Durability of Concrete with Superabsorbent Polymer (SAP) Assessed Using Depth of Carbonation and NDT Ultrasonic Methods

The paper concerns destructive and non-destructive (NDT) evaluation of the effect of the addition of superabsorbent polymer (SAP) used as a carrier of mixing water and a means of internal curing on the durability of concrete. The research concerns testing of five concretes-an ordinary reference concrete and four concretes differing in the content of mixing water introduced into the concrete mix in the form of pre-saturated SAP particles (25%, two variants of 50% and 75% of the total mixing water in the form of SAP hydrogel). The research consisted of 4 stages of tests. The subsequent stages involved the analysis of the effect of using SAP as a carrier of mixing water on the particular characteristics of concrete mix and hardened concrete, i.e., consistency and density of concrete mix (1st stage), carbonation tested using two indicators-phenolphthalein and thymol phenolphthalein (2nd stage), and finally: the homogeneity of the concretes' structure by means of ultrasonic method (determination of ultrasonic pulse velocity) 28 days after production (3rd stage) and 3 years after production (4th stage). The ultrasonic pulse (or wave) velocity was then correlated with the content of water applied in the form of SAP hydrogel. The statistical analysis of results showed that the method of introducing the mixing water into the concrete mix in the form of pre-absorbed superabsorbent polymer, although it changed the concrete mix consistency, did not significantly affect the concrete ability to resist carbonation. Meanwhile, after 3 years, the densification of the microstructure of concrete with SAP has been observed.

The Application of Heat-Shrinkable Fibers and Internal Curing Aggregates in the Field of Crack Resistance of High-Strength Marine Structural Mass Concrete: A Review and Prospects

High-strength large-volume marine concrete is a critical material required for the construction of large-span sea-crossing bridges. However, the widespread issue of cracking in this concrete type significantly impacts the durability and load-bearing capacity of concrete structures. Dealing with these cracks not only delays construction schedules but also increases project costs. Addressing these pressing technical issues, this project proposes the use of newly developed high-modulus heat-shrinkable fibers (polyethylene terephthalate fiber, also known as PET fiber) from the textile industry. These fibers utilize the heat generated during the hydration of large-volume concrete to trigger its contraction, applying three-dimensional micro-prestressing stress to enhance its crack resistance, while simultaneously incorporating prewetted aggregates with high-performance micro-porous structures and utilizing their internal curing effect to reduce concrete shrinkage. This helps to minimize the loss of micro-prestressing stress caused by concrete shrinkage and creep. This synergistic approach aims to improve the crack resistance of high-strength large-volume marine concrete. By employing modern testing and simulation analysis techniques, this study aims to uncover the mechanism by which the heat-shrinkable fibers exert micro-prestressing stress on concrete and the water release mechanism of internal curing aggregates during the temperature rise and fall stages of large-volume concrete. It seeks to elucidate the cooperative regulation of the microstructure and performance enhancement mechanisms of high-strength large-volume marine concrete by the heat-shrinkable fibers and internal curing aggregates. This research will lead to the development of novel methods for the design and crack control of high-strength large-volume marine concrete, which will be validated through engineering demonstrations. The outcomes of this study will provide theoretical foundations and technical support for the preparation of the crack-resistant large-volume marine concrete used in large-span bridges.

An Experimental Evaluation of Hemp as an Internal Curing Agent in Concrete Materials

The construction industry is facing increased demand for adopting sustainable 'green' building materials to minimise the carbon footprint of the infrastructure sector to meet the United Nations 2030 Sustainability Goals. Natural bio-composite materials such as timber and bamboo have been widely used in construction for centuries. Hemp has also been used in different forms in the construction sector for decades for its thermal and acoustic insulation capability owing to its moisture buffering capacity and thermal conductivity. The current research aims to explore the possible application of hydrophilic hemp shives for assisting the internal curing of concrete materials as a biodegradable alternative to currently used chemical products. The properties of hemp have been assessed based on their water absorption and desorption properties associated with their characteristic sizes. It was observed that, in addition to its excellent moisture absorption capacity, hemp released most of its absorbed moisture into the surroundings under a high relative humidity (>93%); the best outcome was observed for smaller hemp particles (<2.36 mm). Furthermore, when compared to typical internal curing agents such as lightweight aggregates, hemp showed a similar behaviour in releasing its absorbed moisture to the surroundings indicating its potential application as a natural internal curing agent for concrete materials. An estimate of the volume of hemp shives required to provide a similar curing response to traditional internal curing techniques has been proposed.

Study on the Mechanical Properties and Durability of Recycled Aggregate Concrete under the Internal Curing Condition

Poor mechanical properties and durability of recycled aggregate concrete (RAC) hinder its application in the construction field. In this study, pre-wetted recycled coarse aggregate was used as the internal curing material for prepared RAC with low water-to-binder ratio (W/B), aiming to improve the mechanical properties and durability. The results show that the workability decreases with increasing contents of pre-wetted recycled coarse aggregate. The variation in compressive strength of RAC with different contents of pre-wetted recycled coarse aggregate is obvious within 28 d. After 28 d, the effect of internal curing of pre-wetted recycled coarse aggregate starts to occur, causing a sustained increase in compressive strength. The sealed concrete with 50% and 75% pre-wetted recycled coarse aggregate contents presents the highest compressive strength and better internal curing effect. The pre-wetted recycled coarse aggregate decreases the relative humidity inside the concrete and effectively inhibits the development of shrinkage in the early stages. The RAC with pre-wetted recycled coarse aggregate presents little effect on the drying shrinkage. Additionally, the electric flux of RAC cured for 28 d increases from 561C to 1001C, which presents good resistance to chloride permeation. Microscopic tests indicate that the incorporation of pre-wetted recycled coarse aggregate is beneficial to the improvements of internal structure of RAC.

Design of Environmentally Friendly Ca-Alginate Beads for Self-Healing Cement-Based Materials

Ca-alginate beads have strong hygroscopicity, which have been used for the self-healing and internal curing of cement-based materials. However, ca-alginate beads in cement will chelate with calcium ions, which decreases the swelling rate of ca-alginate beads in the healing environment and is detrimental to the self-healing of cement-based materials. In this paper, the mechanism and steps for preparing ca-alginate beads with a lower ability to chelate with calcium ions were proposed based on protonation theory. In addition, the molecular structure and the swelling rates in cement filtrate and healing environment of ca-alginate beads prepared by the proposed method were characterized. The results showed that the ca-alginate beads prepared by the proposed method had higher molecular density and a lower ability to chelate with calcium ions. The swelling rate in the healing environment is not decreased. Furthermore, the equilibrium swelling rate in cement filtrate can satisfy the need for internal curing of cement-based materials.

Effect of Mechanically Treated Recycled Aggregates on the Long Term Mechanical Properties and Durability of Concrete

The objective of this research was to study the effect of an optimal mechanical treatment method to reduce the mortar adhered on recycled aggregates (RCA) on the long-term mechanical properties and durability of concretes containing RCA at different replacement levels. It was found that concretes incorporating treated RCA exhibited sharper and more significant increase on 90- and 365-day compressive strengths than any other investigated mixture. The same mixtures also benefitted from a ‘shrinkage-controlling’ effect, where strains and mass losses were reduced by almost 15% and 10%, respectively, compared to the reference concrete. While sulfate resistance and carbonation resistance are predominantly defined by the hydration products available within the cement paste and not to a large extent by the aggregate type and quality, the incorporation of either treated or untreated RCA in concrete did not appear to expose RACs to significant durability threats.

A Mechanical Treatment Method for Recycled Aggregates and Its Effect on Recycled Aggregate-Based Concrete

Recycle concrete aggregates (RCA) consist of natural aggregates and remnant mortar adhered to their surface. The amount, size, and morphology of the adherent remainder paste influences quality aspects of RCA, such as their bonding potential with new cement matrix in an RCA-based concrete, as well as the concrete’s overall rheological and performance characteristics. The objective of this research was to study the effect of reducing the adhered mortar in RCA, by means of a mechanical treatment method, on the performance of concrete containing RCA at different percentages. The treatment process was conducted within a concrete mixer truck drum at specific time intervals, the effect of which was determined by means of image analysis, mass loss recordings, and circularity determinations. The effect of size of treated and field RCA, as well as replacement percentages on mechanical performance and durability of high and normal strength concrete mixes, were also investigated. It was concluded that the optimal treatment duration where no further significant removal of adhered paste occurred thereon was 3 h, and concrete mixes containing 3 h treated RCA exhibited comparable performance characteristics to those of the reference concrete mix.

Elastic Wave Monitoring of Cementitious Mixtures Including Internal Curing Mechanisms

The mitigation of autogenous shrinkage in cementitious materials by internal curing has been widely studied. By the inclusion of water reservoirs, in form of saturated lightweight aggregates or superabsorbent polymers, additional water is provided to the hydrating matrix. The onset of water release is of high importance and determines the efficiency of the internal curing mechanism. However, the monitoring of it poses problems as it is a process that takes place in the microstructure. Using acoustic emission (AE) sensors, the internal curing process is monitored, revealing its initiation and intensity, as well as the duration. In addition, AE is able to capture the water evaporation from saturated specimens. By ultrasonic testing, differences in the hydration kinetics are observed imposed by the different methods of internal curing. The results presented in this paper show the sensitivity of combined AE and ultrasound experiments to various fundamental mechanisms taking place inside cementitious materials and demonstrate the ability of acoustic emission to evaluate internal curing in a non-destructive and easily implementable way.

Effect of Cement Types and Superabsorbent Polymers on the Properties of Sustainable Ultra-High-Performance Paste

This study focuses on the effects of superabsorbent polymers (SAP) and belite-rich Portland cement (BPC) on the compressive strength, autogenous shrinkage (AS), and micro- and macroscopic performance of sustainable, ultra-high-performance paste (SUHPP). Several experimental studies were conducted, including compressive strength, AS, isothermal calorimetry, X-ray diffraction (XRD), thermogravimetric analysis (TGA), attenuated total reflectance (ATR)-Fourier-transform infrared spectroscopy (FTIR), ultra-sonic pulse velocity (UPV), and electrical resistivity. The following conclusions can be made based on the experimental results: (1) a small amount of SAP has a strength promotion effect during the first 3 days, while BPC can significantly improve the strength over the following 28 days. (2) SAP slows down the internal relative humidity reduction and effectively reduces the development of AS. BPC specimens show a lower AS than other specimens. The AS shows a linear relationship with the internal relative humidity. (3) Specimens with SAP possess higher cumulative hydration heat than control specimens. The slow hydration rate in the BPC effectively reduces the exothermic heat. (4) With the increase in SAP, the calcium hydroxide (CH) and combined water content increases, and SAP thus improves the effect on cement hydration. The contents of CH and combined water in BPC specimens are lower than those in the ordinary Portland cement (OPC) specimen. (5) All samples display rapid hydration of the cement in the first 3 days, with a high rate of UPV development. Strength is an exponential function of UPVs. (6) The electrical resistivity is reduced due to the increase in porosity caused by the release of water from SAP. From 3 to 28 days, BPC specimens show a greater increment in electrical resistivity than other specimens.

Internal Curing Effect of Pre-Soaked Zeolite Sand on the Performance of Alkali-Activated Slag

This study clarifies the effects of pre-soaked zeolite sand as an internal curing material on the hydration, strength, autogenous shrinkage, and durability of alkali-activated slag (AAS) mortars. The liquid-to-binder ratio (L/b) of all of the AAS mortars was 0.55. Sodium hydroxide solution was used as an alkali activator and an internal curing liquid. Calcined zeolite and natural zeolite sand replaced the standard sand at 15% and 30%, respectively. The setting time, autogenous shrinkage, compressive strength, ultrasonic pulse velocity, and surface electrical resistivity were tested. The following conclusions were drawn: (1) The addition of zeolite significantly reduces the autogenous shrinkage of AAS mortar. Compared with the control group, 30% calcined zeolite reduced the autogenous shrinkage by 96.4%. Moreover, the autogenous shrinkage of the AAS mortars was noticed in two stages (a variable temperature stage and an ambient temperature stage), and the two stages split at one day of age. (2) The compressive strength of all of the specimens increased as the zeolite sand content increased, and the highest compressive strength was obtained for AAS combined with 30% natural zeolite sand. (3) Internal curing accelerated the formation of the second peak of heat flow and reduced the accumulated heat release. (4) Calcined zeolite sand delayed the setting time of the AAS mortars. (5) The addition of zeolite significantly reduced the surface electrical resistivity of the AAS mortars. In summary, zeolite sand is extremely useful as an internal curing agent to reduce autogenous shrinkage and to increase the compressive strength of AAS mortars.

Reinforcing Mechanisms of Coir Fibers in Light-Weight Aggregate Concrete

Due to the requirement for developing more sustainable constructions, natural fibers from agricultural wastes, such as coir fibers, have been increasingly used as an alternative in concrete composites. However, the influence of coir fibers on the hydration and shrinkage of cement-based materials is not clear. In addition, limited information about the reinforcing mechanisms of coir fibers in concrete can be found. The goal of this research is to investigate the effects of coir fibers on the hydration reaction, microstructure, shrinkages, and mechanical properties of cement-based light-weight aggregate concrete (LWAC). Treatments on coir fibers, namely Ca(OH)₂ and nano-silica impregnation, are applied to further improve LWAC. Results show that leachates from fibers acting as a delayed accelerator promote cement hydration, and entrained water by fibers facilitates cement hydration during the whole process. The drying shrinkage of LWAC is increased by adding fibers, while the autogenous shrinkage decreases. The strength and toughness of LWAC are enhanced with fibers. Finally, three reinforcement mechanisms of coir fibers in cement composites are discussed.

Effect of Pre-Wetted Zeolite Sands on the Autogenous Shrinkage and Strength of Ultra-High-Performance Concrete

In this study, the carrier effect of zeolite sands in reducing the autogenous shrinkage and optimizing the microstructure of ultra-high-performance concrete (UHPC) is studied. Pre-wetted calcined zeolite sand (CZ), calcined at 500 °C for 30 min, and natural zeolite sand (NZ), with 15 wt.% and 30 wt.% in UHPC, are used to partially replace standard sands. On that basis, a series of experiments are executed on the developed UHPC, including compressive strength, autogenous shrinkage, X-ray diffraction (XRD), and isothermal calorimetry experiments. With the increase of the zeolite sand content, the autogenous shrinkage of UHPC decreases gradually. Moreover, when the added CZ content is 30 wt.% (CZ30 specimen), it is effective in reducing autogenous shrinkage. Meanwhile, at the age of 28 days, the compressive strength of CZ30 is 97% of the control group. In summary, it is possible to effectively reduce the autogenous shrinkage of UHPC containing 30 wt.% CZ, without sacrificing its mechanical properties.

Lightweight SFRC Benefitting from a Pre-Soaking and Internal Curing Process

The presented research program is focused on the design of a structural lightweight fiber-reinforced concrete harnessing an internal curing process. Pre-soaked waste red ceramic fine aggregate and pre-soaked artificial clay expanded coarse aggregate were utilized for the creation of the mix. Copper-coated steel fiber was added to the mix by volume in amounts of 0.0%, 0.5%, 1.0%, and 1.5%. Test specimens in forms of cubes, cylinders, and beams were tested to specify the concrete characteristics. Such properties as consistency, compressive strength, splitting tensile strength, static and dynamic modulus of elasticity, flexural characteristics, and shear strength were of special interest. The achieved concrete can be classified as LC12/13. A strength class, according to fib Model Code, was also assigned to the concretes in question. The proposed method of preparation of concrete mix using only pre-soaked aggregate (with no extra water) proved to be feasible.

Internal Relative Humidity, Autogenous Shrinkage, and Strength of Cement Mortar Modified with Superabsorbent Polymers

Laboratory evaluations were performed to investigate the effect of internal curing (IC) by superabsorbent polymers (SAP) on the internal relative humidity (IRH), autogenous shrinkage, coefficient of thermal expansion (CTE), and strength characteristics of low water-cement ratio (w/c) mortars. Four types of SAP with different cross-linking densities and particle sizes were used. Test results showed that the SAP inclusion effectively mitigated the IRH drops due to self-desiccation and corresponding autogenous shrinkage, and the IC effectiveness tended to increase with an increased SAP dosage. The greater the cross-linking density and particle size of SAP, the less the IRH drop and autogenous shrinkage. The trend of autogenous shrinkage developments was in good agreement with that of IRH changes, with nearly linear relationships between them. Both immediate deformation (ID)-based and full response-based CTEs were rarely affected by SAP inclusions. There were no substantial losses in compressive and flexural strengths of SAP-modified mortar compared to reference plain mortar. The findings revealed that SAPs can be effectively used to reduce the shrinkage cracking potential of low w/c cement-based materials at early ages, without compromising mechanical and thermal characteristics.

The Influence of Dosing Method and Material Characteristics of Superabsorbent Polymers (SAP) on the Effectiveness of the Concrete Internal Curing

This paper examines the influence of dosing method and material characteristic of superabsorbent polymers (SAP) used for internal curing, on the selected concrete properties. A new method of introducing SAP into the concrete mix and its impact on the shrinkage and compressive strength of concrete was studied. It was shown that the method of dosing SAP to the concrete mix and the differences in the properties of the tested SAPs have a significant impact on the course of changes of selected properties of the tested concrete composites. In order to compare tested series with each other and with other published results on the subject, a new method of including SAP mass content in the concrete mix, as a percentage of absorbed mixing water, was presented. The effectiveness of internal curing using different types of SAP under different dosing methods was presented as a percentage difference in tested concrete properties between modified series and reference series.

Effect of Superabsorbent Polymer on the Properties of Concrete

Incorporating superabsorbent polymer (SAP), which has the abilities of absorption and desorption in concrete can achieve the effect of internal curing. The influences of the volume, particle size and ways of entrained water of SAP on the workability, compressive strength, shrinkage, carbonation resistance and chloride penetration resistance of concrete were analyzed through the macroscopic and microscopic test. The results show that pre-absorbed SAP can increase the slump of the mixture, but SAP without water absorption and pre-absorbed SAP with the deduction of internal curing water from mixing water can reduce the slump. The improvement effects of SAP on compressive strength of concrete increase gradually with the increase of age. Especially from 28 days, the compressive strength of concrete increases obviously. At later age, the compressive strengths of SAP concrete under natural curing environment exceed the strength of reference concrete under natural curing environment and nearly reach the strengths of reference concrete under standard curing environment. SAP effectively reduces the shrinkage of concrete, improves the concrete’s abilities of carbonation resistance and chloride penetration resistance. The microscopic test results show that SAP can effectively improve the micro structure and make the pore structure refined. When SAP is added into concrete, the gel pores and small capillary pores are increased, the size of big capillary pores and air pores are reduced.

Improved Concrete Materials with Hydrogel-Based Internal Curing Agents

This research article will describe the design and use of polyelectrolyte hydrogel particles as internal curing agents in concrete and present new results on relevant hydrogel-ion interactions. When incorporated into concrete, hydrogel particles release their stored water to fuel the curing reaction, resulting in reduced volumetric shrinkage and cracking and thus increasing concrete service life. The hydrogel's swelling performance and mechanical properties are strongly sensitive to multivalent cations that are naturally present in concrete mixtures, including calcium and aluminum. Model poly(acrylic acid(AA)-acrylamide(AM))-based hydrogel particles with different chemical compositions (AA:AM monomer ratio) were synthesized and immersed in sodium, calcium, and aluminum salt solutions. The presence of multivalent cations resulted in decreased swelling capacity and altered swelling kinetics to the point where some hydrogel compositions displayed rapid deswelling behavior and the formation of a mechanically stiff shell. Interestingly, when incorporated into mortar, hydrogel particles reduced mixture shrinkage while encouraging the formation of specific inorganic phases (calcium hydroxide and calcium silicate hydrate) within the void space previously occupied by the swollen particle.

Hygral Behavior of Superabsorbent Polymers with Various Particle Sizes and Cross-Linking Densities

This study focuses on investigating the effects of particle size and cross-linking density on the hygral behavior of superabsorbent polymers (SAPs), which are increasingly used as an internal curing material for high-performance concrete. Four SAPs with different mean particle diameters and cross-linking densities were tested under controlled wetting and drying conditions to measure free absorption and desorption kinetics. Absorption capacities of SAPs under actual mixing conditions were additionally measured and verified by means of mortar flow and semi-adiabatic hydration heat measurements. In addition, the effects of SAP type and dosage (i.e., 0.2, 0.4, and 0.6% by mass of cement) on the mechanical properties of hardened mortar were assessed. The results indicated that: (1) the absorption capacity increased with decreased cross-linking density and increased particle size under both load-free and mixing conditions; and (2) the greater the cross-linking density and the lower the particle size, the shorter the desorption time. It was also confirmed that while the early-age mechanical properties were more related with the gel strength of swollen SAP, the later-age mechanical properties were more affected by the water retention capacity and spatial distribution of SAP in the matrix.