Designed synthesis of cobalt and its alloys by polyol process

New insights into pertinent Fe-complexes for the synthesis of iron via the instant polyol process

Chemically synthesized iron is in demand for biomedical applications due to its large saturation magnetization compared to iron oxides. The polyol process, suitable for obtaining Co and Ni particles and their alloys, is laborious in synthesizing Fe. The reaction yields iron oxides, and the reaction pathway remains unexplored. This study shows that a vicinal polyol, such as 1,2-propanediol, is suitable for obtaining Fe rather than 1,3-propanediol owing to the formation of a reducible Fe intermediate complex. X-ray absorption spectroscopy analysis reveals the ferric octahedral geometry and tetrahedral geometry in the ferrous state of the reaction intermediates in 1,2-propanediol and 1,3-propanediol, respectively. The final product obtained using a vicinal polyol is Fe with a γ-Fe2O3 shell, while the terminal polyol is favourable for Fe3O4. The distinct Fe-Fe and Fe-O bond lengths suggest the presence of a carboxylate group and a terminal alkoxide ligand in the intermediate of 1,2-propanediol. A large Fe-Fe bond distance suggests diiron complexes with bidentate carboxylate bridges. Prominent high-spin and low-spin states indicate the possibility of transition, which favors the reduction of iron ions in the reaction using 1,2-propanediol.

Deciphering the role of water and a zinc-doping process in a polyol-based approach for obtaining Zn/Co/Al-based spinels: toward "green" mesoporous inorganic pigments

Two new families of zinc/cobalt/aluminum-based pigments, with a unique composition, were obtained through the polyol method. The hydrolysis process of a mixture of Co(CH3COO)2, Zn(acac)2 and Al(acac)3 (acac- = acetylacetonate ion) in 1,4-butanediol afforded dark blue gels (wPZnxCo1-xAl), in the presence of a supplementary amount of water, and light green powders (PZnxCo1-xAl), respectively, for the water-free procedure (x = 0, 0.2, 0.4). The calcination of the precursors yielded dark green (wZnxCo1-xAl) and blue (ZnxCo1-xAl) products. XRD measurements and Rietveld refinement indicate the co-existence of three spinel phases, in different proportions: ZnxCo1-xAl2O4, Co3O4 and the defect spinel, γ-Al2.67O4. The Raman scattering and XPS spectra are in agreement with the compositions of the samples. The morphology of wZnxCo1-xAl consists of large and irregular spherical particle aggregates (ca. 5-100 mm). Smaller agglomerates (ca. 1-5 mm) with a unique silkworm cocoon-like hierarchical morphology composed of cobalt aluminate cores covered with flake-like alumina shells are formed for ZnxCo1-xAl. TEM and HR-TEM analyses revealed the formation of crystalline, polyhedral particles of 7-43 nm sizes for wZnxCo1-xAl, while for ZnxCo1-xAl, a duplex-type morphology, with small (7-13 nm) and larger (30-40 nm) particles, was found. BET assessment showed that both series of oxides are mesoporous materials, with different pore structures, with the water-free samples exhibiting the largest surface areas due, most likely, to the high percent of aluminum oxide. A chemical mechanism is proposed to highlight the role of the water amount and the nature of the starting compounds in the hydrolysis reaction products and, further, in the morpho-structural features and composition of the resulting spinel oxides. The CIE L*a*b* and C* colorimetric parameters indicate that the pigments are bright, with a moderate degree of luminosity, presenting an outstanding high blueness.

A Hyperbranched Polyol Process for Designing and Manufacturing Nontoxic Cobalt Nanocomposite

A method for the design and synthesis of a metallopolymer composite (CoNP) based on cobalt nanoparticles using the hyperbranched polyol process was developed. It was shown that hyperbranched polyester polyols in a melted state can be both a reducing agent and a stabilizer of metal nanoparticles at the same time. The mechanism of oxidation of hyperbranched polyol was studied using diffuse reflectance IR spectroscopy. The process of oxidation of OH groups in G4-OH started from 90 °C and finished with the oxidation of aldehyde groups. The composition and properties of nanomaterials were determined with FT-IR and UV-Vis spectroscopy, Nanoparticle Tracking Analysis (NTA), thermogravimetric analysis (TG), powder X-ray diffraction (XRD), NMR relaxation, and in vitro biological tests. The cobalt-containing nanocomposite (CoNP) had a high colloidal stability and contained spheroid polymer aggregates with a diameter of 35-50 nm with immobilized cobalt nanoparticles of 5-7 nm. The values of R2 and R1 according to the NMR relaxation method for CoNPs were 6.77 mM·ms-1 × 10-5 and 4.14 mM·ms-1 × 10-5 for, respectively. The ratio R2/R1 = 0.61 defines the cobalt-containing nanocomposite as a T1 contrast agent. The synthesized CoNPs were nonhemotoxic (HC50 > 8 g/mL) multifunctional reagents and exhibited the properties of synthetic modulators of the enzymatic activity of chymosin aspartic proteinase and exhibited antimycotic activity against Aspergillus fumigatus. The results of the study show the unique prospects of the developed two-component method of the hyperbranched polyol process for the creation of colloidal multifunctional metal-polymer nanocomposites for theranostics.

Thermal kinetic analysis of mustard biomass with equiatomic iron-nickel catalyst and its predictive modeling

Mustard waste briquettes are commercially used as a fuel for power production in boilers, whereas the thermal kinetics of the biomass plays a vital role in deciding the process parameters. The pyrolysis process converts biomass to value-added products such as biochar, bio-oil, and hydrocarbon gases based on the heating rates and temperature. To enhance the pyrolytic activity of mustard biomass, magnetically separable and reusable FeNi alloy catalyst is investigated. The thermo-conversion properties are studied under variable heating rates with 2 and 10% FeNi particles prepared through a facile chemical reduction technique. Thermal kinetics is computed using Flynn-Wall-Ozawa (FOW) and Kissinger-Akahira-Sunose (KAS) methods. The activation energies calculated using FOW and KAS methods increase with FeNi addition in mustard while the calorific value decreases. The FeNi alloy particles with the spike-like morphology provide better metal-biomass binding resulting in higher activation energy and facilitates the easy decomposition of lignin. The 10% FeNi -mustard shows uniform conversion independent of heating rates, suitable for magnetically recoverable catalytic pyrolysis. Response surface methodology analysis predicts optimum conversion for 10% FeNi added mustard and less significance for the heating rates in concurrence with the experiments. Artificial neural network utilized to predict and validate mass loss for mustard biomass exhibits best fit for the three neural hidden layer and one output layered topology.

A synergistic strategy to remove hazardous water pollutants by mimicking burdock flower morphology structures of iron oxide phases

Artificially mimicking structures/morphologies available in the nature to develop multifunctional materials for catalysis is receiving greater attention. Particularly, the burdock flower morphology, which has a hollow-globe surrounded by spiky sheets, represents a multifunctional structure helpful in adsorption as well as intercalation of molecules. Given this, we have strategically developed a robust microwave (MW) bubble-template process to achieve highly uniform α-Fe₂O₃ and carbon-enriched Fe₃O₄ (Fe₃O₄@C) phases resembling the characteristics of spiky hollow burdock morphologies. The utilization of the MW bubble-templates as a pretreatment to the iron-based precursor solution helps in producing hollowed open-space ferrous glycolate burdock flower morphology with rapid production rate and without any addition of extra agents. Such burdock flower structures remain intact even after annealing in air/N₂ ambiance providing highly photoactive α-Fe₂O₃ or magnetic Fe₃O₄@C, respectively. Utilizing the hollow burdock flower structures together with the individual photo/magnetic properties of iron oxide phases, a dual-layer filter was designed to remove hazardous dye molecules from water, which efficiently photodegraded (99.2 %) in natural sunlight as well as showed excellent adsorption (99.7 %) within minutes. Comparatively, a lower catalytic activity using simple iron oxide nanoparticles, closed, and faded burdock morphologies were seen. Hence, the high catalytic activity in removing the dye molecules, retention of structural phases after repeated use, and strong durability were a result of the synergetic effect of photo/magnetic properties, activated surface/spiky open burdock structure.

Selection Criteria for Metal Precursors and Solvents for Targeted Synthesis of Metallic Nanostructures Via Kinetic Control in the Polyol Process

Development of a technology for the synthesis of monometallic or multimetallic nanoparticles is exceptionally vital for the preparation of novel magnetic, optical. and catalytic functional materials. In this context, the polyol process is a safe and scalable method for preparation of metal nanoparticles with controlled sizes and shapes in large scales. However, there is no systematic investigation that discusses the criteria for the selection of metal salt and solvent type that determine the kinetics of reduction reaction that influences the morphology of the particles. Consequently, the design of metallic nanoparticles, which is controlled by the kinetics and thermodynamics of the reduction reaction, has become difficult. In this paper, the selection criterion for metal salt precursor is established based on the presumption that the ligand of the metal precursor promotes the formation of active species of the solvent, and the criterion for the selection of the solvent type is based on the highest occupied molecular orbital (HOMO) energy value estimated using molecular orbital theory. The results suggested that the dissociation constants of metal salt precursors and HOMO energy of the polyol solvent can be tuned to control the kinetics of the reduction reaction. The reduction potential of polyol depends on the number of carbon atoms and the location of hydroxyl ligands within the molecule. Among the polyols considered in this study, 1,4-butanediol had the highest reduction potential. The predictions have been experimentally verified by synthesizing metallic Co and Fe nanoparticles. The findings could be extended to other techniques such as thermal decomposition and alcohol reduction for the synthesis of noble metal-transition metal magnetic and catalytic nanoparticles with novel properties.

The polyol process: a unique method for easy access to metal nanoparticles with tailored sizes, shapes and compositions

After about three decades of development, the polyol process is now widely recognized and practised as a unique soft chemical method for the preparation of a large variety of nanoparticles which can be used in important technological fields. It offers many advantages: low cost, ease of use and, very importantly, already proven scalability for industrial applications. Among the different classes of inorganic nanoparticles which can be prepared in liquid polyols, metals were the first reported. This review aims to give a comprehensive account of the strategies used to prepare monometallic nanoparticles and multimetallic materials with tailored size and shape. As regards monometallic materials, while the preparation of noble as well as ferromagnetic metals is now clearly established, the scope of the polyol process has been extended to the preparation of more electropositive metals, such as post-transition metals and semi-metals. The potential of this method is also clearly displayed for the preparation of alloys, intermetallics and core-shell nanostructures with a very large diversity of compositions and architectures.

A Review on Recent Developments and Prospects for the Oxygen Reduction Reaction on Hollow Pt-alloy Nanoparticles

Due to their interesting electrocatalytic properties for the oxygen reduction reaction (ORR), hollow Pt-alloy nanoparticles (NPs) supported on high-surface-area carbon attract growing interest. However, the suitable synthesis methods and associated mechanisms of formation, the reasons for their enhanced specific activity for the ORR, and the nature of adequate alloying elements and carbon supports for this type of nanocatalysts remain open questions. This Review aims at shedding light on these topics with a special emphasis on hollow PtNi NPs supported onto Vulcan C (PtNi/C). We first show how hollow Pt-alloy/C NPs can be synthesized by a mechanism involving galvanic replacement and the nanoscale Kirkendall effect. Nickel, cobalt, copper, zinc, and iron (Ni, Co, Cu, Zn, and Fe, respectively) were tested for the formation of Pt-alloy/C hollow nanostructures. Our results indicate that metals with standard potential -0.4<E<0.4 V (vs. the normal hydrogen electrode) and propensity to spontaneously form metal borides in the presence of sodium borohydride are adequate sacrificial templates. As they lead to smaller hollow Pt-alloy/C NPs, mesoporous carbon supports are also best suited for this type of synthesis. A comparison of the electrocatalytic activity towards the ORR or the electrooxidation of a CO_ads monolayer, methanol or ethanol of hollow and solid Pt-alloy/C NPs underlines the pivotal role of the structural disorder of the metal lattice, and is supported by ab initio calculations. As evidenced by accelerated stress tests simulating proton-exchange membrane fuel cell cathode operating conditions, the beneficial effect of structural disorder is maintained on the long term, thereby bringing promises for the synthesis of highly active and robust ORR electrocatalysts.

Transition-Metal Decorated Aluminum Nanocrystals

Recently, aluminum has been established as an earth-abundant alternative to gold and silver for plasmonic applications. Particularly, aluminum nanocrystals have shown to be promising plasmonic photocatalysts, especially when coupled with catalytic metals or oxides into "antenna-reactor" heterostructures. Here, a simple polyol synthesis is presented as a flexible route to produce aluminum nanocrystals decorated with eight varieties of size-tunable transition-metal nanoparticle islands, many of which have precedence as heterogeneous catalysts. High-resolution and three-dimensional structural analysis using scanning transmission electron microscopy and electron tomography shows that abundant nanoparticle island decoration in the catalytically relevant few-nanometer size range can be achieved, with many islands spaced closely to their neighbors. When coupled with the Al nanocrystal plasmonic antenna, these small decorating islands will experience increased light absorption and strong hot-spot generation. This combination makes transition-metal decorated aluminum nanocrystals a promising material platform to develop plasmonic photocatalysis, surface-enhanced spectroscopies, and quantum plasmonics.

Synergy of facet control and surface metalloid modification on hierarchical Pt–Ni nanoroses toward high electrocatalytic activity

We demonstrated a highly active nitrogen species-decorated Pt–Ni–N electrocatalyst with tunable architectures, facets, and catalytic performance.

Hcp cobalt nanocrystals with high magnetic anisotropy prepared by easy one-pot synthesis

Herein we describe the first synthesis of pure mono-disperse spherical hcp-nanocrystals ferromagnetic at room temperature. Our strategy, based on the simple combination of oleylamine and ClCo(PPh₃)₃, allows the one-pot synthesis of size-controlled hcp-nanocrystals. The size and shape of the nanocrystals can be tuned by varying the reaction time or the concentration.

SnO2-decorated multiwalled carbon nanotubes and Vulcan carbon through a sonochemical approach for supercapacitor applications

Multiwalled carbon nanotubes (MWCNTs) and Vulcan carbon (VC) decorated with SnO2 nanoparticles were synthesized using a facile and versatile sonochemical procedure. The as-prepared nanocomposites were characterized by means of transmission electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and Fourier transform infra red spectroscopy. It was evidenced that SnO2 nanoparticles were uniformly distributed on both carbon surfaces, tightly decorating the MWCNTs and VC. The electrochemical performance of the nanocomposites was evaluated by cyclic voltammetry and galvanostatic charge/discharge cycling. The as-synthesized SnO2/MWCNTs nanocomposites show a higher capacity than the SnO2/VC nanocomposites. Concretely, the SnO2/MWCNTs electrodes exhibit a specific capacitance of 133.33 F g(-1), whereas SnO2/VC electrodes exhibit a specific capacitance of 112.14 F g(-1) measured at 0.5 mA cm(-2) in 1 M Na2SO4.

Towards a designed synthesis of metallic nanoparticles in polyols – elucidation of the redox scheme in a cobalt–ethylene glycol system

A new redox reaction mechanism in the formation of Co metal particles using an ethylene glycol–cobalt system is proposed using NMR, ESI-MS, FT-IR and XRD as analytical tools.

Dissolution and reduction of cobalt ions in the polyol process using ethylene glycol: identification of the active species and its role

The monoanionic state of ethylene glycol was theoretically and experimentally confirmed to be the active species during reduction reaction of metal salts.

Structural and magnetic properties of mixed Co–Ln (Ln = Nd, Sm, Eu, Gd and Ho) diethyleneglycolate complexes

Co–Ln diethyleneglycolates consisting of 1D-chains of [(Ln₂Co₂)(Cl)₂(deg)₄] tetramers were produced in degH₂. In the tetramers 5 and 7 Co²⁺ and Ln³⁺ coordinated cations are antiferromagnetically weakly interacting.

Fabrication and magnetic properties of nickel dodecahedra

Here we report a one-pot route for the synthesis of nickel dodecahedra with 52.3 ± 0.1 emu g(-1) of saturation magnetization. The procedure is very simple, and only three chemicals (NiCl2·6H2O, isopropanol and polyvinylpyrrolidone) are used throughout the entire synthetic process. During the reaction, it is believed that the application of isopropanol and the amount of polyvinylpyrrolidone play an essential role in forming the dodecahedral morphology of the final product. Furthermore, a formation process of twinning and the influence of reaction kinetic factors were proposed to explain the formation of nickel dodecahedra.

A versatile synthetic approach for the synthesis of CoO, CoxC, and Co based nanocomposites: tuning kinetics and crystal phase with different polyhydric alcohols

By changing the polyhydric alcohol and reaction time, the cobalt crystal phase can be manipulated and allow for control of the resulting magnetic properties.

Nanopartículas magnéticas: o cobalto

O desenvolvimento de nanopartículas magnéticas tem sido levado a cabo devido à sua importância tecnológica. Os materiais nanoparticulados magnéticos exibem uma série de propriedades interessantes, entre as quais citam-se as propriedades elétricas, ópticas, magnéticas e químicas. As nanoestruturas podem ser utilizadas em microeletrônica e em medicina, como em: memória magnética, transporte magnético de complexos bioquímicos, imagem de ressonância magnética, entre outras. As propriedades magnéticas de nanopartículas são muito sensitivas aos seus tamanhos e às suas formas. Nesse sentido, muitos esforços têm sido realizados com o intuito de controlar a forma e a distribuição do tamanho das nanopartículas. Nas últimas décadas nanoestruturas constituídas por óxidos de ferro foram intensamente estudadas. Todavia, mais recentemente, o foco das pesquisas tem se voltado para outros metais de transição. Dentre estes, o cobalto vem sendo investigado em decorrência de sua alta susceptibilidade magnética. Neste contexto, o presente artigo tem o objetivo de apresentar e efetuar uma análise comparativa das mais significativas vias sintéticas empregadas até o presente momento para se obter nanopartículas de cobalto.

Microemulsion-mediated synthesis of cobalt (pure fcc and hexagonal phases) and cobalt-nickel alloy nanoparticles

By choosing appropriate microemulsion systems, hexagonal cobalt (Co) and cobalt-nickel (1:1) alloy nanoparticles have been obtained with cetyltrimethylammonium bromide as a cationic surfactant at 500 degrees C. This method thus stabilizes the hcp cobalt even at sizes (<10 nm) at which normally fcc cobalt is predicted to be stable. On annealing the hcp cobalt nanoparticles in H(2) at 700 degrees C we could transform them to fcc cobalt nanoparticles. Microscopy studies show the formation of spherical nanoparticles of hexagonal and cubic forms of cobalt and Co-Ni (1:1) alloy nanoparticles with the average size of 4, 8 and 20 nm, respectively. Electrochemical studies show that the catalytic property towards oxygen evolution is dependent on the applied voltage. At low voltage (less than 0.65 V) the Co (hexagonal) nanoparticles are superior to the alloy (Co-Ni) nanoparticles while above this voltage the alloy nanoparticles are more efficient catalysts. The nanoparticles of cobalt (hcp and fcc) and alloy (Co-Ni) nanoparticles show ferromagnetism. The saturation magnetization of Co-Ni nanoparticles is reduced compared to the bulk possibly due to surface oxidation.