Design and Fabrication of a High-Strength Hydrogel with Ideally Homogeneous Network Structure from Tetrahedron-like Macromonomers

Design of well-defined shape memory networks with high homogeneity: towards advanced shape memory polymeric materials

A well-defined shape memory network with high homogeneity was engineered via step-growth thiol-norbornene photopolymerization.

Fabrication of injectable high strength hydrogel based on 4-arm star PEG for cartilage tissue engineering

Hydrogels prepared from poly(ethylene glycol) (PEG) are widely applied in tissue engineering, especially those derived from a combination of functional multi-arm star PEG and linear crosslinker, with an expectation to form a structurally ideal network. However, the poor mechanical strength still renders their further applications. Here we examined the relationship between the dynamics of the pre-gel solution and the mechanical property of the resultant hydrogel in a system consisting of 4-arm star PEG functionalized with vinyl sulfone and short dithiol crosslinker. A method to prepare mechanically strong hydrogel for cartilage tissue engineering is proposed. It is found that when gelation takes place at the overlap concentration, at which a slow relaxation mode just appears in dynamic light scattering (DLS), the resultant hydrogel has a local maximum compressive strength ∼20 MPa, while still keeps ultralow mass concentration and Young's modulus. Chondrocyte-laden hydrogel constructed under this condition was transplanted into the subcutaneous pocket and an osteochondral defect model in SCID mice. The in vivo results show that chondrocytes can proliferate and maintain their phenotypes in the hydrogel, with the production of abundant extracellular matrix (ECM) components, formation of typical chondrocyte lacunae structure and increase in Young's modulus over 12 weeks, as indicated by histological, immunohistochemistry, gene expression analyses and mechanical test. Moreover, newly formed hyaline cartilage was observed to be integrated with the host articular cartilage tissue in the defects injected with chondrocytes/hydrogel constructs. The results suggest that this hydrogel is a promising candidate scaffold for cartilage tissue engineering.

Designing hydrogels for controlled drug delivery

Hydrogel delivery systems can leverage therapeutically beneficial outcomes of drug delivery and have found clinical use. Hydrogels can provide spatial and temporal control over the release of various therapeutic agents, including small-molecule drugs, macromolecular drugs and cells. Owing to their tunable physical properties, controllable degradability and capability to protect labile drugs from degradation, hydrogels serve as a platform in which various physiochemical interactions with the encapsulated drugs control their release. In this Review, we cover multiscale mechanisms underlying the design of hydrogel drug delivery systems, focusing on physical and chemical properties of the hydrogel network and the hydrogel-drug interactions across the network, mesh, and molecular (or atomistic) scales. We discuss how different mechanisms interact and can be integrated to exert fine control in time and space over the drug presentation. We also collect experimental release data from the literature, review clinical translation to date of these systems, and present quantitative comparisons between different systems to provide guidelines for the rational design of hydrogel delivery systems.

3D Printing of Ultratough Polyion Complex Hydrogels

Polyion complex (PIC) hydrogels have been proposed as promising engineered soft materials due to their high toughness and good processability. In this work, we reported manufacturing of complex structures with tough PIC hydrogels based on three-dimensional (3D) printing technology. The strategy relies on the distinct strength of ionic bonding in PIC hydrogels at different stages of printing. In concentrated saline solution, PIC forms viscous solution, which can be directly extruded out of a nozzle into water, where dialyzing out of salt and counterions results in sol-gel transition to form tough physical PIC gel with intricate structures. The printability of PIC solutions was systematically investigated by adjusting the PIC material formula and printing parameters in which proper viscosity and gelation rate were found to be key factors for successful 3D printing. Uniaxial tensile tests were performed to printed single fibers and multilayer grids, both exhibiting distinct yet controllable strength and toughness. More complex 3D structures with negative Poisson's ratio, gradient grid, and material anisotropy were constructed as well, demonstrating the flexible printability of PIC hydrogels. The methodology and capability here provide a versatile platform to fabricate complex structures with tough PIC hydrogels, which should broaden the use of such materials in applications such as biomedical devices and artificial tissues.

Molecular weight dependency of polyrotaxane-cross-linked polymer gel extensibility

This work investigates the influence of the molecular weight of polyrotaxane (PR) cross-linkers on the extensibility of polymer gels. The polymer gels, which were prepared using PR cross-linkers of three different molecular weights but the same number of cross-linking points per unit volume of gel, have almost the same Young's modulus. By contrast, the extensibility and rupture strength of the polymer gels are substantially increased with increasing molecular weight of the PR cross-linker.

Hydroxypropyl-β-CD vs. its α-homologue for a 3D modified polyrotaxane network formation and properties: the relationship between modified CD and polymer revealed through comparison

The threading mechanism of the hydroxypropyl-cyclodextrin (Hy-CD)/tetrahedron-like poly(ethylene glycol) (tetra-PEG) based host-guest complex and the relationship between Hy-CD and poly(ethylene oxide) (PEO) in the three-dimensional modified polyrotaxane (PR) formed by the complex were revealed through the comparison between Hy-β-CD/tetra-PEG and Hy-α-CD/tetra-PEG based systems from the macroscopic material view to the microscopic molecular view. The complexation between Hy-CD and tetra-PEG in water experiences a threading-dethreading-rethreading process which is controlled by the intermolecular interaction intensity or molecular hindrance depending on the feed ratio of Hy-CD to tetra-PEG. In the 3D modified PR, the methyl group of the Hy part on one Hy-CD can insert into the cavity of the adjacent Hy-CD and interacts with both the interior surface of the cavity and the PEO segment within the cavity if the cavity of Hy-CD is large enough. The threaded Hy-CD in the PR straightens the chain of PEO and suppresses the segment motion of the PEO. With the decrease of the cavity size of Hy-CD, the degree of suppression on the segment motion of PEO increases. Hy-CD threaded on the PEO chain can also deform when the 3D modified PR is compressed, and the degree of deformation increases with the increase of the cavity size of Hy-CD. These results of the modified CD/PEG based complex system set it apart from the unmodified CD/PEG based one, and reveal the structure-property relationship of this new type of Hy-CD/tetra-PEG based 3D modified PR material.

Theoretical Study of Network Formation and Mechanical Properties of Physical Gels with a Well-Defined Junction Structure

A statistical-mechanical theory of thermoreversible gelation considering loops for the system consisting of bifunctional polymer units carrying A functional groups and trifunctional units carrying B functional groups at their ends is constructed. We obtain the sol-gel transition line and the properties of the post-gel region as functions of the polymer concentration, temperature, association constant, and loop parameter using the present theory. In this article, we calculate the number concentration of elastically effective chains in the gel region and obtain the shear modulus by an application of the phantom network theory. The shear modulus obtained by this theory is lower than that obtained by conventional theory because of loop formation. We find that these theoretical results are in good agreement with the experimental data.

Thermoresponsive Toughening with Crack Bifurcation in Phase-Separated Hydrogels under Isochoric Conditions

A novel mode of gel toughening displaying crack bifurcation is highlighted in phase-separated hydrogels. By exploring original covalent network topologies, phase-separated gels under isochoric conditions demonstrate advanced thermoresponsive mechanical properties: excellent fatigue resistance, self-healing, and remarkable fracture energies. Beyond the phase-transition temperature, the fracture proceeds by a systematic crack-bifurcation process, unreported so far in gels.

Extremely Stretchable and Fast Self-Healing Hydrogels

Dynamic crosslinking of extremely stretchable hydrogels with rapid self-healing ability is described. Using this new strategy, the obtained hydrogels are able to elongate 100 times compared to their initial length and to completely self-heal within 30 s without external energy input.

Synthesis and Properties of Hemostatic and Bacteria-Responsive in Situ Hydrogels for Emergency Treatment in Critical Situations

Immediate hemorrhage control and infection prevention are pivotal for saving lives in critical situations such as battlefields, natural disasters, traffic accidents, and so on. In situ hydrogels are promising candidates, but their mechanical strength is often not strong enough for use in critical situations. In this study, we constructed three hydrogels with different amounts of Schiff-base moieties from 4-arm-PEG-NH2, 4-arm-PEG-NHS, and 4-arm-PEG-CHO in which vancomycin was incorporated as an antimicrobial agent. The hydrogels possess porous structures, excellent mechanical strength, and high swelling ratio. The cytotoxicity studies indicated that the composite hydrogel systems possess good biocompatibility. The Schiff bases incorporated improve the adhesiveness and endow the hydrogels with bacteria-sensitivity. The in vivo hemostatic and antimicrobial experiments on rabbits and pigs demonstrated that the hydrogels are able to aid in rapid hemorrhage control and infection prevention. In summary, vancomycin-loaded hydrogels may be excellent candidates as hemostatic and antibacterial materials for first aid treatment of the wounded in critical situations.

Surgical sealants with tunable swelling, burst pressures, and biodegradation rates

We developed two types of polyethylene glycol (PEG)-based surgical sealants, which we have termed the PER and PRO series. In one, the PRO series, an 8-arm PEG containing activated carbonyl end-groups was reacted with a 4-armed amino-PEG. In the second, the PER series, a 4-arm PEG containing bi-functional end groups with four azides and four activated esters was reacted by strain-promoted alkyne-azide cycloaddition with a 4-arm cyclooctyne-PEG to give a near-ideal Tetra-PEG hydrogel. The sealants showed predictably tunable strength, swelling, adhesion, and gelation properties. The gels were compared to commercially available PEG-based sealants and exhibit physical properties equivalent to or better than the standards. Variants of each gel-format were prepared that contained a β-eliminative cleavable linker in the crosslinks to control degradation rate. Linkers of this type self-cleave with half-lives spanning from hours to years, and offer the unique ability to precisely tune the degradation to match the healing process. In addition, these linkers could serve as cleavable tethers for controlled drug release. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 105B: 1602-1611, 2017.

Sea Cucumber-Inspired Autolytic Hydrogels Exhibiting Tunable High Mechanical Performances, Repairability, and Reusability

Inspired by stimuli-responsive remarkable changes in consistency (hardening, softening, autolysis) of sea cucumbers, we synthesized a supramolecular polymer(SP) hydrogel directly by photoinitiated aqueous polymerization of N-acryloyl 2-glycine monomer bearing one amide and one carboxyl group on the side chain. The SP hydrogels doped with Ca(2+) demonstrated excellent mechanical properties-high tensile strength (∼1.3 MPa), large stretchability (up to 2300%), high compressive strength (∼10.8 MPa), and good toughness (∼1000 J m(-2)) due to cooperative hydrogen bonding interactions from amide and carboxyl together with Ca(2+) cross-linking. Responding to the change in pH and Ca(2+) concentration, the hydrogels could modulate their network stability and mechanical properties: at pH3.0 and higher Ca(2+) content, the hydrogel formed low swelling network which was stiff and stable; in alkaline or neutral buffer with lower content of or without Ca(2+), the hydrogel formed a highly swollen transient network, which was soft and eventually autolyzed. The reversible multiple noncovalent bonds enabled the hydrogels to achieve thermoplasticity, self-healability, and reusability. Notably, distinct formulations of hydrogels could be welded together under heating to form a gradient hydrogel. In vitro cytotoxicity assay and subcutaneous implantation indicated that the SP hydrogels were biocompatible and autolytic in vivo. The SP hydrogels may find applications as temporary biodevices for intestinal drug delivery or for injectable filling in assisting suturing small vessels.

Hybrid Polymer-Network Hydrogels with Tunable Mechanical Response

Hybrid polymer-network gels built by both physical and covalent polymer crosslinking combine the advantages of both these crosslinking types: they exhibit high mechanical strength along with excellent fracture toughness and extensibility. If these materials are extensively deformed, their physical crosslinks can break such that strain energy is dissipated and irreversible fracturing is restricted to high strain only. This mechanism of energy dissipation is determined by the kinetics and thermodynamics of the physical crosslinking contribution. In this paper, we present a poly(ethylene glycol) (PEG) based material toolkit to control these contributions in a rational and custom fashion. We form well-defined covalent polymer-network gels with regularly distributed additional supramolecular mechanical fuse links, whose strength of connectivity can be tuned without affecting the primary polymer-network composition. This is possible because the supramolecular fuse links are based on terpyridine⁻metal complexation, such that the mere choice of the fuse-linking metal ion adjusts their kinetics and thermodynamics of complexation⁻decomplexation, which directly affects the mechanical properties of the hybrid gels. We use oscillatory shear rheology to demonstrate this rational control and enhancement of the mechanical properties of the hybrid gels. In addition, static light scattering reveals their highly regular and well-defined polymer-network structures. As a result of both, the present approach provides an easy and reliable concept for preparing hybrid polymer-network gels with rationally designed properties.

Structural Study of Four-Armed Amphiphilic Star-Block Copolymers: Pristine and End-Linked Tetronic T1307

We present a comparative structural study of 30 wt % aqueous suspensions of two related systems based on 4-arm PEO-PPO type of macromolecules (Tetronic T1307, BASF) with the PPO block near the star center. One system concerns the pristine 4-arm PEO-PPO star block copolymer T1307. The second system is a 1:1 blend consisting of, respectively, tetra-amine (TAT) and tetra-N-hydroxysuccinimide (TNT) terminated T1307. The two systems show common characteristics which are also known from linear PEO-PPO type of copolymers (Pluronic, BASF): at low temperatures the measured structure is dominated by the characteristics of individual molecules, while at higher temperatures hydrophobic effects of the PPO domains cause self-assembly into spherical or rodlike micelles. These micelles form in both systems ordered mesophases. The pristine T1307 copolymer suspension behaves generally very similarly to linear PEO-PPO type of di- and triblock copolymers: unimers at low temperatures associating into micelles at higher temperatures, forming subsequently cubic and hexagonal phases upon further increase in temperatures. The cubic phase of the 30 wt % Tetronic T1307 has FCC symmetry. The structure of the cross-linked 30 wt % 1:1 TAT-TNT system is basically organized into two-dimensional network sheets. At low temperatures the system is rather disordered but still with a sharp correlation peak which is associated with the distance between neighboring network sheets. Upon raising temperatures, PPO self-assembly causes organization across neighboring sheets, resulting in cylinder-like assemblies perpendicular to the sheets. These cylinders form hexagonal structure.

Tough dual nanocomposite hydrogels with inorganic hybrid crosslinking

A dual nanocomposite hydrogel with inorganic hybrid crosslinking was fabricated through a simultaneous sol-gel technique and free radical polymerization. Due to the multi-strengthening mechanism of the dual nanocomposite, the hydrogel was super tough and strong with a compressive stress of 32.00 MPa without rupture even at 100% strain, while it exhibited excellent fatigue resistant properties.

Hierarchical Layered Heterogeneous Graphene-poly(N-isopropylacrylamide)-clay Hydrogels with Superior Modulus, Strength, and Toughness

Biological composites are renowned for their elaborate heterogeneous architectures at multiple scales, which lead to a unique combination of modulus, strength, and toughness. Inspired by biological composites, mimicking the heterogeneous structural design principles of biological composites is a powerful strategy to construct high-performance structural composites. Here, we creatively transfer some heterogeneous principles of biological composites to the structural design of nanocomposite hydrogels. Unique heterogeneous conductive graphene-PNIPAM-clay hydrogels are prepared through a combination of inhomogeneous water removal processes, in situ free-radical polymerization, and chemical reduction of graphene oxide. The nanocomposite hydrogels exhibit hierarchical layered heterogeneous architectures with alternate stacking of dense laminated layers and loose porous layers. Under tensile load, the stiff dense laminated layers serve as sacrificial layers that fracture at a relatively low strain, while the stretchable loose porous layers serve as energy dissipation layers by large extension afterward. Such local inhomogeneous deformation of the two heterogeneous layers enables the nanocomposite hydrogels to integrate superior modulus, strength, and toughness (9.69 MPa, 0.97 MPa, and 5.60 MJ/m(3), respectively). The study might provide meaningful enlightenments for rational structural design of future high-performance nanocomposite hydrogels.

Physical hydrogels constructed on a macro-cross-linking cationic polysaccharide with tunable, excellent mechanical performance

Hydrogels with superb extensibility, perfect elasticity and recoverability, high toughness and fatigue-resistance are constructed based on macro-cross-linking polycationic chitosan.

Robust and self-healable nanocomposite physical hydrogel facilitated by the synergy of ternary crosslinking points in a single network

A single network physical gel hierarchically crosslinked by hydrogen bonds, hydrophobic interactions and nanoparticles exhibits great mechanical performance.

Strong poly(ethylene oxide) based gel adhesives via oxime cross-linking

There is a demand for materials to replace or augment the use of sutures and staples in surgical procedures. Currently available commercial surgical adhesives provide either high bond strength with biological toxicity or polymer and protein-based products that are biologically acceptable (though with potential sensitizing potential) but have much reduced bond strength. It is desirable to provide novel biocompatible and biodegradable surgical adhesives/sealants capable of high strength with minimal immune or inflammatory response. In this work, we report the end group derivatization of 8-arm star PEOs with aldehyde and amine end groups. Gels were prepared employing the Schiff-base chemistry between the aldehydes and the amines. Gel setting times, swelling behavior and rheological characterization were carried out for these gels. The mechanical-viscoelastic properties were found to be directly proportional to the crosslinking density of the gels, the 10K PEO gel was stiffer in comparison to the 20K PEO gel. The adhesive properties of these gels were tested using porcine skin and showed excellent adhesion properties. Cytotoxicity studies were carried out for the individual gel components using two different methods: (a) Crystal Violet Staining assay (CVS assay) and (b) impedance and cell index measurement by the xCELLigence system at concentrations >5%. Gels prepared by mixing 20% w/w solutions were also tested for cytotoxicity. The results revealed that the individual gel components as well as the prepared gels and their leachables were non-cytotoxic at these concentrations.

STATEMENT OF SIGNIFICANCE

This work presents a new type of glue that is aimed at surgery applications using a water soluble star shaped polymer. It show excellent adhesion to skin and is tough and easy to use. We show that it is very biocompatible based on tests on live human cells, and could therefore in principle be used for internal surgery. Comparison with other reported and commercial glues shows that it is stronger than most, and does not swell in water to the same degree as many other water based bioadhesives.

A surface-grafted thermoresponsive hydrogel in which the surface structure dominates the bulk properties

A surface-grafted hydrogel was successfully synthesized by immobilization of the ATRP initiator at the surface region of the gel and the subsequent ARGET ATRP step.

Highly tough and puncture resistant hydrogels driven by macromolecular microspheres

Traditional hydrogels with poor mechanical properties have the largest barrier for extensive practical applications, such as artificial tendons, cartilage, skin and so on.

One-pot synthesis of highly mechanical and redox-degradable polyurethane hydrogels based on tetra-PEG and disulfide/thiol chemistry

A series of tetra-PEG polyurethane hydrogels with tunable redox-degradability and a high compressive fracture strength has been synthesized by a one-pot method.

Rapid formation of highly stretchable and notch-insensitive hydrogels

Highly stretchable and notch-insensitive hydrogels were rapidly prepared using redox initiators.