 04763, Korea;
- Department of Innovative Smart Manufacturing R&D, Korea Institute of Industrial Technology, Cheonan 31056, Korea
| | - Sung-Yong Kim
- Department of Mechanical and Design Engineering, Pukyong National University, Busan 48513, Korea; (S.-Y.K.); (I.K.)
| | - Inpil Kang
- Department of Mechanical and Design Engineering, Pukyong National University, Busan 48513, Korea; (S.-Y.K.); (I.K.)
| | - Sung-Ho Cho
- Department of Electronic Engineering, Hanyang University, Seoul 04763, Korea;
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Sachyani Keneth E, Kamyshny A, Totaro M, Beccai L, Magdassi S. 3D Printing Materials for Soft Robotics. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2021; 33:e2003387. [PMID: 33164255 DOI: 10.1002/adma.202003387] [Citation(s) in RCA: 89] [Impact Index Per Article: 22.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/18/2020] [Revised: 07/09/2020] [Indexed: 05/23/2023]
Abstract
Soft robotics is a growing field of research, focusing on constructing motor-less robots from highly compliant materials, some are similar to those found in living organisms. Soft robotics has a high potential for applications in various fields such as soft grippers, actuators, and biomedical devices. 3D printing of soft robotics presents a novel and promising approach to form objects with complex structures, directly from a digital design. Here, recent developments in the field of materials for 3D printing of soft robotics are summarized, including high-performance flexible and stretchable materials, hydrogels, self-healing materials, and shape memory polymers, as well as fabrication of all-printed robots (multi-material printing, embedded electronics, untethered and autonomous robotics). The current challenges in the fabrication of 3D printed soft robotics, including the materials available and printing abilities, are presented and the recent activities addressing these challenges are also surveyed.
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Affiliation(s)
- Ela Sachyani Keneth
- Casali Center of Applied Chemistry, Institute of Chemistry and the Center for Nanoscience and Nanotechnology, The Hebrew University of Jerusalem, Jerusalem, 91904, Israel
| | - Alexander Kamyshny
- Casali Center of Applied Chemistry, Institute of Chemistry and the Center for Nanoscience and Nanotechnology, The Hebrew University of Jerusalem, Jerusalem, 91904, Israel
| | - Massimo Totaro
- Istituto Italiano di Tecnologia (IIT) Soft BioRobotics Perception lab, Viale Rinaldo Piaggio 34, Pontedera, Pisa, 56025, Italy
| | - Lucia Beccai
- Istituto Italiano di Tecnologia (IIT) Soft BioRobotics Perception lab, Viale Rinaldo Piaggio 34, Pontedera, Pisa, 56025, Italy
| | - Shlomo Magdassi
- Casali Center of Applied Chemistry, Institute of Chemistry and the Center for Nanoscience and Nanotechnology, The Hebrew University of Jerusalem, Jerusalem, 91904, Israel
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34
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Effects of 3D Printing-Line Directions for Stretchable Sensor Performances. MATERIALS 2021; 14:ma14071791. [PMID: 33916372 PMCID: PMC8038555 DOI: 10.3390/ma14071791] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/27/2021] [Revised: 03/27/2021] [Accepted: 04/01/2021] [Indexed: 02/07/2023]
Abstract
Health monitoring sensors that are attached to clothing are a new trend of the times, especially stretchable sensors for human motion measurements or biological markers. However, price, durability, and performance always are major problems to be addressed and three-dimensional (3D) printing combined with conductive flexible materials (thermoplastic polyurethane) can be an optimal solution. Herein, we evaluate the effects of 3D printing-line directions (45°, 90°, 180°) on the sensor performances. Using fused filament fabrication (FDM) technology, the sensors are created with different print styles for specific purposes. We also discuss some main issues of the stretch sensors from Carbon Nanotube/Thermoplastic Polyurethane (CNT/TPU) and FDM. Our sensor achieves outstanding stability (10,000 cycles) and reliability, which are verified through repeated measurements. Its capability is demonstrated in a real application when detecting finger motion by a sensor-integrated into gloves. This paper is expected to bring contribution to the development of flexible conductive materials-based on 3D printing.
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Jin IS, Lee JU, Jung JW. A Facile Solution Engineering of PEDOT:PSS-Coated Conductive Textiles for Wearable Heater Applications. Polymers (Basel) 2021; 13:polym13060945. [PMID: 33808605 PMCID: PMC8003570 DOI: 10.3390/polym13060945] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/15/2021] [Revised: 03/10/2021] [Accepted: 03/14/2021] [Indexed: 11/25/2022] Open
Abstract
To enable highly conductive electronic textiles (E-textiles), we herein demonstrate a simple solution treatment of poly (3,4-ethylenedioxythiophene): poly (styrene sulfonate) (PEDOT:PSS)-coated textiles by dimethyl sulfoxide (DMSO) and methanol. The subsequent solution engineering of DMSO and methanol not only enhances crystallization of PEDOT chains but also the contact for PEDOT:PSS to the fibers. Additionally, the methanol dipping effectively removes the insulating PSS part from the conductive PEDOT chains, which contributes to subsequently reduced sheet resistance of less than 3 Ω/sq of the conductive textiles. Joule heating property of the highly conductive textiles achieves the maximum temperature with the temperature reaching 133 °C at a low applied voltage of 3 V within 20 s, which promises highly conductive E-textiles as multi-functional wearable heater applications.
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36
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Liu H, Zhang H, Han W, Lin H, Li R, Zhu J, Huang W. 3D Printed Flexible Strain Sensors: From Printing to Devices and Signals. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2021; 33:e2004782. [PMID: 33448066 DOI: 10.1002/adma.202004782] [Citation(s) in RCA: 102] [Impact Index Per Article: 25.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/13/2020] [Revised: 08/23/2020] [Indexed: 06/12/2023]
Abstract
The revolutionary and pioneering advancements of flexible electronics provide the boundless potential to become one of the leading trends in the exploitation of wearable devices and electronic skin. Working as substantial intermediates for the collection of external mechanical signals, flexible strain sensors that get intensive attention are regarded as indispensable components in flexible integrated electronic systems. Compared with conventional preparation methods including complicated lithography and transfer printing, 3D printing technology is utilized to manufacture various flexible strain sensors owing to the low processing cost, superior fabrication accuracy, and satisfactory production efficiency. Herein, up-to-date flexible strain sensors fabricated via 3D printing are highlighted, focusing on different printing methods based on photocuring and materials extrusion, including Digital Light Processing (DLP), fused deposition modeling (FDM), and direct ink writing (DIW). Sensing mechanisms of 3D printed strain sensors are also discussed. Furthermore, the existing bottlenecks and future prospects are provided for further progressing research.
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Affiliation(s)
- Haodong Liu
- Frontiers Science Center for Flexible Electronics (FSCFE), Shaanxi Institute of Flexible Electronics (SIFE), Shaanxi Institute of Biomedical Materials and Engineering (SIBME), Northwestern Polytechnical University (NPU), 127 West Youyi Road, Xi'an, 710072, P. R. China
| | - Hongjian Zhang
- Frontiers Science Center for Flexible Electronics (FSCFE), Shaanxi Institute of Flexible Electronics (SIFE), Shaanxi Institute of Biomedical Materials and Engineering (SIBME), Northwestern Polytechnical University (NPU), 127 West Youyi Road, Xi'an, 710072, P. R. China
| | - Wenqi Han
- Frontiers Science Center for Flexible Electronics (FSCFE), Shaanxi Institute of Flexible Electronics (SIFE), Shaanxi Institute of Biomedical Materials and Engineering (SIBME), Northwestern Polytechnical University (NPU), 127 West Youyi Road, Xi'an, 710072, P. R. China
| | - Huijuan Lin
- Institute of Advanced Materials (IAM), Key Laboratory of Institute of Advanced Materials, Nanjing Tech University, 30 South Puzhu Road, Nanjing, 211816, P. R. China
| | - Ruizi Li
- Frontiers Science Center for Flexible Electronics (FSCFE), Shaanxi Institute of Flexible Electronics (SIFE), Shaanxi Institute of Biomedical Materials and Engineering (SIBME), Northwestern Polytechnical University (NPU), 127 West Youyi Road, Xi'an, 710072, P. R. China
| | - Jixin Zhu
- Frontiers Science Center for Flexible Electronics (FSCFE), Shaanxi Institute of Flexible Electronics (SIFE), Shaanxi Institute of Biomedical Materials and Engineering (SIBME), Northwestern Polytechnical University (NPU), 127 West Youyi Road, Xi'an, 710072, P. R. China
- Institute of Advanced Materials (IAM), Key Laboratory of Institute of Advanced Materials, Nanjing Tech University, 30 South Puzhu Road, Nanjing, 211816, P. R. China
| | - Wei Huang
- Frontiers Science Center for Flexible Electronics (FSCFE), Shaanxi Institute of Flexible Electronics (SIFE), Shaanxi Institute of Biomedical Materials and Engineering (SIBME), Northwestern Polytechnical University (NPU), 127 West Youyi Road, Xi'an, 710072, P. R. China
- Institute of Advanced Materials (IAM), Key Laboratory of Institute of Advanced Materials, Nanjing Tech University, 30 South Puzhu Road, Nanjing, 211816, P. R. China
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37
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Novel Resistive Sensor Design Utilizing the Geometric Freedom of Additive Manufacturing. APPLIED SCIENCES-BASEL 2020. [DOI: 10.3390/app11010113] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
Abstract
Direct additive manufacturing (AM) of sensors has in recent years become possible, but still remains a largely unexplored area. This work proposes a novel resistive sensor design that utilizes the geometric freedom offered by AM, especially by material extrusion, to enable a customizable and amplified response to force and deformation. This is achieved by using a multi-material design made of an elastomer and an electrically conductive polymer that enables a physical shortening of the conductive path under compressive load through a specific definition of shape. A number of different variants of this novel sensor design are tested, measuring their mechanical and electrical behavior under compression. The results of these tests confirm a strong resistive response to mechanical loading. Furthermore, the results provide insight into the influencing factors of the design, i.e., the gap size between the conductive pathing and the stiffness of the sense element support structure are found to be primary influencing factors governing sensor behavior.
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38
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Kubicek J, Fiedorova K, Vilimek D, Cerny M, Penhaker M, Janura M, Rosicky J. Recent Trends, Construction and Applications of Smart Textiles and Clothing for Monitoring of Health Activity: A Comprehensive Multidisciplinary Review. IEEE Rev Biomed Eng 2020; 15:36-60. [PMID: 33301410 DOI: 10.1109/rbme.2020.3043623] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Abstract
In the area of biomedical signal monitoring, wearable electronics represents a dynamically growing field with a significant impact on the market of commercial products of biomedical signal monitoring and acquisition, as well as consumer electronic for vital functions monitoring. Since the electrodes are perceived as one of the most important part of the biomedical signal monitoring, they have been one of the most frequent subjects in the research community. Electronic textile (e-textile), also called smart textile represents a modern trend in the wearable electronics, integrating of functional materials with common clothing with the goal to realize the devices, which include sensors, antennas, energy harvesters and advanced textiles for self-cooling and heating. The area of textile electrodes and e-textile is perceived as a multidisciplinary field, integrating material engineering, chemistry, and biomedical engineering. In this review, we provide a comprehensive view on this area. This multidisciplinary review integrates the e-textile characteristics, materials and manufacturing of the textile electrodes, noise influence on the e-textiles performance, and mainly applications of the textile electrodes for biomedical signal monitoring and acquisition, including pressure sensors, electrocardiography, electromyography, electroencephalography and electrooculography monitoring.
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39
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Cheng M, Zhu G, Zhang F, Tang WL, Jianping S, Yang JQ, Zhu LY. A review of flexible force sensors for human health monitoring. J Adv Res 2020; 26:53-68. [PMID: 33133683 PMCID: PMC7584676 DOI: 10.1016/j.jare.2020.07.001] [Citation(s) in RCA: 41] [Impact Index Per Article: 8.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/30/2020] [Revised: 06/15/2020] [Accepted: 07/02/2020] [Indexed: 12/12/2022] Open
Abstract
BACKGROUND In recent years, health monitoring systems (HMS) have aroused great interest due to their broad prospects in preventive medicine. As an important component of HMS, flexible force sensors (FFS) with high flexibility and stretch-ability can monitor vital health parameters and detect physical movements. AIM OF REVIEW In this review, the novel materials, the advanced additive manufacturing technologies, the selective sensing mechanisms and typical applications in both wearable and implantable HMS are discussed. KEY SCIENTIFIC CONCEPTS AND IMPORTANT FINDINGS OF REVIEW We recognized that the next generation of the FFS will have higher sensitivity, wider linear range as well as better durability, self-power supplied and multifunctional integrated. In conclusion, the FFS will provide powerful socioeconomic benefits and improve people's quality of life in the future.
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Affiliation(s)
- Ming Cheng
- Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing, Nanjing Normal University, Nanjing, China
| | - Guotao Zhu
- Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing, Nanjing Normal University, Nanjing, China
| | - Feng Zhang
- Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing, Nanjing Normal University, Nanjing, China
- Nanjing Institute of Intelligent Advanced Equipment Industry Co., Ltd., Nanjing, China
| | - Wen-lai Tang
- Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing, Nanjing Normal University, Nanjing, China
- Nanjing Institute of Intelligent Advanced Equipment Industry Co., Ltd., Nanjing, China
| | - Shi Jianping
- Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing, Nanjing Normal University, Nanjing, China
- Nanjing Institute of Intelligent Advanced Equipment Industry Co., Ltd., Nanjing, China
| | - Ji-quan Yang
- Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing, Nanjing Normal University, Nanjing, China
- Nanjing Institute of Intelligent Advanced Equipment Industry Co., Ltd., Nanjing, China
| | - Li-ya Zhu
- Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing, Nanjing Normal University, Nanjing, China
- Nanjing Institute of Intelligent Advanced Equipment Industry Co., Ltd., Nanjing, China
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40
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Koshi T, Nomura KI, Yoshida M. Electrical Characterization of a Double-Layered Conductive Pattern with Different Crack Configurations for Durable E-Textiles. MICROMACHINES 2020; 11:E977. [PMID: 33143146 PMCID: PMC7694075 DOI: 10.3390/mi11110977] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/09/2020] [Revised: 10/26/2020] [Accepted: 10/29/2020] [Indexed: 11/17/2022]
Abstract
For the conductive patterns of electronic textiles (e-textiles), it is still challenging to maintain low electrical resistance, even under large or cyclic tensile deformation. This study investigated a double-layered pattern with different crack configurations as a possible solution. Patterns with single crack growth exhibit a low initial resistance and resistance change rate. In contrast, patterns with multiple crack growth maintain their conductivity under deformation, where electrical failure occurs in those with single crack growth. We considered that a double-layered structure could combine the electrical characteristics of patterns with single and multiple crack growths. In this study, each layer was theoretically designed to control the crack configuration. Then, meandering copper patterns, silver ink patterns, and their double layers were fabricated on textiles as patterns with single and multiple crack growths and double-layered patterns, respectively. Their resistance changes under the single (large) and cyclic tensile deformations were characterized. The results confirmed that the double-layered patterns maintained the lowest resistance at the high elongation rate and cycle. The resistance change rates of the meandering copper and silver ink patterns were constant, and changed monotonically against the elongation rate/cycle, respectively. In contrast, the change rate of the double-layered patterns varied considerably when electrical failure occurred in the copper layer. The change rate after the failure was much higher than that before the failure, and on the same order as that of the silver ink patterns.
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Affiliation(s)
- Tomoya Koshi
- Sensing System Research Center (SSRC), National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan; (K.-i.N.); (M.Y.)
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41
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Akhtar I, Chang SH. Highly aligned carbon nanotubes and their sensor applications. NANOSCALE 2020; 12:21447-21458. [PMID: 33084708 DOI: 10.1039/d0nr05951j] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/11/2023]
Abstract
Flexible electronics comprising carbon nanotube (CNT) membranes and polymer composites are used in diverse applications, including health monitoring. Devices prepared using such electronics need to exhibit acceptable sensitivity at high strains, with the advantage of negligible hysteresis. Herein, we report a simple, physically robust method to fabricate a highly sensitive and stretchable sensor that enables the detection of pressure, strain, and human activity with facial expressions based on the highly aligned carbon nanotubes embedded in polydimethylsiloxane (PDMS). The aligned CNT network in PDMS modulates the electron conduction path in a unidirectional manner and provides multimodal mechanical sensing ability with a wide sensing range and high sensitivity. The highly aligned CNT sensor demonstrates high-pressure sensitivity (1.29 kPa-1), excellent stability and repeatability (over 10 000 cycles) with negligible hysteresis, and a good strain sensitivity over a wide range (up to 65%) with a good linear response. We confirmed the applicability of the sensor to detect small signals, such as heartbeat and pulse rate, expressions, and voice recognition, and that it could distinguish between various human motions with a very short recovery time of approximately 50 ms.
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Affiliation(s)
- Imtisal Akhtar
- Department of Mechanical Engineering, Chung-Ang University, 221 Heukseok-Dong, Dongjak-Gu, Seoul 156-756, Republic of Korea.
| | - Seung-Hwan Chang
- Department of Mechanical Engineering, Chung-Ang University, 221 Heukseok-Dong, Dongjak-Gu, Seoul 156-756, Republic of Korea.
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42
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Vidakis N, Petousis M, Velidakis E, Liebscher M, Tzounis L. Three-Dimensional Printed Antimicrobial Objects of Polylactic Acid (PLA)-Silver Nanoparticle Nanocomposite Filaments Produced by an In-Situ Reduction Reactive Melt Mixing Process. Biomimetics (Basel) 2020; 5:biomimetics5030042. [PMID: 32887263 PMCID: PMC7559372 DOI: 10.3390/biomimetics5030042] [Citation(s) in RCA: 27] [Impact Index Per Article: 5.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/14/2020] [Revised: 08/28/2020] [Accepted: 08/31/2020] [Indexed: 12/18/2022] Open
Abstract
In this study, an industrially scalable method is reported for the fabrication of polylactic acid (PLA)/silver nanoparticle (AgNP) nanocomposite filaments by an in-situ reduction reactive melt mixing method. The PLA/AgNP nanocomposite filaments have been produced initially reducing silver ions (Ag+) arising from silver nitrate (AgNO3) precursor mixed in the polymer melt to elemental silver (Ag0) nanoparticles, utilizing polyethylene glycol (PEG) or polyvinyl pyrrolidone (PVP), respectively, as macromolecular blend compound reducing agents. PEG and PVP were added at various concentrations, to the PLA matrix. The PLA/AgNP filaments have been used to manufacture 3D printed antimicrobial (AM) parts by Fused Filament Fabrication (FFF). The 3D printed PLA/AgNP parts exhibited significant AM properties examined by the reduction in Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli) bacteria viability (%) experiments at 30, 60, and 120 min duration of contact (p < 0.05; p-value (p): probability). It could be envisaged that the 3D printed parts manufactured and tested herein mimic nature’s mechanism against bacteria and in terms of antimicrobial properties, contact angle for their anti-adhesive behavior and mechanical properties could create new avenues for the next generation of low-cost and on-demand additive manufacturing produced personal protective equipment (PPE) as well as healthcare and nosocomial antimicrobial equipment.
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Affiliation(s)
- Nectarios Vidakis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71004 Heraklion, Crete, Greece; (N.V.); (E.V.)
| | - Markos Petousis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71004 Heraklion, Crete, Greece; (N.V.); (E.V.)
- Correspondence: ; Tel.: +30-2810-37-9227
| | - Emmanouel Velidakis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71004 Heraklion, Crete, Greece; (N.V.); (E.V.)
| | - Marco Liebscher
- Institute of Construction Materials, Technische Universität Dresden, DE-01062 Dresden, Germany;
| | - Lazaros Tzounis
- Department of Materials Science and Engineering, University of Ioannina, 45110 Ioannina, Greece;
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43
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Tzounis L, Bangeas PI, Exadaktylos A, Petousis M, Vidakis N. Three-Dimensional Printed Polylactic Acid (PLA) Surgical Retractors with Sonochemically Immobilized Silver Nanoparticles: The Next Generation of Low-Cost Antimicrobial Surgery Equipment. NANOMATERIALS 2020; 10:nano10050985. [PMID: 32455641 PMCID: PMC7279541 DOI: 10.3390/nano10050985] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/07/2020] [Revised: 05/09/2020] [Accepted: 05/17/2020] [Indexed: 01/17/2023]
Abstract
A versatile method is reported for the manufacturing of antimicrobial (AM) surgery equipment utilising fused deposition modelling (FDM), three-dimensional (3D) printing and sonochemistry thin-film deposition technology. A surgical retractor was replicated from a commercial polylactic acid (PLA) thermoplastic filament, while a thin layer of silver (Ag) nanoparticles (NPs) was developed via a simple and scalable sonochemical deposition method. The PLA retractor covered with Ag NPs (PLA@Ag) exhibited vigorous AM properties examined by a reduction in Staphylococcus aureus (S. aureus), Pseudomonas aeruginosa (P. aeruginosa) and Escherichia coli (E. coli) bacteria viability (%) experiments at 30, 60 and 120 min duration of contact (p < 0.05). Scanning electron microscopy (SEM) showed the surface morphology of bare PLA and PLA@Ag retractor, revealing a homogeneous and full surface coverage of Ag NPs. X-Ray diffraction (XRD) analysis indicated the crystallinity of Ag nanocoating. Ultraviolent-visible (UV-vis) spectroscopy and transmission electron microscopy (TEM) highlighted the AgNP plasmonic optical responses and average particle size of 31.08 ± 6.68 nm. TEM images of the PLA@Ag crossection demonstrated the thickness of the deposited Ag nanolayer, as well as an observed tendency of AgNPs to penetrate though the outer surface of PLA. The combination of 3D printing and sonochemistry technology could open new avenues in the manufacturing of low-cost and on-demand antimicrobial surgery equipment.
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Affiliation(s)
- Lazaros Tzounis
- Composite and Smart Materials Laboratory (CSML), Department of Materials Science & Engineering, University of Ioannina, GR-45110 Ioannina, Greece
- Correspondence: (L.T.); (N.V.); Tel.: +30-26510-09024 (L.T.); +30-2810-379833 (N.V.)
| | - Petros I. Bangeas
- Department of emergency medicine, INSELSPITAL, Universitätsspital Bern, 18, 3010 Bern, Switzerland; (P.I.B.); (A.E.)
| | - Aristomenis Exadaktylos
- Department of emergency medicine, INSELSPITAL, Universitätsspital Bern, 18, 3010 Bern, Switzerland; (P.I.B.); (A.E.)
| | - Markos Petousis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71004 Heraklion, Crete, Greece;
| | - Nectarios Vidakis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71004 Heraklion, Crete, Greece;
- Correspondence: (L.T.); (N.V.); Tel.: +30-26510-09024 (L.T.); +30-2810-379833 (N.V.)
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Cortés A, Sánchez-Romate XF, Jiménez-Suárez A, Campo M, Ureña A, Prolongo SG. Mechanical and Strain-Sensing Capabilities of Carbon Nanotube Reinforced Composites by Digital Light Processing 3D Printing Technology. Polymers (Basel) 2020; 12:polym12040975. [PMID: 32331318 PMCID: PMC7240458 DOI: 10.3390/polym12040975] [Citation(s) in RCA: 21] [Impact Index Per Article: 4.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/27/2020] [Revised: 04/13/2020] [Accepted: 04/16/2020] [Indexed: 11/20/2022] Open
Abstract
Mechanical and strain sensing capabilities of carbon nanotube (CNT) reinforced composites manufactured by digital light processing (DLP) 3D printing technology have been studied. Both CNT content and a post-curing treatment effects have been analyzed. It has been observed that post-curing treatment has a significant influence on mechanical properties, with an increase of Young’s modulus and glass transition temperature whereas their effect in electrical properties is not so important. Furthermore, the strain sensing tests show a linear response of electrical resistance with applied strain, with higher values of sensitivity when decreasing CNT content due to a higher interparticle distance. Moreover, the electrical sensitivity of bending tests is significantly lower than in tensile ones due to the compression subjected face effect. Therefore, the good gauge factor values (around 2–3) and the high linear response proves the applicability of the proposed nanocomposites in structural health monitoring applications.
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Mousavi S, Howard D, Zhang F, Leng J, Wang CH. Direct 3D Printing of Highly Anisotropic, Flexible, Constriction-Resistive Sensors for Multidirectional Proprioception in Soft Robots. ACS APPLIED MATERIALS & INTERFACES 2020; 12:15631-15643. [PMID: 32129594 DOI: 10.1021/acsami.9b21816] [Citation(s) in RCA: 38] [Impact Index Per Article: 7.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
A key missing technology for the emerging field of soft robotics is the provision of highly selective multidirectional tactile sensing that can be easily integrated into a robot using simple fabrication techniques. Conventional strain sensors, such as strain gauges, are typically designed to respond to strain in a single direction and are mounted on the external surface of a structure. Herein, we present a technique for three-dimensional (3D) printing of multidirectional, anisotropic, and constriction-resistive strain sensors, which can be directly integrated into the interior of soft robots. Using a carbon-nanotube-reinforced polylactic acid (PLA-CNT), both the sensing element and the conductive interconnect of the sensor system are 3D-printed. The sensor's sensitivity and anisotropy can be adjusted by controlling the air gap between printed adjacent tracks, infill density, and build orientation relative to the main loading direction. In particular, sensors printed with a near-zero air gap, i.e., adjacent tracks forming a kissing bond, can achieve a gauge factor of ∼1342 perpendicular to the raster orientation and a gauge factor of ∼1 parallel to the raster orientation. The maximum directional selectivity of this ultrasensitive sensor is 31.4, which is approximately 9 times greater than the highest value reported for multidirectional sensors so far. The high sensitivity stems from the progressive opening and closing of the kissing bond between adjacent tracks. The potential of this type of sensors and the simple manufacturing process are demonstrated by integrating the sensor with a soft robotic actuator. The sensors are able to identify and quantify the bending deformation and angle in different directions. The ability to fabricate sensors with tailored footprints and directional selectivity during 3D printing of soft robotic systems paves the way toward highly customizable, highly integrated multifunctional soft robots that are better able to sense both themselves and their environments.
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Affiliation(s)
- Saeb Mousavi
- School of Mechanical and Manufacturing Engineering, University of New South Wales, Sydney, NSW 2052, Australia
- The Robotics and Autonomous Systems Group, Commonwealth Scientific and Industrial Research Organization (CSIRO), Pullenvale 4069, Australia
| | - David Howard
- The Robotics and Autonomous Systems Group, Commonwealth Scientific and Industrial Research Organization (CSIRO), Pullenvale 4069, Australia
| | - Fenghua Zhang
- Center for Composite Materials and Structures, Harbin Institute of Technology, Harbin 150080, P. R. China
| | - Jinsong Leng
- Center for Composite Materials and Structures, Harbin Institute of Technology, Harbin 150080, P. R. China
| | - Chun H Wang
- School of Mechanical and Manufacturing Engineering, University of New South Wales, Sydney, NSW 2052, Australia
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Kwon KY, Shin YJ, Shin JH, Jeong C, Jung YH, Park B, Kim T. Stretchable, Patch-Type Calorie-Expenditure Measurement Device Based on Pop-Up Shaped Nanoscale Crack-Based Sensor. Adv Healthc Mater 2019; 8:e1801593. [PMID: 31509350 DOI: 10.1002/adhm.201801593] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/12/2018] [Revised: 04/17/2019] [Indexed: 12/31/2022]
Abstract
Demands for precise health information tracking techniques are increasing, especially for daily dietry requirements to prevent obesity, diabetes, etc. Many commercially available sensors that detect dynamic motions of the body lack accuracy, while novel strain sensors at the research level mostly lack the capability to analyze measurements in real life conditions. Here, a stretchable, patch-type calorie expenditure measurement system is demonstrated that integrates an ultrasensitive crack-based strain sensor and Bluetooth-enabled wireless communication circuit to offer both accurate measurements and practical diagnosis of motion. The crack-based strain gauge transformed into a pop-up-shaped structure provides reliable measurements and broad range of strain (≈100%). Combined with the stretchable analysis circuit, the skin attachable tool translates variation of the knee flexion angle into calorie expenditure amount, using relative resistance change (R/R0 ) data from the flexible sensor. As signals from the knee joint angular movement translates velocity and walking/running behavior, the total amount of calorie expenditure is accurately analyzed. Finally, theoretical, experimental, and simulation analysis of signal stability, dynamic noises, and calorie expenditure calculation obtained from the device during exercise are demonstrated. For further applications, the devices are expected to be used in broader range of dynamic motion of the body for diagnosis of abnormalities and for rehabilitation.
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Affiliation(s)
- Ki Yoon Kwon
- School of Chemical EngineeringSungkyunkwan University (SKKU) Suwon 16419 Republic of Korea
| | - Yiel Jae Shin
- School of Chemical EngineeringSungkyunkwan University (SKKU) Suwon 16419 Republic of Korea
| | - Joo Hwan Shin
- School of Chemical EngineeringSungkyunkwan University (SKKU) Suwon 16419 Republic of Korea
| | - Chanho Jeong
- Department of Biomedical EngineeringSungkyunkwan University (SKKU) Suwon 16419 Korea
| | - Yei Hwan Jung
- School of Chemical EngineeringSungkyunkwan University (SKKU) Suwon 16419 Republic of Korea
| | - Byeonghak Park
- School of Chemical EngineeringSungkyunkwan University (SKKU) Suwon 16419 Republic of Korea
| | - Tae‐il Kim
- School of Chemical EngineeringSungkyunkwan University (SKKU) Suwon 16419 Republic of Korea
- Department of Biomedical EngineeringSungkyunkwan University (SKKU) Suwon 16419 Korea
- Biomedical Institute for Convergence at SKKUSungkyunkwan University (SKKU) Suwon 16419 Korea
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Lepak-Kuc S, Podsiadły B, Skalski A, Janczak D, Jakubowska M, Lekawa-Raus A. Highly Conductive Carbon Nanotube-Thermoplastic Polyurethane Nanocomposite for Smart Clothing Applications and Beyond. NANOMATERIALS 2019; 9:nano9091287. [PMID: 31505760 PMCID: PMC6781033 DOI: 10.3390/nano9091287] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/09/2019] [Revised: 09/03/2019] [Accepted: 09/06/2019] [Indexed: 11/30/2022]
Abstract
The following paper presents a simple, inexpensive and scalable method of production of carbon nanotube-polyurethane elastomer composite. The new method enables the formation of fibers with 40% w/w of nanotubes in a polymer. Thanks to the 8 times higher content of nanotubes than previously reported for such composites, over an order of magnitude higher electrical conductivity is also observed. The composite fibers are highly elastic and both their electrical and mechanical properties may be easily controlled by changing the nanotubes content in the composite. It is shown that these composite fibers may be easily integrated with traditional textiles by sewing or ironing. However, taking into account their light-weight, high conductivity, flexibility and easiness of molding it may be expected that their potential applications are not limited to the smart textiles industry.
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Affiliation(s)
- Sandra Lepak-Kuc
- Faculty of Mechatronics, Warsaw University of Technology, 00-661 Warsaw, Poland.
| | - Bartłomiej Podsiadły
- Faculty of Mechatronics, Warsaw University of Technology, 00-661 Warsaw, Poland.
| | - Andrzej Skalski
- Faculty of Mechatronics, Warsaw University of Technology, 00-661 Warsaw, Poland.
| | - Daniel Janczak
- Faculty of Mechatronics, Warsaw University of Technology, 00-661 Warsaw, Poland.
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Piezoresistive Behaviour of Additively Manufactured Multi-Walled Carbon Nanotube/Thermoplastic Polyurethane Nanocomposites. MATERIALS 2019; 12:ma12162613. [PMID: 31426317 PMCID: PMC6719982 DOI: 10.3390/ma12162613] [Citation(s) in RCA: 17] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/21/2019] [Revised: 08/09/2019] [Accepted: 08/14/2019] [Indexed: 02/06/2023]
Abstract
To develop highly sensitive flexible pressure sensors, the mechanical and piezoresistive properties of conductive thermoplastic materials produced via additive manufacturing technology were investigated. Multi-walled carbon nanotubes (MWCNTs) dispersed in thermoplastic polyurethane (TPU), which is flexible and pliable, were used to form filaments. Specimens of the MWCNT/TPU composite with various MWCNT concentrations were printed using fused deposition modelling. Uniaxial tensile tests were conducted, while the mechanical and piezoresistive properties of the MWCNT/TPU composites were measured. To predict the piezoresistive behaviour of the composites, a microscale 3D resistance network model was developed. In addition, a continuum piezoresistive model was proposed for large-scale simulations.
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49
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Polyaniline Nanofiber Wrapped Fabric for High Performance Flexible Pressure Sensors. Polymers (Basel) 2019; 11:polym11071120. [PMID: 31269634 PMCID: PMC6680572 DOI: 10.3390/polym11071120] [Citation(s) in RCA: 31] [Impact Index Per Article: 5.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/13/2019] [Revised: 06/19/2019] [Accepted: 06/19/2019] [Indexed: 11/17/2022] Open
Abstract
The rational design of high-performance flexible pressure sensors with both high sensitivity and wide linear range attracts great attention because of their potential applications in wearable electronics and human-machine interfaces. Here, polyaniline nanofiber wrapped nonwoven fabric was used as the active material to construct high performance, flexible, all fabric pressure sensors with a bottom interdigitated textile electrode. Due to the unique hierarchical structures, large surface roughness of the polyaniline coated fabric and high conductivity of the interdigitated textile electrodes, the obtained pressure sensor shows superior performance, including ultrahigh sensitivity of 46.48 kPa−1 in a wide linear range (<4.5 kPa), rapid response/relaxation time (7/16 ms) and low detection limit (0.46 Pa). Based on these merits, the practical applications in monitoring human physiological signals and detecting spatial distribution of subtle pressure are demonstrated, showing its potential for health monitoring as wearable electronics.
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50
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Senthil Kumar K, Chen PY, Ren H. A Review of Printable Flexible and Stretchable Tactile Sensors. RESEARCH (WASHINGTON, D.C.) 2019; 2019:3018568. [PMID: 31912031 PMCID: PMC6944518 DOI: 10.34133/2019/3018568] [Citation(s) in RCA: 50] [Impact Index Per Article: 8.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/01/2019] [Accepted: 09/11/2019] [Indexed: 12/22/2022]
Abstract
Flexible and stretchable tactile sensors that are printable, nonplanar, and dynamically morphing are emerging to enable proprioceptive interactions with the unstructured surrounding environment. Owing to its varied range of applications in the field of wearable electronics, soft robotics, human-machine interaction, and biomedical devices, it is required of these sensors to be flexible and stretchable conforming to the arbitrary surfaces of their stiff counterparts. The challenges in maintaining the fundamental features of these sensors, such as flexibility, sensitivity, repeatability, linearity, and durability, are tackled by the progress in the fabrication techniques and customization of the material properties. This review is aimed at summarizing the recent progress of rapid prototyping of sensors, printable material preparation, required printing properties, flexible and stretchable mechanisms, and promising applications and highlights challenges and opportunities in this research paradigm.
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Affiliation(s)
- Kirthika Senthil Kumar
- Department of Biomedical Engineering, Medical Mechatronics Laboratory, National University of Singapore, Singapore 117583
| | - Po-Yen Chen
- Department of Chemical and Biomolecular Engineering, National University of Singapore, Singapore 117585
| | - Hongliang Ren
- Department of Biomedical Engineering, Medical Mechatronics Laboratory, National University of Singapore, Singapore 117583
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