Fast transformation of glucose and di-/polysaccharides into 5-hydroxymethylfurfural by microwave heating in an ionic liquid/catalyst system

Microwave Encounters Ionic Liquid: Synergistic Mechanism, Synthesis and Emerging Applications

Progress in microwave (MW) energy application technology has stimulated remarkable advances in manufacturing and high-quality applications of ionic liquids (ILs) that are generally used as novel media in chemical engineering. This Review focuses on an emerging technology via the combination of MW energy and the usage of ILs, termed microwave-assisted ionic liquid (MAIL) technology. In comparison to conventional routes that rely on heat transfer through media, the contactless and unique MW heating exploits the electromagnetic wave-ions interactions to deliver energy to IL molecules, accelerating the process of material synthesis, catalytic reactions, and so on. In addition to the inherent advantages of ILs, including outstanding solubility, and well-tuned thermophysical properties, MAIL technology has exhibited great potential in process intensification to meet the requirement of efficient, economic chemical production. Here we start with an introduction to principles of MW heating, highlighting fundamental mechanisms of MW induced process intensification based on ILs. Next, the synergies of MW energy and ILs employed in materials synthesis, as well as their merits, are documented. The emerging applications of MAIL technologies are summarized in the next sections, involving tumor therapy, organic catalysis, separations, and bioconversions. Finally, the current challenges and future opportunities of this emerging technology are discussed.

The key role of pretreatment for the one-step and multi-step conversions of European lignocellulosic materials into furan compounds

Nowadays, an increased interest from the chemical industry towards the furanic compounds production, renewable molecules alternatives to fossil molecules, which can be transformed into a wide range of chemicals and biopolymers. These molecules are produced following hexose and pentose dehydration. In this context, lignocellulosic biomass, owing to its richness in carbohydrates, notably cellulose and hemicellulose, can be the starting material for monosaccharide supply to be converted into bio-based products. Nevertheless, processing biomass is essential to overcome the recalcitrance of biomass, cellulose crystallinity, and lignin crosslinked structure. The previous reports describe only the furanic compound production from monosaccharides, without considering the starting raw material from which they would be extracted, and without paying attention to raw material pretreatment for the furan production pathway, nor the mass balance of the whole process. Taking account of these shortcomings, this review focuses, firstly, on the conversion potential of different European abundant lignocellulosic matrices into 5-hydroxymethyl furfural and 2-furfural based on their chemical composition. The second line of discussion is focused on the many technological approaches reported so far for the conversion of feedstocks into furan intermediates for polymer technology but highlighting those adopting the minimum possible steps and with the lowest possible environmental impact. The focus of this review is to providing an updated discussion of the important issues relevant to bringing chemically furan derivatives into a market context within a green European context.

Sulfonic acid functionalized β zeolite as efficient bifunctional solid acid catalysts for the synthesis of 5-hydroxymethylfurfural from cellulose

Introduction of the sulfonic acid group into H-β zeolite to prepare β-SO₃H bifunctional catalysts for the efficient synthesis of 5-hydroxymethylfurfural (HMF) from cellulose. Catalysts characterization, such as XRD, ICP-OES, SEM (Mapping), FTIR, XPS, N₂ adsorption-desorption isotherm, NH₃-TPD, Py-FTIR demonstrate the sulfonic acid group was successfully grafted onto the β zeolite. A superior HMF yield (59.4 %) and cellulose conversion (89.4 %) was obtained in the H₂O(NaCl)/THF biphasic system under 200 °C for 3 h with β-SO₃H(3) zeolite as catalyst. More valuable, β-SO₃H(3) zeolite converts other sugars and obtains ideal HMF yield, including fructose (95.5 %), glucose (86.5 %), sucrose (76.8 %), maltose (71.5 %), cellobiose (67.0 %), starch (68.1 %), glucan (64.4 %) and also converts plant material (25.1 % for moso bamboo and 18.7 % for wheat straw) with great HMF yield. β-SO₃H(3) zeolite catalyst keeps an appreciable recyclability after 5 cycles. Moreover, in the presence of β-SO₃H(3) zeolite catalyst, the by-products during the production of HMF from cellulose were detected, and the possible conversion pathway of cellulose to HMF was proposed. The β-SO₃H bifunctional catalyst has excellent potential for the biorefinery of high value platform compound from carbohydrates.

Advances of Ionic Liquids and Deep Eutectic Solvents in Green Processes of Biomass-Derived 5-Hydroxymethylfurfural

5-Hydroxymethylfurfural (HMF) is identified as an important bio-based platform chemical to bridge petroleum-based and biomass-based resources. It can be obtained through dehydration of various carbohydrates as well as converted to value-added fuels and chemicals. As designer solvents, ionic liquids (ILs) and deep eutectic solvents (DESs) have been widely used in catalytic transformation of biomass derivatives to various chemicals. This Review summarizes recent progress in experimental and theoretical studies on dehydration of carbohydrates such as fructose, glucose, sucrose, cellobiose, chitosan, cellulose, inulin, and even raw biomass to generate HMF using ILs and DESs as catalysts/cocatalysts and/or solvents/cosolvents. It also gives an overview of IL and DES-involved catalytic transformation of HMF to downstream products via oxidation, reduction, esterification, decarboxylation, and so forth. Challenges and prospects of ILs and DESs are also proposed for further production of HMF and HMF derivatives from biomass in green and sustainable processes.

MCM-41 Supported Co-Based Bimetallic Catalysts for Aqueous Phase Transformation of Glucose to Biochemicals

The transformation of glucose into valuable biochemicals was carried out on different MCM-41-supported metallic and bimetallic (Co, Co-Fe, Co-Mn, Co-Mo) catalysts and under different reaction conditions (150 °C, 3 h; 200 °C, 0.5 h; 250 °C, 0.5 h). All catalysts were characterized using N2 physisorption, Temperature Programmed Reduction (TPR), Raman, X-ray Diffraction (XRD) and Temperature Programmed Desorption (TPD) techniques. According to the N2-physisorption results, a high surface area and mesoporous structure of the support were appropriate for metal dispersion, reactant diffusion and the formation of bioproducts. Reaction conditions, bimetals synergetic effects and the amount and strength of catalyst acid sites were the key factors affecting the catalytic activity and biochemical selectivity. Sever reaction conditions including high temperature and high catalyst acidity led to the formation mainly of solid humins. The NH3-TPD results demonstrated the alteration of acidity in different bimetallic catalysts. The 10Fe10CoSiO2 catalyst (MCM-41 supported 10 wt.%Fe, 10 wt.%Co) possessing weak acid sites displayed the best catalytic activity with the highest carbon balance and desired product selectivity in mild reaction condition. Valuable biochemicals such as fructose, levulinic acid, ethanol and hydroxyacetone were formed over this catalyst.

Dehydration of glucose/fructose to 5-hydroxymethylfurfural (5-HMF) over an easily recyclable sulfated titania (SO42−/TiO2) catalyst

An efficient SO₄²⁻/TiO₂ catalyst was developed which demonstrated a maximum of ∼75% and ∼37% yield of 5-HMF in the presence of fructose and glucose, respectively. Brønsted/Lewis acidic ratio of catalyst played a crucial role in the yield of 5-HMF.

Catalytic conversion of fructose into 5-HMF under eco-friendly-biphasic process

One-pot conversion of fructose into valuable 5-hydroxymethyl-2-furaldehyde (5-HMF) was investigated under a deep eutectic solvent-biphasic system.

High-Yield 5-Hydroxymethylfurfural Synthesis from Crude Sugar Beet Juice in a Biphasic Microreactor

5-Hydroxymethylfurfural (HMF) is an important biobased platform chemical obtainable in high selectivity by the hydrolysis of fructose (FRC). However, FRC is expensive, making the production of HMF at a competitive market price highly challenging. Here, it is shown that sugar beet thick juice, a crude, sucrose-rich intermediate in sugar refining, is an excellent feedstock for HMF synthesis. Unprecedented high selectivities and yields of >90 % for HMF were achieved in a biphasic reactor setup at 150 °C using salted diluted thick juice with H2 SO4 as catalyst and 2-methyltetrahydrofuran as a bioderived extraction solvent. The conversion of glucose, obtained by sucrose inversion, could be limited to <10 mol %, allowing its recovery for further use. Interestingly, purified sucrose led to significantly lower HMF selectivity and yields, showing advantages from both an economic and chemical selectivity perspective. This opens new avenues for more cost-effective HMF production.

One-pot transformation of lignocellulosic biomass into crude bio-oil with metal chlorides via hydrothermal and supercritical ethanol processing

Grape seeds were deconstructed in both hydrothermal and supercritical ethanol media with a combination of two metal chlorides (TiCl₄:MgCl₂) to produce bio-oils. The use of metal chloride additives in supercritical ethanol achieved the highest bio-oil yield of 49.2 wt% (300 °C, 30 min). Both the hydrothermal and supercritical ethanol deconstruction with the additives (TiCl₄:MgCl₂ = 4 mmol:4mmol) produced the bio-oils with a higher heating value (HHV) of 35 MJ/Kg. Gas chromatography-mass spectrometry (GC-MS) analysis of the bio-oils showed that the major products in bio-oils from the hydrothermal deconstruction were acids while the majority products in bio-oils form the supercritical ethanol deconstruction were esters. Nuclear magnetic resonance (NMR) data of the bio-oils suggested that both hydrothermal and supercritical ethanol deconstruction with metal chlorides significantly reduced the non-condensed OH and oxygenated lignin sub-units in bio-oils; while only supercritical ethanol deconstruction with metal chlorides reduced the aliphatic OH and O-alkylated structures in bio-oils.

New Developments in Material Preparation Using a Combination of Ionic Liquids and Microwave Irradiation

During recent years, synthetic methods combining microwaves and ionic liquids became accepted as a promising methodology for various materials preparations because of their high efficiency and low energy consumption. Ionic liquids with high polarity are heated rapidly, volumetrically and simultaneously under microwave irradiation. Hence, combination of microwave irradiation as a heating source with ionic liquids with various roles (e.g., solvent, additive, template or reactant) opened a completely new technique in the last twenty years for nanomaterials and polymers preparation for applications in various materials science fields including polymer science. This review summarizes recent developments of some common materials syntheses using microwave-assisted ionic liquid method with a focus on inorganic nanomaterials, polymers, carbon-derived composites and biomass-based composites. After that, the mechanisms involved in microwave-assisted ionic-liquid (MAIL) are discussed briefly. This review also highlights the role of ionic liquids in the reaction and crucial issues that should be addressed in future research involving this synthesis technique.

N-formyl-stabilizing quasi-catalytic species afford rapid and selective solvent-free amination of biomass-derived feedstocks

Nitrogen-containing compounds, especially primary amines, are vital building blocks in nature and industry. Herein, a protocol is developed that shows in situ formed N-formyl quasi-catalytic species afford highly selective synthesis of formamides or amines with controllable levels from a variety of aldehyde- and ketone-derived platform chemical substrates under solvent-free conditions. Up to 99% yields of mono-substituted formamides are obtained in 3 min. The C-N bond formation and N-formyl species are prevalent in the cascade reaction sequence. Kinetic and isotope labeling experiments explicitly demonstrate that the C-N bond is activated for subsequent hydrogenation, in which formic acid acts as acid catalyst, hydrogen donor and as N-formyl species source that stabilize amine intermediates elucidated with density functional theory. The protocol provides access to imides from aldehydes, ketones, carboxylic acids, and mixed-substrates, requires no special catalysts, solvents or techniques and provides new avenues for amination chemistry.

Processes for efficient production of primary, secondary or ternary aminated compounds are constant challenges for chemical and pharmaceutical industries. Here, the authors develop selective and sustainable amination chemistry widely applicable to chemical substrates via formic acid.

5-Hydroxymethylfurfural (HMF) Production from Real Biomasses

The present paper reviews recent advances on the direct synthesis of 5-hydroxymethylfurfural (HMF) from different kinds of raw biomasses. In particular, in the paper HMF production from: (i) edible biomasses; (ii) non-edible lignocellulosic biomasses; (iii) food wastes (FW) have been reviewed. The different processes and catalytic systems have been reviewed and their merits, demerits and requirements for commercialisation outlined.

Microwaves in the Catalytic Valorisation of Biomass Derivatives

The application of microwave irradiation in the transformation of biomass has been receiving particular interest in recent years due to the use of polar media in such processes and it is now well-known that for biomass conversion, and particularly for lignocellulose hydrolysis, microwave irradiation can dramatically increase reaction rates with no negative consequences on product selectivity. However, it is only in the last ten years that the utilisation of microwaves has been coupled with catalysis aiming towards valorising biomass components or their derivatives via a range of reactions where high selectivity is required in addition to enhanced conversions. The reduced reaction times and superior yields are particularly attractive as they might facilitate the transition towards flow reactors and intensified production. As a consequence, several reports now describe the catalytic transformation of biomass derivatives via hydrogenation, oxidation, dehydration, esterification and transesterification using microwaves. Clearly, this technology has a huge potential for biomass conversion towards chemicals and fuels and will be an important tool within the biorefinery toolkit. The aim of this chapter is to give the reader an overview of the exciting scientific work carried out to date where microwave reactors and catalysis are combined in the transformation of biomass and its derivatives to higher value molecules and products.

Microwave-Assisted Conversion of Fructose to 5-Hydroxymethylfurfural Using Sulfonated Porous Carbon Derived from Biomass

In this study, a series of sulfonated carbon solid acid catalysts was prepared by a template method using fructose as the carbon source and zinc chloride as the catalyst and template. The reaction involving fructose dehydration to 5-hydroxymethylfurfural (5-HMF) was investigated using these catalysts with microwave assistance in dimethyl sulfoxide. The influence of different catalysts, catalyst amount, microwave power, fructose content, and reaction temperature, as well as the reusability of the catalyst, were investigated. The prepared catalysts were characterised by X-ray diffraction, FT-IR spectroscopy, scanning electron microscopy, nitrogen adsorption–desorption measurement, and temperature-programmed desorption of ammonia gas, and the total numbers of surface acid sites of these carbon-based solid acid catalysts were analysed by chemical adsorption–desorption of ammonia along with the standard curve for ammonia. The results revealed that the C2-SO3H catalyst exhibited the best activity. A 5-HMF yield of 87 % and fructose conversion of 99 % were achieved at 170°C in DMSO after 3 min. The microwave-assisted synthetic strategy was advantageous compared with the traditional method because this approach could shorten the total reaction time.

A new approach of probe sonication assisted ionic liquid conversion of glucose, cellulose and biomass into 5-hydroxymethylfurfural

5-Hydroxymethylfurfural (HMF) has been identified as a promising biomass-derived platform chemical. In this study, one pot production of HMF was studied in ionic liquid (IL) under probe sonication technique. Compared with the conventional heating technique, the use of probe ultrasonic irradiation reduced the reaction time from hours to minutes. Glucose, cellulose and local bamboo, treated with ultrasonic, produced HMF in the yields of 43%, 31% and 13% respectively, within less than 10min. The influence of various parameters such as acoustic power, reaction time, catalysts and glucose loading were studied. About 40% HMF yield at glucose conversion above 90% could be obtained with 2% of catalyst in 3min. Negligible amount of soluble by-product was detected, and humin formation could be controlled by adjusting the different process parameters. Upon extraction of HMF, the mixture of ionic liquid and catalyst could be reused and exhibited no significant reduction of HMF yield over five successive runs. The purity of regenerated [C₄C₁im]Cl and HMF was confirmed by NMR spectroscopy, indicating neither changes in the chemical structure nor presence of any major contaminants during the conversion under ultrasonic treatment. ¹³C NMR suggests that [C₄C₁im]Cl/CrCl₃ catalyses mutarotation of α-glucopyranose to β-glucopyranose leading to isomerization and finally conversion to HMF. The experimental results demonstrate that the use of probe sonication technique for conversion to HMF provides a positive process benefit.

Cellulose enzymatic saccharification and preparation of 5-hydroxymethylfurfural based on bamboo hydrolysis residue separation in ionic liquids

Ionic liquid/ethanol was used in bamboo hydrolysis residue (BHR) to separate lignin and cellulose.

Furfural Synthesis from d-Xylose in the Presence of Sodium Chloride: Microwave versus Conventional Heating

We investigate the existence of specific/nonthermal microwave effects for the dehydration reaction of xylose to furfural in the presence of NaCl. Such effects are reported for sugars dehydration reactions in several literature reports. To this end, we adopted three approaches that compare microwave-assisted experiments with a) conventional heating experiments from the literature; b) simulated conventional heating experiments using microwave-irradiated silicon carbide (SiC) vials; and at c) different power levels but the same temperature by using forced cooling. No significant differences in the reaction kinetics are observed using any of these methods. However, microwave heating still proves advantageous as it requires 30 % less forward power compared to conventional heating (SiC vial) to achieve the same furfural yield at a laboratory scale.

One-pot catalytic conversion of carbohydrates into furfural and 5-hydroxymethylfurfural

Recently, there has been growing interest in the transformation of renewable biomass into value-added chemicals and biofuels.

Brönsted acidic ionic liquid-catalyzed conversion of hemicellulose into sugars

Brönsted acidic ionic liquids were synthesized, characterized and used in the conversion of assorted hemicelluloses to yield C5 sugars in 87% yield.

Production of 5-hydroxymethylfurfural from fructose by a thermo-regulated and recyclable Brønsted acidic ionic liquid catalyst

A thermo-regulated recyclable ionic liquid catalyst bearing acidic functional group for fructose dehydration to produce HMF in 91.2% yield.

Production of 5-hydroxymethylfurfural from corn stalk catalyzed by corn stalk-derived carbonaceous solid acid catalyst

A carbonaceous solid acid was prepared by hydrothermal carbonization of corn stalk followed by sulfonation and was characterized by FT-IR, XRD, SEM and elemental analysis techniques. The as-prepared corn stalk-derived carbonaceous solid acid catalyst contained SO3H, COOH, and phenolic OH groups, and was used for the one-step conversion of intact corn stalk to 5-hydroxymethylfurfural (5-HMF) in the ionic liquid 1-butyl-3-methyl imidazolium chloride ([BMIM][Cl]), where a 5-HMF yield of 44.1% was achieved at 150 °C in 30 min reaction time. The catalytic system was applicable to initial corn stalk concentration of up to ca. 10 wt.% for the production of 5-HMF. The synthesized catalyst and the developed process of using corn stalk-derived carbon catalyst for corn stalk conversion provide a green and efficient strategy for crude biomass utilization.