Membrane formation via phase separation induced by penetration of nonsolvent from vapor phase. I. Phase diagram and mass transfer process

Ambient-conditions spinning of functional soft fibers via engineering molecular chain networks and phase separation

Producing functional soft fibers via existing spinning methods is environmentally and economically costly due to the complexity of spinning equipment, involvement of copious solvents, intensive consumption of energy, and multi-step pre-/post-spinning treatments. We report a nonsolvent vapor-induced phase separation spinning approach under ambient conditions, which resembles the native spider silk fibrillation. It is enabled by the optimal rheological properties of dopes via engineering silver-coordinated molecular chain interactions and autonomous phase transition due to the nonsolvent vapor-induced phase separation effect. Fiber fibrillation under ambient conditions using a polyacrylonitrile-silver ion dope is demonstrated, along with detailed elucidations on tuning dope spinnability through rheological analysis. The obtained fibers are mechanically soft, stretchable, and electrically conductive, benefiting from elastic molecular chain networks via silver-based coordination complexes and in-situ reduced silver nanoparticles. Particularly, these fibers can be configured as wearable electronics for self-sensing and self-powering applications. Our ambient-conditions spinning approach provides a platform to create functional soft fibers with unified mechanical and electrical properties at a two-to-three order of magnitude less energy cost under ambient conditions.

Rationally Tuning Phase Separation in Polymeric Membranes toward Optimized All-day Passive Radiative Coolers

The all-day passive radiative cooler has emerged as one of the state-of-the-art energy-saving cooling tool kits but routinely suffers from limited processability, high cost, and complicated fabrication processes, which impede large-scale applications. To address these challenges, this work exploits a polymer-based passive radiative cooler with optimized turbidity, reconfigurability, and recyclability. These cooling membranes are fabricated via selective condensation of octyl side chain-modified polyvinyl alcohol through a non-solvent-induced phase separation method. The rational tuning over spatial organization and distribution of the air-polymer interface renders optimized bright whiteness with solar reflectance at 96%. Meanwhile, the abundant -C-O-C- bonds endow such membranes with infrared thermal emittance over 90%. The optimized membrane realizes a subambient cooling of ∼5.7 °C with an average cooling power of ∼81 W m-2 under a solar intensity of ∼528 W m-2. Furthermore, the supramolecule nature of the developed passive radiative cooling membrane bears enhanced shape malleability and recyclability, substantially enhancing its conformability to the complex geometry and extending its life for an eco-friendly society.

2D Polymer Nanonets: Controllable Constructions and Functional Applications

Two-dimensional (2D) polymer nanonets have demonstrated great potential in various application fields due to their integrated advantages of ultrafine diameter, small pore size, high porosity, excellent interconnectivity, and large specific surface area. Here, a comprehensive overview of the controlled constructions of the polymer nanonets derived from electrospinning/netting, direct electronetting, self-assembly of cellulose nanofibers, and nonsolvent-induced phase separation is provided. Then, the widely researched multifunctional applications of polymer nanonets in filtration, sensor, tissue engineering, and electricity are also given. Finally, the challenges and possible directions for further developing the polymer nanonets are also intensively highlighted. This article is protected by copyright. All rights reserved.

Viscoelastic phase separation model for ternary polymer solutions

When a polymer solution undergoes viscoelastic phase separation, the polymer-rich phase forms a network-like structure even if it is a minor phase. This unique feature is induced by polymer dynamics, which are constrained by the temporal entanglement of polymer chains. The fundamental mechanisms of viscoelastic phase separation have already been elucidated by theory and experiments over the past few decades; however, it is not yet well understood how viscoelastic phase separation occurs in multicomponent polymer solutions. Here, we construct a new viscoelastic phase separation model for ternary polymer solutions that consist of a polymer, solvent, and nonsolvent. Our simulation results reveal that a network-like structure is formed in the ternary bulk system through a phase separation mechanism similar to that observed in binary polymer solutions. A difference in dynamics is also found in that the solvent, whose affinity to the polymer is similar to that of the nonsolvent, moves freely between the polymer-rich and water-rich phases during phase separation. These findings are considered important for understanding the phase separation mechanism of ternary mixtures often used in the manufacture of polymeric separation membranes.

Porous Polyvinyl Alcohol Membranes: Preparation Methods and Applications

Polymeric membrane technology is a constantly developing field in both the research and industrial sector, with many applications considered nowadays as mature such as desalination, wastewater treatment, and hemodialysis. A variety of polymers have been used for the development of porous membranes by implementing numerous approaches such as phase inversion, electrospinning, sintering, melt-spinning and cold-stretching, 3D printing, and others. Depending on the application, certain polymer characteristics such as solubility to non-toxic solvents, mechanical and thermal stability, non-toxicity, resistance to solvents, and separation capabilities are highly desired. Poly (vinyl alcohol) (PVA) is a polymer that combines the above-mentioned properties with great film forming capabilities, good chemical and mechanical stability, and tuned hydrophilicity, rendering it a prominent candidate for membrane preparation since the 1970s. Since then, great progress has been made both in preparation methods and possible unique applications. In this review, the main preparation methods and applications of porous PVA based membranes, along with introductory material are presented.

A Review on Porous Polymeric Membrane Preparation. Part I: Production Techniques with Polysulfone and Poly (Vinylidene Fluoride)

Porous polymeric membranes have emerged as the core technology in the field of separation. But some challenges remain for several methods used for membrane fabrication, suggesting the need for a critical review of the literature. We present here an overview on porous polymeric membrane preparation and characterization for two commonly used polymers: polysulfone and poly (vinylidene fluoride). Five different methods for membrane fabrication are introduced: non-solvent induced phase separation, vapor-induced phase separation, electrospinning, track etching and sintering. The key factors of each method are discussed, including the solvent and non-solvent system type and composition, the polymer solution composition and concentration, the processing parameters, and the ambient conditions. To evaluate these methods, a brief description on membrane characterization is given related to morphology and performance. One objective of this review is to present the basics for selecting an appropriate method and membrane fabrication systems with appropriate processing conditions to produce membranes with the desired morphology, performance and stability, as well as to select the best methods to determine these properties.

Drying colloidal systems: Laboratory models for a wide range of applications

The drying of complex fluids provides a powerful insight into phenomena that take place on time and length scales not normally accessible. An important feature of complex fluids, colloidal dispersions and polymer solutions is their high sensitivity to weak external actions. Thus, the drying of complex fluids involves a large number of physical and chemical processes. The scope of this review is the capacity to tune such systems to reproduce and explore specific properties in a physics laboratory. A wide variety of systems are presented, ranging from functional coatings, food science, cosmetology, medical diagnostics and forensics to geophysics and art.

Porous membranes in secondary battery technologies

Secondary batteries have received huge attention due to their attractive features in applications of large-scale energy storage and portable electronic devices, as well as electrical vehicles. In a secondary battery, a membrane plays the role of separating the anode and cathode to prevent the occurrence of a short circuit, while allowing the transport of charge carriers to achieve a complete circuit. The properties of a membrane will largely determine the performance of a battery. In this article, we review the research and development progress of porous membranes in secondary battery technologies, such as lithium-based batteries together with flow batteries. The preparation methods as well as the required properties of porous membranes in different secondary battery technologies will be elucidated thoroughly and deeply. Most importantly, this review will mainly focus on the optimization and modification of porous membranes in different secondary battery systems. And various modifications on commercial porous membranes along with novel membrane materials are widely discussed and summarized. This review will help to optimize the membrane material for different secondary batteries, and favor the understanding of the preparation-structure-performance relationship of porous membranes in different secondary batteries. Therefore, this review will provide an extensive, comprehensive and professional reference to design and construct high-performance porous membranes.

Understanding the Impact of Water on the Miscibility and Microstructure of Amorphous Solid Dispersions: An AFM-LCR and TEM-EDX Study

Miscibility is critical for amorphous solid dispersions (ASDs). Phase-separated ASDs are more prone to crystallization, and thus can lose their solubility advantage leading to product failure. Additionally, dissolution performance can be diminished as a result of phase separation in the ASD matrix. Water is known to induce phase separation during storage for some ASDs. However, the impact of water introduced during preparation has not been as thoroughly investigated to date. The purpose of this study was to develop a mechanistic understanding of the effect of water on the phase behavior and microstructure of ASDs. Evacetrapib and two polymers were selected as the model system. Atomic force microscopy coupled with Lorentz contact resonance, and transmission electron microscopy with energy dispersive X-ray spectroscopy were employed to evaluate the microstructure and composition of phase-separated ASDs. It was found that phase separation could be induced via two routes: solution-state phase separation during ASD formation caused by water absorption during film formation by a hydrophilic solvent, or solid-phase separation following exposure to high RH during storage. Water contents of as low as 2% in the organic solvent system used to dissolve the drug and polymer were found to result in phase separation in the resultant ASD film. These findings have profound implications on lab-scale ASD preparation and potentially also for industrial production. Additionally, these high-resolution imaging techniques combined with orthogonal analyses are powerful tools to visualize structural changes in ASDs, which in turn will enable better links to be made between ASD structure and performance.

Solid-Liquid Self-Adaptive Polymeric Composite

A solid-liquid self-adaptive composite (SAC) is synthesized using a simple mixing-evaporation protocol, with poly(dimethylsiloxane) (PDMS) and poly(vinylidene fluoride) (PVDF) as active constituents. SAC exists as a porous solid containing a near equivalent distribution of the solid (PVDF)-liquid (PDMS) phases, with the liquid encapsulated and stabilized within a continuous solid network percolating throughout the structure. The pores, liquid, and solid phases form a complex hierarchical structure, which offers both mechanical robustness and a significant structural adaptability under external forces. SAC exhibits attractive self-healing properties during tension, and demonstrates reversible self-stiffening properties under compression with a maximum of 7-fold increase seen in the storage modulus. In a comparison to existing self-healing and self-stiffening materials, SAC offers distinct advantages in the ease of fabrication, high achievable storage modulus, and reversibility. Such materials could provide a new class of adaptive materials system with multifunctionality, tunability, and scale-up potentials.

Facile one-pot scalable strategy to engineer biocidal silver nanocluster assembly on thiolated PVDF membranes for water purification

Biofouling, due to bacterial growth and colonization, is a significant obstacle in water treatment that severely affects the membrane performance.

Topographical binding to mucosa-exposed cancer cells: pollen-mimetic porous microspheres with tunable pore sizes

Mucoadhesives have been perceived as an effective approach for targeting the mucosa-associated diseases, which relied on the adhesive molecules to enhance the specificity. Here, topographical binding is proposed based on the fabrication of surface pore size tunable pollen-mimetic microspheres with phase separation and electrospray technology. We proved that microspheres with large-pores (pore size of 1005 ± 448 nm) were the excellent potential candidate for the mucoadhesives, as they not only possessed better adhesion ability, but also could topographically bind cervical cancer cells. Our methods of topographical binding offered a new way of designing the mucoadhesives for treating the mucosa-associated diseases.

Patterned surfaces in the drying of films composed of water, polymer, and alcohol

A study of the complex drying dynamics of polymeric mixtures with optical microscopy and gravimetric measurement is presented. Droplet formation is observed, followed by a collapse that leads to the residual craters in the dried film. The process is followed in situ under well-defined temperature and hygrometric conditions to determine the origin and nature of these droplets and craters. The drying process is usually completed within 1 h. The observations are explained using a simple diffusion model based on experimental results collected from mass and optical measurements as well as Raman confocal microspectrometry. Although the specific polymeric mixtures used here are of interest to the cosmetic industry, the general conclusions reached can apply to other polymeric aqueous solutions with applications to commercial and artistic painting.