Pneumatic spray delivery-based fixed spray system configuration optimization for efficient agrochemical application in modern vineyards

BACKGROUND

The hydraulic spray delivery (HSD)-based solid set canopy delivery system (SSCDS) emitter configuration has been optimized for agrochemical applications in vertical shoot position (VSP) vineyards. It uses cost-prohibitive emitters, and their placement restricts the mechanical pruning activities. Therefore, this study focused on optimizing the spray performance of a pneumatic spray delivery (PSD)-based SSCDS variant that addresses the earlier issues. Three PSD-SSCDS emitter configurations (C1-C3) were designed using modified low-cost emitters (E1: modified flat fan, E2: 90° modular flat fan) for agrochemical applications in VSP vineyards. C1 had an E1 installed on trellis posts at 1.67 m above ground level. C2 had a pair of E2 installed per vine at 0.3 m below the cordon, while C3 combined the emitter placement of C1 and C2. The spray deposition (ng cm-2) and coverage (%) were quantified (mean ± standard error) using mylar cards and water-sensitive paper samplers placed within the canopy, respectively.

RESULTS

Spray deposition for C1, C2, and C3 was 301.12 ± 63.30, 347.9 ± 66.29, and 837.6 ± 92.53 ng cm-2, respectively. Whereas spray coverage for corresponding configurations was 18.02 ± 2.63, 8.98 ± 1.84, and 28.84 ± 2.46%, respectively.

CONCLUSIONS

Overall, configuration C3 provided significantly higher spray deposition and coverage than C1 and C2. Substantially reduced system installation cost and emitter density per hectare with improved spray performance were achieved by C3 compared to earlier optimized HSD-SSCDS configuration in the VSP vineyards. © 2024 The Authors. Pest Management Science published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry.

Application technology for bioherbicides: challenges and opportunities with dry inoculum and liquid spray formulations

Bioherbicides offer many potential benefits as part of an integrated weed management system or a totally biological or organic cropping system. A key factor for success is the selection of appropriate formulation and delivery systems for each target weed and cropping/climatic region. For dry inoculum products, we discuss direct implantation as an example for successful control of woody weeds, with benefits in control extending beyond the treated weeds to surrounding weeds. These applications do not require water and will become less labor-intensive with future robotic application platforms. Indeed, all bioherbicide applications are likely to improve and become more cost-effective with the advance of new application platforms with sensors and targeted control at lower application volume rates. Unmanned aerial vehicles, as new application platforms, are one of several such potential progressive application systems for liquid formulations, and we discuss product design to maintain optimum conditioning of the active ingredient(s) and storage stability. The delivery system must not adversely affect the products and the application volume rate must be appropriate for coverage on the target. Where applied with other products, compatibility must be ensured and appropriate mixing orders observed to assure performance and avoid precipitation or settling. Droplet size is important for allowing the active materials to be included in the spray, which may require droplets with diameter >150 μm for some larger particle biologically active agents. However, droplet size should not be too large to achieve target coverage. In some cases, that may be plant stems rather than leaves, or narrow grass weeds which tend to have highest spray collection efficiency for small droplets. Narrow droplet size spectrum nozzles may help optimize droplet size. We propose spray calculators to help optimize performance for coverage, retention and avoidance of drift losses, bounce, shatter and runoff. These include regulatory-supported, validated models. © 2023 The Authors. Pest Management Science published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry.

Challenges and opportunities of unmanned aerial vehicles as a new tool for crop pest control

The application of pesticides is not simply delivering chemicals to the target area. It also involves considering the negative aspects and developing strategies to deal with them during the application process, to ensure the maximization of pesticides use efficiency and the maintenance of the ecosystem. Unmanned aerial vehicle (UAV) sprayers demonstrate unique advantages compared to traditional ground sprayers, particularly in terms of maneuverability and labor intensity reduction, showed great potential for chemical application in pest control. It is undeniable that there exist challenges in the practice of UAV spraying, such as higher potential risks of pesticide drift or pathogen transmission, uncertainty canopy deposition for different crops, and unexpected leaf breakage induced by downwash flow. Maximizing the utilization of downwash flow while avoiding lateral air movement outside the intended target crop area is a major issue for chemical application with UAV sprayers, particularly in light of the increasingly apparent consensus on the need for enhanced environmental protection during the chemical application process. It must be considered that the operation strategy in different scenarios and for different crop targets is not the same, unique requirements should be given on nozzle atomization, flight parameters, adjuvants and aircraft types in specific working situations. In future, the implementation of spray drift prediction, technical procedures development, and other solutions aimed at reducing pesticide drift and improving deposition quality, is expected to promote the adoption of UAV sprayers by more farmers. © 2023 Society of Chemical Industry.

Evaluation of the droplet deposition and control effect of a special adjuvant for unmanned aerial vehicle (UAV) sprayers

Unmanned aerial vehicle (UAV) sprayers have been widely used in agriculture. With the goals of using pesticides efficiently and reducing their dosage, we evaluated the effects of adding and not adding special adjuvants to UAV sprayers on droplet deposition and the control effect of leaf folder insects. The deposition quantity and coverage area of UAV sprayers with the Kao Adjuvant A-200® on rice leaves were better than those without the Kao Adjuvant A-200®. Regarding the control effect on rice leaf rollers, UAV sprayers with the Kao Adjuvant A-200® were also better, and they also met the pesticide residue limit for brown rice. Kao Adjuvant A-200® can improve the UAV sprayer's droplet deposition and pest control effect. When the pesticide dosage was reduced by 30%, UAV sprayers with Kao Adjuvant A-200® can achieve a good control effect, which is very helpful in reducing the pesticide dosage.

Effect of Electrolyte Concentration on the Electrochemical Performance of Spray Deposited LiFePO4

LiFePO₄ is a common electrode cathode material that still needs some improvements regarding its electronic conductivity and the synthesis process in order to be easily scalable. In this work, a simple, multiple-pass deposition technique was utilized in which the spray-gun was moved across the substrate creating a "wet film", in which-after thermal annealing at very mild temperatures (i.e., 65 °C)-a LiFePO₄ cathode was formed on graphite. The growth of the LiFePO₄ layer was confirmed via X-ray diffraction, Raman spectroscopy and X-ray photoelectron spectroscopy. The layer was thick, consisting of agglomerated non-uniform flake-like particles with an average diameter of 1.5 to 3 μm. The cathode was tested in different LiOH concentrations of 0.5 M, 1 M, and 2 M, indicating an quasi-rectangular and nearly symmetric shape ascribed to non-faradaic charging processes, with the highest ion transfer for 2 M LiOH (i.e., 6.2 × 10^-9 cm²/cm). Nevertheless, the 1 M aqueous LiOH electrolyte presented both satisfactory ion storage and stability. In particular, the diffusion coefficient was estimated to be 5.46 × 10^-9 cm²/s, with 12 mAh/g and a 99% capacity retention rate after 100 cycles.

Densification of SiCp/Al-Fe-V-Si Composites by the Wedge Rolling Method

The densification of a SiCp/Al-Fe-V-Si billet was achieved by reducing the pores and oxide film between the particles by rolling. The wedge pressing method was used to improve the formability of the composite after jet deposition. The key parameters, mechanisms, and laws of wedge compaction were studied. The results showed that the pass rate was reduced by 10 to 15 percent when using steel molds during the wedge pressing process if the distance between the two ends of the billet was about 10 mm, which was beneficial to improve the compactness and formability of the billet. The density and stress of the surface of the material were higher than those of the interior, where the distribution of density and stress tended to be uniform as the overall volume of the material shrank. During the wedge extrusion process, the material in the preforming area was thinned along the thickness direction, while the material in the main deformation area was lengthened along the length direction. Under plane strain conditions, the wedge formation of spray-deposited composites follows the plastic deformation mechanism of porous metals. The true relative density of the sheet was higher than the calculated value during the initial stamping phase, but was lower than the calculated value when the true strain exceeded 0.55. This was due to the accumulation and fragmentation of SiC particles, which made the pores difficult to remove.

Functional Materials for Fabrication of Carbon-Based Perovskite Solar Cells: Ink Formulation and Its Effect on Solar Cell Performance

Perovskite solar cells (PSCs) have rapidly developed into one of the most attractive photovoltaic technologies, exceeding power conversion efficiencies of 25% and as the most promising technology to complement silicon-based solar cells. Among different types of PSCs, carbon-based, hole-conductor-free PSCs (C-PSCs), in particular, are seen as a viable candidate for commercialization due to the high stability, ease of fabrication, and low cost. This review examines strategies to increase charge separation, extraction, and transport properties in C-PSCs to improve the power conversion efficiency. These strategies include the use of new or modified electron transport materials, hole transport layers, and carbon electrodes. Additionally, the working principles of various printing techniques for the fabrication of C-PSCs are presented, as well as the most remarkable results obtained from each technique for small-scale devices. Finally, the manufacture of perovskite solar modules using scalable deposition techniques is discussed.

Self-Standing, Ultrasonic Spray-Deposited Membranes for Fuel Cells

The polymer electrolyte membrane and its contact with electrodes has a significant effect on the performance of fuel and electrolysis cells but the choice of commercially available membranes is limited. In this study, membranes for direct methanol fuel cells (DMFCs) were made by ultrasonic spray deposition from commercial Nafion solution; the effect of the drying temperature and presence of high boiling solvents on the membrane properties was then analyzed. When choosing suitable conditions, membranes with similar conductivity, water uptake, and higher crystallinity than comparable commercial membranes can be obtained. These show similar or superior performance in DMFC operation compared to commercial Nafion 115. Furthermore, they exhibit low permeability for hydrogen, which makes them attractive for electrolysis or hydrogen fuel cells. The findings from our work will allow for the adjustment of membrane properties to the specific requirements of fuel cells or water electrolysis, as well as the inclusion of additional functional components for composite membranes.

Leaf Sample Size for Pesticide Application Technology Trials in Coffee Crops

Plot size, sample sufficiency, and number of repetitions are factors that affect the experimental errors or residuals and the expression of true differences among treatments. The objective of this study was to determine, using statistical models, the appropriate sample size for application technology experiments in coffee crops through the evaluation of foliar spray deposition and soil runoff in the ground-based application of pesticides. In the first stage, we determined the quantity of leaves per set and the volume of the solution for washing the leaves and extracting the tracer. We analyzed the variability between the coefficients of variation (CVs) of the amount of tracer extracted in two droplet classes (fine and coarse), for the different parts of the plants, and for the different quantities of leaves per set that were organized into intervals of five leaves (1-5, 6-10, 11-15, and 16-20). Less variability was found in the intervals with 10 leaves per set and using 100 mL of extraction solution. In the second stage, a field experiment was conducted using an entirely randomized design with 20 plots: 10 sprayed with fine droplets and 10 with coarse droplets. In each plot, 10 sets (samples) with 10 leaves each were collected from the upper and lower canopy of the coffee trees. Moreover, 10 Petri dishes were placed per plot and collected after application. Based on the results of the spray deposition (mass of tracer extracted per cm² of leaf), we determined the optimal sample size using the maximum curvature and maximum curvature of the coefficient of variation methods. Higher variabilities were related to the targets that are more difficult to reach. Thus, this study determined an optimal sample size between five and eight sets of leaves for spray deposition, and four to five Petri dishes for soil runoff.

Innovation Glass-Ceramic Spray Deposition Technology Improving the Adhesive Performance for Zirconium-Based Dental Restorations

Glass-ceramic spray deposition (GCSD) is a novel technique for coating lithium disilicate (LD) glass-ceramics onto zirconia through simple tempering steps. GCSD has been proven to improve the bonding of zirconia to resin cement, but the effect of etching time on GCSD and the long-term durability of the bond achieved remain unknown. The effects of air abrasion with aluminum particles (ABB) and air abrasion (GAB) or etching with 5.0% hydrogen fluoride (HF) for 20, 60, 90, and 120 s (G20, G60, G90, and G120) on the resin cement−zirconia bond were studied. LD was included as a control (LDG). The microstructure, sub-micron roughness, wettability, and phase changes of samples were analyzed. After resin cement was bonded to zirconia, half of the samples were subjected to thermocycling (5000 cycles at 5−55 °C). The bond strengths of the samples were determined in shear bond strength (SBS) tests (n = 10 per group). An LD structure can be formed on zirconia after GCSD and proper etching processes, which result in high roughness and a hydrophilic nature. GCSD and HF etching significantly improved SBS, with G90 and G120 samples with pre- or post-thermocycling exhibiting SBS values comparable to those of LDG (p > 0.760). The surface characteristics of the LD layer are influenced by the etching time and affect the SBS of the bond of zirconia to resin cement. HF etching for 90−120 s after GCSD results in zirconia with SBS and bond durability comparable to LD.

Effect of flight velocity on droplet deposition and drift of combined pesticides sprayed using an unmanned aerial vehicle sprayer in a peach orchard

Extensive research has been conducted on plant protection unmanned aerial vehicle (UAV) chemical application technology in recent years owing to its importance as a means of pest and disease control. UAV spraying in orchards faces the drawback of drift risk and can be hazardous to non-targeted crops, humans, and the environment. A detailed and systematic analysis must be performed to determine the uniformity and drift risk of plant UAV sprays. In this study, a peach orchard is sprayed with a plant-protection UAV at three different flight velocities and we evaluate the combined pesticide deposition performance of the canopy, ground loss, downwind ground drift, and airborne drift. Additionally, the droplet size and coverage rate in the canopy are calculated by using water-sensitive paper. The results demonstrate that there is significant difference in the droplet size at flight velocities of 1-3 m/s. The droplet size in the lower canopy is slightly smaller than those in the middle and upper parts. Increasing the flight velocity helps the pesticide droplets to spread and penetrate the canopy. However, it also causes a non-uniform pesticide deposition, reduced effective coverage ratio and effective density ratio. Among the three pesticides used in the experiment, imidacloprid exhibits the best deposition efficiency. The deposition amount and normalized deposition amount in the canopy were the highest at a flight velocity of 2 m/s, accompanied by a lower ground loss under the canopy. The highest near-field ground drift is observed at a velocity of 1 m/s, and the far-field airborne drift is highest at 3 m/s. Lastly, this study provides a reference for the commercial application of plant-protection UAVs.

Stabilization of Silver Nanoparticles on Polyester Fabric Using Organo-Matrices for Controlled Antimicrobial Performance

Antimicrobial textiles are helpful tools to fight against multidrug-resistant pathogens and nosocomial infections. The deposition of silver nanoparticles (AgNPs) onto textiles has been studied to achieve antimicrobial properties. Yet, due to health and environmental safety concerns associated with such formulations, processing optimizations have been introduced: biocompatible materials, environmentally friendly agents, and delivery platforms that ensure a controlled release. In particular, the functionalization of polyester (PES) fabric with antimicrobial agents is a formulation in high demand in medical textiles. However, the lack of functional groups on PES fabric hinders the development of cost-effective, durable systems that allow a controlled release of antimicrobial agents. In this work, PES fabric was functionalized with AgNPs using one or two biocompatible layers of chitosan or hexamethyldisiloxane (HMDSO). The addition of organo-matrices stabilized the AgNPs onto the fabrics, protected AgNPs from further oxidation, and controlled their release. In addition, the layered samples were efficient against Staphylococcus aureus and Escherichia coli. The sample with two layers of chitosan showed the highest efficacy against S. aureus (log reduction of 2.15 ± 1.08 after 3 h of contact). Against E. coli, the sample with two layers of chitosan showed the best properties. Chitosan allowed to control the antimicrobial activity of AgNPs, avoid the complete loss of AgNPs after washings and act in synergy with AgNPs. After 3 h of incubation, this sample presented a log reduction of 4.81, and 7.27 of log reduction after 5 h of incubation. The antimicrobial results after washing showed a log reduction of 3.47 and 4.88 after 3 h and 5 h of contact, respectively. Furthermore, the sample with a final layer of HMDSO also presented a controlled antimicrobial effect. The antimicrobial effect was slower than the sample with just an initial layer of HMDSO, with a log reduction of 4.40 after 3 h of incubation (instead of 7.22) and 7.27 after 5 h. The biocompatibility of the composites was confirmed through the evaluation of their cytotoxicity towards HaCaT cells (cells viability > 96% in all samples). Therefore, the produced nanocomposites could have interesting applications in medical textiles once they present controlled antimicrobial properties, high biocompatibility and avoid the complete release of AgNPs to the environment.

Selectivity of Relative Humidity Using a CP Based on S-Block Metal Ions

Herein, we present the syntheses of a novel coordination polymer (CP) based on the perylene-3,4,9,10-tetracarboxylate (pery) linkers and sodium metal ions. We have chosen sodium metal center with the aim of surmising the effect that the modification of the metal ion may have on the relative humidity (RH) experimental measurements of the material. We confirm the role of the ions in the functionalization of the deposited layer by modifying their selectivity towards moisture content, paving the way to the generation of sensitive and selective chemical sensors.

Effect of Tractor Speed and Spray Application Volume on Severity of Scab and Fruit Weight at Different Heights in the Canopy of Tall Pecan Trees

Scab (caused by Venturia effusa) is the most important yield-limiting disease of pecan in the southeastern USA. On susceptible cultivars, the disease is managed using fungicides, but spray coverage is an issue in tall trees. In four experiments, we used an air-blast sprayer to compare scab severity on fruit at 5.0 to 15.0 m height in trees receiving the same dose of fungicide at 468, 935, and 1,871 liter/ha at 2.4 and 3.2 km/h (in two additional experiments fungicides were applied at 4.0 km/h at 470 liter/ha, 4.0 km/h at 940 liter/ha and 4.0 km/h at 1,100 liter/ha). An air-blast sprayer was used for the applications, which included typical recommended active ingredients (a.i.). Nozzles were selected to provide similar proportions of spray to the upper and lower canopy. The treatments (or subsets thereof) were repeated in 2015 to 2017 on cv. Schley and in 2017, 2019, and 2020 on cv. Desirable. All treatments reduced scab compared with the control. Overall, there was no consistent difference among the treatments for severity of scab on foliage, immature fruit, or mature fruit at any height in the canopy up to 15.0 m (maximum height sampled). Fungicide applied at 2.4 or 3.2 km/h at 470 liter/ha was as effective at reducing disease as were the higher volumes (sometimes more so). The scab epidemic severity affected control efficacy. Estimated cost and water savings based on faster speed and lower volume were considerable. These preliminary observations indicate no single volume or speed was consistently superior to control scab; this suggests that, in most seasons, low volumes (higher concentration of a.i.) may be similarly efficacious as high volumes (lower concentration of a.i.) for controlling scab in tall pecan trees and offer greater resource use efficiency.

Influence of floating plant density on potential herbicide spray loss

BACKGROUND

Mesocosm experiments were conducted to evaluate the effect of floating plant density on over-the-top spray solution loss to the column using a tracer dye. Experiments quantified in-water rhodamine water tracer (RWT) dye concentration after foliar treatment at 935 L ha^-1 to waterhyacinth [Eichhornia crassipes (Mart.) Solms], waterlettuce (Pistia stratiotes L.) and giant salvinia (Salvinia molesta D.S. Mitchell) at 0, 25, 50 and 100% area covered (PAC).

RESULTS

As expected, spray loss to the water surface decreased with increasing plant density in all species. However, each species exhibited an unique relationship between density and percentage spray loss. The plant material required to result in 50% spray loss (ED₅₀ ) was 32, 62 and 55 PAC for waterhyacinth, waterlettuce and giant salvinia, respectively. Greater ED₅₀ estimates in waterlettuce and giant salvinia were attributed to plant architecture and leaf orientation compared to waterhyacinth, which grows more vertically and has a greater overall surface area to intercept and retain spray solution. However, when treated at 100 PAC, waterhyacinth and waterlettuce resulted in 20-25% spray loss, whereas giant salvinia resulted in only 10% loss. Consequently, giant salvinia exhibited a near 1:1 relationship between spray loss and PAC (slope = -0.93).

CONCLUSION

These data suggest that potential herbicide spray loss, as affected by plant density, is largely species-specific and dependent on leaf morphology and plant architecture. Further research will confirm these findings under field conditions as well as to identify other parameters that might affect spray loss when treating floating and emergent plants. © 2021 Society of Chemical Industry. This article has been contributed to by US Government employees and their work is in the public domain in the USA.

Activity of the Novel Fungicide Mefentrifluconazole Against Colletotrichum scovillei

The prevalence and destructiveness of anthracnose, caused by Colletotrichum scovillei, in pepper production regions seriously affects pepper yield and quality. Mefentrifluconazole, the first of the isopropanol-azole subgroup of triazole fungicides, was introduced for the control of pepper anthracnose. However, the growth characteristics of pepper fruit and rapid spread of anthracnose suggest that the fungicide application method must be optimized to enhance fungicide efficacy. The sensitivity of C. scovillei to mefentrifluconazole was determined by mycelial growth and germ tube elongation assays using 157 single-spore isolates with mean 50% effective concentration values of 0.462 ± 0.138 and 0.359 ± 0.263 mg/liter, respectively. The in vivo data also showed that mefentrifluconazole had favorable protective and curative effects against pepper anthracnose. Mefentrifluconazole significantly affected C. scovillei infection on pepper by reducing appressorium formation and sporulation, shriveling spores and germ tubes, and causing the abnormal development of appressoria and conidiophores. Mefentrifluconazole could move acropetally, horizontally, and basipetally in pepper plants. Compared with a knapsack sprayer, mefentrifluconazole applied by mist sprayer exhibited significantly better activity against pepper anthracnose. Additionally, as the spray volume increased from 45 to 150 liters/ha, the control efficacy of mefentrifluconazole first increased and then tended to be steady, with an optimal spray volume of 90 liters/ha. The difference in disease control efficacy was related to the deposition and droplet distribution of mefentrifluconazole on the pepper fruit. These results provide scientific guidance for the application of mefentrifluconazole in pepper fields and improved fungicide utilization.

Facile Synthesis of Sprayed CNTs Layer-Embedded Stretchable Sensors with Controllable Sensitivity

Flexible electronic devices have gained significant interest due to their different potential applications. Herein, we report highly flexible, stretchable, and sensitive sensors made of sprayed CNT layer, sandwiched between two polymer layers. A facile fabrication process was employed in which the CNT solution was directly sprayed onto a patterned bottom polymer layer, above which a second polymer layer was casted to get a sandwiched composite structure. Varying amounts of CNT solution (i.e., 10, 25, 40, 70, and 100 mL) were sprayed to get conductive CNT layers of different thicknesses/densities. The physical characteristics of the conductive CNT layers were studied through SEM and optical images. The starting electrical resistance values (without strain) as well as the changes in electrical resistance against human body motions were monitored. The synthesized samples exhibited good response against finger and wrist bending. The conductivity of the samples increased with increase of CNT solution volume while the sensitivity followed the inverse relation, suggesting that the sensors with controlled sensitivity could be fabricated for targeted strain ranges using the proposed method.

Spray-Deposited Anisotropic Ferromagnetic Hybrid Polymer Films of PS-b-PMMA and Strontium Hexaferrite Magnetic Nanoplatelets

Spray deposition is a scalable and cost-effective technique for the fabrication of magnetic hybrid films containing diblock copolymers (DBCs) and magnetic nanoparticles. However, it is challenging to obtain spray-deposited anisotropic magnetic hybrid films without using external magnetic fields. In the present work, spray deposition is applied to prepare perpendicular anisotropic magnetic hybrid films by controlling the orientation of strontium hexaferrite nanoplatelets inside ultra-high-molecular-weight DBC polystyrene-block-poly(methyl methacrylate) (PS-b-PMMA) films. During spray deposition, the evolution of DBC morphology and the orientation of magnetic nanoplatelets are monitored with in situ grazing-incidence small-angle X-ray scattering (GISAXS). For reference, a pure DBC film without nanoplatelets is deposited with the same conditions. Solvent-controlled magnetic properties of the hybrid film are proven with solvent vapor annealing (SVA) applied to the final deposited magnetic films. Obvious changes in the DBC morphology and nanoplatelet localization are observed during SVA. The superconducting quantum interference device data show that ferromagnetic hybrid polymer films with high coercivity can be achieved via spray deposition. The hybrid films show a perpendicular magnetic anisotropy before SVA, which is strongly weakened after SVA. The spray-deposited hybrid films appear highly promising for potential applications in magnetic data storage and sensors.

Evaluation of an unmanned aerial vehicle as a new method of pesticide application for almond crop protection

BACKGROUND

Unmanned Aerial Vehicles (UAVs), a new method of application to deliver pesticides, is rapidly being adopted for commercial use in crop protection in East Asia with increasing worldwide interest. Pest control in mature almond orchards with dense foliar canopies presents greater coverage challenges than field crops and smaller orchard or vineyard crops. We investigated the use of an electric hexacopter to provide acceptable spray deposition and canopy penetration to be considered credible for use in an almond pest control program.

RESULTS

The performance of the aerial and ground methods at different spray volumes were compared by analyzing spray deposition on water sensitive papers, insecticide residues on filter papers and residues on whole unhulled almonds at three canopy elevations. Overall residue levels of chlorantraniliprole insecticide on whole unhulled almonds across all pooled canopy strata were similar between UAV applied at 46.8 L/ha and 93.5 L/ha and the comparative air blast sprayer treatments applied at 935 L/ha. However, significant interactions between canopy elevation and spray method showed distinct residue patterns between the two application methods. Penetration and spray deposition at the lower canopy were observed and validated for the UAV application. Pest efficacy was evaluated by measuring nut damage at harvest.

CONCLUSION

This study presents promising data that support the potential innovative integration of UAV's into crop protection programs for large canopy crops such as almonds and may guide future research for developing relevant label recommendations.

Annealing Effect on the Properties of Electrochromic V2O5 Thin Films Grown by Spray Deposition Technique

Nanostructured electrochromic V₂O₅ thin films were prepared using spray pyrolysis technique growth at a temperature of 250 °C using air-carrier spray deposition, starting from ammonium metavanadate precursor in water, followed by annealing at 400 °C in O₂ atmosphere for 2 h. The V₂O₅ films were characterized by X-ray diffraction, scanning electron microscopy, and Raman spectroscopy, and their electrochromic behavior was studied using optical spectroscopy and cyclic voltammetry in both the as-deposited and postannealing case. The studies showed that the simple, cost -effective, suitable for large area deposition method used can lead to an interesting surface structuring with large active surface properties suitable for electrochromic applications. Further studies for growth optimization and improvements of films properties and stability are to be performed.

A Comparison of Ground-Based Air-Blast Sprayer and Aircraft Application of Fungicides to Manage Scab in Tall Pecan Trees

Pecan scab (caused by Venturia effusa) is a destructive disease of pecan in the southeastern United States. Susceptible cultivars must be sprayed with fungicide every 10 to 21 days to ensure yield and kernel quality. Fungicide is most often applied using large orchard air-blast sprayers. Pecan trees grow tall, and air-blast sprays result in a gradient in spray deposition and consequently of scab. Aerial fungicide application is also practiced. Disease distribution and spray deposition of the two methods have not been compared but will provide information aiding decisions on spray application methods. We compared air-blast, aerial, and air-blast + aerial applications for efficacy controlling scab at five heights in the canopy of 25-m cultivar Schley pecan trees. There was a negative relationship between scab severity and height in control trees, a positive linear relationship with height in air-blast treated trees, and a generally negative linear relationship between scab severity and height in aerially treated trees. Air-blast + aerial treatments resulted in low severity of scab at all heights. Spray deposition on water-sensitive cards indicated a declining gradient with height using an air-blast sprayer, whereas aerial applications resulted in a low deposition at all sample heights. Air-blast sprays tended to result in less good control at heights >12.5 m, and aerially treated trees at ≤7.5 m. The results provide insight into the efficacy and advantages of these methods for applying fungicide to control scab in tall pecan trees; further research is needed to better understand the impact of frequency and timing of these two methods.

Universal Spray-Deposition Process for Scalable, High-Performance, and Stable Organic Electrochemical Transistors

Organic electrochemical transistors (OECTs) with high transconductance and good operating stability in an aqueous environment are receiving substantial attention as promising ion-to-electron transducers for bioelectronics. However, to date, in most of the reported OECTs, the fabrication procedures have been devoted to spin-coating processes that may nullify the advantages of large-area and scalable manufacturing. In addition, conventional microfabrication and photolithography techniques are complicated or incompatible with various nonplanar flexible and curved substrates. Herein, we demonstrate a facile patterning method via spray deposition to fabricate ionic-liquid-doped poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS)-based OECTs, with a high peak transconductance of 12.9 mS and high device stability over 4000 switching cycles. More importantly, this facile technique makes it possible to fabricate high-performance OECTs on versatile substrates with different textures and form factors such as thin permeable membranes, flexible plastic sheets, hydrophobic elastomers, and rough textiles. Overall, the results highlight the spray-deposition technique as a convenient route to prepare high-performing OECTs and will contribute to the translation of OECTs into real-world applications.

Recent Advances in Printed Capacitive Sensors

In this review paper, we summarize the latest advances in the field of capacitive sensors fabricated by printing techniques. We first explain the main technologies used in printed electronics, pointing out their features and uses, and discuss their advantages and drawbacks. Then, we review the main types of capacitive sensors manufactured with different materials and techniques from physical to chemical detection, detailing the main substrates and additives utilized, as well as the measured ranges. The paper concludes with a short notice on status and perspectives in the field.

Silver spray deposition for AgLDI imaging MS of cholesterol and other olefins on thin tissue sections

Olefins such as cholesterol and unsaturated fatty acids play important biological roles. Silver-assisted laser desorption ionization (AgLDI) takes advantage of the strong affinity of silver to conjugate with double bonds to selectively ionize these molecules for imaging mass spectrometry (IMS) experiments. For IMS studies, two main approaches for silver deposition have been described in the literature: fine coating by silver sputtering and spray deposition of silver nanoparticles. While these approaches allow for extremely high resolution IMS experiments to be conducted, they are not readily available to all laboratories. Herein, we present a silver nitrate spray deposition approach as an alternative to silver sputtering and nanoparticle deposition for routine IMS analysis. The silver nitrate spray has the same level of specificity and sensitivity for olefins, particularly cholesterol, and has shown to be capable of IMS experiments down to 10-μm spatial resolution. Minimal sample preparation and the affordability of silver nitrate make this a convenient and accessible technique worth considering.

Swath pattern analysis from a multi-rotor unmanned aerial vehicle configured for pesticide application

BACKGROUND

Although unmanned aerial vehicles (UAVs) are increasingly used to deliver small-scale aerial pesticide applications, there remains uncertainty over their efficiency in terms of uniformity of spray deposition and their application efficiency. Consequently, a field study was designed to quantify factors influencing the uniformity of spray deposition from a multi-rotor UAV that is operated commercially in New Zealand. Two sampling systems for measuring spray deposition, a continuous horizontal string and steel plates placed on the ground were compared.

RESULTS

The spray deposit distribution characteristics and calculated lane separation values (distance between flight lines that produces a maximum coefficient of variation of 30% for spray deposits) were strongly influenced by wind speed, nozzle position, release height, ground speed and droplet size. Lane separation values ranged from 1 to > 5 m. Swath distribution parameters (spread and position of peak deposition) derived from plates were not significantly different from those derived from string. However, total deposition on strings relative to plates increased with small droplets. Reducing plate sampling intensity from 0.25 m intervals to 0.5 m and even 1.0 m had only a minor effect on estimates of swath parameter values.

CONCLUSIONS

The potential for precision spraying from UAV platforms has yet to be achieved with improvements required in hardware and software. Further, mechanistic models are needed to quantify how complex interactions among multiple operating and meteorological variables influence spray deposition. © 2019 Society of Chemical Industry.

Determining Mancozeb Deposition Benchmark Values on Apple Leaves for the Management of Venturia inaequalis

Apple scab, caused by Venturia inaequalis, is the most common fruit and foliar disease in commercial apple production worldwide. Early in the production season, preventative contact fungicide sprays are essential for protecting highly susceptible continuously unfolding and expanding young leaves. In South Africa, mancozeb is a key contact fungicide used for controlling apple scab early in the season. The current study developed deposition benchmarks indicative of the biological efficacy of mancozeb against apple scab, using a laboratory-based apple seedling model system. The model system employed a yellow fluorescent pigment that is known to be an effective tracer of mancozeb deposition. A concentration range of mancozeb (0.15 to 1 times the registered dosage) and fluorescent pigment concentrations was sprayed onto seedling leaves, which yielded various fluorescent particle coverage (FPC%) levels. Modeling of the FPC% values versus percent disease control yielded different benchmark values when disease quantification was conducted using two different methods. Thermal infrared imaging (TIRI) disease quantification resulted in a benchmark model where 0.40%, 0.79%, and 1.35 FPC% yielded 50, 75, and 90% apple scab control, respectively. These FPC% values were higher than the benchmarks (0.10, 0.20, and 0.34 FPC%, respectively) obtained with quantitative real-time PCR (qPCR) disease quantification. The qPCR benchmark model is recommended as a guideline for evaluating the efficacy of mancozeb sprays on leaves in apple orchards since the TIRI benchmark model underestimated disease control. The TIRI benchmark model yielded 68% disease control at the lowest mancozeb dosage, yet no visible lesion developed at this dosage. Both benchmark models showed that mancozeb yielded high levels of disease control at very low concentrations; for the qPCR benchmark model the FPC% value of the FPC₉₀ (90% control) corresponded to 0.15 times that of the registered mancozeb concentration in South Africa, i.e., 85% lower than the registered dosage.

Low-Cost Gas Sensing: Dynamic Self-Compensation of Humidity in CNT-Based Devices

Solid-state gas sensors are a cost-effective and well-spread alternative to conventional gas sensing, employable in most environments, ranging from homes and offices to harsh industrial scenarios. The emergence of carbon nanotubes (CNTs) as sensing material in solid-state gas sensors paved the way to a new class of devices, which are semitransparent, flexible, and with a remarkably low environmental impact. These devices, however, lack selectivity to other gases and concurring physical phenomena, such as temperature and pressure changes. In this contribution, we show how by measuring the impedance of CNT-based gas sensors at different frequencies, it is possible to evaluate sensitivity coefficient for the immediate compensation of moisture content in the air, while still preserving in the considered ranges of average sensitivities as high as 0.045, 0.112, 7.842 × 10^-5, and 0.041 % Z/ppm for ammonia, carbon dioxide, carbon monoxide and ethanol gas, respectively. With this simple approach, it will be possible to develop simple sensor read-out systems, with reduced external electronic, simplifying the route to low-cost and low-power sensor nodes for the internet of things.

Fully Transparent Gas Sensor Based on Carbon Nanotubes

In this paper, we demonstrate the feasibility of realization of transparent gas sensors based on carbon nanotubes (CNTs). Both sensing layer and electrodes consist of CNTs deposited by spray deposition. The transparent sensor—with a transmittance higher than 60% in both sensing layer and electrodes—is characterized towards NH₃ and CO₂ and compared with a reference sensor with the same active layer but evaporated Au electrodes. In particular, the sensitivity towards NH₃ is virtually identical for both reference and transparent sensors, whereas the transparent device exhibits higher sensitivity to CO₂ than the reference electrode. The effect of the spacing among consecutive electrodes is also studied, demonstrating that a wider spacing in fully CNT based sensors results in a higher sensitivity because of the higher sensing resistance, whereas this effect was not observed in gold electrodes, as their resistance can be neglected with respect to the resistance of the CNT sensing layer. Overall, the transparent sensors show performance comparable—if not superior—to the traditionally realized ones, opening the way for seamlessly integrated sensors, which do not compromise on quality.

Device Characteristics of Band gap Tailored 10.04% Efficient CZTSSe Solar Cells Sprayed from Water-Based Solution

A diverse S/(S + Se) ratio of Cu₂ZnSn(S_x,Se_1-x)₄ (CZTSSe) thin-film solar cells is derived by the water-based spray pyrolysis approach. By fine-tuning the S/(S + Se) ratio, base CZTSSe device efficiency has significantly improved from 7.02 to 10.04% by minimizing the V_oc deficit up to 616 mV and increasing fill factor (FF) from 56.42 to 62.38%. As the S/(S + Se) ratio was increased from 0 to 0.4, surface compactness was observed to be improved with slightly decreased grain size, which increased shunt resistance and resultantly increased FF. However, when S-alloying was more than S/(S + Se) = 0.4, grain size decreased too much and had a detrimental effect on device performance. To deeply understand the role effect of the S/(S + Se) ratio, detailed spectroscopic analysis is performed with admittance spectroscopy, temperature-dependent current-voltage characteristic (J-V-T), time-resolved photoluminescence, and Raman depth profiling. Experimental results revealed that the different power conversion efficiency limiting factors were developed with various S/(S + Se) ratios. High density of deep defect states generated with the S/(S + Se) ≥ 40% content and larger conduction band offset observed with red kink were formed in the Se/(S + Se) ≥ 80% content. Hence, in order to get the high-efficient CZTSSe solar cell, fine tuning of the S/(S + Se) ratio is necessary.

Water-soluble food dye of Allura Red as a tracer to determine the spray deposition of pesticide on target crops

BACKGROUND

Quantification of spray deposition on a target crop is of vital importance to optimize pesticide application. In traditional determinations of spray deposition, a large amount of organic solvent is used to extract pesticides from the target crops. In this study, a water-soluble food dye of Allura Red was developed as a tracer to determine pesticide spray deposition on a rice target crop.

RESULTS

The addition of Allura Red does not obviously alter the physicochemical properties of pesticides (viscosity, density and surface tension) and droplet spectra. An ultra-performance liquid chromatography (UPLC) analytical method was developed and validated to determine the deposition amount of Allura Red on rice plants. Method accuracy and precision for Allura Red were found to be satisfactory with recoveries of 96.07% to 107.48%. To validate the method, comparative deposition analyses were carried out using representative systematic and non-systematic pesticides (nitenpyram and chlorothalonil) under the same spraying scenarios using a Potter spray tower. Allura Red and pesticides showed comparable deposition under the same application conditions with ratios from 0.98 to 1.21. A field trial using an unmanned aerial vehicle sprayer further indicated that the deposition rates for Allura Red and nitenpyram on rice seedling were 13.04% and 11.07%, with corresponding relative standard deviation values (n = 5) of 16.39% and 18.79%.

CONCLUSION

A laboratory test and field trial confirmed that the developed method of using Allura Red as a tracer for spray deposition assessment is feasible and practicable. © 2019 Society of Chemical Industry.

Season Long Pest Management Efficacy and Spray Characteristics of a Solid Set Canopy Delivery System in High Density Apples

Solid set canopy delivery systems (SSCDS) are a novel foliar agrochemical delivery system designed as an alternative for airblast sprayers in high density fruit production. This study tested the pest management potential, coverage, and chemical deposition of an SSCDS using commercially available microsprinkler components over the course of a growing season. Spray coverage and deposition for a representative airblast sprayer and SSCDS were evaluated using water sensitive paper and tartrazine dye, respectively. Foliar sprays for pest suppression were applied through both systems, and damage assessments were taken at the midpoint and end of the growing season. SSCDS sprays demonstrated similar levels of coverage on the adaxial leaf surface as airblast sprays, but significantly lower coverage on the abaxial surface. However, mean levels of foliar chemical deposition was generally higher in the SSCDS. Evaluations found minimal arthropod and fungal damage in both airblast and SSCDS treated plots compared to untreated trees. The SSCDS was shown to be a viable alternative to the airblast, with inherent advantages such as rapid application time and improved worker safety. Furthermore, higher deposition on SSCDS treated foliage supports the hypothesis that SSCDS provide a higher droplet capture rate in the canopy, with less off-target loss and drift than airblast sprayers.

Study of the Microstructure and Ring Element Segregation Zone of Spray Deposited SiCp/7055Al

Composites of 7055 aluminum (Al) matrix reinforced with SiC particles were prepared using the spray deposition method. The volume fraction of the phase reinforced with SiC particles was 17%. The effect of the introduction of SiC particles on the deposited microstructure and properties of the composites was studied in order to facilitate the follow-up study. The structure and element enrichment zone of spray-deposited SiC_p/7055 Al matrix composites were studied by Optical Microscope (OM), X-ray diffraction (XRD), Scanning Electronic Microscopy (SEM) and Transmission electron microscopy (TEM). The results show that the reinforcement phases of the SiC particles were uniformly distributed on the macro and micro levels, and a few SiC particles were segregated into annular closed regions. C and Si on the surface of SiC particles diffused to the Al matrix. The distribution of the two elements was gradient weakening with SiC particles as the center, and the enrichment zones of Si, Mg and Cu formed in the middle of the closed annular area of a few SiC particles. The enrichment zones were mainly composed of alpha-Al, SiC, Al₂CuMg, Al₂Cu and MgZn₂. AlCu and AlMgCu phase precipitate on the surface of the SiC particles, beside the particle boundary, and had the characteristics of preferred nucleation. They tended to grow at the edges and corners of SiC particles. It was observed that the formation of nanoparticles in the alloy had a pinning effect on dislocations. The different cooling rates of the SiC particles and the Al matrix led to different aluminum liquid particle sizes, ranging from 20 to 150 μm. In the region surrounded by SiC particles, the phenomenon of large particles extruding small particles was widespread. Tearing edges and cracks continued to propagate around the SiC particles, increasing their propagation journey and delaying the fracture of the materials.

Spray-Formed Layered Polymer Microneedles for Controlled Biphasic Drug Delivery

In this study we present polymeric microneedles composed of multiple layers to control drug release kinetics. Layered microneedles were fabricated by spraying poly(lactic-co-glycolic acid) (PLGA) and polyvinylpyrrolidone (PVP) in sequence, and were characterized by mechanical testing and ex vivo skin insertion tests. The compression test demonstrated that no noticeable layer separation occurred, indicating good adhesion between PLGA and PVP layers. Histological examination confirmed that the microneedles were successfully inserted into the skin and indicated biphasic release of dyes incorporated within microneedle matrices. Structural changes of a model protein drug, bovine serum albumin (BSA), in PLGA and PVP matrices were examined by circular dichroism (CD) and fluorescence spectroscopy. The results showed that the tertiary structure of BSA was well maintained in both PLGA and PVP layers while the secondary structures were slightly changed during microneedle fabrication. In vitro release studies showed that over 60% of BSA in the PLGA layer was released within 1 h, followed by continuous slow release over the course of the experiments (7 days), while BSA in the PVP layer was completely released within 0.5 h. The initial burst of BSA from PLGA was further controlled by depositing a blank PLGA layer prior to forming the PLGA layer containing BSA. The blank PLGA layer acted as a diffusion barrier, resulting in a reduced initial burst. The formation of the PLGA diffusion barrier was visualized using confocal microscopy. Our results suggest that the spray-formed multilayer microneedles could be an attractive transdermal drug delivery system that is capable of modulating a drug release profile.

Spray-Coated CsPbBr3 Quantum Dot Films for Perovskite Photodiodes

Large-area film deposition and high material utilization ratio are the crucial factors for large-scale application of perovskite optoelectronics. Recently, all-inorganic halide perovskite CsPbBr₃ has attracted great attention because of its high phase stability, thermal stability, and photostability. However, most reported perovskite devices were fabricated by spin-coating, suffering from a low material utilization ratio of 1% and a small coverage area. Here, we developed a spray-coating technique to fabricate a CsPbBr₃ quantum dot (QD) film photodiode which had a high material utilization ratio of 32% and a deposition rate of 9 nm/s. The film growth process was studied, and substrate temperature and spray time were two key factors for the deposition of uniform and crack-free QD films. The spray-coated photodiode was demonstrated to be more suitable for working in the photodetector mode because a low dark current density of 4 × 10^-4 mA cm^-2 resulting from an extremely low recombination current contributed to a high detectivity of 1 × 10¹⁴ Jones. A high responsivity of 3 A W^-1 was obtained at -0.7 V under 365 nm illumination, resulting from a low charge-transfer resistance and a high charge recombination resistance. We believe that the spray deposition technique will benefit the fabrication of perovskite QD film optoelectronics on a large scale.

Toward Sustainable Multifunctional Coatings Containing Nanocellulose in a Hybrid Glass Matrix

We report on a sustainable route to protective nanocomposite coatings, where one of the components, nanocellulose fibrils, is derived from trees and the glass matrix is an inexpensive sol-gel organic-inorganic hybrid of zirconium alkoxide and an epoxy-functionalized silane. The hydrophilic nature of the colloidal nanocellulose fibrils is exploited to obtain a homogeneous one-pot suspension of the nanocellulose in the aqueous sol-gel matrix precursors solution. The mixture is then sprayed to form nanocomposite coatings of a well-dispersed, random in-plane nanocellulose fibril network in a continuous organic-inorganic glass matrix phase. The nanocellulose incorporation in the sol-gel matrix resulted in nanostructured composites with marked effects on salient coating properties including optical transmittance, hardness, fracture energy, and water contact angle. The particular role of the nanocellulose fibrils on coating fracture properties, important for coating reliability, was analyzed and discussed in terms of fibril morphology, molecular matrix, and nanocellulose/matrix interactions.

Synthesis, Spray Deposition, and Hot-Press Transfer of Copper Nanowires for Flexible Transparent Electrodes

We report a solution-phase approach to the synthesis of crystalline copper nanowires (Cu NWs) with an aspect ratio >1000 via a new catalytic mechanism comprising copper ions. The synthesis involves the reaction between copper(II) chloride and copper(II) acetylacetonate in a mixture of oleylamine and octadecene. Reaction parameters such as the molar ratio of precursors as well as the volume ratio of solvents offer the possibility to tune the morphology of the final product. A simple low-cost spray deposition method was used to fabricate Cu NW films on a glass substrate. Post-treatment under reducing gas (5% H₂ + 95% N₂) atmosphere resulted in Cu NW films with a low sheet resistance of 24.5 Ω/sq, a transmittance of T = 71% at 550 nm (including the glass substrate), and a high oxidation resistance. Moreover, the conducting Cu NW networks on a glass substrate can easily be transferred onto a polycarbonate substrate using a simple hot-press transfer method without compromising on the electrical performance. The resulting flexible transparent electrodes show excellent flexibility ( R/ R_o < 1.28) upon bending to curvatures of 1 mm radius.

Fabrication of Circular Obelisk-Type Multilayer Microneedles Using Micro-Milling and Spray Deposition

In this study we present the fabrication of multilayer microneedles with circular obelisk and beveled-circular obelisk geometries, which have potential applications in implantable drug delivery devices. Micro-milling was adopted as an environmental-friendly and cost-effective way to fabricate primary metal microneedle masters. Polylactic acid (PLA) microneedles with sharp tips were then obtained by micromolding followed by oxygen plasma etching and used for preparing polydimethylsiloxane (PDMS) microneedle molds. A spray deposition process was employed for microneedle fabrication to facilitate the formation of multilayer microneedles while helping in maintenance of drug stability. Multilayer microneedles were successfully formed by sequential spraying of poly(lactic-co-glycolic acid) (PLGA) and polyvinylpyrrolidone (PVP) solutions into the mold. The fabricated PLGA-PVP multilayer microneedles penetrated the pig cadaver skin without breakage and released dyes in the skin at different rates, which reveals the potential for implantable microneedles enabling controlled release. Mechanical testing demonstrated that the obelisk-shaped microneedles were mechanically stronger than a pyramid-shaped microneedle and suggested that strong adhesion between PLGA and PVP layers was achieved as well. Structural stability and functionality of a model drug, horseradish peroxidase (HRP), upon spray deposition was examined using circular dichroism (CD) spectroscopy and enzyme activity assay. HRP retained its secondary structure and activity in PVP, whereas HRP in PLGA showed structural changes and reduced activity. Combination of micro-milling and spray deposition would be an attractive way of fabricating drug-containing polymer microneedles with various geometries while reducing prototyping time and process-induced drug instability.

Surface modification of poly(vinylidene fluoride) hollow fibre membranes for biogas purification in a gas-liquid membrane contactor system

The wetting of hollow fibre membranes decreases the performance of the liquid-gas membrane contactor for CO₂ capture in biogas upgrading. To solve this problem, in this work, a poly(vinylidene fluoride) (PVDF) hollow fibre membrane for a liquid-gas membrane contactor was coated with a superhydrophobic layer composed of a combination of hydrophobic SiO₂ nanoparticles and polydimethylsiloxane (PDMS) by the method of spray deposition. A rough layer of SiO₂ deposited on the PVDF membrane resulted in an enhanced surface hydrophobicity. The surface structure of the pristine PVDF significantly affected the homogeneity of the generated SiO₂ layer. A uniform surface coating on the PVDF upper layer resulted from the presence of micrometre and nanometre-sized roughness on the surface of the PVDF membrane, which was achieved with a SiO₂ concentration of 4.44 mg ml^-1 (0.2 g/45 ml) in the coating solution. As a result, the water contact angle of the modified surface was recorded as 155 ± 3°, which is higher than that of the pristine surface. The high contact angle is advantageous for reducing the wetting of the membrane. Additional mass transfer resistance was introduced by the superhydrophobic layer. In addition, continuous CO₂ absorption tests were carried out in original and modified PVDF hollow fibre membrane contactors, using monoethanolamine (MEA) solution as the absorbent. A long-term stability test revealed that the modified PVDF hollow fibre membrane contactor was able to outperform the original membrane contactor and demonstrated outstanding long-term stability, suggesting that spray deposition is a promising approach to obtain superhydrophobic PVDF membranes for liquid-gas membrane absorption.

Precipitation Behavior and Quenching Sensitivity of a Spray Deposited Al-Zn-Mg-Cu-Zr Alloy

Precipitation behavior and the quenching sensitivity of a spray deposited Al-Zn-Mg-Cu-Zr alloy during isothermal heat treatment have been studied systematically. Results demonstrate that both the hardness and the ultimate tensile strength of the studied alloy decreased with the isothermal treatment time at certain temperatures. More notably, the hardness decreases rapidly after the isothermal heat treatment. During isothermal heat treatment processing, precipitates readily nucleated in the medium-temperature zone (250–400 °C), while the precipitation nucleation was scarce in the low-temperature zone (<250 °C) and in the high-temperature zone (>400 °C). Precipitates with sizes of less than ten nanometers would contribute a significant increase in yield strength, while the ones with a larger size than 300 nm would contribute little strengthening effect. Quenching sensitivity is high in the medium-temperature zone (250–400 °C), and corresponding time-temperature-property (TTP) curves of the studied alloy have been established.

Fully Printed Flexible Single-Chip RFID Tag with Light Detection Capabilities

A printed passive radiofrequency identification (RFID) tag in the ultra-high frequency band for light and temperature monitoring is presented. The whole tag has been manufactured by printing techniques on a flexible substrate. Antenna and interconnects are realized with silver nanoparticles via inkjet printing. A sprayed photodetector performs the light monitoring, whereas temperature measurement comes from an in-built sensor in the silicon RFID chip. One of the advantages of this system is the digital read-out and transmission of the sensors information on the RFID tag that ensures reliability. Furthermore, the use of printing techniques allows large-scale manufacturing and the direct fabrication of the tag on the desired surface. This work proves for the first time the feasibility of the embedment of large-scale organic photodetectors onto inkjet printed RFID tags. Here, we solve the problem of integration of different manufacturing techniques to develop an optimal final sensor system.

Microstructured Polymer Blend Surfaces Produced by Spraying Functional Copolymers and Their Blends

We described the fabrication of functional and microstructured surfaces from polymer blends by spray deposition. This simple technique offers the possibility to simultaneously finely tune the microstructure as well as the surface chemical composition. Whereas at lower polymer concentration, randomly distributed surface micropatterns were observed, an increase of the concentration leads to significant changes on these structures. On the one hand, using pure homopolystyrene fiber-like structures were observed when the polymer concentration exceeded 30 mg/mL. Interestingly, the incorporation of 2,3,4,5,6-pentafluorostyrene changed the morphology, and, instead of fibers, micrometer size particles were identified at the surface. These fluorinated microparticles provide superhydrophobic properties leading to surfaces with contact angles above 165°. Equally, in addition to the microstructures provided by the spray deposition, the use of thermoresponsive polymers to fabricate interfaces with responsive properties is also described. Contact angle measurements revealed variations on the surface wettability upon heating when blends of polystyrene and polystyrene-b-poly(dimethylaminoethyl methacrylate) are employed. Finally, the use of spraying techniques to fabricate gradient surfaces is proposed. Maintaining a constant orientation, the surface topography and thus the contact angle varies gradually from the center to the edge of the film depending on the spray angle.

Spray-Deposited Large-Area Copper Nanowire Transparent Conductive Electrodes and Their Uses for Touch Screen Applications

Large-area conducting transparent conducting electrodes (TCEs) were prepared by a fast, scalable, and low-cost spray deposition of copper nanowire (CuNW) dispersions. Thin, long, and pure copper nanowires were obtained via the seed-mediated growth in an organic solvent-based synthesis. The mean length and diameter of nanowires are, respectively, 37.7 μm and 46 nm, corresponding to a high-mean-aspect ratio of 790. These wires were spray-deposited onto a glass substrate to form a nanowire conducting network which function as a TCE. CuNW TCEs exhibit high-transparency and high-conductivity since their relatively long lengths are advantageous in lowering in the sheet resistance. For example, a 2 × 2 cm(2) transparent nanowire electrode exhibits transmittance of T = 90% with a sheet resistance as low as 52.7 Ω sq(-1). Large-area sizes (>50 cm(2)) of CuNW TCEs were also prepared by the spray coating method and assembled as resistive touch screens that can be integrated with a variety of devices, including LED lighting array, a computer, electric motors, and audio electronic devices, showing the capability to make diverse sizes and functionalities of CuNW TCEs by the reported method.

Development and Preliminary Evaluation of a Spray Deposition Sensing System for Improving Pesticide Application

An electronic, resistance-based sensor array and data acquisition system was developed to measure spray deposition from hydraulic nozzles. The sensor surface consisted of several parallel tin plated copper traces of varying widths with varying gap widths. The system contained an embedded microprocessor to monitor output voltage corresponding to spray deposition every second. In addition, a wireless module was used to transmit the voltage values to a remote laptop. Tests were conducted in two stages to evaluate the performance of the sensor array in an attempt to quantify the spray deposition. Initial tests utilized manual droplet placement on the sensor surface to determine the effects of temperature and droplet size on voltage output. Secondary testing utilized a spray chamber to pass nozzles at different speeds above the sensor surface to determine if output varied based on different application rates or spray droplet classification. Results from this preliminary analysis indicated that manual droplets of 5 and 10 μL resulted in significantly different values from the sensors while temperature did not consistently affect output. Spray chamber test results indicated that different application rates and droplet sizes could be determined using the sensor array.

Monitoring structural dynamics of in situ spray-deposited zinc oxide films for application in dye-sensitized solar cells

The spray-deposition technique is an effective and scalable method to deposit zinc oxide nanostructures, which are used as active layers for dye-sensitized solar cells (DSSCs) in the present study. The dynamics of structural evolution are studied with grazing incidence small-angle X-ray scattering during in situ spraying. Nanostructured films obtained through multiple spray shots provide suitable structural length scales, morphologies, and film thicknesses; this leads to reasonable performance in a DSSC with the highest short-circuit current density reported so far.