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Martín-Alfonso MA, Rubio-Valle JF, Estrada-Villegas GM, Sánchez-Domínguez M, Martín-Alfonso JE. Exploring Cellulose Triacetate Nanofibers as Sustainable Structuring Agent for Castor Oil: Formulation Design and Rheological Insights. Gels 2024; 10:221. [PMID: 38667640 PMCID: PMC11048863 DOI: 10.3390/gels10040221] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/20/2024] [Revised: 03/13/2024] [Accepted: 03/22/2024] [Indexed: 04/28/2024] Open
Abstract
Developing gelled environmentally friendly dispersions in oil media is a hot topic for many applications. This study aimed to investigate the production of electrospun cellulose triacetate (CTA) nanofibers and to explore their potential application as a thickening agent for castor oil. The key factors in the electrospinning process, including the intrinsic properties of CTA solutions in methylene chloride (DCM)/ethanol (EtOH), such us the shear viscosity, surface tension, and electrical conductivity, were systematically studied. The impact of the CTA fiber concentration and the ratio of DCM/EtOH on the rheological properties of the gel-like dispersions in castor oil was then investigated. It was found that dispersions with a non-Newtonian response and above a critical concentration (5 wt.%), corresponding to approximately 2-2.5 times the entanglement concentration, are required to produce defect-free nanofibers. The average fiber diameter increased with CTA concentration. Further, the morphology and texture of the electrospun nanofibers are influenced by the ratio of solvents used. The rheological properties of dispersions are strongly influenced by the concentration and surface properties of nanofibers, such as their smooth or porous textures, which allow their modulation. Compared to other commonly used thickeners, such as synthetic polymers and metal soaps, CTA electrospun nanofibers have a much higher oil structuring capacity. This work illustrated the potential of using CTA nanofibers as the foundation for fabricating gel-like dispersions in oil media, and thus exerting hierarchical control of rheological properties through the use of a nanoscale fabrication technique.
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Affiliation(s)
- M. A. Martín-Alfonso
- Chemical Product and Process Technology Research Center (Pro2TecS), Department of Chemical Engineering and Materials Science, University of Huelva, 21071 Huelva, Spain; (M.A.M.-A.); (J.F.R.-V.)
| | - José F. Rubio-Valle
- Chemical Product and Process Technology Research Center (Pro2TecS), Department of Chemical Engineering and Materials Science, University of Huelva, 21071 Huelva, Spain; (M.A.M.-A.); (J.F.R.-V.)
| | - Gethzemani M. Estrada-Villegas
- CONACYT-Centro de Investigación en Química Aplicada, Parque de Innovación e Investigación Tecnológica (PIIT), Apodaca 66628, Mexico;
| | - Margarita Sánchez-Domínguez
- Centro de Investigación en Materiales Avanzados, S.C. (CIMAV), Unidad Monterrey, Alianza Norte 202, Apodaca 66628, Mexico;
| | - José E. Martín-Alfonso
- Chemical Product and Process Technology Research Center (Pro2TecS), Department of Chemical Engineering and Materials Science, University of Huelva, 21071 Huelva, Spain; (M.A.M.-A.); (J.F.R.-V.)
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Macías-Naranjo M, Sánchez-Domínguez M, Rubio-Valle JF, Rodríguez CA, Martín-Alfonso JE, García-López E, Vazquez-Lepe E. A Study of PLA Thin Film on SS 316L Coronary Stents Using a Dip Coating Technique. Polymers (Basel) 2024; 16:284. [PMID: 38276692 PMCID: PMC10818791 DOI: 10.3390/polym16020284] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/05/2023] [Revised: 01/04/2024] [Accepted: 01/05/2024] [Indexed: 01/27/2024] Open
Abstract
The dip coating process is one of the recognized techniques used to generate polymeric coatings on stents in an easy and low-cost way. However, there is a lack of information about the influence of the process parameters of this technique on complex geometries such as stents. This paper studies the dip coating process parameters used to provide a uniform coating of PLA with a 4-10 µm thickness. A stainless-steel tube (AISI 316L) was laser-cut, electropolished, and dip-coated in a polylactic acid (PLA) solution whilst changing the process parameters. The samples were characterized to examine the coating's uniformity, thickness, surface roughness, weight, and chemical composition. FTIR and Raman investigations indicated the presence of PLA on the stent's surface, the chemical stability of PLA during the coating process, and the absence of residual chloroform in the coatings. Additionally, the water contact angle was measured to determine the hydrophilicity of the coating. Our results indicate that, when using entry and withdrawal speeds of 500 mm min-1 and a 15 s immersion time, a uniform coating thickness was achieved throughout the tube and in the stent with an average thickness of 7.8 µm.
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Affiliation(s)
- Mariana Macías-Naranjo
- Tecnologico de Monterrey, School of Engineering and Sciences, Ave. Eugenio Garza Sada 2501, Monterrey 64849, Nuevo León, Mexico; (M.M.-N.); (C.A.R.)
| | - Margarita Sánchez-Domínguez
- Centro de Investigación en Materiales Avanzados, S.C. (CIMAV), Unidad Monterrey, Alianza Norte 202, Apodaca 66628, Nuevo León, Mexico;
| | - J. F. Rubio-Valle
- Pro2TecS—Chemical Product and Process Technology Research Center, Department of Chemical Engineering and Materials Science, ETSI, Universidad de Huelva, Campus de “El Carmen”, 21071 Huelva, Spain; (J.F.R.-V.); (J.E.M.-A.)
| | - Ciro A. Rodríguez
- Tecnologico de Monterrey, School of Engineering and Sciences, Ave. Eugenio Garza Sada 2501, Monterrey 64849, Nuevo León, Mexico; (M.M.-N.); (C.A.R.)
| | - J. E. Martín-Alfonso
- Pro2TecS—Chemical Product and Process Technology Research Center, Department of Chemical Engineering and Materials Science, ETSI, Universidad de Huelva, Campus de “El Carmen”, 21071 Huelva, Spain; (J.F.R.-V.); (J.E.M.-A.)
| | - Erika García-López
- Tecnologico de Monterrey, School of Engineering and Sciences, Ave. Eugenio Garza Sada 2501, Monterrey 64849, Nuevo León, Mexico; (M.M.-N.); (C.A.R.)
| | - Elisa Vazquez-Lepe
- Tecnologico de Monterrey, School of Engineering and Sciences, Ave. Eugenio Garza Sada 2501, Monterrey 64849, Nuevo León, Mexico; (M.M.-N.); (C.A.R.)
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Rubio-Valle JF, Martín-Alfonso JE, Eugenio ME, Ibarra D, Oliva JM, Manzanares P, Valencia C. Bioethanol lignin-rich residue from olive stones for electrospun nanostructures development and castor oil structuring. Int J Biol Macromol 2024; 255:128042. [PMID: 37977476 DOI: 10.1016/j.ijbiomac.2023.128042] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/19/2023] [Revised: 10/14/2023] [Accepted: 11/09/2023] [Indexed: 11/19/2023]
Abstract
This work describes the chemical and structural characterization of a lignin-rich residue from the bioethanol production of olive stones and its use for nanostructures development by electrospinning and castor oil structuring. The olive stones were treated by sequential acid/steam explosion pretreatment, further pre-saccharification using a hydrolytic enzyme, and simultaneous saccharification and fermentation (PSSF). The chemical composition of olive stone lignin-rich residue (OSL) was evaluated by standard analytical methods, showing a high lignin content (81.3 %). Moreover, the structural properties were determined by Fourier-transform infrared spectroscopy, nuclear magnetic resonance, and size exclusion chromatography. OSL showed a predominance of β-β' resinol, followed by β-O-4' alkyl aryl ethers and β-5' phenylcoumaran substructures, high molecular weight, and low S/G ratio. Subsequently, electrospun nanostructures were obtained from solutions containing 20 wt% OSL and cellulose triacetate with variable weight ratios in N, N-Dimethylformamide/Acetone blends and characterized by scanning electron microscopy. Their morphologies were highly dependent on the rheological properties of polymeric solutions. Gel-like dispersions can be obtained by dispersing the electrospun OSL/CT bead nanofibers and uniform nanofiber mats in castor oil. The rheological properties were influenced by the membrane concentration and the OSL:CT weight ratio, as well as the morphology of the electrospun nanostructures.
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Affiliation(s)
- José F Rubio-Valle
- Pro(2)TecS - Chemical Product and Process Technology Research Center, Department of Chemical Engineering and Materials Science, Universidad de Huelva, ETSI, Campus de "El Carmen", Huelva 21071, Spain
| | - José E Martín-Alfonso
- Pro(2)TecS - Chemical Product and Process Technology Research Center, Department of Chemical Engineering and Materials Science, Universidad de Huelva, ETSI, Campus de "El Carmen", Huelva 21071, Spain
| | - María E Eugenio
- Instituto de Ciencias Forestales (ICIFOR-INIA, CSIC), Ctra de la Coruña Km 7.5, Madrid 28040, Spain
| | - David Ibarra
- Instituto de Ciencias Forestales (ICIFOR-INIA, CSIC), Ctra de la Coruña Km 7.5, Madrid 28040, Spain
| | - José M Oliva
- Biofuels Unit, Renewable Energies Division, CIEMAT, Avda. Complutense 40, Madrid 28040, Spain
| | - Paloma Manzanares
- Biofuels Unit, Renewable Energies Division, CIEMAT, Avda. Complutense 40, Madrid 28040, Spain
| | - Concepción Valencia
- Pro(2)TecS - Chemical Product and Process Technology Research Center, Department of Chemical Engineering and Materials Science, Universidad de Huelva, ETSI, Campus de "El Carmen", Huelva 21071, Spain.
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Borrero-López AM, Wang L, Li H, Lourençon TV, Valencia C, Franco JM, Rojas OJ. Oleogels and reverse emulsions stabilized by acetylated Kraft lignins. Int J Biol Macromol 2023; 242:124941. [PMID: 37210063 DOI: 10.1016/j.ijbiomac.2023.124941] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/31/2023] [Revised: 05/03/2023] [Accepted: 05/15/2023] [Indexed: 05/22/2023]
Abstract
Acetylated Kraft lignins were evaluated for their ability of structuring vegetable oils into oleogels. Microwave-assisted acetylation was used to adjust lignin's degree of substitution according to reaction temperature (130 to 160 °C), and its effect in improving the viscoelasticity of the oleogels, which was related to the hydroxyl group content. The results were compared with those obtained by Kraft lignins acetylated using conventional methods at room temperature. A higher microwave temperature resulted in gel-like oil dispersions with improved viscoelastic properties, and stronger shear-thinning character, along with enhanced long-term stability. Lignin nanoparticles structured castor oil by enhancing hydrogen bonding between the hydroxyl groups of the oil and the nanoparticles. The oil structuring capacity of the modified lignins enhanced the stability of water-in-oil Pickering emulsions that resulted from low-energy mixing.
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Affiliation(s)
- Antonio M Borrero-López
- Pro2TecS - Chemical Process and Product Technology Research Centre, Dept. Ingeniería Química, ETSI, Campus de "El Carmen", Universidad de Huelva, 21071 Huelva, Spain.
| | - Ling Wang
- Department of Bioproducts and Biosystems, School of Chemical Engineering, Aalto University, P.O. Box 16300, FIN-00076 Espoo, Finland
| | - Haiming Li
- Department of Bioproducts and Biosystems, School of Chemical Engineering, Aalto University, P.O. Box 16300, FIN-00076 Espoo, Finland; Liaoning Key Lab of Lignocellulose Chemistry and BioMaterials, Liaoning Collaborative Innovation Center for Lignocellulosic Biorefinery, College of Light Industry and Chemical Engineering, Dalian Polytechnic University, Dalian 116034, China
| | - Tainise V Lourençon
- Department of Bioproducts and Biosystems, School of Chemical Engineering, Aalto University, P.O. Box 16300, FIN-00076 Espoo, Finland
| | - Concepción Valencia
- Pro2TecS - Chemical Process and Product Technology Research Centre, Dept. Ingeniería Química, ETSI, Campus de "El Carmen", Universidad de Huelva, 21071 Huelva, Spain
| | - José M Franco
- Pro2TecS - Chemical Process and Product Technology Research Centre, Dept. Ingeniería Química, ETSI, Campus de "El Carmen", Universidad de Huelva, 21071 Huelva, Spain
| | - Orlando J Rojas
- Department of Bioproducts and Biosystems, School of Chemical Engineering, Aalto University, P.O. Box 16300, FIN-00076 Espoo, Finland; Department of Applied Physics, School of Science, Aalto University, P.O. Box 16300, FIN-02150 Espoo, Finland; Departments of Chemical and Biological Engineering, Chemistry and Wood Science, 2360 East Mall, The University of British Columbia, Vancouver, BC V6T 1Z3, Canada
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Borrego M, Martín-Alfonso JE, Valencia C, Sánchez MC, Franco JM. Impact of the Morphology of Electrospun Lignin/Ethylcellulose Nanostructures on Their Capacity to Thicken Castor Oil. Polymers (Basel) 2022; 14:4741. [PMID: 36365734 PMCID: PMC9653879 DOI: 10.3390/polym14214741] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/25/2022] [Revised: 10/29/2022] [Accepted: 10/31/2022] [Indexed: 11/19/2023] Open
Abstract
This study reports on a novel strategy for manufacturing thickened gel-like castor oil formulations by dispersing electrospun lignin/ethylcellulose nanostructures. These thickened formulations were rheologically and tribologically evaluated with the aim of being proposed as alternative ecofriendly lubricating greases. Low-sulfonate kraft lignin (LSL) and ethylcellulose (EC) were dissolved in a DMAc:THF mixture at different concentrations (8, 10, and 15 wt.%) and LSL:EC ratios (50:50, 70:30, and 90:10) and subjected to electrospinning. The resulting electrospun nanostructures were morphologically characterized. EC acting as the cospinning polymer improved both LSL spinnability and the oil structuring ability. Solutions with a high lignin content achieved microsized particles connected by fibrils, whereas solutions with a high EC content (50:50 ratio) and LSL/EC total concentration (10 and 15 wt.%) yielded beaded or bead-free nanofibers, due to enhanced extensional viscoelastic properties and nonNewtonian characteristics. The gel-like properties of electrospun nanostructure dispersions in castor oil were strengthened with the nanostructure concentration and the EC:LSL ratio, as a result of the formation of a more interconnected fiber network. The oleodispersions studied exhibited a satisfactory frictional response in a tribological contact, with friction coefficient values that were comparable to those achieved with traditional lithium-lubricating greases.
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Affiliation(s)
| | - José E. Martín-Alfonso
- Chemical Product and Process Technology Research Center (Pro2TecS), Department of Chemical Engineering and Materials Science, ETSI, Campus de “El Carmen”, University of Huelva, 21071 Huelva, Spain
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García-Fuentevilla L, Rubio-Valle JF, Martín-Sampedro R, Valencia C, Eugenio ME, Ibarra D. Different Kraft lignin sources for electrospun nanostructures production: Influence of chemical structure and composition. Int J Biol Macromol 2022; 214:554-567. [PMID: 35752340 DOI: 10.1016/j.ijbiomac.2022.06.121] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/21/2022] [Revised: 06/13/2022] [Accepted: 06/17/2022] [Indexed: 11/05/2022]
Abstract
This work focuses on the structural features and physicochemical properties of different Kraft lignins and how they can influence the electrospinning process to obtain nanostructures. Structural features of Kraft lignins were characterized by Nuclear Magnetic Resonance, Size Exclusion Chromatography, Fourier-transform Infrared Spectroscopy, and thermal analysis, whereas chemical composition was analyzed by standard method. The addition of cellulose acetate (CA) improves the electrospinning process of Kraft lignins (KL). Thus, solutions of KL/CA at 30 wt% with a KL:CA weight ratio of 70:30 were prepared and then physicochemical and rheologically characterized. The morphology of electrospun nanostructures depends on the intrinsic properties of the solutions and the chemical structure and composition of Kraft lignins. Then, surface tension, electrical conductivity and viscosity of eucalypt/CA and poplar/CA solutions were suitable to obtain electrospun nanostructures based on uniform cross-linked nanofibers with a few beaded fibers. It could be related with the higher purity and higher linear structure, phenolic content and S/G ratios of lignin samples. However, the higher values of electrical conductivity and viscosity of OTP/CA solutions resulted in electrospun nanostructure with micro-sized particles connected by thin fibers, due to a lower purity, S/G ratio and phenolic content and higher branched structure in OTP lignin.
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Affiliation(s)
| | - José F Rubio-Valle
- Pro2TecS-Chemical Process and Product Technology Research Centre, Departamento de Ingeniería Química, ETSI, Campus de "El Carmen", Universidad de Huelva, 21071 Huelva, Spain
| | | | - Concepción Valencia
- Pro2TecS-Chemical Process and Product Technology Research Centre, Departamento de Ingeniería Química, ETSI, Campus de "El Carmen", Universidad de Huelva, 21071 Huelva, Spain
| | - María E Eugenio
- Forest Research Center, INIA-CSIC, Ctra. de la Coruña, km 7.5., 28040 Madrid, Spain.
| | - David Ibarra
- Forest Research Center, INIA-CSIC, Ctra. de la Coruña, km 7.5., 28040 Madrid, Spain
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Borrero-López AM, Valencia C, Franco JM. Lignocellulosic Materials for the Production of Biofuels, Biochemicals and Biomaterials and Applications of Lignocellulose-Based Polyurethanes: A Review. Polymers (Basel) 2022; 14:881. [PMID: 35267704 PMCID: PMC8912558 DOI: 10.3390/polym14050881] [Citation(s) in RCA: 17] [Impact Index Per Article: 8.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/26/2022] [Revised: 02/18/2022] [Accepted: 02/21/2022] [Indexed: 02/04/2023] Open
Abstract
The present review is devoted to the description of the state-of-the-art techniques and procedures concerning treatments and modifications of lignocellulosic materials in order to use them as precursors for biomaterials, biochemicals and biofuels, with particular focus on lignin and lignin-based products. Four different main pretreatment types are outlined, i.e., thermal, mechanical, chemical and biological, with special emphasis on the biological action of fungi and bacteria. Therefore, by selecting a determined type of fungi or bacteria, some of the fractions may remain unaltered, while others may be decomposed. In this sense, the possibilities to obtain different final products are massive, depending on the type of microorganism and the biomass selected. Biofuels, biochemicals and biomaterials derived from lignocellulose are extensively described, covering those obtained from the lignocellulose as a whole, but also from the main biopolymers that comprise its structure, i.e., cellulose, hemicellulose and lignin. In addition, special attention has been paid to the formulation of bio-polyurethanes from lignocellulosic materials, focusing more specifically on their applications in the lubricant, adhesive and cushioning material fields. High-performance alternatives to petroleum-derived products have been reported, such as adhesives that substantially exceed the adhesion performance of those commercially available in different surfaces, lubricating greases with tribological behaviour superior to those in lithium and calcium soap and elastomers with excellent static and dynamic performance.
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Affiliation(s)
- Antonio M. Borrero-López
- Pro2TecS—Chemical Process and Product Technology Research Center, Departamento de Ingeniería Química, Escuela Técnica Superior de Ingeniería, Campus de “El Carmen”, Universidad de Huelva, 21071 Huelva, Spain; (C.V.); (J.M.F.)
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Sánchez-Cid P, Rubio-Valle JF, Jiménez-Rosado M, Pérez-Puyana V, Romero A. Effect of Solution Properties in the Development of Cellulose Derivative Nanostructures Processed via Electrospinning. Polymers (Basel) 2022; 14:665. [PMID: 35215578 PMCID: PMC8874405 DOI: 10.3390/polym14040665] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/31/2021] [Revised: 01/27/2022] [Accepted: 01/29/2022] [Indexed: 12/19/2022] Open
Abstract
In the last few years, electrospinning has proved to be one of the best methods for obtaining membranes of a micro and nanometric fiber size. This method mainly consists in the spinning of a polymeric or biopolymeric solution in solvents, promoted by the difference in the electric field between the needle and collector, which is finally deposited as a conjunction of randomly oriented fibers. The present work focuses on using cellulose derivatives (namely cellulose acetate and ethylcellulose), based on the revaluation of these byproducts and waste products of biorefinery, to produce nanostructured nanofiber through electrospinning with the objective of establishing a relation between the initial solutions and the nanostructures obtained. In this sense, a complete characterization of the biopolymeric solutions (physicochemical and rheological properties) and the resulting nanostructures (microstructural and thermal properties) was carried out. Therefore, solutions with different concentrations (5, 10, 15, and 20 wt%) of the two cellulose derivatives and different solvents with several proportions between them were used to establish their influence on the properties of the resulting nanostructures. The results show that the solutions with 10 wt% in acetic acid/H2O and 15 wt% in acetone/N,N-dimethylformamide of cellulose acetate and 5 wt% of ethylcellulose in acetone/N,N-dimethylformamide, exhibited the best properties, both in the solution and nanostructure state.
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Affiliation(s)
- Pablo Sánchez-Cid
- Departamento de Ingeniería Química, Facultad de Química, Universidad de Sevilla, 41012 Sevilla, Spain; (V.P.-P.); (A.R.)
| | - José Fernando Rubio-Valle
- Pro2TecS—Chemical Process and Product Technology Research Centre, Department Ingeniería Química, ETSI, Campus de “El Carmen”, Universidad de Huelva, 21071 Huelva, Spain;
| | - Mercedes Jiménez-Rosado
- Departamento de Ingeniería Química, Escuela Politécnica Superior, Universidad de Sevilla, 41011 Sevilla, Spain;
| | - Víctor Pérez-Puyana
- Departamento de Ingeniería Química, Facultad de Química, Universidad de Sevilla, 41012 Sevilla, Spain; (V.P.-P.); (A.R.)
| | - Alberto Romero
- Departamento de Ingeniería Química, Facultad de Química, Universidad de Sevilla, 41012 Sevilla, Spain; (V.P.-P.); (A.R.)
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