Thermal decomposition studies on polyurethane elastomers reinforced with polyhedral silsesquioxanes by evolved gas analysis

A Comprehensive Review of Reactive Flame Retardants for Polyurethane Materials: Current Development and Future Opportunities in an Environmentally Friendly Direction

Polyurethanes are among the most significant types of polymers in development; these materials are used to produce construction products intended for work in various conditions. Nowadays, it is important to develop methods for fire load reduction by using new kinds of additives or monomers containing elements responsible for materials' fire resistance. Currently, additive antipyrines or reactive flame retardants can be used during polyurethane material processing. The use of additives usually leads to the migration or volatilization of the additive to the surface of the material, which causes the loss of the resistance and aesthetic values of the product. Reactive flame retardants form compounds containing special functional groups that can be chemically bonded with monomers during polymerization, which can prevent volatilization or migration to the surface of the material. In this study, reactive flame retardants are compared. Their impacts on polyurethane flame retardancy, combustion mechanism, and environment are described.

Synthesis and characterization of polyurethane flexible foams provided from PET derivatives, fly ash, and glass wastes

The aim of this study involved the synthesis and characterization of polyurethane (PUR) foams obtained from poly(ethylene terephthalate) (PET) depolymerization products and two types of filling agents, namely fly ash and glass waste. The depolymerized PET-based products were obtained by zinc acetate-catalyzed glycolysis process in diethylene glycol (DEG) as a co-reactant. The resulting glycolysis products were contacted with methylene diphenyl diisocyanate, castor oil, and reinforcing agents. The resulting PUR specimens were characterized by Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX), EDX mapping, mechanical tests, and thermal analysis. The analysis confirmed that the best mechanical performances were registered by the specimens with the lowest concentration of filling agent, while the highest thermal resistance was achieved by the PUR foams with the highest concentration of reinforcing agent.

A Comprehensive Study of Polyurethane Potting Compounds Doped with Magnesium Oxide Nanoparticles

Recently, polyurethanes (PURs) have become a very promising group of materials with considerable utilization and innovation potential. This work presents a comprehensive analysis of the changes in material properties important for PUR applications in the electrical industry due to the incorporation of magnesium oxide (MgO) nanoparticles at different weight ratios. From the results of the investigations carried out, it is evident that the incorporation of MgO improves the volume (by up to +0.5 order of magnitude) and surface (+1 order of magnitude) resistivities, reduces the dielectric losses at higher temperatures (-62%), improves the thermal stability of the material, and slows the decomposition reaction of polyurethane at specific temperatures (+30 °C). In contrast, the incorporation of MgO results in a slight decrease in the dielectric strength (-15%) and a significant decrease in the mechanical strength (-37%).

Construction of Fluorescent Conjugated Polytriazole Containing Double-Decker Silsesquioxane: Click Polymerization and Thermal Stability

This study synthesized two azide-functionalized monomers through p-dichloro xylene and double-decker silsesquioxane (DDSQ) units with NaN₃ to form DB-N₃ and DDSQ-N₃ monomers, respectively. In addition, five different propargyl-functionalized monomers were also prepared from hydroquinone, bisphenol A, bis(4-hydroxyphenyl)methanone, 2,4-dihydroxybenzaldehyde (then reacted with hydrazine hydrate solution) and 1,2-bis(4-hydroxyphenyl)-1,2-diphenylethene with propargyl bromide to form P-B, P-BPA, P-CO, P-NP, and P-TPE monomers, respectively. As a result, various DDSQ-based main chain copolymers could be synthesized using Cu(I)-catalyzed click polymerization through DDSQ-N₃ with different propargyl-functionalized monomers, of which the chemical structure and molecular weight could be confirmed by using Fourier-transform infrared spectroscopy (FTIR), nuclear magnetic resonance (NMR), and gel permeation chromatography (GPC) analyses. Differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), scanning electron microscope (SEM), transmission electron microscopy (TEM), and photoluminescence (PL) spectroscopy analyses also could characterize the thermal stability, morphology, and optical behaviors of these DDSQ-based copolymers. All results indicate that the incorporation of an inorganic DDSQ cage could improve the thermal stability such as thermal decomposition temperature and char yield, because of the DDSQ dispersion homogeneously in the copolymer matrix, and this would then affect the optical properties of NP and TPE units in this work.

The use of polymer compounds in the deposits from the combustion of briquettes in domestic heating as an identifier of fuel quality

The utilisation of waste wood from furniture production brings new problems connected with an incomplete thermochemical decomposition of additives (chemicals for improving properties of plastics) in small heating with the addition of sources. Unique organic compounds produced by the combustion of waste wood allow the identification of the type of fuel. The organic compounds contained in the char deposits were analysed by pyrolysis gas chromatography with mass spectrometry. The deposits from the combustion of briquettes from furniture production contain organic compounds originating by decomposition of phenolic resins, aminoplasts (urea-formaldehyde, resorcinol-formaldehyde and melamine), polyurethanes and wood glue. Additives contained in the deposits include plasticisers such as phthalates (DEHP, dibutyl phthalate and diisobutyl phthalate), flame retardants (2-propanol, 1-chlorophosphate (3:1) and p-terphenyl). Deposits from the combustion of briquettes from virgin wood do not contain these compounds. The total amount of compounds identified in the deposits from the boiler, which do not come from virgin wood combustion, varies in the range between 4.25 and 6.25 g/kg. Phthalates (55.5%) and PVAc adhesives (18.6%) are the main anthropogenic compounds in the deposits from domestic boilers.

Self-Repairable and Flexible Polymer Network Electrolyte with Enhanced Lithium-Ion Conduction for Lithium Metal Batteries

Developing high-performance functional polymer-based electrolytes is important for realizing next generation safe lithium metal batteries. In this study, a new type of quasi-solid polymer network electrolyte (SIPH-x-y%) was prepared by combining synthesized polymer network (SIPH) containing urethane bond linked ionic liquids (ILs), polyethylene glycol (PEG), and disulfide bond moieties, lithium bis(trifluoromethanesulfonyl)imide salt (LiTFSI), and glyme type additive. It was found that SIPH-20-40% was mechanically flexible, self-healable, and showed high ionic conductivity of 2.67×10^-4  S cm^-1 . Also, SIPH-20-40% possesses a high lithium ion transference number of 0.43 and good electrochemical stability. These properties enabled the SIPH-20-40% electrolyte membrane to support Li/Li symmetrical cell to cycle stably during long term Li plating and stripping. The Li/SIPH-20-40%/LFP showed high delivered specific capacity and good stability (166.1 mAh g^-1 after 106 cycles at 0.2 C). Such glyme doped polymer network electrolyte provides new experimental findings for developing polymer-based electrolyte with excellent mechanical integrity and battery related properties.

Flexible Polyurethane Foams Reinforced by Functionalized Polyhedral Oligomeric Silsesquioxanes: Structural Characteristics and Evaluation of Thermal/Flammability Properties

In this work, we report on flexible toluene diisocyanate (TDI)-based polyurethane foams (FPUFs) chemically modified by POSS moieties, i.e., octa (3-hydroxy-3-methylbutyldimethylsiloxy) POSS (OCTA-POSS) and 1,2-propanediolizo-butyl POSS (PHI-POSS). The influence of silsesquioxane on the PU foaming process, structure, morphology, physicochemical, and mechanical properties, as well as flammability, was examined. FT-IR analysis provided evidence for the chemical incorporation of the nanofiller into the foam structure. It was found that the addition of POSS increases the apparent density of the foam and its compressive strength. The XRD and SEM-EDS techniques showed the uniform distribution of POSS in the FPUF with agglomeration depending on the kind and content of the introduced POSS moieties. The analysis of the thermogravimetric and microcalorimetry data revealed an improved resistance to the burning of FPUFs containing reactive POSS, as evidenced by the reduced rate of heat release (HRR). Importantly, the mechanical properties tests showed that the incorporation of silsesquioxane nanoparticles into the polyurethane structure via covalent bonds strengthens the foam integrity.

Synergistic effect of organic-Zn(H2PO2)2 and lithium containing polyhedral oligomeric phenyl silse-squioxane on flame-retardant, thermal and mechanical properties of poly(ethylene terephthalate)

A novel synergy flame retardant system of poly(ethylene terephthalate) (PET)/organic-Zn(H2PO2)2/lithium containing polyhedral oligoheptyl silse-squioxane (Li-Ph-POSS) composites was prepared by the melt-blending method to improve the flame retardancy of PET. The synergistic effect of organic-Zn(H2PO2)2 and Li-Ph-POSS on the flame retardancy, thermal, and mechanical properties of the PET composites was investigated by the limiting oxygen index, vertical burning test, cone calorimeter, thermogravimetric analysis, differential scanning calorimeter, tensile tester, and dynamic mechanical analysis, respectively. The results show that the synergistic flame retardant effect between organic-Zn(H2PO2)2 and Li-Ph-POSS improves both the flame retardancy and the crystallization of PET. Moreover, the Li-Ph-POSS has a positive effect on the mechanical property of PET. This work provides a promising strategy for mitigating the fire hazard of PET using this synergy flame retardant system.

High Tensile Strength UV-Cured Castor Oil-Based Silicone-Modified Polyurethane Acrylates

High tensile strength UV-cured transparent materials are highly desired in optical devices. In this paper, high tensile strength UV-cured transparent castor oil-based polyurethane acrylates (PUAs) with a very high transmittance over 95% (400-800 nm) were prepared from UV-curable castor oil-based polyurethane acrylates (CO-PUAs) and mercapto silicone-containing hyperbranched polymers (HBPSHs) under UV irradiation. The tensile strengths of UV-cured transparent castor oil-based PUAs can reach 12.49 MPa, which is obviously higher than that of UV-cured CO-PUAs reported previously (0.7-10.20 MPa). The chemical structure of HBPSHs will play an important role in the mechanical performance of UV-cured silicone-modified materials, and it can be concluded that the more rigid the units of α,β-dihydroxyl derivatives used in the fabrication of HBPSHs are, the higher the mechanical strength and pencil hardness of the UV-cured materials will be.

Recent Advances in Polyurethane/POSS Hybrids for Biomedical Applications

Advanced organic-inorganic materials-composites, nanocomposites, and hybrids with various compositions offer unique properties required for biomedical applications. One of the most promising inorganic (nano)additives are polyhedral oligomeric silsesquioxanes (POSS); their biocompatibility, non-toxicity, and phase separation ability that modifies the material porosity are fundamental properties required in modern biomedical applications. When incorporated, chemically or physically, into polyurethane matrices, they substantially change polymer properties, including mechanical properties, surface characteristics, and bioactivity. Hence, this review is dedicated to POSS-PU composites that have recently been developed for applications in the biomedical field. First, different modes of POSS incorporation into PU structure have been presented, then recent developments of PU/POSS hybrids as bio-active composites for scaffolds, cardiovascular stents, valves, and membranes, as well as in bio-imaging and cancer treatment, have been described. Finally, characterization and methods of modification routes of polyurethane-based materials with silsesquioxanes were presented.

UV-Cured Transparent Silicone Materials with High Tensile Strength Prepared from Hyperbranched Silicon-Containing Polymers and Polyurethane-Acrylates

Flexibility and mechanical performance are essential for transparent silicone materials applied in some optical and electronic devices; however, the tensile strength of transparent silicone materials is fairly low. To overcome this problem, a kind of UV-cured transparent flexible silicone material with quite a high tensile strength and elongation at break was developed through UV-initiated thiol-ene reaction by hyperbranched silicon-containing polymers (HBPs) with a thiol substitute and acrylate-terminated polyurethanes. Unexpectedly, it is found that both the tensile strength and elongation at break of the transparent silicone materials are extraordinarily high, which can reach 3.40 MPa and 270.0%, respectively. The UV-cured materials have good UV resistance ability because their transmittance is still as high as 93.4% (800 nm) even when aged for 40 min in a UV chamber of 10.6 mW cm-2. They exhibit outstanding adhesion to substrates, and the adhesion to a glass slide, wood, and a tin plate is grade 1. The promising results encourage us to further improve the mechanical performance of flexible transparent silicone materials by effective chemical modification strategies with HBPs. An attempt was made to apply the UV-cured materials in a Gel-Pak box and it could be proved that the UV-cured materials may be one of the good candidates for use as packaging or protecting materials of optical or electronics devices such as the Gel-Pak product.

Fabrication of Transparent UV-Cured Coatings with Allyl-Terminated Hyperbranched Polycarbosilanes and Thiol Silicone Resins

To improve thermal stability and hardness of UV-cured materials, a series of UV-cured solvent-free coatings were prepared from allyl-terminated hyperbranched polycarbosilanes and thiol silicone resins. The silicone coatings prepared have pencil hardness of 4-9 H, water absorption no more than 0.04 wt %, and transmittance higher than 94%. The temperature for the coatings' starting thermal decomposition is higher than 236 °C; especially, that of the coating prepared with G1 is as high as 371.1 °C. The UV-cured coatings in this work exhibit much higher pencil hardness than and superior thermal stability to those reported previously.

Predicted Studies of Branched and Cross-Linked Polyurethanes Based on Polyhydroxybutyrate with Polycaprolactone Triol in Soft Segments

The number of cross-links in the non-linear polyurethane structure is the basic factor affecting its properties. Selected properties of aliphatic polyurethanes with soft segments made of different amounts of polycaprolactonetriol, polycaprolactonediol and synthetic, telechelic poly([R,S]-3-hydroxybutyrate) were determined. On the basis of changes in polyurethane properties, the correlation between these properties and the construction of soft segments was found. The structure of polyurethanes, their morphology, hydrophilicity, thermal and mechanical properties were examined. These properties were changed linearly up to 15% content of polycaprolactonetriol in soft segments. A further increase in the amount of triol causes that these properties are mainly determined by the high number of cross-links.

UV-Cured Coatings Prepared with Sulfhydryl-Terminated Branched Polyurethane and Allyl-Terminated Hyperbranched Polycarbosilane

The conventional polyurethane (PU) coatings have poor heat resistance, which will undergo severe pyrolysis when the temperature exceeds 200 °C. To overcome the shortcoming of conventional PU coatings, an ultraviolet (UV)-cured solvent-free hyperbranched polycarbosilane modified PU coatings was prepared by sulfhydryl-terminated polyurethane and allyl-terminated hyperbranched polycarbosilane. The initial decomposition temperature (Td5%) of the UV-cured coating ranges from 258 to 268 °C, which is obviously higher than those of the conventional PU coatings reported. The coating shows fairly low water absorption in the range of 0.6–1.36 wt% and exhibits grade 1, grade 2 and grade 3 adhesion to glass, tin plate and aluminum sheet, respectively.

Preparation and Characteristics of an Environmentally Friendly Hyperbranched Flame-Retardant Polyurethane Hybrid Containing Nitrogen, Phosphorus, and Silicon

The NCO functional group of 3-isocyanatoproplytriethoxysilane (IPTS) and the OH functional group of 10-(2,5-dihydroxyphenyl)-10H-9-oxa-10-phospha-phenantbrene-10-oxide (DOPO-BQ) were used to conduct an addition reaction. Following completion of the reaction, triglycidyl isocyanurate (TGIC) was introduced to conduct a ring-opening reaction. Subsequently, a sol–gel method was used to initiate a hydrolysis–condensation reaction on TGIC–IPTS–DOPO-BQ to form a hyperbranched nitrogen–phosphorous–silicon (HBNPSi) flame retardant. This flame retardant was incorporated into a polyurethane (PU) matrix to prepare a hybrid material. Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), limiting oxygen index (LOI), UV-VIS spectrophotometry, and Raman analysis were conducted to characterize the structure and analyze the transparency, thermal stability, flame retardancy, and residual char to understand the flame retardant mechanism of the prepared hybrid material. After the flame retardant was added, the maximum degradation rate decreased from −36 to −17 wt.%/min, the integral procedural decomposition temperature (IPDT) increased from 348 to 488 °C, and the char yield increased from 0.7 to 8.1 wt.%. The aforementioned results verified that the thermal stability of PU can be improved after adding HBNPSi. The LOI analysis indicated that the pristine PU was flammable because the LOI of pristine PU was only 19. When the content of added HBNPSi was 40%, the LOI value was 26; thus the PU hybrid became nonflammable.

Improving Thermal Stability of Polyurethane through the Addition of Hyperbranched Polysiloxane

Polydimethylsiloxane with hydroxy groups was functionalized to form functionalized polydimethylsiloxane, which subsequently underwent an addition reaction with isophorone diisocyanate to form the prepolymer. Next, 3-aminopropyltriethoxysilane (APTS) reacted with 3-glycidoxypropyltrimethoxysilane (GPTS) to produce bridged polysilsesquioxanes, and sol-gel technology was employed to form hyperbranched polysiloxane nanoparticles with hydroxy groups, APTS-GPTS, which was used as the additive. The hyperbranched polysiloxane and the prepolymer containing NCO functional groups then underwent an addition reaction to produce the hybrid materials. Fourier-transform infrared spectroscopy and ²⁹Si nuclear magnetic resonance were used to characterize the structure of the polyurethane hybrid. Regarding thermal stability, after the hyperbranched polysiloxane nanoparticles was introduced, the integral procedural decomposition temperature increased from 348 °C for polyurethane matrix to 859 °C for the hybrid material. The results reveal that the thermal stability of the hybrid material substantially increased by approximately 247%.

Fabrication and Characterization of Nanoenergetic Hollow Spherical Hexanitrostibene (HNS) Derivatives

The spherization of nanoenergetic materials is the best way to improve the sensitivity and increase loading densities and detonation properties for weapons and ammunition, but the preparation of spherical nanoenergetic materials with high regularization, uniform size and monodispersity is still a challenge. In this paper, nanoenergetic hollow spherical hexanitrostibene (HNS) derivatives were fabricated via a one-pot copolymerization strategy, which is based on the reaction of HNS and piperazine in acetonitrile solution. Characterization results indicated the as-prepared reaction nanoenergetic products were HNS-derived oligomers, where a free radical copolymerization reaction process was inferred. The hollow sphere structure of the HNS derivatives was characterized by scanning electron microscopy (SEM), transmission electron microscope (TEM), and synchrotron radiation X-ray imaging technology. The properties of the nanoenergetic hollow spherical derivatives, including thermal decomposition and sensitivity are discussed in detail. Sensitivity studies showed that the nanoenergetic derivatives exhibited lower impact, friction and spark sensitivity than raw HNS. Thermogravimetric-differential scanning calorimeter (TG-DSC) results showed that continuous exothermic decomposition occurred in the whole temperature range, which indicated that nanoenergetic derivatives have a unique role in thermal applications. Therefore, nanoenergetic hollow spherical HNS derivatives could provide a new way to modify the properties of certain energetic compounds and fabricate spherical nanomaterials to improve the charge configuration.