Optical Fiber-Tip Sensors Based on In-Situ µ-Printed Polymer Suspended-Microbeams

3D Printing of Glass Micro-Optics with Subwavelength Features on Optical Fiber Tips

Integration of functional materials and structures on the tips of optical fibers has enabled various applications in micro-optics, such as sensing, imaging, and optical trapping. Direct laser writing is a 3D printing technology that holds promise for fabricating advanced micro-optical structures on fiber tips. To date, material selection has been limited to organic polymer-based photoresists because existing methods for 3D direct laser writing of inorganic materials involve high-temperature processing that is not compatible with optical fibers. However, organic polymers do not feature stability and transparency comparable to those of inorganic glasses. Herein, we demonstrate 3D direct laser writing of inorganic glass with a subwavelength resolution on optical fiber tips. We show two distinct printing modes that enable the printing of solid silica glass structures ("Uniform Mode") and self-organized subwavelength gratings ("Nanograting Mode"), respectively. We illustrate the utility of our approach by printing two functional devices: (1) a refractive index sensor that can measure the indices of binary mixtures of acetone and methanol at near-infrared wavelengths and (2) a compact polarization beam splitter for polarization control and beam steering in an all-in-fiber system. By combining the superior material properties of glass with the plug-and-play nature of optical fibers, this approach enables promising applications in fields such as fiber sensing, optical microelectromechanical systems (MEMS), and quantum photonics.

Atomically Smooth Gold Microflake-Enabled Fiber-Tip Fabry-Perot Interferometer for Temperature and Pressure Sensing

Fiber-tip sensors based on the Fabry-Perot interferometer (FPI) are one of the most widely used devices for temperature and pressure measurements in space-confined scenarios. However, the deposited metal films with a polycrystalline structure tend to form microcracks under strain, which can undermine the optical quality factor and thus sensing performance of these fiber-tip sensors. Here, we demonstrate an atomically smooth gold microflake (GMF)-enabled fiber-tip FPI sensor with a Q factor as high as 628. Benefiting from the high reflectivity and flexibility of GMFs and the elasticity of the PDMS spacer, the fiber-tip FPI can maintain stable sensing performance under large deformation. For temperature sensing, the fiber-tip sensor exhibits a linear response to the temperature in the range 28-40 °C with a sensitivity as high as 1.74 nm °C^-1. To realize linear and sensitive pressure sensing, we design and fabricate a PDMS clamped-beam structure on the fiber tip using a soft lithography technique, achieving a sensitivity of 11.48 nm kPa^-1. Moreover, simultaneous measurement of the temperature and pressure is also demonstrated using the wavelength demodulation method. The simple and cost-effective fabrication of the clamped beam and the transferable GMFs allow for the facile integration of high-quality FP cavities on fiber tips, opening new opportunities for developing optical sensors with miniaturized sizes.

Multiphoton Nanosculpting of Optical Resonant and Nonresonant Microsensors on Fiber Tips

This work presents a multiphoton nanosculpting process that is employed to fabricate three-dimensional (3D) mechanically assisted optical resonant and nonresonant microsensors on fiber tips. The resonant microsensor consists of a complex 3D optical cavity design with submicron resolution and advanced micromechanical features including a hinged, multipositional mirror, a 3D spring body to displace this mirror without deforming it, and adhesive-retaining features for sealing the cavity. These features represent a breakthrough in the integration and fabrication capabilities of micro-optomechanical systems. The demonstrated dynamic optical surface enables directional thin-film deposition onto obscured areas. We leverage the rotation of the dynamically movable mirror to deposit a thin reflective coating onto the inner surfaces of a Fabry-Pérot cavity (FPC) with curved geometry. The reflective coating in conjunction with the dynamically rotatable mirror greatly improves the quality factor of the FPC and enables a new class of highly integrated multipurpose sensor systems. A unique spring body FPC on an optical fiber tip is used to demonstrate pressure sensing with a sensitivity of 38 ± 7 pm/kPa over a range of -80 to 345 kPa. The nonresonant microsensor consists of microblades that spin in response to an incident flow. Light exiting the core of the optical fiber is reflected back into the fiber core at a flow-dependent rate as the blades pass by. The fiber tip flow sensor operates successfully over a range of 9-25 LPM using nitrogen gas and achieves a linear response of 706 ± 43 reflections/LPM over a range of 10.9-12 LPM. The nanostructuring technology presented in this work offers a path forward for utilizing 3D design freedom in micromechanically enhanced optical and optofluidic systems to facilitate versatile processing and advantageous geometries beyond the current state-of-the-art.

In Situ Synthesis of Gold Nanoparticles in Layer-by-Layer Polymeric Coatings for the Fabrication of Optical Fiber Sensors

A new method is proposed to tune the interferometric response of wavelength-based optical fiber sensors. Using the nanoparticle in situ synthesis (ISS) technique, it is possible to synthesize gold nanoparticles (AuNPs) within a pre-existing polymeric thin film deposited at the end-face of an optical fiber. This post-process technique allows us to adjust the optical response of the device. The effect of the progressive synthesis of AuNPs upon polymeric film contributed to a remarkable optical contrast enhancement and a very high tuning capability of the reflection spectra in the visible and near-infrared region. The spectral response of the sensor to relative humidity (RH) variations was studied as a proof of concept. These results suggest that the ISS technique can be a useful tool for fiber optic sensor manufacturing.

Optical Biomedical Diagnostics Using Lab-on-Fiber Technology: A Review

Point-of-care and in-vivo bio-diagnostic tools are the current need for the present critical scenarios in the healthcare industry. The past few decades have seen a surge in research activities related to solving the challenges associated with precise on-site bio-sensing. Cutting-edge fiber optic technology enables the interaction of light with functionalized fiber surfaces at remote locations to develop a novel, miniaturized and cost-effective lab on fiber technology for bio-sensing applications. The recent remarkable developments in the field of nanotechnology provide innumerable functionalization methodologies to develop selective bio-recognition elements for label free biosensors. These exceptional methods may be easily integrated with fiber surfaces to provide highly selective light-matter interaction depending on various transduction mechanisms. In the present review, an overview of optical fiber-based biosensors has been provided with focus on physical principles used, along with the functionalization protocols for the detection of various biological analytes to diagnose the disease. The design and performance of these biosensors in terms of operating range, selectivity, response time and limit of detection have been discussed. In the concluding remarks, the challenges associated with these biosensors and the improvement required to develop handheld devices to enable direct target detection have been highlighted.

Ultrahigh Sensitivity of a Plasmonic Pressure Sensor with a Compact Size

This study proposes a compact plasmonic metal-insulator-metal pressure sensor comprising a bus waveguide and a resonator, including one horizontal slot and several stubs. We calculate the transmittance spectrum and the electromagnetic field distribution using the finite element method. When the resonator's top layer undergoes pressure, the resonance wavelength redshifts with increasing deformation, and their relation is nearly linear. The designed pressure sensor possesses the merits of ultrahigh sensitivity, multiple modes, and a simple structure. The maximum sensitivity and resonance wavelength shift can achieve 592.44 nm/MPa and 364 nm, respectively, which are the highest values to our knowledge. The obtained sensitivity shows 23.32 times compared to the highest one reported in the literature. The modeled design paves a promising path for applications in the nanophotonic field.

Metal-insulator-metal waveguide-based optical pressure sensor embedded with arrays of silver nanorods

An optical Metal-Insulator-Metal (MIM) pressure sensor loaded with arrays of silver nanorods (NRs) is proposed in this article. The illustrated sensor contains a straight waveguide coupled with a ladder-shaped resonator. The spectral profile of the proposed schematic is numerically analyzed utilizing the 2D Finite Element Method (FEM). When pressure is exerted upon the silver layer, the resonating area deforms and shifts the resonant wavelength. Extensive computations demonstrate that increasing the deformation shifts the resonant wavelength to the right, establishing a linear relationship. The suggested structure reports maximum pressure sensitivity of 25.4 nm/MPa. Moreover, the impact of NRs on pressure sensitivity is extensively investigated and the results indicate that the designed layout is sensitive to the size and radius of NRs, making it highly tunable. All these features make the modeled prototype a promising nanoscale solution in different fields of engineering.

A Novel Micro-Displacement Sensor Based on Double Optical Fiber Probes Made through Photopolymer Materials

In this paper, a novel micro-displacement sensor with double optical fiber probes is proposed and designed, which can realize the highly sensitive sensing of longitudinal or lateral micro-displacements. The optical fiber probes are made through photopolymer formulation, and the effects of reaction time and optical power on the growth length of the probe are illustrated. The relationship between light intensity and longitudinal micro-displacement is a power function in the range of 0-100 μm at room temperature with a correlation coefficient of 98.92%. For lateral micro-displacement, the sensitivity is -2.9697 dBm/μm in the range of 0-6 μm with a linear fit of 99.61%. In addition, the linear correlation coefficient decreases as the initial longitudinal distance increases, and the function of these correlation coefficients is also linear with a linearity of 96.14%. This sensor has a simple manufacturing process, low cost, high sensitivity, and fast response speed. It is suitable for harsh environments such as strong electromagnetic interference and corrosivity, and has a broad application prospect in the field of micro-displacement sensing.

Smart bio-gel optofluidic Mach-Zehnder interferometers multiphoton-lithographically customized with chemo-mechanical-opto transduction and bio-triggered degradation

Stimulus-responsive optical polymers, especially gels, are enabling new-concept energy-transducing "smart" optics. Full exploitation of their molecule-derived tuning and integration with traditional micro/nano-optics/optoelectronics rely on the implementation of devices by advanced "intelligent" micro/nano-manufacturing technologies, especially photolithographies with wide compatibility. In light of the increasing need for an organic combination of smart optical materials and digital micro/nano-manufacturing, novel "smart" optical micro-switches, namely, stimulus-actuated Mach-Zehnder interferometers as a proof-of-concept demonstration, were prototyped with protein-based hydrogels via aqueous multiphoton femtosecond laser direct writing (FsLDW). Protein-based Mach-Zehnder-interferometric smart optical devices here display a morphological quality sufficient for optical applications (average surface roughness ≤∼20 nm), nano-precision three-dimensional (3D) geometry of these millimeter-scale devices and purposely structured distribution of photo-crosslinking degree. Moreover, the device configuration was customized with unbalanced branches in which meticulous stimulus-responsive ability can be realized by simply tuning the surrounding chemical stimuli (i.e., Na₂SO₄ concentration here). The "heterogeneous" configuration with unbalanced branches (i.e., different optical and stimulus-responsive features) exhibits as-designed "smart" switching of propagated near-infrared light (∼808 nm). These capabilities, along with total biodegradation, indicate the application promise of this gel-based optic construction strategy towards novel "intelligent", bio/eco-friendly, self-tuning or sensing photonic integrated systems like optofluidics.

Silicone Rubber Based Highly Sensitive Fiber-Optic Fabry-Perot Interferometric Gas Pressure Sensor

A simple, compact, and highly sensitive gas pressure sensor based on a Fabry-Perot interferometer (FPI) with a silicone rubber (SR) diaphragm is demonstrated. The SR diaphragm is fabricated on the tip of a silica tube using capillary action followed by spin coating. This process ensures uniformity of its inner surface along with reproducibility. A segment of single mode fiber (SMF) inserted into this tube forms the FPI which produces an interference pattern with good contrast. The sensor exhibits a high gas pressure sensitivity of -0.68 nm/kPa along with a low temperature cross-sensitivity of ≈ 1.1 kPa/°C.

Lab-On-Fiber Technology: A Roadmap toward Multifunctional Plug and Play Platforms

This review presents an overview of the “lab-on-fiber technology” vision and the main milestones set in the technological roadmap to achieve the ultimate objective of developing flexible, multifunctional plug and play fiber-optic platforms designed for specific applications. The main achievements, obtained with nanofabrication strategies for unconventional substrates, such as optical fibers, are discussed here. The perspectives and challenges that lie ahead are highlighted with a special focus on full spatial control at the nanoscale and high-throughput production scenarios. The rapid progress in the fabrication stage has opened new avenues toward the development of multifunctional plug and play platforms, discussed here with particular emphasis on new functionalities and unparalleled figures of merit, to demonstrate the potential of this powerful technology in many strategic application scenarios. The paper also analyses the benefits obtained from merging lab-on-fiber (LOF) technology objectives with the emerging field of optomechanics, especially at the microscale and the nanoscale. We illustrate the main advances at the fabrication level, describe the main achievements in terms of functionalities and performance, and highlight future directions and related milestones. All achievements reviewed and discussed clearly suggest that LOF technology is much more than a simple vision and could play a central role not only in scenarios related to diagnostics and monitoring but also in the Information and Communication Technology (ICT) field, where optical fibers have already yielded remarkable results.

Ultracompact optical fiber acoustic sensors based on a fiber-top spirally-suspended optomechanical microresonator

Acoustic wave sensors with a high sensitivity and small size are highly desired for a wide variety of important and emerging applications such as photoacoustic gas sensing and bio-imaging. Here we present an ultracompact optical fiber acoustic sensor based on an optomechanical resonator that is directly in situ printed on the end face of a standard single-mode optical fiber by using an optical 3D μ-printing technology. The fiber-top optomechanical microresonator is composed of a microscale suspended polymer micro-disk that forms a Fabry-Perot interferometric cavity, together with the optical fiber end face, and acts as the acoustic wave-sensitive micromechanical resonator simultaneously. The microbeams for suspending the micro-disk are devised with a spiral structure to overcome the small-size imposed low deflection amplitude so as to improve its sensitivity to acoustic waves. The sensor with a high sensitivity of 118.3 mV/Pa and low noise equivalent acoustic signal level of 0.328µPa/Hz^1/2 at audio frequency is experimentally demonstrated. Moreover, with a resonance amplification mechanism, the sensitivity can be enhanced by 40.1 times when the frequency of the acoustic wave matches with the natural resonance frequency of the optomechanical resonator. Such an ultrasmall fiber-tip acoustic sensor has not only a miniaturization-induced broad bandwidth, but also a structure-enhanced ultrahigh sensitivity and thus is very promising in various acoustic wave-based sensing, imaging, and testing applications.

"Optical tentacle" of suspended polymer micro-rings on a multicore fiber facet for vapor sensing

We designed a new type of gas sensor, an optical tentacle, made of highly integrated polymer micro-ring resonators in three-dimensional space on the tiny end-facet of a multicore optical fiber. Two pairs of three polymer micro-ring resonators were hung symmetrically on both sides of three suspended micro-waveguides as the sensing units. The micro-waveguides interlace to form a three-layer nested configuration, which makes the multicore optical fiber a "tentacle" for vapors of volatile organic compounds. Both experiments and theoretical simulation confirmed that the symmetrical coupling of multiple pairs of rings with the micro-waveguide had better resonance than the single ring setup. This is because the symmetrical light modes in the waveguides couple with the rings separately. All the optical micro-components were fabricated by the two-photon lithography technology on the end facet of multicore optical fiber. The optical tentacle shows good sensitivity and reversibility. This approach can also be adopted for sensor array design on a chip. Furthermore, optical sensors that can sense vapors with multiple constituents may be achieved in the future by adding selective sensitive materials to or on the surface of the rings.