Urea Electrooxidation: Current Development and Understanding of Ni‐Based Catalysts

Synthesis, Characterization, and CO2 Methanation Over Hierarchical ZSM-5-NiCoAl Layered Double Hydroxide Nanocomposites: Improvement of C-C Coupling to Ethane

To date, preparing materials with highly dispersed metal nanoparticles without metal agglomeration on a solid support is challenging. This work presents an alternative approach for synthesizing NiCo species on hierarchical ZSM-5 materials derived from a ZSM-5@NiCoAl-LDHs composite. The designed material was prepared by the growth of a NiCo-layered double hydroxides (LDHs) precursor on the surface of hierarchical ZSM-5 nanosheets. The effect of the weight ratio of NiCo-LDHs precursor to ZSM-5 on the composite properties has been studied. The results show that 45 wt.% LDHs (ZSM-5@NiCoAl-LDHs-45) is the most suitable condition for preparing NiCoAl-LDHs/ZSM-5 composite, which promotes a strong interaction between bimetallic NiCo and hierarchical ZSM-5. The ZSM-5@NiCoAl-LDHs-45 showed a BET surface of 386 m2 g-1, in which the surface area has been re-allocated between microspores and mesopores due to the presence of NiCoAl-LDHs composite. The catalyst was also tested for CO2 methanation at 380 °C under atmospheric hydrogen pressure. The results show that the catalyst could provide CO2 conversion of up to 40 % at WSHV of 2.91 h-1. Interestingly, it could not only promote methane but also provide a high selectivity of ethane, approximately 20.4 %. Moreover, the excellent catalytic stability of ethane production was illustrated over 24 hours of time-on-stream (TOS).

Sustainable and energy-saving hydrogen production via binder-free and in situ electrodeposited Ni-Mn-S nanowires on Ni-Cu 3-D substrates

Electrochemical water splitting, with its oxygen evolution reaction (OER) and hydrogen evolution reaction (HER), is undoubtedly the most eco-friendly and sustainable method to produce hydrogen. However, water splitting still requires improvement due to the high energy consumption caused by the slow kinetics and large thermodynamic potential requirements of OER. Urea-water electrolysis has become increasingly appealing compared to water-splitting because of the remarkable decline in the cell potential in the hydrogen production process and less energy consumption; it also offers a favorable opportunity to efficiently treat wastewater containing a significant amount of urea. In this work, Ni-Mn-S/Ni-Cu nano-micro array electrocatalysts were synthesized by a two-step and binder-free electrochemical deposition technique and investigated as an effective electrode for the HER and urea oxidation reaction (UOR). According to the electrochemical results, the optimized electrode (Ni-Mn-S/Ni-Cu/10) showed excellent electrocatalytic activity for the HER (64 mV overpotential to achieve the current density of 10 mA cm-2 and Tafel slope of 81 mV dec-1) in alkaline solution. When Ni-Mn-S/Ni-Cu/10 is employed as a UOR anode in an alkaline solution containing urea, it achieves a current density of 10 mA cm-2 at 1.247 V vs. RHE. In addition, when the optimized sample was utilized as a bi-functional electrode for overall urea-water electrolysis (HER-UOR), the cell voltage reached 1.302 V at 10 mA cm-2 (which is 141 mV less than that for HER-OER). The electrocatalytic stability results unequivocally revealed small changes in voltage during a 24 h test and showed good durability. This non-noble metal electrocatalyst, prepared by the electrodeposition synthesis method, is a promising solution to implement low-cost hydrogen production and wastewater treatment.

Electrochemically embedded heterostructured Ni/NiS anchored onto carbon paper as bifunctional electrocatalysts for urea oxidation and hydrogen evolution reaction

Developing high-efficiency, cost-effective, and long-term stable nanostructured catalysts for electrocatalytic water splitting remains one of the most challenging aspects of hydrogen fuel production. Urea electrooxidation reaction (UOR) can produce hydrogen energy from nitrogen-rich wastewater, making it a more sustainable and cheaper source of hydrogen. In this study, we have developed Ni/NiS hybrid structures with cauliflower-like morphology on carbon paper electrodes through the application of dimethylsulfoxide solvents. These electrodes serve as highly efficient and long-lasting electrocatalysts for the hydrogen evolution reactions (HER) and UOR. In particular, the Ni/NiS cauliflower-like morphology is confirmed via X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). Furthermore, electrochemical characterization of the Ni/NiS@CP catalyst showed a 1.35 V onset potential versus RHE for the UOR in 1.0 M KOH and superior electrocatalytic performance compared to bare Ni@CP. Additionally, the Ni/NiS@CP catalyst also exhibits a low overpotential of 125 mV at 10 mA cm-2 for HER in 0.5 M H2SO4 with excellent durability, which is apparently lower than bare Ni@/CP (397 mV). Based on the results obtained, the synthesized Ni/NiS@CP catalyst may be a promising electrode candidate for handling urea-rich wastewater and generating hydrogen.

Cobalt Incorporation Promotes CO2 Desorption from Nickel Active Sites Encapsulated by Nitrogen-Doped Carbon Nanotubes in Urea-Assisted Water Electrolysis

The potential application prospects of urea-assisted water electrolysis toward hydrogen production in renewable energy infrastructure can effectively alleviate energy shortages and environmental pollution caused by rich urea wastewater. It is of prominent significance that adjusting the CO2 desorption of nickel-based electrocatalysts can overcome the slow reaction kinetics for urea oxidation reaction (UOR) to achieve exceptional catalytic activity. In this work, cobalt (Co) metal doping is employed to boost the UOR performance of nitrogen-doped carbon nanotubes encapsulating nickel nanoparticle electrocatalysts (Ni@N-CNT). The influence of diverse Co doping concentrations on the performance of UOR and hydrogen evolution reaction (HER) catalytic activities associated with stability are systematically investigated. The Co dopant can effectively promote the dynamical conversion of Ni to Ni3+ species; as a result, the UOR catalytic activity is improved by 1.8-fold at 1.6 V vs RHE. The DFT calculation results show that the CoNi bimetallic structure possesses a comparably lower binding energy for CO2 adsorption accelerating the rate-limiting step. Meanwhile, the Co dopant also boosts the HER performance, achieving a 57 mV reduction in overpotential at 100 mA cm-2 due to the creation of more active sites. In addition, the assembled urea-assisted water electrolysis attains 10 mA cm-2 at merely 1.51 V as well as excellent stability.

3D NiCoW Metallic Compound Nano-Network Structure Catalytic Material for Urea Oxidation

Urea shows promise as an alternative substrate to water oxidation in electrolyzers, and replacing OER with the Urea Oxidation Reaction (UOR, theoretical potential of 0.37 V vs. RHE) can significantly increase hydrogen production efficiency. Additionally, the decomposition of urea can help reduce environmental pollution. This paper improves the inherent activity of catalytic materials through morphology and electronic modulation by incorporating tungsten (W), which accelerates electron transfer, enhances the electronic structure of neighboring atoms to create a synergistic effect, and regulates the adsorption process of active sites and intermediates. NiCoW catalytic materials with an ultra-thin nanosheet structure were prepared using an ultrasonic-assisted NaBH4 reduction method. The results show that during the OER process, NiCoW catalytic materials have a potential of only 1.53 V at a current density of 10 mA/cm2, while the UOR process under the same conditions requires a lower potential of 1.31 V, demonstrating superior catalytic performance. In a mixed electrolyte of 1 M KOH and 0.5 M urea, overall water splitting also shows excellent performance. Therefore, the designed NiCoW electrocatalyst, with its high catalytic activity, provides valuable insights for enhancing the efficiency of water electrolysis for hydrogen production and holds practical research significance.

Improved Urea Oxidation Performance via Interface Electron Redistributions of the NiFe(OH)x/MnO2/NF p-p Heterojunction

The development of highly efficient urea oxidation reaction (UOR) electrocatalysts is the key to simultaneously achieving green hydrogen production and the treatment of urea-containing wastewater. Ni-based electrocatalysts are expected to replace precious metal catalysts for UOR because of their high activity and low cost. However, the construction of Ni-based electrocatalysts that can synergistically enhance UOR still needs further in-depth study. In this study, highly active electrocatalysts of NiFe(OH)x/MnO2 p-p heterostructures are constructed on nickel foam (NF) by electrodeposition (NiFe(OH)x/MnO2/NF), illustrating the effect of electronic structure changes at heterogeneous interfaces on UOR and revealing the catalytic mechanism of UOR. The NiFe(OH)x/MnO2/NF only needs 1.364 V (vs Reversible Hydrogen Electrode, RHE) to reach 10 mA cm-2 for UOR. Structural characterizations and theoretical calculations indicate that energy gap leads to directed charge transfer and redistribution at the heterojunction interface, forming electron-rich (MnO2) and electron-poor (NiFe(OH)x) regions. This enhances the catalyst's adsorption of urea and reaction intermediates, reduces thermodynamic barriers during the UOR process, promotes the formation of Ni3+ phases at lower potentials, and thus improves UOR performance. This work provides a new idea for the development of Ni-based high-efficiency UOR electrocatalysts.

Structural Design of Nickel Hydroxide for Efficient Urea Electrooxidation

Urea stands as a ubiquitous environmental contaminant. However, not only does urea oxidation reaction technology facilitate energy conversion, but it also significantly contributes to treating wastewater rich in urea. Furthermore, urea electrolysis has a significantly lower theoretical potential (0.37 V) compared to water electrolysis (1.23 V). As an electrochemical reaction, the catalytic efficacy of urea oxidation is largely contingent upon the catalyst employed. Among the plethora of urea oxidation electrocatalysts, nickel-based compounds emerge as the preeminent transition metal due to their cost-effectiveness and heightened activity in urea oxidation. Ni(OH)2 is endowed with manifold advantages, including structural versatility, facile synthesis, and stability in alkaline environments. This review delineates the recent advancements in Ni(OH)2 catalysts for electrocatalytic urea oxidation reaction, encapsulating pivotal research findings in morphology, dopant incorporation, defect engineering, and heterogeneous architectures. Additionally, we have proposed personal insights into the challenges encountered in the research on nickel hydroxide for urea oxidation, aiming to promote efficient urea conversion and facilitate its practical applications.

Recent Advancements in Electrochemical Hydrogen Production via Hybrid Water Splitting

As one of the most promising approaches to producing high-purity hydrogen (H2 ), electrochemical water splitting powered by the renewable energy sources such as solar, wind, and hydroelectric power has attracted considerable interest over the past decade. However, the water electrolysis process is seriously hampered by the sluggish electrode reaction kinetics, especially the four-electron oxygen evolution reaction at the anode side, which induces a high reaction overpotential. Currently, the emerging hybrid electrochemical water splitting strategy is proposed by integrating thermodynamically favorable electro-oxidation reactions with hydrogen evolution reaction at the cathode, providing a new opportunity for energy-efficient H2 production. To achieve highly efficient and cost-effective hybrid water splitting toward large-scale practical H2 production, much work has been continuously done to exploit the alternative anodic oxidation reactions and cutting-edge electrocatalysts. This review will focus on recent developments on electrochemical H2 production coupled with alternative oxidation reactions, including the choice of anodic substrates, the investigation on electrocatalytic materials, and the deep understanding of the underlying reaction mechanisms. Finally, some insights into the scientific challenges now standing in the way of future advancement of the hybrid water electrolysis technique are shared, in the hope of inspiring further innovative efforts in this rapidly growing field.

Surface Engineering over Metal-Organic Framework Nanoarray to Realize Boosted and Sustained Urea Oxidation

Facilitating C─N bond cleavage and promoting *COO desorption are essential yet challenging in urea oxidation reactions (UORs). Herein a novel interfacial coordination assembly protocol is established to modify the Co-phytate coordination complex on the Ni-based metal-organic framework (MOF) nanosheet array (CC/Ni-BDC@Co-PA) toward boosted and sustained UOR electrocatalysis. Comprehensive experimental and theoretical investigations unveil that surface Co-PA modification over Ni-BDC can manipulate the electronic state of Ni sites, and in situ evolved charge-redistributed surface can promote urea adsorption and the subsequent C─N bond cleavage. Impressively, Co-PA functionalization can impart a negatively charged catalyst surface with improved aerophobicity, not only weakening *COO adsorption and promoting CO2 departure, but also repelling CO3 2- approaching to deactivate Ni species, eventually alleviating CO2 poisoning and enhancing operational durability. Beyond that, improved hydrophilic and aerophobic characteristics would also contribute to better mass transfer kinetics. Consequently, CC/Ni-BDC@Co-PA exhibits prominent UOR performance with an ultralow potential of 1.300 V versus RHE to attain 10 mA cm-2 , a small Tafel slope of 45 mV dec-1 , and strong durability, comparable to the best Ni-based electrocatalysts documented thus far. This work affords a novel paradigm to construct MOF-based materials for promoted and sustained UOR catalysis through elegant surface engineering based on a metal-PA complex.

3D Hierarchical-Architectured Nanoarray Electrode for Boosted and Sustained Urea Electro-Oxidation

Exploring active and durable Ni-based materials with optimized electronic and architectural engineering to promote the urea oxidation reaction (UOR) is pivotal for the urea-related technologies. Herein a 3D self-supported hierarchical-architectured nanoarray electrode (CC/MnNi@NC) is proposed in which 1D N-doped carbon nanotubes (N-CNTs) with 0D MnNi nanoparticles (NPs) encapsulation are intertwined into 2D nanosheet aligned on the carbon cloth for prominently boosted and sustained UOR electrocatalysis. From combined experimental and theoretical investigations, Mn-alloying can regulate Ni electronic state with downshift of the d-band center, facilitating active Ni³⁺ species generation and prompting the rate-determining step (*COO intermediate desorption). Meanwhile, the micro/nano-hierarchical nanoarray configuration with N-CNTs encapsulating MnNi NPs can not only endow strong operational durability against metal corrosion/agglomeration and enrich the density of active sites, but also accelerate electron transfer, and more intriguingly, promote mass transfer as a result of desirable superhydrophilic and quasi-superaerophobic characteristics. Therefore, with such elegant integration of 0D, 1D and 2D motifs into 3D micro/nano-hierarchical architecture, the resulting CC/MnNi@NC can deliver admirable UOR performance, favorably comparable to the best-performing UOR electrocatalysts reported thus far. This work opens a fresh prospect in developing advanced electrocatalysts via electronic manipulation coupled with architectural engineering for various energy conversion technologies.

Unconventional Phase Synergies with Doping Engineering Over Ni Electrocatalyst Featuring Regulated Electronic State for Accelerated Urea Oxidation

Exploring high-performing Ni-based electrocatalysts for the urea oxidation reaction (UOR) is crucial for developing urea-related energy technologies yet remains a daunting challenge. In this study, a synergistic anomalous hcp phase and heteroatom doping engineering over metallic Ni are found to enhance the UOR. A metal-organic framework-mediated approach is proposed to construct Ni nanoparticles (NPs) with designated crystal phase embedded in N-doped carbon (fcc-Ni/NC and hcp-Ni/NC). Significant crystal phase-dependent catalytic activity for the UOR is observed; hcp-Ni/NC, featuring unusual hcp phase, outperforms fcc-Ni/NC with conventional fcc phase. Moreover, incorporating foreign Mn species in hcp-Ni/NC can further dramatically promote UOR, making it among the best UOR catalysts reported to date. From experimental results and DFT calculations, the specific nanoarchitecture, involving an anomalous hcp phase together with Mn doping engineering, endows hcp-MnNi/NC with abundant exposed active sites, facile charge transfer, and more significantly, optimized electronic state, giving rise to enriched Ni³⁺ active species and oxygen vacancies on the catalyst surface during electrocatalysis. These features collectively contribute to the enhanced UOR activity. This work highlights a potent design strategy to develop advanced catalysts with regulated electronic state through synergistic crystal phase and doping engineering.

Facile, Controllable, and Ultrathin NiFe-LDH In Situ Grown on a Ni Foam by Ultrasonic Self-Etching for Highly Efficient Urine Conversion

As the primary source of nitrogen pollutants in domestic sewage, urine is also an alternative for H₂ production via electrochemical processes. However, it suffers from sluggish kinetics and noble-metal catalyst requirement. Here, we report a non-precious ultrathin NiFe-layered double hydroxide catalyst for the remarkable conversion of urea into N₂ and H₂, which is in situ grown on a Ni foam via ultrasonic self-etching in Fe³⁺/ethylene glycol (EG). EG regulates the etching rate of Fe³⁺, resulting in an ultrathin nanosheet structure with the aid of ultrasonication. This structure dramatically promotes the dehydrogenation process via decreasing the nanolayer thickness from 120 to 3.4 nm and leads to a 4.8-fold increase in the generation of active sites. It exhibits record urea oxidation kinetics (390.8 mA·cm^-2 at 1.5 V vs RHE) with excellent stability (120 h), which is 11.8 times better than that of commercial Pt/C catalyst (33.1 mA·cm^-2). Tests with real urine at 20 mA cm^-2 achieve 74% total nitrogen removal and 2853 μmol·h^-1 of H₂ production. This study provides an attractive landscape for producing H₂ by consuming urine biowastes.

Experimental Study on Performance Optimization of Grouting Backfill Material Based on Mechanically Ground Coal Gangue Utilizing Urea and Quicklime

Previously conducted studies have established that grouting backfill in mining-induced overburden bed separation and mined-out areas with broken rocks provides an efficient strategy to control strata movement and surface subsidence caused by underground mining. Grouting backfill materials (GBMs) based on coal gangue (CG) are highly desirable in coal mining for accessibility to abundant CG and urgent demand for CG disposal. However, CG is generally employed as coarse aggregate due to rather rigid and inert properties, limiting its application in GBMs. Herein, to reduce reliance on fine aggregates, such as fly ash and clay, cemented GBM formulations using ground CG powder as a dominant component were proposed. Urea and quicklime were utilized as additives to optimize slurry transportability and compressive strength. Besides typical grinding without additives, CG powder was also prepared via grinding with urea, intending to enhance the hydrogen bonding (HB) interaction between urea and minerals contained in CG. The effect of grinding time and urea on CG particle size and phase composition was investigated. Then, the dependence of slurry transportability and compressive strength on grinding time, solid concentration, urea, and quicklime dosage were revealed. It has been experimentally proved that grinding for 30~90 min significantly decreased CG particle size and even induced crystal deformation of dolomite and kaolinite. For GBMs, urea improved slurry flowability, possibly caused by decreased water absorption on the CG surface and the release of water encapsulated in hydrated cement particles. Moreover, quicklime strengthened GBM bodies, which could be explained by an accelerated pozzolanic reaction between CG powder and additional CH supplied by quicklime hydration. G60U3-based GBM-B2 with 5% quicklime provided a stable and smooth slurry with a bleeding rate of 1.25%, a slump flow of 205 mm, and a hardened body with a seven-day UCS of 1.51 MPa.

Simultaneous removal of urea nitrogen and inorganic nitrogen from high-salinity wastewater by Halomonas sp. H36

To treat high-salt urea wastewater by microbial hydrolysis, it is necessary to overcome the dual problems of incomplete removal of nitrogen (N) from mixed strains and inhibition of microbial activity by high salt (NaCl) concentrations. In this paper, the mechanism of NaCl tolerance of Halomonas sp. H36 was investigated. Using molecular biology and enzymatic methods, it was proven that the strain's N-removal enzymes (urease; ammonia monooxygenase, AMO; nitrite reductase, NIR; nitrate reductase, NAR) played a key role in the removal of N, and the N-removal pathway was clarified. For the strain used to treat simulated ship domestic sewage, the urea nitrogen (CO(NH₂)₂-N)-removal rate was 88.52%, the ammonia nitrogen (NH₄⁺-N)-removal rate was 91.16%, the total nitrogen (TN)-removal rate was 90.25%, and nitrite nitrogen (NO₂^--N) and nitrate nitrogen (NO₃^--N) did not accumulate. It was proven for the first time that Halomonas sp. H36 has the function of simultaneous urea hydrolysis-nitrification-denitrification with urea as the initial substrate and can simultaneously remove urea nitrogen and inorganic nitrogen from high-salt urea wastewater.

Molybdenum carbide/Ni nanoparticles-incorporated carbon nanofibers as effective non-precious catalyst for urea electrooxidation reaction

In this study, molybdenum carbide and carbon were investigated as co-catalysts to enhance the nickel electro-activity toward urea oxidation. The proposed electrocatalyst has been formulated in the form of nanofibrous morphology to exploit the advantage of the large axial ratio. Typically, calcination of electropsun polymeric nanofibers composed of poly(vinyl alcohol), molybdenum chloride and nickel acetate under vacuum resulted in producing good morphology molybdenum carbide/Ni NPs-incorporated carbon nanofibers. Investigation on the composition and morphology of the proposed catalyst was achieved by XRD, SEM, XPS, elemental mapping and TEM analyses which concluded formation of molybdenum carbide and nickel nanoparticles embedded in a carbon nanofiber matrix. As an electrocatalyst for urea oxidation, the electrochemical measurements indicated that the proposed composite has a distinct activity when the molybdenum content is optimized. Typically, the nanofibers prepared from electrospun nanofibers containing 25 wt% molybdenum precursor with respect to nickel acetate revealed the best performance. Numerically, using 0.33 M urea in 1.0 M KOH, the obtained current densities were 15.5, 44.9, 52.6, 30.6, 87.9 and 17.6 mA/cm² for nanofibers prepared at 850 °C from electropsun mats containing 0, 5, 10, 15, 25 and 35 molybdenum chloride, respectively. Study the synthesis temperature of the proposed composite indicated that 1000 °C is the optimum calcination temperature. Kinetic studies indicated that electrooxidation reaction of urea does not follow Arrhenius's law.

Ni-Doped CuO Nanoarrays Activate Urea Adsorption and Stabilizes Reaction Intermediates to Achieve High-Performance Urea Oxidation Catalysts

Urea oxidation reaction (UOR) with a low equilibrium potential offers a promising route to replace the oxygen evolution reaction for energy-saving hydrogen generation. However, the overpotential of the UOR is still high due to the complicated 6e- transfer process and adsorption/desorption of intermediate products. Herein, utilizing a cation exchange strategy, Ni-doped CuO nanoarrays grown on 3D Cu foam are synthesized. Notably, Ni-CuO NAs/CF requires a low potential of 1.366 V versus a reversible hydrogen electrode to drive a current density of 100 mA cm-2 , outperforming various benchmark electrocatalysts and maintaining robust stability in alkaline media. Theoretical and experimental studies reveal that Ni as the driving force center can effectively enhance the urea adsorption and stabilize CO*/NH* intermediates toward the UOR. These findings suggest a new direction for constructing nanostructures and modulating electronic structures, ultimately developing promising Cu-based electrode catalysts.

Crystalline-Amorphous Ni3S2-NiMoO4 Heterostructure for Durable Urea Electrolysis-Assisted Hydrogen Production at High Current Density

Developing bifunctional catalysts with good performance at a high current density for the urea oxidation reaction (UOR) and the hydrogen evolution reaction (HER) can effectively relieve the severe environmental and energy pressures. Herein, amorphous NiMoO₄ decorated Ni₃S₂ grown on nickel foam (Ni₃S₂-NiMoO₄/NF) is prepared to accelerate UOR and HER. The crystalline-amorphous heterostructure could regulate the interfacial electron structure to reduce the electron density near Ni₃S₂ for optimizing UOR and HER. The decoration of NiMoO₄ enhances its anti-poisoning ability for CO-intermediate species to show good stability at high current densities. Meanwhile, the nano-/microstructure with high hydrophilicity improves mass transfer and the accessibility of electrolyte. Driving high current densities of ±1000 mA cm^-2, it merely needs 1.38 V (UOR) and -263 mV (HER). For urea electrolysis, it can deliver 1000 mA cm^-2 at 1.73 V and stably operate at 500 mA cm^-2 for 120 h. Therefore, this study provides new ideas for durable urea electrolysis-assisted H₂ production.

Recent Development of Nickel-Based Electrocatalysts for Urea Electrolysis in Alkaline Solution

Recently, urea electrolysis has been regarded as an up-and-coming pathway for the sustainability of hydrogen fuel production according to its far lower theoretical and thermodynamic electrolytic cell potential (0.37 V) compared to water electrolysis (1.23 V) and rectification of urea-rich wastewater pollution. The new era of the "hydrogen energy economy" involving urea electrolysis can efficiently promote the development of a low-carbon future. In recent decades, numerous inexpensive and fruitful nickel-based materials (metallic Ni, Ni-alloys, oxides/hydroxides, chalcogenides, nitrides and phosphides) have been explored as potential energy saving monofunctional and bifunctional electrocatalysts for urea electrolysis in alkaline solution. In this review, we start with a discussion about the basics and fundamentals of urea electrolysis, including the urea oxidation reaction (UOR) and the hydrogen evolution reaction (HER), and then discuss the strategies for designing electrocatalysts for the UOR, HER and both reactions (bifunctional). Next, the catalytic performance, mechanisms and factors including morphology, composition and electrode/electrolyte kinetics for the ameliorated and diminished activity of the various aforementioned nickel-based electrocatalysts for urea electrolysis, including monofunctional (UOR or HER) and bifunctional (UOR and HER) types, are summarized. Lastly, the features of persisting challenges, future prospects and expectations of unravelling the bifunctional electrocatalysts for urea-based energy conversion technologies, including urea electrolysis, urea fuel cells and photoelectrochemical urea splitting, are illuminated.

In situ construction of Fe3O4@FeOOH for efficient electrocatalytic urea oxidation

Substituting water oxidation half of water splitting with anodic oxidation of urea can reduce the cost of H₂ production and provide an avenue for treating urea-rich wastewater. However, developing an efficient and stable electrocatalyst is necessary to overcome the indolent kinetics of the urea oxidation reaction (UOR). Accordingly, we have used the Schikorr reaction to deposit Fe₃O₄ particles on the nickel foam (Fe₃O₄/NF). Results from the various analysis indicated that under the operational conditions, Fe₃O₄ underwent surface reconstruction to produce a heterolayered structure wherein a catalytically active FeOOH layer encased a conducting Fe₃O₄. Fe₃O₄/NF outperformed RuO₂ as a UOR catalyst and delivered a current density of 10 50 and 100 mA cm^-2 at low applied potentials of 1.38 1.42 and 1.46 V, respectively, with a Tafel slope of 28 mV dec^-1. At the applied potential of 1.4 V, Fe₃O₄/NF demonstrated a turnover frequency (TOF) of 2.8 × 10^-3 s^-1, highlighting its superior intrinsic activity. In addition, a symmetrical urea electrolyzer constructed using Fe₃O₄/NF produced the current density of 10 mA cm^-2 at a cell voltage of 1.54 V.

Construction of C–N bonds from small-molecule precursors through heterogeneous electrocatalysis

Energy-intensive thermochemical processes within chemical manufacturing are a major contributor to global CO₂ emissions. With the increasing push for sustainability, the scientific community is striving to develop renewable energy-powered electrochemical technologies in lieu of CO₂-emitting fossil-fuel-driven methods. However, to fully electrify chemical manufacturing, it is imperative to expand the scope of electrosynthetic technologies, particularly through the innovation of reactions involving nitrogen-based reactants. This Review focuses on a rapidly emerging area, namely the formation of C-N bonds through heterogeneous electrocatalysis. The C-N bond motif is found in many fertilizers (such as urea) as well as commodity and fine chemicals (with functional groups such as amines and amides). The ability to generate C-N bonds from reactants such as CO₂, NO₃^- or N₂ would provide sustainable alternatives to the thermochemical routes used at present. We start by examining thermochemical, enzymatic and molecular catalytic systems for C-N bond formation, identifying how concepts from these can be translated to heterogeneous electrocatalysis. Next, we discuss successful heterogeneous electrocatalytic systems and highlight promising research directions. Finally, we discuss the remaining questions and knowledge gaps and thus set the trajectory for future advances in heterogeneous electrocatalytic formation of C-N bonds.

Coordination Polymer Framework-Derived Ni-N-Doped Carbon Nanotubes for Electro-Oxidation of Urea

Electrochemical oxidation of urea (UOR) is critical in the removal of urea from wastewater and energy conservation and storage. Nickel-based catalysts are widely used for urea-ORR, but in all cases, the nickel must be hybridized with carbon materials to improve its conductivity. In this manuscript, we demonstrate the synthesis of a nickel-decorated carbon nanotube (Ni-NCNT) by simple microwave pyrolysis of Dabco (1,4-diazabicyclo[2.2.2]octane)-based coordination polymer frameworks (CPF). The surface structure, morphology and chemical composition of Ni-NCNT were characterized by Raman spectrum, scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy and energy-dispersive X-ray spectroscopy (EDS) analysis. SEM studies showed micrometer-long bamboo-shaped CNTs with nickel nanoparticles anchored to the walls and inside the nanotubes. A structural study by TEM and Raman spectra showed that carbon nanotubes are rich in defects due to the presence of nitrogen, and this was confirmed by energy-dispersive X-ray spectroscopy (EDS) maps. When applied as electrocatalysts in urea oxidation reactions (UOR), our newly developed Ni-NCNT shows excellent electrocatalytic activity and stability, making it a versatile catalyst in energy generation and mitigating water contamination.

Luminescent organic porous crystals from non-cyclic molecules and their applications

Organic porous crystals from small and non-cyclic organic molecules can be constructed by various intermolecular weak interactions. Owing to their precise stacking types, intermolecular interaction and pore microstructure, the relationship...

Ni-Fe phosphide deposited carbon felt as free-standing bifunctional catalyst electrode for urea electrolysis

A free-standing catalyst electrode for the urea oxidation reaction (UOR) and hydrogen evolution reaction (HER) in a urea electrolysis cell was synthesized by electroplating a Ni-Fe alloy onto carbon felt, followed by phosphidation (P-NiFe@CF). The prepared P-NiFe@CF catalyst consisted of Ni5P4, NiP2, and FeP with 3D flower-like P-NiFe architecture on CF. P-NiFe@CF exhibited excellent electrocatalytic activity for the UOR (demanding only 1.39 V (vs. RHE) to achieve 200 mA cm-2), and for the HER with a low overpotential of 0.023 V (vs. RHE) at 10 mA cm-2, indicating its feasibility as a bifunctional catalyst electrode for urea electrolysis. A urea electrolysis cell with P-NiFe@CF as both the free-standing anode and cathode generated a current density of 10 mA cm-2 at a cell potential of 1.37 V (vs. RHE), which is considerably lower than that of water electrolysis, and also lower than previously reported values. The results indicate that the P-NiFe@CF catalyst electrodes can be used as free-standing bifunctional electrodes for urea electrolyzers.

Self-standing SnS nanosheet array: a bifunctional binder-free thin film catalyst for electrochemical hydrogen generation and wastewater treatment

Hydrogen generation during wastewater treatment has remained a long-standing challenge for the environment preservation welfare. In the present work, we have fabricated a promising bifunctional thin film-based catalyst for hydrogen generation with concurrent wastewater treatment. The prepared catalyst film is a vertically oriented thin SnS (tin monosulfide) nanosheet array on a Ni-foam (SnS/NF) obtained via a solution process, demonstrating a promising electrocatalytic activity towards the generation of green H₂ fuel at the cathodic side and the decomposition of urea waste at the anodic side. Notably, while assembling two identical electrodes as cathode and anode together with a reference electrode (i.e., SnS/NF∥SnS/NF vs. RHE assembly) in 1 M KOH aqueous electrolyte containing 0.33 M urea, the electrolyzer electrolyzed urea at a lower cell potential of 1.37 and 1.43 V (vs. RHE) to deliver a current density of 10 mA cm^-2 and 50 mA cm^-2, respectively, for the decomposition of urea at the anodic SnS/NF electrode and green hydrogen fuel generation at the cathodic SnS/NF electrode. This activity on electrocatalytic urea decomposition lies within the best performance to those of the previously reported sulfide-based and other catalytic materials. The promising catalytic activities of the SnS catalyst film are attributed to its combined effect of self-standing nanosheet array morphology and high crystallinity, which provides abundant active sites and a facile charge transfer path between the nanosheet arrays and the electrolyte. Thus, the present work offers a green avenue to the waste-urea treatment in water and sustainable hydrogen energy production.

Catalytic decontamination of organic/inorganic pollutants in water and green H2 generation using nanoporous SnS2 micro-flower structured film

Recycling water and generation of H₂ simultaneously as a green technology can be a key attraction in establishing environmental sustainability. Towards this endeavor, nanoporous SnS₂ film electrodes deposited by a solution process on nickel foam demonstrate a promising electrocatalytic activity towards generation of H₂ gas at cathode while the anodic reaction leads to the decomposition of urea-waste at the rate of 10 mA cm^-2 in 1 M KOH with a lower cell-potential of 1.38 V vs RHE. The SnS₂ electrode also demonstrates an excellent catalytic activity towards hydrogen evolution reaction in a wide pH range (0-14). In addition, the SnS₂ film deposited on an FTO-substrate shows 97.56% photocatalytic-degradation of methylene-blue dye within 180 min under irradiation of visible light with a good recyclability of the photocatalyst, suggesting its high potentiality for the practical application. The demonstrated good electro- and photo-catalytic activities can be ascribed to the nanoporous structure of SnS₂ film in a flower like 3D-fashion, offering availability of abundant active catalytic sites. Our results demonstrate the application of SnS₂ nanoporous film as catalyst can be a significant greenery path for the removal of harmful inorganic/organic hazardous wastes from waste-water with simultaneous generation of green H₂ fuel.

Inductive effects in cobalt-doped nickel hydroxide electronic structure facilitating urea electrooxidation

Electrochemical oxidation of urea provides an approach to prevent excess urea emissions into the environment while generating value by capturing chemical energy from waste. Unfortunately, the source of high catalytic activity in state-of-the-art doped nickel catalysts for urea oxidation reaction (UOR) activity remains poorly understood, hindering the rational design of new catalyst materials. In particular, the exact role of cobalt as a dopant in Ni(OH)₂ to maximize the intrinsic activity towards UOR remains unclear. In this work, we demonstrate how tuning the Ni:Co ratio allows us to control the intrinsic activity and number of active surface sites, both of which contribute towards increasing UOR performance. We show how Ni₉₀Co₁₀(OH)₂ achieves the largest geometric current density due to the increase of available surface sites and that intrinsic activity towards UOR is maximized with Ni₂₀Co₈₀(OH)₂. Through density functional theory calculations, we show that the introduction of Co alters the Ni 3d electronic state density distribution to lower the minimum energy required to oxidize Ni and influence potential surface adsorbate interactions.

Phosphorized CoNi2S4 Yolk-Shell Spheres for Highly Efficient Hydrogen Production via Water and Urea Electrolysis

Exploring earth-abundant electrocatalysts with excellent activity, robust stability, and multiple functions is crucial for electrolytic hydrogen generation. Herein, porous phosphorized CoNi 2 S 4 yolk-shell spheres (P-CoNi 2 S 4 YSSs) are rationally designed and synthesized by a combined hydrothermal sulfidation and gas-phase phosphorization strategy. Benefiting from the strengthened Ni 3+ /Ni 2+ couple, enhanced electric conductivity, and hollow structure, the P-CoNi 2 S 4 YSSs exhibit excellent activity and durability towards hydrogen/oxygen evolution and urea oxidation reactions in alkaline solution, affording low potentials of -0.135 V, 1.512 V, and 1.306 V (versus reversible hydrogen electrode) at 10 mA cm -2 , respectively. Remarkably, when used as the anode and cathode simultaneously, the P-CoNi 2 S 4 catalyst merely requires a cell voltage of 1.544 V in water splitting and 1.402 V in urea electrolysis to attain 10 mA cm -2 with excellent durability for 100 h, outperforming most of the reported nickel-based sulfides and even noble-metal-based electrocatalysts. This work therefore not only promotes the application of sulfides in electrochemical hydrogen production but also provides a feasible approach for urea-rich wastewater treatment.

Heterostructured Ni3S2-Ni3P/NF as a Bifunctional Catalyst for Overall Urea-Water Electrolysis for Hydrogen Generation

Urea oxidation reaction (UOR) has been proposed to replace the formidable oxygen evolution reaction (OER) to reduce the energy consumption for producing hydrogen from electrolysis of water owing to its much lower thermodynamic oxidation potential compared to that of the OER. Therefore, exploring a highly efficient and stable hydrogen evolution and urea electrooxidation bifunctional catalyst is the key to achieve economical and efficient hydrogen production. In this paper, we report a heterostructured sulfide/phosphide catalyst (Ni₃S₂-Ni₃P/NF) synthesized via one-step thermal treatment of Ni(OH)₂/NF, which allows the simultaneous occurrence of phosphorization and sulfuration. The obtained Ni₃S₂-Ni₃P/NF catalyst shows a sheet structure with an average sheet thickness of ∼100 nm, and this sheet is composed of interconnected Ni₃S₂ and Ni₃P nanoparticles (∼20 nm), between which there are a large number of accessible interfaces of Ni₃S₂-Ni₃P. Thus, the Ni₃S₂-Ni₃P/NF exhibits superior performance for both UOR and hydrogen evolution reaction (HER). For the overall urea-water electrolysis, to achieve current densities of 10 and 100 mA cm^-2, cell voltage of only 1.43 and 1.65 V is required using this catalyst as both the anode and the cathode. Moreover, this catalyst also maintains fairly excellent stability after a long-term testing, indicating its potential for efficient and energy-saving hydrogen production. The theoretical calculation results show that the Ni atoms at the interface are the most efficient catalytically active site for the HER, and the free energy of hydrogen adsorption is closest to thermal neutrality, which is only 0.16 eV. A self-driven electron transfer at the interface, making the Ni₃S₂ sides become electron donating while Ni₃P sides become electron withdrawing, may be the reason for the enhancement of the UOR activity. Therefore, this work shows an easy treatment for enhancing the catalytic activity of Ni-based materials to achieve high-efficiency urea-water electrolysis.

Metal-Organic Polymer-Derived Interconnected Fe-Ni Alloy by Carbon Nanotubes as an Advanced Design of Urea Oxidation Catalysts

The electrochemical urea oxidation reaction (UOR) is considered as a promising renewable source for harvesting energy from waste. We report a new synthetic design approach to produce an iron-nickel alloy nanocatalyst from a metal-organic polymer (MOP) by a single-step carbonization process at 500 °C, thus forming a core-shell of iron-nickel-coated carbon (C@FeNi) nanostructures wired by embedded carbon nanotubes (CNTs) (CNT/C@FeNi). Powder X-ray diffraction confirmed the formation of metallic FeNi₃ alloy nanoparticles (∼20 to 28 nm). Our experimental results showed that MOP containing CNTs acquired an interconnected hierarchical topology, which prevented the collapse of its microstructure during pyrolysis. Hence, CNT/C@FeNi shows higher porosity (10 times) than C@FeNi. The electrochemical UOR in alkaline electrolytes on these catalysts was studied using cyclic voltammetry (CV). The result showed a higher anodic current (3.5 mA cm^-2) for CNT/C@FeNi than for C@FeNi (1.1 mA cm^-2) at 1.5 V/RHE. CNT/C@FeNi displayed good stability in chronoamperometry experiments and a lower Tafel slope (33 mV dec^-1) than C@FeNi (41.1 mV dec^-1). In this study, CNT/C@FeNi exhibits higher exchange current density (3.2 μA cm^-2) than does C@FeNi (2 μA cm^-2). The reaction rate orders of CNT/C@FeNi and C@FeNi at a kinetically controlled potential of 1.4 V/RHE were 0.5 and 0.9, respectively, higher than the 0.26 of β-Ni(OH)₂, Ni/Ni(OH)₂ electrodes. The electrochemical impedance result showed a lower charge-transfer resistance for CNT/C@FeNi (61 Ω·cm^-2) than for C@FeNi (162 Ω·cm^-2), due to faster oxidation kinetics associated with the CNT linkage. Moreover, CNT/C@FeNi exhibited a lower Tafel slope and resistance and higher heterogeneity (25.2 × 10^-5 cm s^-1), as well as relatively high faradic efficiency (68.4%) compared to C@FeNi (56%). Thus, the carbon-coated FeNi₃ core connected by CNT facilitates lower charge-transfer resistance and reduces the UOR overpotential.

Boosting hydrogen generation by anodic oxidation of iodide over Ni-Co(OH)2 nanosheet arrays

For overall water electrolysis, the hydrogen evolution reaction (HER) is severely limited by the sluggish kinetics of the anodic oxygen evolution reaction (OER). Therefore, replacing the OER with a more favorable anodic oxidation reaction with remarkable kinetics is of paramount significance, especially the one that can produce value-added chemicals. Moreover, time-saving and cost-effective strategies for the fabrication of electrodes are helpful for the wide application of electrolysis. Herein, thermodynamically more favorable iodide electrooxidation over Ni doped Co(OH)2 nanosheet arrays (NSAs) in alkaline solution is presented as the alternative to the OER to boost the HER. And the active species are determined to be the reverse redox of the Co(iv)/Co(iii) couple. Remarkably, a negative shift of voltage of 320 mV is observed at a current density of 10 mA cm-2 after using iodide electrolysis to replace ordinary water splitting. The synthetic strategy and iodide oxidation in this work expand the application of Co-based materials in the field of energy-saving hydrogen production.

Hierarchical NiCo pearl strings as efficient electrocatalysts for urea electrooxidation

A NiCo alloy with a hierarchical pearl string architecture demonstrates excellent catalytic performance towards the alkaline urea oxidation reaction.