A novel nano-lignin-based amphoteric copolymer as fluid-loss reducer in water-based drilling fluids

Development of a Low-Molecular-Weight Filtrate Reducer with High-Temperature Resistance for Drilling Fluid Gel System

Currently, conventional polymeric filtrate reducers with high-temperature resistance for use in drilling fluids have high molecular weights, which greatly affects the rheological properties. Therefore, to address the challenges in regulating the rheology and filtration performance of high-density drilling fluids at high temperatures, it is essential to develop low-molecular-weight filtrate reducers with high-temperature resistance. In this study, a low-molecular-weight filtrate reducer with high-temperature resistance (LMF) was prepared via free radical polymerization from acrylamide and 2-acrylamido-2-methyl-1-propanesulfonic acid as monomers, tertiary dodecyl mercaptan as a chain transfer agent, and ammonium persulfate as the initiator. LMF was then characterized by infrared spectroscopy, thermogravimetric analysis, and gel permeation chromatography. The obtained filtrate reducer exhibits a weight-average molecular weight (Mw) of 3819 and an initial thermal decomposition temperature of 300.7 °C, indicating good thermal stability. The effects of LMF dosage, temperature, and NaCl dosage on the rheology and filtration performance of mud samples were also investigated, and the mechanism of action was revealed by zeta potential, particle size distribution, scanning electron microscopy, and adsorption measurements. The results reveal that LMF increases the mud sample viscosity and reduces its filtration. For example, the filtration of the mud sample with 2 wt% LMF was 7.2 mL, a reduction of 70% compared to that of a blank mud sample. Further, after aging at 210 °C for 16 h, the filtration of the same sample was 11.6 mL, and that of a mud sample with 2 wt% LMF and 35 wt% NaCl after aging at 180 °C for 16 h was 22 mL. Overall, we have reported a scheme to prepare a low-molecular-weight filtrate reducer with high-temperature resistance and superior filtrate-reducing effects, laying the foundation for the investigation and development of low-molecular-weight filtrate reducers.

Synthesis of water soluble ionic liquid copolymers based on acrylamide and investigation of their properties in flocculating of clay suspensions

To overcome water absorption and swelling by clay mineral layers, it is very important to develop stabilizing additives for water-based drilling fluids, where organic polymers are used as raw materials. Acrylamide copolymers, acting as flocculating agents, have the potential to separate minerals such as montmorillonite. In this study, three water-soluble copolymers containing acrylamide-amphoter, acrylamide-amphoter-anion, and acrylamide-amphoter-cation were synthesized and characterized using various analytical techniques, including Fourier-transform infrared spectroscopy, nuclear magnetic resonance, gel permeation chromatography, differential scanning calorimetry, thermogravimetric analysis, and derivative thermal gravimetric techniques. These copolymers were employed as flocculants to treat water suspensions containing montmorillonite particles, and a range of analytical methods, such as sedimentation volume measurement, scanning electron microscopy analysis, X-ray diffraction analysis, and contact angle measurement, were employed to identify the relationship between inhibitive performance. The flocculation of montmorillonite plates was attributed to the electrostatic attractions between montmorillonite and the synthesized copolymers. High molecular weight copolymers offer greater thermal stability and better flocculation characteristics for water-based drilling fluids. Among the tested copolymers, the acrylamide-amphoter-anion sample, with the highest molecular weight, exhibited the best performance as a coagulant when compared to the other copolymers.

Effect of reservoir characteristics and chemicals on filtration property of water-based drilling fluid in unconventional reservoir and mechanism disclosure

The research objective of this investigation is to explore the influence of filtrate reducer and reservoir characteristics on the filtration reduction of drilling fluid during the drilling process, and the filtration reduction mechanism of drilling fluids is also revealed. The results obtained that a synthetic filtrate reducer can significantly reduce the filtration coefficient than that of the commercial filtrate reducer. Moreover, the filtration coefficient of drilling fluid constructed from synthetic filtrate reducer is reduced from 4.9 × 10^-2 m³·min^1/2 to 2.4 × 10^-2 m³·min^1/2 with an increase in the filtrate reducer content, which is much lower than that of the commercial filtrate reducer. The weaker filtration capacity of the drilling fluid containing the modified filtrate reducer is attributed to the combined action of the filtrate reducer containing multifunctional groups adsorbed on the sand surface and the hydration membrane adsorbed on the sand surface. Furthermore, the increase in reservoir temperature and shear rate increases the filtration coefficient of drilling fluid, indicating that low temperature and shear rate are conducive to improve the filtration capacity. Thus, the type and content of filtrate reducer are preferred during drilling in oilfield reservoir, but increasing reservoir temperature and shear rate are not recommended. It is necessary to confect the drilling mud with appropriate filtrate reducer such as the chemicals prepared herein during drilling operation.

Nanogreen is the new future: the conversion of lignin and lignocellulosic wastes into nanomaterials

The lignocellulose biorefinery industry has assumed an important role within the current scenario. Lignin is an abundant and available biopolymer and one of the compounds present in the lignocellulosic waste. Therefore, processing lignin into new materials and nanomaterials, such as nanolignin, has attracted the attention of the scientific community. Lignin nanoparticles are materials that have excellent properties, such as biodegradability and non-toxicity, and have great potential as chelating agents, antimicrobials agents, UV protectors, nanofillers, adsorbents, catalysts, supercapacitors, emulsion stabilizers, delivered systems, drugs, and gene carriers. This review article covers the emergent scenario of nanolignin and the main aspects of scientific interest, such as the conversion and functionalization of lignin, the valorization of lignocellulose waste, and nanoparticle synthesis. A techno-economic evaluation of the biorefinery model of the nanolignin synthesis is presented based on the simulation of the process on the experimental and commercial databases available and reported by some authors. Finally, the techno-economic assessment is complemented by the life cycle assessment of various nanolignin synthesis pathways reported to evaluate the environmental implications and support this emergent technology development.

A Thermal-Responsive Zwitterionic Polymer Gel as a Filtrate Reducer for Water-Based Drilling Fluids

It is crucial to address the performance deterioration of water-based drilling fluids (WDFs) in situations of excessive salinity and high temperature while extracting deep oil and gas deposits. The focus of research in the area of drilling fluid has always been on filter reducers that are temperature and salt resistant. In this study, a copolymer gel (PAND) was synthesized using acrylamide, N-isopropyl acrylamide, and 3-dimethyl (methacryloyloxyethyl) ammonium propane sulfonate through free-radical polymerization. The copolymer gel was then studied using FTIR, NMR, TGA, and element analysis. The PAND solution demonstrated temperature and salt stimulus response characteristics on rheology because of the hydrophobic association effect of temperature-sensitive monomers and the anti-polyelectrolyte action of zwitterionic monomers. Even in conditions with high temperatures (180 °C) and high salinities (30 wt% NaCl solution), the water-based drilling fluid with 1 wt% PAND displayed exceptional rheological and filtration properties. Zeta potential and scanning electron microscopy (SEM) were used to investigate the mechanism of filtration reduction. The results indicated that PAND could enhance bentonite particle colloidal stability, prevent bentonite particle aggregation, and form a compact mud cake, all of which are crucial for reducing the filtration volume of water-based drilling fluid. The PAND exhibit excellent potential for application in deep and ultra-deep drilling engineering, and this research may offer new thoughts on the use of zwitterionic polymer gel in the development of smart water-based drilling fluid.

Synthesis of a Low-Molecular-Weight Filtrate Reducer and Its Mechanism for Improving High Temperature Resistance of Water-Based Drilling Fluid Gel System

During the exploitation of deep and ultradeep oil and gas resources, the high-temperature problem of deep reservoirs has become a major challenge for water-based drilling fluids. In this study, a novel high-temperature-resistant filtrate reducer (LDMS) with low molecular weight was synthesized using N, N-dimethylacrylamide; sodium p-styrene sulfonate; and maleic anhydride, which can maintain the performance of a drilling fluid gel system under high temperature. Unlike the conventional high-temperature-resistant polymer filtrate reducer, LDMS does not significantly increase the viscosity and yield point of the drilling fluid gel systems. After aging at 210 °C, the filtrate volume of a drilling fluid with 2 wt% LDMS was only 8.0 mL. The mechanism of LDMS was studied by particle size distribution of a drilling fluid gel system, Zeta potential change, adsorption experiment, change of bentonite interlayer spacing, filter cake scanning electron microscope, and related theoretical analysis. The mechanism study revealed that LDMS could be adsorbed on the surface of bentonite particles in large quantities and intercalated into the interlayer of bentonite. Thus, it can improve the hydration degree of bentonite particles and the colloidal stability of the drilling fluid gel system, maintain the content of fine particles in the drilling fluid gel system, form a compact mud cake, and significantly reduce the filtrate volume of the drilling fluid gel system. Therefore, this work will promote the application of a low-molecular-weight polymer filtrate reducer in high-temperature-resistant water-based drilling fluid gel systems.

Recent Studies on the Preparation and Application of Ionic Amphiphilic Lignin: A Comprehensive Review

As the second most abundant natural polymer after cellulose, lignin has received considerable attention recently due to its reproducibility, safety, and biodegradability. Studies are now focusing on the development of new lignin applications to replace petroleum-based chemicals. Unfortunately, lignin has several inherent problems, such as poor water solubility and a tendency to agglomerate. However, after chemical modification, lignin can gain new functions through the introduction of new functional groups. For example, amphiphilic lignin is a polymer that is soluble in both water and organic solvents. Amphiphilic lignin polymers can be divided into anionic, cationic, and anionic-cationic amphoteric lignin-based polymers, according to the ions contained in their molecular structure. Amphiphilic lignin polymers also have a wide range of applications in various industrial fields and can be used as wetting agents, detergents, controlled release fertilizers, adsorbents, and emulsifiers. Thus, this article reviews research progress on the synthesis and applications of amphiphilic lignin-derived polymers over the past 10 years, providing a theoretical reference for the utilization of high-added-value and high-performance lignin.

Copolymer nanocomposites with strong adsorption of exfoliated silicate nanosheets and high-temperature stability

The designed copolymer nanocomposites with well exfoliated and dispersed silicate nanosheets, strongly adsorbed on polymer chains.

Research progress on the effects of nanoparticles on gas hydrate formation

Gas hydrate has great application potential in gas separation, energy storage, seawater desalination, etc. However, the intensity of mass and heat transfer is not enough to meet the needs of efficient hydrate synthesis. Nanoparticles, different from other liquid chemical additives, are considered as effective additives to promote hydrate formation due to their rich specific surface area and excellent thermal conductivity. This work summarizes the effect of the nanoparticles on the thermodynamics and kinetics of hydrate formation. And also, this work probes into the mechanism of the effect of the nanoparticles on the formation of hydrate as well as provides some suggestions for future research. It is found that it's difficult for nanoparticles to effectively promote the formation of the gas hydrate without the use of surfactants, because the adhesion characteristics of the nanoparticles make them easily agglomerate or even agglomerate in solution. In addition, at present, the research on the influence of nanoparticles on the formation and decomposition of natural gas hydrate is still very fragmented, and the micro mechanism of the influence is not clear, which requires more systematic and specific research in the future. At the same time, the development of nanoparticles that can promote the formation of natural gas hydrate should also become the focus of future research.

The use of nanoparticles and their effects on thermodynamics and kinetics during the hydrate formation process is summarized. For their application in drilling fluid and cement slurry, it is found nanoparticles must be used in conjunction with surfactants to be effective.

State-of-the-Art: Applications and Industrialization of Lignin Micro/Nano Particles

As a new product of high-value utilization of lignin, lignin micro/nano particles (LMNPs) have attracted the attention of researchers due to their non-toxicity, corrosion-resistance, UV resistance, and other excellent characteristics and potential application value. This article outlined the main preparation methods of LMNPs at the current stage, summarized and compared them from three perspectives of preparation technology, final product state and product composition. Subsequently, based on the different focuses of the properties of LMNPs, their application research progress as fillers, UV blockers, drug delivery carriers, among others, were introduced. Then a concise analysis of the technical and economic assessment and life cycle assessment of LMNPs in the process of industrialization was made. Finally, the main problems at present and the future development directions were analyzed and prospected to provide references for the deep processing of forest resources and the development of bio-based nanomaterials.

Synthesis of a novel amphoteric copolymer and its application as a dispersant for coal water slurry preparation

In this work, a novel amphoteric copolymer named Poly(sodium p-styrenesulfonate-co-acrylic acid-co-diallyldimethylammonium chloride) (P(SS-co-AA-co-DMDAAC)) was synthesized via free radical polymerization. Afterwards, P(SS-co-AA-co-DMDAAC) was explored for use as a dispersant in coal water slurry (CWS) preparation. The structure of P(SS-co-AA-co-DMDAAC) was verified by Fourier transform infrared spectroscopy and nuclear magnetic resonance. The synthetic conditions were optimized as the feed ratio of AA to SS was 1 : 1 (for Yulin coal) or 1.5 : 1 (for Yili coal), and DMDAAC dosage was 4.0 wt% (for Yulin coal) and 6.0 wt% (for Yili coal) toward total monomers. The performances of P(SS-co-AA-co-DMDAAC) as a dispersant for CWS were evaluated by various technologies, such as apparent viscosity, zeta potential, static stability and contact angle measurements. The results revealed that the optimized dosage of P(SS-co-AA-co-DMDAAC) in CWS preparation was 0.3 and 0.4 wt% for Yulin coal and Yili coal respectively. In this optimum condition, CWS prepared using P(SS-co-AA-co-DMDAAC) as dispersant showed a typical shear thinning behaviour and excellent stability, which are desired in industries. The rheological models also confirmed the pseudo-plastic characteristics of CWS. Finally, compared with the widely used anionic dispersant naphthalene sulphonate formaldehyde condensate (NSF) and poly(sodium p-styrenesulfonate) (PSS), P(SS-co-AA-co-DMDAAC) developed in this work exhibited better slurry making performance. The introduction of cationic functional groups promoted the adsorption of the dispersant, which further enhanced the electrostatic repulsion and steric hindrance among coal particles. Accordingly, the viscosity of CWS decreased and static stability enhanced.

Lignin for Bioeconomy: The Present and Future Role of Technical Lignin

Lignin, the term commonly used in literature, represents a group of heterogeneous aromatic compounds of plant origin. Protolignin or lignin in the cell wall is entirely different from the commercially available technical lignin due to changes during the delignification process. In this paper, we assess the status of lignin valorization in terms of commercial products. We start with existing knowledge of the lignin/protolignin structure in its native form and move to the technical lignin from various sources. Special attention is given to the patents and lignin-based commercial products. We observed that the technical lignin-based commercial products utilize coarse properties of the technical lignin in marketed formulations. Additionally, the general principles of polymers chemistry and self-assembly are difficult to apply in lignin-based nanotechnology, and lignin-centric investigations must be carried out. The alternate upcoming approach is to develop lignin-centric or lignin first bio-refineries for high-value applications; however, that brings its own technological challenges. The assessment of the gap between lab-scale applications and lignin-based commercial products delineates the challenges lignin nanoparticles-based technologies must meet to be a commercially viable alternative.

Unexpected role of amphiphilic lignosulfonate to improve the storage stability of urea formaldehyde resin and its application as adhesives

As the second-largest natural polymer, the utilization of lignin for practical applications has attracted increasing attention. In this study, lignosulfonate was employed to enhance the storage stability of urea formaldehyde (UF) resins. Cryo-scanning electron microscopy was firstly used to observe the influence of lignosulfonate addition on the colloidal morphology of UF resin. Moreover, adding lignosulfonate at different stages during the UF resins synthesis was also investigated to reveal its effect on storage stability. The potential interaction between lignosulfonate and UF resins was then analyzed via FT-IR, ¹³C CPMAS NMR, and zeta potential. It has been observed that lignosulfonate could increase the electrostatic repulsion of UF resins to avoid aging. No chemical reaction between UF resins and lignosulfonate was observed. After the elucidation of potential interaction, the effect of lignosulfonate on the curing process, thermal stability and adhesive performance of UF resins was systematically evaluated. Finally, as adhesives to fabricate eucalyptus plywood, the shear strength and formaldehyde release of UF resins with 20% addition of lignosulfonate could reach 0.88 MPa and 0.12 mg/L, respectively. Due to the excellent performance, low cost and wide availability of lignosulfonate, it might be industrially used as a stabilizer in the UF resins production.