A Highly Active Molybdenum Phosphide Catalyst for Methanol Synthesis from CO and CO 2

Strained few-layer MoS2 with atomic copper and selectively exposed in-plane sulfur vacancies for CO2 hydrogenation to methanol

In-plane sulfur vacancies (Sv) in molybdenum disulfide (MoS2) were newly unveiled for CO2 hydrogenation to methanol, whereas edge Sv were found to facilitate methane formation. Thus, selective exposure and activation of basal plane is crucial for methanol synthesis. Here, we report a mesoporous silica-encapsulated MoS2 catalysts with fullerene-like structure and atomic copper (Cu/MoS2@SiO2). The main approach is based on a physically constrained topologic conversion of molybdenum dioxide (MoO2) to MoS2 within silica. The spherical curvature enables the generation of strain and Sv in inert basal plane. More importantly, fullerene-like structure of few-layer MoS2 can selectively expose in-plane Sv and reduce the exposure of edge Sv. After promotion by atomic copper, the resultant Cu/MoS2@SiO2 exhibits stable specific methanol yield of 6.11 molMeOH molMo-1 h-1 with methanol selectivity of 72.5% at 260 °C, much superior to its counterparts lacking the fullerene-like structure and copper decoration. The reaction mechanism and promoting role of copper are investigated by in-situ DRIFTS and in-situ XAS. Theoretical calculations demonstrate that the compressive strain facilitates Sv formation and CO2 hydrogenation, while tensile strain accelerates the regeneration of active sites, rationalizing the critical role of strain.

Platinum and Frustrated Lewis Pairs on Ceria as Dual-Active Sites for Efficient Reverse Water-Gas Shift Reaction at Low Temperatures

The low-temperature reverse water-gas shift (RWGS) reaction faces the following obstacles: low activity and unsatisfactory selectivity. Herein, the dual-active sites of platinum (Pt) clusters and frustrated Lewis pair (FLP) on porous CeO2 nanorods (Ptcluster /PN-CeO2 ) provide an interface-independent pathway to boost high performance RWGS reaction at low temperatures. Mechanistic investigations illustrate that Pt clusters can effectively activate and dissociate H2 . The FLP sites, instead of the metal and support interfaces, not only enhance the strong adsorption and activation of CO2 , but also significantly weaken CO adsorption on FLP to facilitate CO release and suppress the CH4 formation. With the help of hydrogen spillover from Pt to PN-CeO2 , the Ptcluster /PN-CeO2 catalysts achieved a CO yield of 29.6 %, which is very close to the thermodynamic equilibrium yield of CO (29.8 %) at 350 °C. Meanwhile, the Ptcluster /PN-CeO2 catalysts delivered a large turnover frequency of 8720 h-1 . Moreover, Ptcluster /PN-CeO2 operated stably and continuously for at least 840 h. This finding provides a promising path toward optimizing the RWGS reaction.

Nanoreactor Engineering Can Unlock New Possibilities for CO2 Tandem Catalytic Conversion to C-C Coupled Products

Climate change is becoming increasingly more pronounced every day while the amount of greenhouse gases in the atmosphere continues to rise. CO₂ reduction to valuable chemicals is an approach that has gathered substantial attention as a means to recycle these gases. Herein, some of the tandem catalysis approaches that can be used to achieve the transformation of CO₂ to C-C coupled products are explored, focusing especially on tandem catalytic schemes where there is a big opportunity to improve performance by designing effective catalytic nanoreactors. Recent reviews have highlighted the technical challenges and opportunities for advancing tandem catalysis, especially highlighting the need for elucidating structure-activity relationships and mechanisms of reaction through theoretical and in situ/operando characterization techniques. In this review, the focus is on nanoreactor synthesis strategies as a critical research direction, and discusses these in the context of two main tandem pathways (CO-mediated pathway and Methanol-mediated pathway) to C-C coupled products.

High-Throughput Computational Screening of Bioinspired Dual-Atom Alloys for CO2 Activation

CO₂ activation is an integral component of thermocatalytic and electrocatalytic CO₂ conversion to liquid fuels and value-added chemicals. However, the thermodynamic stability of CO₂ and the high kinetic barriers to activating CO₂ are significant bottlenecks. In this work, we propose that dual atom alloys (DAAs), homo- and heterodimer islands in a Cu matrix, can offer stronger covalent CO₂ binding than pristine Cu. The active site is designed to mimic the Ni-Fe anaerobic carbon monoxide dehydrogenase CO₂ activation environment in a heterogeneous catalyst. We find that combinations of early transition metals (TMs) and late TMs embedded in Cu are thermodynamically stable and can offer stronger covalent CO₂ binding than Cu. Additionally, we identify DAAs that have CO binding energies similar to Cu, both to avoid surface poisoning and to ensure attainable CO diffusion to Cu sites so that the C-C bond formation ability of Cu can be retained in conjunction with facile CO₂ activation at the DAA sites. Machine learning feature selection reveals that the more electropositive dopants are primarily responsible for attaining the strong CO₂ binding. We propose seven Cu-based DAAs and two single atom alloys (SAAs) with early TM late TM combinations, (Sc, Ag), (Y, Ag), (Y, Fe), (Y, Ru), (Y, Cd), (Y, Au), (V, Ag), (Sc), and (Y), for facile CO₂ activation.

KOH-Enabled Axial-Oxygen Coordinated Ni Single-Atom Catalyst for Efficient Electrocatalytic CO2 Reduction

Precise control of the coordination structure of metal centers is an ideal approach to achieve reasonable selectivity, activity, and stability in the electrochemical reduction of CO₂ . In this work, the KOH activation strategy for preparation of hierarchically porous material containing Ni single-atoms with axial-oxygen coordination is reported. Spectroscopic measurements reveal the multiple roles of KOH as oxygen source, pore-making reagent and promoter for the formation of key phthalocyanine structure. It exhibits superior surface area (1801 m²  g^-1 ) and electrocatalytic performance (Faradaic efficiency of 94%, Turnover frequency of 11 362 h^-1 ). Notably, KOH-enabled architecture with abundant pores benefits the anchoring of Ni atoms and mass transfer for high activity and selectivity. Density functional theory calculations suggest that the axial-oxygen ligand can promote the electronic delocalization of the Ni site for facilitating the *COOH formation and *CO desorption to efficiently produce CO.

The Promoting Role of Ni on In2O3 for CO2 Hydrogenation to Methanol

Ni-promoted indium oxide (In₂O₃) is a promising catalyst for the selective hydrogenation of CO₂ to CH₃OH, but the nature of the active Ni sites remains unknown. By employing density functional theory and microkinetic modeling, we elucidate the promoting role of Ni in In₂O₃-catalyzed CO₂ hydrogenation. Three representative models have been investigated: (i) a single Ni atom doped in the In₂O₃(111) surface, (ii) a Ni atom adsorbed on In₂O₃(111), and (iii) a small cluster of eight Ni atoms adsorbed on In₂O₃(111). Genetic algorithms (GAs) are used to identify the optimum structure of the Ni₈ clusters on the In₂O₃ surface. Compared to the pristine In₂O₃(111) surface, the Ni₈-cluster model offers a lower overall barrier to oxygen vacancy formation, whereas, on both single-atom models, higher overall barriers are found. Microkinetic simulations reveal that only the supported Ni₈ cluster can lead to high methanol selectivity, whereas single Ni atoms either doped in or adsorbed on the In₂O₃ surface mainly catalyze CO formation. Hydride species obtained by facile H₂ dissociation on the Ni₈ cluster are involved in the hydrogenation of adsorbed CO₂ to formate intermediates and methanol. At higher temperatures, the decreasing hydride coverage shifts the selectivity to CO. On the Ni₈-cluster model, the formation of methane is inhibited by high barriers associated with either direct or H-assisted CO activation. A comparison with a smaller Ni₆ cluster also obtained with GAs exhibits similar barriers for key rate-limiting steps for the formation of CO, CH₄, and CH₃OH. Further microkinetic simulations show that this model also has appreciable selectivity to methanol at low temperatures. The formation of CO over single Ni atoms either doped in or adsorbed on the In₂O₃ surface takes place via a redox pathway involving the formation of oxygen vacancies and direct CO₂ dissociation.

Ga and Zn increase the oxygen affinity of Cu-based catalysts for the CO x hydrogenation according to ab initio atomistic thermodynamics

The direct hydrogenation of CO or CO₂ to methanol, a highly vivid research area in the context of sustainable development, is typically carried out with Cu-based catalysts. Specific elements (so-called promoters) improve the catalytic performance of these systems under a broad range of reaction conditions (from pure CO to pure CO₂). Some of these promoters, such as Ga and Zn, can alloy with Cu and their role remains a matter of debate. In that context, we used periodic DFT calculations on slab models and ab initio thermodynamics to evaluate both metal alloying and surface formation by considering multiple surface facets, different promoter concentrations and spatial distributions as well as adsorption of several species (O*, H*, CO* and ) for different gas phase compositions. Both Ga and Zn form an fcc-alloy with Cu due to the stronger interaction of the promoters with Cu than with themselves. While the Cu-Ga-alloy is more stable than the Cu-Zn-alloy at low promoter concentrations (<25%), further increasing the promoter concentration reverses this trend, due to the unfavoured Ga-Ga-interactions. Under CO₂ hydrogenation conditions, a substantial amount of O* can adsorb onto the alloy surfaces, resulting in partial dealloying and oxidation of the promoters. Therefore, the CO₂ hydrogenation conditions are actually rather oxidising for both Ga and Zn despite the large amount of H₂ present in the feedstock. Thus, the growth of a GaO _x /ZnO _x overlayer is thermodynamically preferred under reaction conditions, enhancing CO₂ adsorption, and this effect is more pronounced for the Cu-Ga-system than for the Cu-Zn-system. In contrast, under CO hydrogenation conditions, fully reduced and alloyed surfaces partially covered with H* and CO* are expected, with mixed CO/CO₂ hydrogenation conditions resulting in a mixture of reduced and oxidised states. This shows that the active atmosphere tunes the preferred state of the catalyst, influencing the catalytic activity and stability, indicating that the still widespread image of a static catalyst under reaction conditions is insufficient to understand the complex interplay of processes taking place on a catalyst surface under reaction conditions, and that dynamic effects must be considered.

CO2 Conversion via Reverse Water Gas Shift Reaction Using Fully Selective Mo–P Multicomponent Catalysts

The reverse water gas shift reaction (RWGS) has attracted much attention as a potential means to widespread utilization of CO₂ through the production of synthesis gas. However, for commercial implementation of RWGS at the scales needed to replace fossil feedstocks with CO₂, new catalysts must be developed using earth abundant materials, and these catalysts must suppress the competing methanation reaction completely while maintaining stable performance at elevated temperatures and high conversions producing large quantities of water. Herein we identify molybdenum phosphide (MoP) as a nonprecious metal catalyst that satisfies these requirements. Supported MoP catalysts completely suppress methanation while undergoing minimal deactivation, opening up possibilities for their use in CO₂ utilization.

Artificial-intelligence-driven discovery of catalyst genes with application to CO2 activation on semiconductor oxides

Catalytic-materials design requires predictive modeling of the interaction between catalyst and reactants. This is challenging due to the complexity and diversity of structure-property relationships across the chemical space. Here, we report a strategy for a rational design of catalytic materials using the artificial intelligence approach (AI) subgroup discovery. We identify catalyst genes (features) that correlate with mechanisms that trigger, facilitate, or hinder the activation of carbon dioxide (CO2) towards a chemical conversion. The AI model is trained on first-principles data for a broad family of oxides. We demonstrate that surfaces of experimentally identified good catalysts consistently exhibit combinations of genes resulting in a strong elongation of a C-O bond. The same combinations of genes also minimize the OCO-angle, the previously proposed indicator of activation, albeit under the constraint that the Sabatier principle is satisfied. Based on these findings, we propose a set of new promising catalyst materials for CO2 conversion.

Study of the Cycloaddition of CO2 with Styrene Oxide Over Six-Connected spn Topology MOFs (Zr, Hf) at Room Temperature

A series of MOFs with a 6-connected spn topology were synthesized (MOF-808-(Zr, Hf), PCN-777-(Zr, Hf), MOF-818-(Zr, Hf)). Through the in situ DRIFTS of NH₃ adsorption-desorption, we found that the activated catalyst mainly contains Lewis acid sites. The effects of different organic ligands on the Lewis acid of the Zr₆ cluster were analyzed by XPS and NH₃ -TPD, and the relative Lewis acidity of the same metal was obtained: PCN-777>MOF-808>MOF-818. In the Py-FTIR results, we confirmed that MOF-818 has a higher acid site density. In the activity test, MOFs with mesoporous structure showed better catalytic activity under normal temperature and pressure. Among them, MOF-818 can still maintain a high degree of crystallinity after catalysis. Finally, we use density functional theory to propose the mechanism of the cycloaddition reaction of carbon dioxide and styrene oxide. The results show that the metal is coordinated with styrene oxide and halogens attack the β carbon of the epoxide.

Ni-In Synergy in CO2 Hydrogenation to Methanol

Indium oxide (In2O3) is a promising catalyst for selective CH3OH synthesis from CO2 but displays insufficient activity at low reaction temperatures. By screening a range of promoters (Co, Ni, Cu, and Pd) in combination with In2O3 using flame spray pyrolysis (FSP) synthesis, Ni is identified as the most suitable first-row transition-metal promoter with similar performance as Pd-In2O3. NiO-In2O3 was optimized by varying the Ni/In ratio using FSP. The resulting catalysts including In2O3 and NiO end members have similar high specific surface areas and morphology. The main products of CO2 hydrogenation are CH3OH and CO with CH4 being only observed at high NiO loading (≥75 wt %). The highest CH3OH rate (∼0.25 gMeOH/(gcat h), 250 °C, and 30 bar) is obtained for a NiO loading of 6 wt %. Characterization of the as-prepared catalysts reveals a strong interaction between Ni cations and In2O3 at low NiO loading (≤6 wt %). H2-TPR points to a higher surface density of oxygen vacancy (Ov) due to Ni substitution. X-ray photoelectron spectroscopy, X-ray absorption spectroscopy, and electron paramagnetic resonance analysis of the used catalysts suggest that Ni cations can be reduced to Ni as single atoms and very small clusters during CO2 hydrogenation. Supportive density functional theory calculations indicate that Ni promotion of CH3OH synthesis from CO2 is mainly due to low-barrier H2 dissociation on the reduced Ni surface species, facilitating hydrogenation of adsorbed CO2 on Ov.

Understanding Selectivity in CO2 Hydrogenation to Methanol for MoP Nanoparticle Catalysts Using In Situ Techniques

Molybdenum phosphide (MoP) catalyzes the hydrogenation of CO, CO2, and their mixtures to methanol, and it is investigated as a high-activity catalyst that overcomes deactivation issues (e.g., formate poisoning) faced by conventional transition metal catalysts. MoP as a new catalyst for hydrogenating CO2 to methanol is particularly appealing for the use of CO2 as chemical feedstock. Herein, we use a colloidal synthesis technique that connects the presence of MoP to the formation of methanol from CO2, regardless of the support being used. By conducting a systematic support study, we see that zirconia (ZrO2) has the striking ability to shift the selectivity towards methanol by increasing the rate of methanol conversion by two orders of magnitude compared to other supports, at a CO2 conversion of 1.4% and methanol selectivity of 55.4%. In situ X-ray Absorption Spectroscopy (XAS) and in situ X-ray Diffraction (XRD) indicate that under reaction conditions the catalyst is pure MoP in a partially crystalline phase. Results from Diffuse Reflectance Infrared Fourier Transform Spectroscopy coupled with Temperature Programmed Surface Reaction (DRIFTS-TPSR) point towards a highly reactive monodentate formate intermediate stabilized by the strong interaction of MoP and ZrO2. This study definitively shows that the presence of a MoP phase leads to methanol formation from CO2, regardless of support and that the formate intermediate on MoP governs methanol formation rate.

Co-Promoted Ni Nanocatalysts Derived from NiCoAl-LDHs for Low Temperature CO2 Methanation

Ni-based catalysts are prone to agglomeration and carbon deposition at high temperatures. Therefore, the development of Ni-based catalysts with high activities at low temperatures is a very urgent and challenging research topic. Herein, Ni-based nanocatalysts containing Co promoter with mosaic structure were prepared by reduction of NiCoAl-LDHs, and used for CO2 methanation. When the reaction temperature is 250 °C (0.1 MPa, GHSV = 30,000 mL·g−1·h−1), the conversion of CO2 on the NiCo0.5Al-R catalyst reaches 81%. However, under the same test conditions, the conversion of CO2 on the NiAl-R catalyst is only 26%. The low-temperature activity is significantly improved due to Co which can effectively control the size of the Ni particles, so that the catalyst contains more active sites. The CO2-TPD results show that the Co can also regulate the number of moderately basic sites in the catalyst, which is beneficial to increase the amount of CO2 adsorbed. More importantly, the NiCo0.5Al-R catalyst still maintains high catalytic performance after 92 h of continuous reaction. This is due to the confinement effect of the AlOx substrate inhibiting the agglomeration of Ni nanoparticles. The Ni-based catalysts with high performance at low temperature and high stability prepared by the method used have broad industrial application prospects.

Nanostructured metal phosphides: from controllable synthesis to sustainable catalysis

Metal phosphides (MPs) with unique and desirable physicochemical properties provide promising potential in practical applications, such as the catalysis, gas/humidity sensor, environmental remediation, and energy storage fields, especially for transition metal phosphides (TMPs) and MPs consisting of group IIIA and IVA metal elements. Most studies, however, on the synthesis of MP nanomaterials still face intractable challenges, encompassing the need for a more thorough understanding of the growth mechanism, strategies for large-scale synthesis of targeted high-quality MPs, and practical achievement of functional applications. This review aims at providing a comprehensive update on the controllable synthetic strategies for MPs from various metal sources. Additionally, different passivation strategies for engineering the structural and electronic properties of MP nanostructures are scrutinized. Then, we showcase the implementable applications of MP-based materials in emerging sustainable catalytic fields including electrocatalysis, photocatalysis, mild thermocatalysis, and related hybrid systems. Finally, we offer a rational perspective on future opportunities and remaining challenges for the development of MPs in the materials science and sustainable catalysis fields.

High-performance light-driven heterogeneous CO2 catalysis with near-unity selectivity on metal phosphides

Akin to single-site homogeneous catalysis, a long sought-after goal is to achieve reaction site precision in heterogeneous catalysis for chemical control over patterns of activity, selectivity and stability. Herein, we report on metal phosphides as a class of material capable of realizing these attributes and unlock their potential in solar-driven CO₂ hydrogenation. Selected as an archetype, Ni₁₂P₅ affords a structure based upon highly dispersed nickel nanoclusters integrated into a phosphorus lattice that harvest light intensely across the entire solar spectral range. Motivated by its panchromatic absorption and unique linearly bonded nickel-carbonyl-dominated reaction route, Ni₁₂P₅ is found to be a photothermal catalyst for the reverse water gas shift reaction, offering a CO production rate of 960 ± 12 mmol g_cat⁻¹ h⁻¹, near 100% selectivity and long-term stability. Successful extension of this idea to Co₂P analogs implies that metal phosphide materials are poised as a universal platform for high-rate and highly selective photothermal CO₂ catalysis.

There exists an urgent need to develop new materials to convert CO₂ to useful products. Here, authors demonstrate metal phosphide nanoparticles to enable light-driven CO₂ hydrogenation with high activities and near-unity selectivity.

Chemical Batteries with CO2

Efforts to obtain raw materials from CO₂ by catalytic reduction as a means of combating greenhouse gas emissions are pushing the boundaries of the chemical industry. The dimensions of modern energy regimes, on the one hand, and the necessary transport and trade of globally produced renewable energy, on the other, will require the use of chemical batteries in conjunction with the local production of renewable electricity. The synthesis of methanol is an important option for chemical batteries and will, for that reason, be described here in detail. It is also shown that the necessary, robust, and fundamental understanding of processes and the material science of catalysts for the hydrogenation of CO₂ does not yet exist.

Atomic-scale engineering of indium oxide promotion by palladium for methanol production via CO2 hydrogenation

Metal promotion is broadly applied to enhance the performance of heterogeneous catalysts to fulfill industrial requirements. Still, generating and quantifying the effect of the promoter speciation that exclusively introduces desired properties and ensures proximity to or accommodation within the active site and durability upon reaction is very challenging. Recently, In2O3 was discovered as a highly selective and stable catalyst for green methanol production from CO2. Activity boosting by promotion with palladium, an efficient H2-splitter, was partially successful since palladium nanoparticles mediate the parasitic reverse water-gas shift reaction, reducing selectivity, and sinter or alloy with indium, limiting metal utilization and robustness. Here, we show that the precise palladium atoms architecture reached by controlled co-precipitation eliminates these limitations. Palladium atoms replacing indium atoms in the active In3O5 ensemble attract additional palladium atoms deposited onto the surface forming low-nuclearity clusters, which foster H2 activation and remain unaltered, enabling record productivities for 500 h.