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Smejda-Krzewicka A, Mrozowski K, Strzelec K. Effect of Modified and Unmodified Oak Bark (Quercus Cortex) on the Cross-Linking Process and Mechanical, Anti-Aging, and Hydrophobic Properties of Biocomposites Produced from Natural Rubber (NR). Materials (Basel) 2024; 17:1968. [PMID: 38730774 PMCID: PMC11084775 DOI: 10.3390/ma17091968] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/08/2024] [Revised: 04/18/2024] [Accepted: 04/19/2024] [Indexed: 05/13/2024]
Abstract
The study explores the novel use of oak bark (Quercus cortex) as a bio-filler in elastomeric composites, aligning with the global trend of plant-based biocomposites. Both modified and unmodified oak bark were investigated for their impact on the physicochemical properties of natural rubber (NR) composites. The bio-filler modified with n-octadecyltrimethoxysilane exhibited enhanced dispersion and reduced aggregates in the elastomeric matrix. NR composites containing more than 20 phr of unmodified and modified oak bark demonstrated an increased degree of cross-linking (αc > 0.21). Mechanical properties were optimal at 10-15 phr of oak bark and the sample with modified bio-filler (10 phr) achieved the highest tensile strength (15.8 MPa). Silanization and the addition of the bio-filler increased the hardness of vulcanizates. The incorporation of oak bark improved aging resistance at least two-fold due to phenolic derivatives with antioxidant properties. Hydrophobicity decreased with added bark, but silanization reversed the trend, making samples with a high content of oak bark the most hydrophobic (contact angle: 129°). Overall, oak bark shows promise as an eco-friendly, anti-aging filler in elastomeric composites, with modification enhancing compatibility and hydrophobicity.
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Affiliation(s)
- Aleksandra Smejda-Krzewicka
- Institute of Polymer and Dye Technology, Faculty of Chemistry, Lodz University of Technology, Stefanowskiego Street 16, 90-537 Lodz, Poland;
| | - Konrad Mrozowski
- Institute of Polymer and Dye Technology, Faculty of Chemistry, Lodz University of Technology, Stefanowskiego Street 16, 90-537 Lodz, Poland;
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Paciorek-Sadowska J, Borowicz M, Isbrandt M. Evaluation of the Effect of Waste from Agricultural Production on the Properties of Flexible Polyurethane Foams. Polymers (Basel) 2023; 15:3529. [PMID: 37688155 PMCID: PMC10489904 DOI: 10.3390/polym15173529] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/29/2023] [Revised: 08/19/2023] [Accepted: 08/22/2023] [Indexed: 09/10/2023] Open
Abstract
The management of by-products and waste from agriculture and the agri-food industry is a challenge for the plastics industry. Flexible polyurethane foams (EPPUR) containing ground corncake from corn oil production were obtained. The influence of the bio-filler on the physico-mechanical and thermal properties of synthesized flexible polyurethane foams was investigated. The content of corncake ranged from 0 php (part per 100 parts of polyol) to 10 php. Open-cell flexible polyurethane foams with a favorable comfort factor were obtained. The lower reactivity of the developed polyurethane systems was conducive to the formation of cells of slightly smaller sizes but of a more regular shape in comparison with the foam not modified with the bio-filler. Measurements of the mechanical properties indicated that the modified foams held had similar or even better properties than the reference sample without bio-filler.
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Affiliation(s)
- Joanna Paciorek-Sadowska
- Department of Chemistry and Technology of Polyurethanes, Faculty of Materials Engineering, Kazimierz Wielki University, J. K. Chodkiewicza Street 30, 85-064 Bydgoszcz, Poland; (M.B.); (M.I.)
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Lovato MJ, Del Valle LJ, Puiggalí J, Franco L. Performance-Enhancing Materials in Medical Gloves. J Funct Biomater 2023; 14:349. [PMID: 37504844 PMCID: PMC10381443 DOI: 10.3390/jfb14070349] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/02/2023] [Revised: 06/22/2023] [Accepted: 06/27/2023] [Indexed: 07/29/2023] Open
Abstract
Medical gloves, along with masks and gowns, serve as the initial line of defense against potentially infectious microorganisms and hazardous substances in the health sector. During the COVID-19 pandemic, medical gloves played a significant role, as they were widely utilized throughout society in daily activities as a preventive measure. These products demonstrated their value as important personal protection equipment (PPE) and reaffirmed their relevance as infection prevention tools. This review describes the evolution of medical gloves since the discovery of vulcanization by Charles Goodyear in 1839, which fostered the development of this industry. Regarding the current market, a comparison of the main properties, benefits, and drawbacks of the most widespread types of sanitary gloves is presented. The most common gloves are produced from natural rubber (NR), polyisoprene (IR), acrylonitrile butadiene rubber (NBR), polychloroprene (CR), polyethylene (PE), and poly(vinyl chloride) (PVC). Furthermore, the environmental impacts of the conventional natural rubber glove manufacturing process and mitigation strategies, such as bioremediation and rubber recycling, are addressed. In order to create new medical gloves with improved properties, several biopolymers (e.g., poly(vinyl alcohol) and starch) and additives such as biodegradable fillers (e.g., cellulose and chitin), reinforcing fillers (e.g., silica and cellulose nanocrystals), and antimicrobial agents (e.g., biguanides and quaternary ammonium salts) have been evaluated. This paper covers these performance-enhancing materials and describes different innovative prototypes of gloves and coatings designed with them.
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Affiliation(s)
- María José Lovato
- Departament d'Enginyeria Química, Escola d'Enginyeria de Barcelona Est-EEBE, Universitat Politècnica de Catalunya, c/Eduard Maristany 10-14, 08019 Barcelona, Spain
| | - Luis J Del Valle
- Departament d'Enginyeria Química, Escola d'Enginyeria de Barcelona Est-EEBE, Universitat Politècnica de Catalunya, c/Eduard Maristany 10-14, 08019 Barcelona, Spain
- Center for Research in Nano-Engineering, Universitat Politècnica de Catalunya, Campus Sud, Edifici C', c/Pasqual i Vila s/n, 08028 Barcelona, Spain
| | - Jordi Puiggalí
- Departament d'Enginyeria Química, Escola d'Enginyeria de Barcelona Est-EEBE, Universitat Politècnica de Catalunya, c/Eduard Maristany 10-14, 08019 Barcelona, Spain
- Center for Research in Nano-Engineering, Universitat Politècnica de Catalunya, Campus Sud, Edifici C', c/Pasqual i Vila s/n, 08028 Barcelona, Spain
| | - Lourdes Franco
- Departament d'Enginyeria Química, Escola d'Enginyeria de Barcelona Est-EEBE, Universitat Politècnica de Catalunya, c/Eduard Maristany 10-14, 08019 Barcelona, Spain
- Center for Research in Nano-Engineering, Universitat Politècnica de Catalunya, Campus Sud, Edifici C', c/Pasqual i Vila s/n, 08028 Barcelona, Spain
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Paciorek-Sadowska J, Borowicz M, Isbrandt M. Effect of Evening Primrose ( Oenothera biennis) Oil Cake on the Properties of Polyurethane/Polyisocyanurate Bio-Composites. Int J Mol Sci 2021; 22:8950. [PMID: 34445654 DOI: 10.3390/ijms22168950] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/26/2021] [Revised: 08/17/2021] [Accepted: 08/19/2021] [Indexed: 01/18/2023] Open
Abstract
Rigid polyurethane/polyisocyanurate (RPU/PIR) foam formulations were modified by evening primrose (Oenothera biennis) oil cake as a bio-filler in the amount of 5 to 50 wt.%. The obtained foams were tested in terms of processing parameters, cellular structure (SEM analysis), physico-mechanical properties (apparent density, compressive strength, brittleness, accelerated aging tests), thermal insulation properties (thermal conductivity coefficient, closed cells content, absorbability and water absorption), flammability, smoke emission, and thermal properties. The obtained results showed that the amount of bio-filler had a significant influence on the morphology of the modified foams. Thorough mixing of the polyurethane premix allowed better homogenization of the bio-filler in the polyurethane matrix, resulting in a regular cellular structure. This resulted in an improvement in the physico-mechanical and thermal insulation properties as well as a reduction in the flammability of the obtained materials. This research provided important information on the management of the waste product from the edible oil industry and the production process of fire-safe RPU/PIR foams with improved performance properties. Due to these beneficial effects, it was found that the use of evening primrose oil cake as a bio-filler for RPU/PIR foams opens a new way of waste management to obtain new “green” materials.
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Strąkowska A, Członka S, Kairytė A. Rigid Polyurethane Foams Reinforced with POSS-Impregnated Sugar Beet Pulp Filler. Materials (Basel) 2020; 13:ma13235493. [PMID: 33276537 PMCID: PMC7730523 DOI: 10.3390/ma13235493] [Citation(s) in RCA: 9] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/11/2020] [Revised: 11/26/2020] [Accepted: 11/30/2020] [Indexed: 12/18/2022]
Abstract
Rigid polyurethane (PUR) foams were reinforced with sugar beet pulp (BP) impregnated with Aminopropylisobutyl-polyhedral oligomeric silsesquioxanes (APIB-POSS). BP filler was incorporated into PUR at different percentages—1, 2, and 5 wt.%. The impact of BP filler on morphology features, mechanical performances, and thermal stability of PUR was examined. The results revealed that the greatest improvement in physico-mechanical properties was observed at lower concentrations (1 and 2 wt.%) of BP filler. For example, when compared with neat PUR foams, the addition of 2 wt.% of BP resulted in the formation of PUR composite foams with increased compressive strength (~12%), greater flexural strength (~12%), and better impact strength (~6%). The results of thermogravimetric analysis (TGA) revealed that, due to the good thermal stability of POSS-impregnated BP filler, the reinforced PUR composite foams were characterized by better thermal stability—for example, by increasing the content of BP filler up to 5 wt.%, the mass residue measured at 600 °C increased from 29.0 to 31.9%. Moreover, the addition of each amount of filler resulted in the improvement of fire resistance of PUR composite foams, which was determined by measuring the value of heat peak release (pHRR), total heat release (THR), total smoke release (TSR), limiting oxygen index (LOI), and the amount of carbon monoxide (CO) and carbon dioxide (CO2) released during the combustion. The greatest improvement was observed for PUR composite foams with 2 wt.% of BP filler. The results presented in the current study indicate that the addition of a proper amount of POSS-impregnated BP filler may be an effective approach to the synthesis of PUR composites with improved physico-mechanical properties. Due to the outstanding properties of PUR composite foams reinforced with POSS-impregnated BP, such developed materials may be successfully used as thermal insulation materials in the building and construction industry.
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Affiliation(s)
- Anna Strąkowska
- Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland;
| | - Sylwia Członka
- Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland;
- Correspondence:
| | - Agnė Kairytė
- Laboratory of Thermal Insulating Materials and Acoustics, Institute of Building Materials, Faculty of Civil Engineering, Vilnius Gediminas Technical University, Linkmenu st. 28, LT-08217 Vilnius, Lithuania;
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Członka S, Strąkowska A, Kairytė A. The Impact of Hemp Shives Impregnated with Selected Plant Oils on Mechanical, Thermal, and Insulating Properties of Polyurethane Composite Foams. Materials (Basel) 2020; 13:ma13214709. [PMID: 33105707 PMCID: PMC7659977 DOI: 10.3390/ma13214709] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/04/2020] [Revised: 10/20/2020] [Accepted: 10/20/2020] [Indexed: 01/13/2023]
Abstract
Polyurethane (PUR) foams reinforced with 2 wt.% hemp shives (HS) fillers were successfully synthesized. Three different types of HS fillers were evaluated—non-treated HS, HS impregnated with sunflower oil (SO) and HS impregnated with tung oil (TO). The impact of each type of HS fillers on cellular morphology, mechanical performances, thermal stability, and flame retardancy was evaluated. It has been shown that the addition of HS fillers improved the mechanical characteristics of PUR foams. Among all modified series, the greatest improvement was observed after the incorporation of non-treated HS filler—when compared with neat foams, the value of compressive strength increased by ~13%. Moreover, the incorporation of impregnated HS fillers resulted in the improvement of thermal stability and flame retardancy of PUR foams. For example, the addition of both types of impregnated HS fillers significantly decreased the value of heat peak release (pHRR), total smoke release (TSR), and limiting oxygen index (LOI). Moreover, the PUR foams containing impregnated fillers were characterized by improved hydrophobicity and limited water uptake. The obtained results confirmed that the modification of PUR foams with non-treated and impregnated HS fillers may be a successful approach in producing polymeric composites with improved properties.
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Affiliation(s)
- Sylwia Członka
- Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland;
- Correspondence:
| | - Anna Strąkowska
- Institute of Polymer & Dye Technology, Lodz University of Technology, 90-924 Lodz, Poland;
| | - Agnė Kairytė
- Laboratory of Thermal Insulating Materials and Acoustics, Institute of Building Materials, Faculty of Civil Engineering, Vilnius Gediminas Technical University, Linkmenu st. 28, LT-08217 Vilnius, Lithuania;
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