Catalyst Stability Benchmarking for the Oxygen Evolution Reaction: The Importance of Backing Electrode Material and Dissolution in Accelerated Aging Studies

Deciphering Catalyst-Support Interaction via Doping for Highly Active and Durable Oxygen Evolution Catalysis

The design of oxygen evolution reaction (OER) electrocatalysts demands a delicate balance between activity and stability. In this study, we present a rational design approach that leverages catalyst-support interactions to enhance both the intrinsic activity and durability of Ir-based catalysts. Our study reveals that while Mo doping energetically promotes the formation of high-valent Ir species, enhancing intrinsic catalytic activity, it also leads to a reduction in electrical conductivity. These findings emphasize that supporting doping can introduce both beneficial and limiting effects, highlighting the need for a carefully balanced design strategy to optimize the overall OER performance. Simultaneously, in situ analytical techniques and comparative evaluation reveal the crucial role of oxide supports in stabilizing the catalyst. These findings highlight the pivotal role of interface engineering in maintaining catalyst integrity and the need for support materials that balance dopant-driven electronic promotion with structural and electrochemical robustness. These interconnected degradation pathways highlight the need to move beyond a catalyst-centric view and instead adopt a system-level understanding of the stability. Our approach offers a strong foundation for the rational design and evaluation of high-performance OER electrocatalysts for electrochemical energy applications.

Diamond thin films: a twenty-first century material. Part 2: a new hope

Nearly a quarter of a century ago, we wrote a review paper about the very new technology of chemical vapour deposition (CVD) of diamond thin films. We now update this review and bring the story up to date by describing the progress made-or not made-over the intervening years. Back in the 1990s and early 2000s, there was enormous excitement about the plethora of applications that were suddenly possible now that diamonds could be fabricated in the form of thin films. Diamond was hailed as the ultimate semiconductor, and it was believed that the few remaining problems would be quickly solved, leading to a new 'diamond age' of electronics. In reality, however, difficulty in making large-area diamond wafers and the elusiveness of a useful n-type dopant slowed progress substantially. Unsurprisingly, over the following decade, the enthusiasm and funding for diamonds faded, while competing materials forged ahead. But in the early 2010s, several new game-changing applications for diamonds were discovered, such as electrochemical electrodes, the nitrogen-vacancy (NV) centre defect that promised room-temperature quantum computers, and methods to grow large single-crystal gemstone-quality diamonds. These led to a resurgence in diamond research and a new hope that diamond might finally live up to its promise.This article is part of the theme issue 'Science into the next millennium: 25 years on'.

Perchlorate Fusion-Hydrothermal Synthesis of Nano-Crystalline IrO2: Leveraging Stability and Oxygen Evolution Activity

Iridium oxides are the state-of-the-art oxygen evolution reaction (OER) electrocatalysts in proton-exchange-membrane water electrolyzers (PEMWEs), but their high cost and scarcity necessitate improved utilization. Crystalline rutile-type iridium dioxide (IrO2) offers superior stability under acidic OER conditions compared to amorphous iridium oxide (IrOx). However, the higher synthesis temperatures required for crystalline phase formation result in lower OER activity due to the loss in active surface area. Herein, a novel perchlorate fusion-hydrothermal (PFHT) synthesis method to produce nano-crystalline rutile-type IrO2 with enhanced OER performance is presented. This low-temperature approach involves calcination at a mild temperature (300 °C) in the presence of a strong oxidizing agent, sodium perchlorate (NaClO4), followed by hydrothermal treatment at 180 °C, yielding small (≈2 nm) rutile-type IrO2 nanoparticles with high mass-specific OER activity, achieving 95 A gIr -1 at 1.525 VRHE in ex situ glass-cell testing. Most importantly, the catalyst displays superior stability under harsh accelerated stress test conditions compared to commercial iridium oxides. The exceptional activity of the catalyst is confirmed with in situ PEMWE single-cell evaluations. This demonstrates that the PFHT synthesis method leverages the superior intrinsic properties of nano-crystalline IrO2, effectively overcoming the typical trade-offs between OER activity and catalyst stability.

Transforming Adsorbate Surface Dynamics in Aqueous Electrocatalysis: Pathways to Unconstrained Performance

Developing highly efficient catalysts to accelerate sluggish electrode reactions is critical for the deployment of sustainable aqueous electrochemical technologies, yet remains a great challenge. Rationally integrating functional components to tailor surface adsorption behaviors and adsorbate dynamics would divert reaction pathways and alleviate energy barriers, eliminating conventional thermodynamic constraints and ultimately optimizing energy flow within electrochemical systems. This approach has, therefore, garnered significant interest, presenting substantial potential for developing highly efficient catalysts that simultaneously enhance activity, selectivity, and stability. The immense promise and rapid evolution of this design strategy, however, do not overshadow the substantial challenges and ambiguities that persist, impeding the realization of significant breakthroughs in electrocatalyst development. This review explores the latest insights into the principles guiding the design of catalytic surfaces that enable favorable adsorbate dynamics within the contexts of hydrogen and oxygen electrochemistry. Innovative approaches for tailoring adsorbate-surface interactions are discussed, delving into underlying principles that govern these dynamics. Additionally, perspectives on the prevailing challenges are presented and future research directions are proposed. By evaluating the core principles and identifying critical research gaps, this review seeks to inspire rational electrocatalyst design, the discovery of novel reaction mechanisms and concepts, and ultimately, advance the large-scale implementation of electroconversion technologies.

Activity-Stability Relationships in Oxygen Evolution Reaction

The oxygen evolution reaction (OER) is a critical process in various sustainable energy technologies. Despite substantial progress in catalyst development, the practical application of OER catalysts remains hindered by the ongoing challenge of balancing high catalytic activity with long-term stability. We explore the inverse trends often observed between activity and stability, drawing on key insights from both experimental and theoretical studies. Special focus is placed on the performance of different electrodes and their interaction with acidic and alkaline media across a range of electrochemical conditions. This Perspective integrates recent advancements to present a thorough framework for understanding the mechanisms underlying the activity-stability relationship, offering strategies for the rational design of next-generation OER catalysts that successfully meet the dual demands of activity and durability.

Ensuring Stability of Anode Catalysts in PEMWE: From Material Design to Practical Application

Proton Exchange Membrane Water Electrolysis (PEMWE) has emerged as a clean and effective approach for the conversion and storage of renewable electricity, particularly due to its compatibility with fluctuating photovoltaic and wind power. However, the high cost and limited performance of iridium oxide catalysts (i. e. IrO2) used as anode catalyst in industrial PEM electrolyzers remain significant obstacles to widespread application. Although numerous low-cost and efficient alternative catalysts have been developed in laboratory research, comprehensive stability studies critical for industrial use are often overlooked. This leads to the failure of performance transfer from catalysts tested in liquid half-cell systems to those employed in PEM electrolyzers. This concept presents a thorough overview for the stability issues of anode catalysts in PEMWE, and discuss their degradation mechanisms in both liquid half-cell systems and PEM electrolyzers. We summarize the comprehensive protocols for assessment and characterization, analyze the effective strategies for stability optimization, and explore the opportunities for designing viable anode catalysts for PEM electrolyzers.

Disentangling the Pitfalls of Rotating Disk Electrode-Based OER Stability Assessment: Bubble Blockage or Substrate Passivation?

Oxygen evolution reaction (OER) catalyst stability metrics derived from aqueous model systems (AMSs) prove valuable only if they are transferable to technical membrane electrode assembly (MEA) settings. Currently, there is consensus that stability data derived from ubiquitous rotating disk electrode (RDE)-based investigations substantially overestimate material degradation mainly due to the nonideal inertness of catalyst-backing electrode materials as well as bubble shielding of the catalyst by evolved oxygen. Despite the independently developed understanding of these two processes, their interplay and relative impact on intrinsic and operational material stability have not yet been established. Herein, we employ an inverted RDE-based approach coupled with online gas chromatographic quantification that exploits buoyancy and anode hydrophilicity existing under operating acidic OER conditions and excludes the influence of bubble retention on the surface of the catalyst. This approach thus allows us to dissect the degradation process occurring during the RDE-based OER stability studies. We demonstrate that the stability discrepancy between galvanostatic nanoparticle (NP)-based RDE and MEA data does not originate from the accumulation of bubbles in the catalyst layer during water oxidation but from the utilization of corrosion-prone substrate materials in the AMS. Moreover, we provide mechanistic insights into the degradation process and devise experimental measures to mitigate or circumvent RDE-related limitations when the technique is to be applied to an OER catalyst stability assessment. These findings should facilitate the transferability between AMS and MEA approaches and promote further development of the latter.

Tackling activity-stability paradox of reconstructed NiIrOx electrocatalysts by bridged W-O moiety

One challenge remaining in the development of Ir-based electrocatalyst is the activity-stability paradox during acidic oxygen evolution reaction (OER), especially for the surface reconstructed IrOx catalyst with high efficiency. To address this, a phase selective Ir-based electrocatalyst is constructed by forming bridged W-O moiety in NiIrOx electrocatalyst. Through an electrochemical dealloying process, an nano-porous structure with surface-hydroxylated rutile NiWIrOx electrocatalyst is engineered via Ni as a sacrificial element. Despite low Ir content, NiWIrOx demonstrates a minimal overpotential of 180 mV for the OER at 10 mA·cm-2. It maintains a stable 300 mA·cm-2 current density during an approximately 300 h OER at 1.8 VRHE and shows a stability number of 3.9 × 105 noxygen · nIr-1. The resulting W - O-Ir bridging motif proves pivotal for enhancing the efficacy of OER catalysis by facilitating deprotonation of OER intermediates and promoting a thermodynamically favorable dual-site adsorbent evolution mechanism. Besides, the phase selective insertion of W-O in NiIrOx enabling charge balance through the W-O-Ir bridging motif, effectively counteracting lattice oxygen loss by regulating Ir-O co-valency.

Keys to Unravel the Stability/Durability Issues of Platinum-Group-Metal Catalysts toward Oxygen Evolution Reaction for Acidic Water Splitting

Proton exchange membrane (PEM) water electrolyzers stand as one of the foremost promising avenues for acidic water splitting and green hydrogen production, yet this electrolyzer encounters significant challenges. The primary culprit lies in not only the requirements of substantial platinum-group-metal (PGM)-based electrocatalysts (e.g., IrO x ) at the anode where sluggish oxygen evolution reaction (OER) takes place, but also the harsh high overpotential and acidic environments leading to severe performance degradation. The key points for obtaining accurate stability/durability information on the OER catalysts have not been well agreed upon, in contrast to the oxygen reduction reaction fields. In this regard, we herein reviewed and discussed the pivotal experimental variables involved in stability/durability testing (including but not limited to electrolyte, impurity, catalyst loading, and two/three-electrode vs membrane-electrode-assembly), while the test protocols are revisited and summarized. This outlook is aimed at highlighting the reasonable and effective accelerated degradation test procedures to unravel the acidic OER catalyst instability issues and promote the research and development of a PEM water electrolyzer.

Reactivity and Stability of Reduced Ir-Weight TiO2-Supported Oxygen Evolution Catalysts for Proton Exchange Membrane (PEM) Water Electrolyzer Anodes

Reducing the iridium demand in Proton Exchange Membrane Water Electrolyzers (PEM WE) is a critical priority for the green hydrogen industry. This study reports the discovery of a TiO2-supported Ir@IrO(OH)x core-shell nanoparticle catalyst with reduced Ir content, which exhibits superior catalytic performance for the electrochemical oxygen evolution reaction (OER) compared to a commercial reference. The TiO2-supported Ir@IrO(OH)x core-shell nanoparticle configuration significantly enhances the OER Ir mass activity from 8 to approximately 150 A gIr-1 at 1.53 VRHE while reducing the iridium packing density from 1.6 to below 0.77 gIr cm-3. These advancements allow for viable anode layer thicknesses with lower Ir loading, reducing iridium utilization at 70% LHV from 0.42 to 0.075 gIr kW-1 compared to commercial IrO2/TiO2. The identification of the Ir@IrO(OH)x/TiO2 OER catalyst resulted from extensive HAADF-EDX microscopic analysis, operando XAS, and online ICP-MS analysis of 30-80 wt % Ir/TiO2 materials. These analyses established correlations among Ir weight loading, electrode electrical conductivity, electrochemical stability, and Ir mass-based OER activity. The activated Ir@IrO(OH)x/TiO2 catalyst-support system demonstrated an exceptionally stable morphology of supported core-shell particles, suggesting strong catalyst-support interactions (CSIs) between nanoparticles and crystalline oxide facets. Operando XAS analysis revealed the reversible evolution of significantly contracted Ir-O bond motifs with enhanced covalent character, conducive to the formation of catalytically active electrophilic OI- ligand species. These findings indicate that atomic Ir surface dissolution generates Ir lattice vacancies, facilitating the emergence of electrophilic OI- species under OER conditions, while CSIs promote the reversible contraction of Ir-O distances, reforming electrophilic OI- and enhancing both catalytic activity and stability.

Stability of electrocatalytic OER: from principle to application

Hydrogen energy, derived from the electrolysis of water using renewable energy sources such as solar, wind, and hydroelectric power, is considered a promising form of energy to address the energy crisis. However, the anodic oxygen evolution reaction (OER) poses limitations due to sluggish kinetics. Apart from high catalytic activity, the long-term stability of electrocatalytic OER has garnered significant attention. To date, several research studies have been conducted to explore stable electrocatalysts for the OER. A comprehensive review is urgently warranted to provide a concise overview of the recent advancements in the electrocatalytic OER stability, encompassing both electrocatalyst and device developments. This review aims to succinctly summarize the primary factors influencing OER stability, including morphological/phase change and electrocatalyst dissolution, as well as mechanical detachment, alongside chemical, mechanical, and operational degradation observed in devices. Furthermore, an overview of contemporary approaches to enhance stability is provided, encompassing electrocatalyst design (structural regulation, protective layer coating, and stable substrate anchoring) and device optimization (bipolar plates, gas diffusion layers, and membranes). Hopefully, more attention will be paid to ensuring the stable operation of electrocatalytic OER and the future large-scale water electrolysis applications. This review presents design principles aimed at addressing challenges related to the stability of electrocatalytic OER.

Electrospun Iridium-Based Nanofiber Catalysts for Oxygen Evolution Reaction: Influence of Calcination on Activity-Stability Relation

The enhanced utilization of noble metal catalysts through highly porous nanostructures is crucial to advancing the commercialization prospects of proton exchange membrane water electrolysis (PEMWE). In this study, hierarchically structured IrOx-based nanofiber catalyst materials for acidic water electrolysis are synthesized by electrospinning, a process known for its scalability and ease of operation. A calcination study at various temperatures from 400 to 800 °C is employed to find the best candidates for both electrocatalytic activity and stability. Morphology, structure, phase, and chemical composition are investigated using a scale-bridging approach by SEM, TEM, XRD, and XPS to shed light on the structure-function relationship of the thermally prepared nanofibers. Activity and stability are monitored by a scanning flow cell (SFC) coupled with an inductively coupled plasma mass spectrometer (ICP-MS). We evaluate the dissolution of all metals potentially incorporated into the final catalyst material throughout the synthesis pathway. Despite the opposite trend of performance and stability, the present study demonstrates that an optimum between these two aspects can be achieved at 600 °C, exhibiting values that are 1.4 and 2.4 times higher than those of the commercial reference material, respectively. The dissolution of metal contaminations such as Ni, Fe, and Cr remains minimal, exhibiting no correlation with the steps of the electrochemical protocol applied, thus exerting a negligible influence on the stability of the nanofibrous catalyst materials. This work demonstrates the scalability of electrospinning to produce nanofibers with enhanced catalyst utilization and their testing by SFC-ICP-MS. Moreover, it illustrates the influence of calcination temperature on the structure and chemical composition of the nanofibers, resulting in outstanding electrocatalytic performance and stability compared to commercial catalyst materials for PEMWE.

Beyond the Gold-Thiol Paradigm: Exploring Alternative Interfaces for Electrochemical Nucleic Acid-Based Sensing

Nucleic acid-based electrochemical sensors (NBEs) use oligonucleotides as affinity reagents for the detection of a variety of targets, ranging from small-molecule therapeutics to whole viruses. Because of their versatility in molecular sensing, NBEs are being developed broadly for diagnostic and biomedical research applications. Benchmark NBEs are fabricated via self-assembly of thiol-based monolayers on gold. Although robust for rapid prototyping, thiol monolayers suffer from limitations in terms of stability under voltage modulation and in the face of competitive ligands such as thiolated molecules naturally occurring in biofluids. Additionally, gold cannot be deployed as an NBE substrate for all biomedical applications, such as in cases where molecular measurements coupled to real-time, under-the-sensor tissue imaging is needed. Seeking to overcome these limitations, the field of NBEs is pursuing alternative ligands and electrode surfaces. In this perspective, I discuss new interface fabrication strategies that have successfully achieved NBE sensing, or that have the potential to allow NBE sensing on conductive surfaces other than gold. I hope this perspective will provide the reader with a fresh view of how future NBE interfaces could be constructed and will serve as inspiration for the pursuit of collaborative developments in the field of NBEs.

Precious Metal Free Hydrogen Evolution Catalyst Design and Application

The quest to identify precious metal free hydrogen evolution reaction catalysts has received unprecedented attention in the past decade. In this Review, we focus our attention to recent developments in precious metal free hydrogen evolution reactions in acidic and alkaline electrolyte owing to their relevance to commercial and near-commercial low-temperature electrolyzers. We provide a detailed review and critical analysis of catalyst activity and stability performance measurements and metrics commonly deployed in the literature, as well as review best practices for experimental measurements (both in half-cell three-electrode configurations and in two-electrode device testing). In particular, we discuss the transition from laboratory-scale hydrogen evolution reaction (HER) catalyst measurements to those in single cells, which is a critical aspect crucial for scaling up from laboratory to industrial settings but often overlooked. Furthermore, we review the numerous catalyst design strategies deployed across the precious metal free HER literature. Subsequently, we showcase some of the most commonly investigated families of precious metal free HER catalysts; molybdenum disulfide-based, transition metal phosphides, and transition metal carbides for acidic electrolyte; nickel molybdenum and transition metal phosphides for alkaline. This includes a comprehensive analysis comparing the HER activity between several families of materials highlighting the recent stagnation with regards to enhancing the intrinsic activity of precious metal free hydrogen evolution reaction catalysts. Finally, we summarize future directions and provide recommendations for the field in this area of electrocatalysis.

Allotrope-dependent activity-stability relationships of molybdenum sulfide hydrogen evolution electrocatalysts

Molybdenum disulfide (MoS2) is widely regarded as a competitive hydrogen evolution reaction (HER) catalyst to replace platinum in proton exchange membrane water electrolysers (PEMWEs). Despite the extensive knowledge of its HER activity, stability insights under HER operation are scarce. This is paramount to ensure long-term operation of Pt-free PEMWEs, and gain full understanding on the electrocatalytically-induced processes responsible for HER active site generation. The latter are highly dependent on the MoS2 allotropic phase, and still under debate. We rigorously assess these by simultaneously monitoring Mo and S dissolution products using a dedicated scanning flow cell coupled with downstream analytics (ICP-MS), besides an electrochemical mass spectrometry setup for volatile species analysis. We observe that MoS2 stability is allotrope-dependent: lamellar-like MoS2 is highly unstable under open circuit conditions, whereas cluster-like amorphous MoS3-x instability is induced by a severe S loss during the HER and undercoordinated Mo site generation. Guidelines to operate non-noble PEMWEs are therefore provided based on the stability number metrics, and an HER mechanism which accounts for Mo and S dissolution pathways is proposed.

A review on recent environmental electrochemistry approaches for the consolidation of a circular economy model

Availability of raw materials in the chemical industry is related to the selection of the chemical processes in which they are used as well as to the efficiency, cost, and eventual evolution to more competitive dynamics of transformation technologies. In general terms however, any chemically transforming technology starts with the extraction, purification, design, manufacture, use, and disposal of materials. It is important to create a new paradigm towards green chemistry, sustainability, and circular economy in the chemical sciences that help to better employ, reuse, and recycle the materials used in every aspect of modern life. Electrochemistry is a growing field of knowledge that can help with these issues to reduce solid waste and the impact of chemical processes on the environment. Several electrochemical studies in the last decades have benefited the recovery of important chemical compounds and elements through electrodeposition, electrowinning, electrocoagulation, electrodialysis, and other processes. The use of living organisms and microorganisms using an electrochemical perspective (known as bioelectrochemistry), is also calling attention to "mining", through plants and microorganisms, essential chemical elements. New process design or the optimization of the current technologies is a major necessity to enhance production and minimize the use of raw materials along with less generation of wastes and secondary by-products. In this context, this contribution aims to show an up-to-date scenario of both environmental electrochemical and bioelectrochemical processes for the extraction, use, recovery and recycling of materials in a circular economy model.

Electrocatalytic activity and surface oxide reconstruction of bimetallic iron-cobalt nanocarbide electrocatalysts for the oxygen evolution reaction

For renewable energy technology to become ubiquitous, it is imperative to develop efficient oxygen evolution reaction (OER) electrocatalysts, which is challenging due to the kinetically and thermodynamically unfavorable OER mechanism. Transition metal carbides (TMCs) have recently been investigated as desirable OER pre-catalysts, but the ability to tune electrocatalytic performance of bimetallic catalysts and understand their transformation under electrochemical oxidation requires further study. In an effort to understand the tunable TMC material properties for enhancing electrocatalytic activity, we synthesized bimetallic FeCo nanocarbides with a complex mixture of FeCo carbide crystal phases. The synthesized FeCo nanocarbides were tuned by percent proportion Fe (i.e. % Fe), and analysis revealed a non-linear dependence of OER electrocatalytic activity on % Fe, with a minimum overpotential of 0.42 V (15-20% Fe) in alkaline conditions. In an effort to understand the effects of Fe composition on electrocatalytic performance of FeCo nanocarbides, we assessed the structural phase and electronic state of the carbides. Although we did not identify a single activity descriptor for tuning activity for FeCo nanocarbides, we found that surface reconstruction of the carbide surface to oxide during water oxidation plays a pivotal role in defining electrocatalytic activity over time. We observed that a rapid increase of the (FexCo1-x)2O4 phase on the carbide surface correlated with lower electrocatalytic activity (i.e. higher overpotential). We have demonstrated that the electrochemical performance of carbides under harsh alkaline conditions has the potential to be fine-tuned via Fe incorporation and with control, or suppression, of the growth of the oxide phase.

Efficient and sustainable water electrolysis achieved by excess electron reservoir enabling charge replenishment to catalysts

Suppressing the oxidation of active-Ir(III) in IrOx catalysts is highly desirable to realize an efficient and durable oxygen evolution reaction in water electrolysis. Although charge replenishment from supports can be effective in preventing the oxidation of IrOx catalysts, most supports have inherently limited charge transfer capability. Here, we demonstrate that an excess electron reservoir, which is a charged oxygen species, incorporated in antimony-doped tin oxide supports can effectively control the Ir oxidation states by boosting the charge donations to IrOx catalysts. Both computational and experimental analyses reveal that the promoted charge transfer driven by excess electron reservoir is the key parameter for stabilizing the active-Ir(III) in IrOx catalysts. When used in a polymer electrolyte membrane water electrolyzer, Ir catalyst on excess electron reservoir incorporated support exhibited 75 times higher mass activity than commercial nanoparticle-based catalysts and outstanding long-term stability for 250 h with a marginal degradation under a water-splitting current of 1 A cm-2. Moreover, Ir-specific power (74.8 kW g-1) indicates its remarkable potential for realizing gigawatt-scale H2 production for the first time.

Electrocatalysts for the Oxygen Evolution Reaction in Acidic Media

The well-established proton exchange membrane (PEM)-based water electrolysis, which operates under acidic conditions, possesses many advantages compared to alkaline water electrolysis, such as compact design, higher voltage efficiency, and higher gas purity. However, PEM-based water electrolysis is hampered by the low efficiency, instability, and high cost of anodic electrocatalysts for the oxygen evolution reaction (OER). In this review, the recently reported acidic OER electrocatalysts are comprehensively summarized, classified, and discussed. The related fundamental studies on OER mechanisms and the relationship between activity and stability are particularly highlighted in order to provide an atomistic-level understanding for OER catalysis. A stability test protocol is suggested to evaluate the intrinsic activity degradation. Some current challenges and unresolved questions, such as the usage of carbon-based materials and the differences between the electrocatalyst performances in acidic electrolytes and PEM-based electrolyzers are also discussed. Finally, suggestions for the most promising electrocatalysts and a perspective for future research are outlined. This review presents a fresh impetus and guideline to the rational design and synthesis of high-performance acidic OER electrocatalysts for PEM-based water electrolysis.

Oxygen Evolution/Reduction Reaction Catalysts: From In Situ Monitoring and Reaction Mechanisms to Rational Design

The oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) are core steps of various energy conversion and storage systems. However, their sluggish reaction kinetics, i.e., the demanding multielectron transfer processes, still render OER/ORR catalysts less efficient for practical applications. Moreover, the complexity of the catalyst-electrolyte interface makes a comprehensive understanding of the intrinsic OER/ORR mechanisms challenging. Fortunately, recent advances of in situ/operando characterization techniques have facilitated the kinetic monitoring of catalysts under reaction conditions. Here we provide selected highlights of recent in situ/operando mechanistic studies of OER/ORR catalysts with the main emphasis placed on heterogeneous systems (primarily discussing first-row transition metals which operate under basic conditions), followed by a brief outlook on molecular catalysts. Key sections in this review are focused on determination of the true active species, identification of the active sites, and monitoring of the reactive intermediates. For in-depth insights into the above factors, a short overview of the metrics for accurate characterizations of OER/ORR catalysts is provided. A combination of the obtained time-resolved reaction information and reliable activity data will then guide the rational design of new catalysts. Strategies such as optimizing the restructuring process as well as overcoming the adsorption-energy scaling relations will be discussed. Finally, pending current challenges and prospects toward the understanding and development of efficient heterogeneous catalysts and selected homogeneous catalysts are presented.

A Highly Active, Long-Lived Oxygen Evolution Electrocatalyst Derived from Open-Framework Iridates

The acidic oxygen evolution reaction underpins several important electrical-to-chemical energy conversions, and this energy-intensive process relies industrially on iridium-based electrocatalysts. Here, phase-selective synthesis of metastable strontium iridates with open-framework structure and their unexpected transformation into a highly active, ultrastable oxygen evolution nano-electrocatalyst are presented. This transformation involves two major steps: Sr²⁺ /H⁺ ion exchange in acid and in situ structural rearrangement under electrocatalysis conditions. Unlike its dense perovskite-structured polymorphs, the open-framework iridates have the ability to undergo rapid proton exchange in acid without framework amorphization. The resulting protonated iridates further reconstruct into ultrasmall, surface-hydroxylated, (200) crystal plane-oriented rutile nanocatalyst, instead of the common amorphous IrO_x H_y phase, during acidic oxygen evolution. Such microstructural characteristics are found to benefit both the oxidation of hydroxyls and the formation of OO bonds in electrocatalytic cycle. As a result, the open-framework iridate derived nanocatalyst gives a comparable catalytic activity to the most active iridium-based oxygen evolution electrocatalysts in acid, and retains its catalytic activity for more than 1000 h.

Customized reaction route for ruthenium oxide towards stabilized water oxidation in high-performance PEM electrolyzers

The poor stability of Ru-based acidic oxygen evolution (OER) electrocatalysts has greatly hampered their application in polymer electrolyte membrane electrolyzers (PEMWEs). Traditional understanding of performance degradation centered on influence of bias fails in describing the stability trend, calling for deep dive into the essential origin of inactivation. Here we uncover the decisive role of reaction route (including catalytic mechanism and intermediates binding strength) on operational stability of Ru-based catalysts. Using MRuO_x (M = Ce⁴⁺, Sn⁴⁺, Ru⁴⁺, Cr⁴⁺) solid solution as structure model, we find the reaction route, thereby stability, can be customized by controlling the Ru charge. The screened SnRuO_x thus exhibits orders of magnitude lifespan extension. A scalable PEMWE single cell using SnRuO_x anode conveys an ever-smallest degradation rate of 53 μV h^-1 during a 1300 h operation at 1 A cm^-2.

Dynamic rhenium dopant boosts ruthenium oxide for durable oxygen evolution

Heteroatom-doping is a practical means to boost RuO₂ for acidic oxygen evolution reaction (OER). However, a major drawback is conventional dopants have static electron redistribution. Here, we report that Re dopants in Re_0.06Ru_0.94O₂ undergo a dynamic electron accepting-donating that adaptively boosts activity and stability, which is different from conventional dopants with static dopant electron redistribution. We show Re dopants during OER, (1) accept electrons at the on-site potential to activate Ru site, and (2) donate electrons back at large overpotential and prevent Ru dissolution. We confirm via in situ characterizations and first-principle computation that the dynamic electron-interaction between Re and Ru facilitates the adsorbate evolution mechanism and lowers adsorption energies for oxygen intermediates to boost activity and stability of Re_0.06Ru_0.94O₂. We demonstrate a high mass activity of 500 A g_cata.^-1 (7811 A g_Re-Ru^-1) and a high stability number of S-number = 4.0 × 10⁶ n_oxygen n_Ru^-1 to outperform most electrocatalysts. We conclude that dynamic dopants can be used to boost activity and stability of active sites and therefore guide the design of adaptive electrocatalysts for clean energy conversions.

Oxygen Evolution Electrocatalysts for the Proton Exchange Membrane Electrolyzer: Challenges on Stability

Hydrogen generated by proton exchange membrane (PEM) electrolyzer holds a promising potential to complement the traditional energy structure and achieve the global target of carbon neutrality for its efficient, clean, and sustainable nature. The acidic oxygen evolution reaction (OER), owing to its sluggish kinetic process, remains a bottleneck that dominates the efficiency of overall water splitting. Over the past few decades, tremendous efforts have been devoted to exploring OER activity, whereas most show unsatisfying stability to meet the demand for industrial application of PEM electrolyzer. In this review, systematic considerations of the origin and strategies based on OER stability challenges are focused on. Intrinsic deactivation of the material and the extrinsic balance of plant-induced destabilization are summarized. Accordingly, rational strategies for catalyst design including doping and leaching, support effect, coordination effect, strain engineering, phase and facet engineering are discussed for their contribution to the promoted OER stability. Moreover, advanced in situ/operando characterization techniques are put forward to shed light on the OER pathways as well as the structural evolution of the OER catalyst, giving insight into the deactivation mechanisms. Finally, outlooks toward future efforts on the development of long-term and practical electrocatalysts for the PEM electrolyzer are provided.

Progress of Heterogeneous Iridium-Based Water Oxidation Catalysts

The water oxidation reaction (or oxygen evolution reaction, OER) plays a critical role in green hydrogen production via water splitting, electrochemical CO₂ reduction, and nitrogen fixation. The four-electron and four-proton transfer OER process involves multiple reaction intermediates and elementary steps that lead to sluggish kinetics; therefore, a high overpotential is necessary to drive the reaction. Among the different water-splitting electrolyzers, the proton exchange membrane type electrolyzer has greater advantages, but its anode catalysts are limited to iridium-based materials. The iridium catalyst has been extensively studied in recent years due to its balanced activity and stability for acidic OER, and many exciting signs of progress have been made. In this review, the surface and bulk Pourbaix diagrams of iridium species in an aqueous solution are introduced. The iridium-based catalysts, including metallic or oxides, amorphous or crystalline, single crystals, atomically dispersed or nanostructured, and iridium compounds for OER, are then elaborated. The latest progress of active sites, reaction intermediates, reaction kinetics, and elementary steps is summarized. Finally, future research directions regarding iridium catalysts for acidic OER are discussed.

Stabilization of a Mn-Co Oxide During Oxygen Evolution in Alkaline Media

Improving the stability of electrocatalysts for the oxygen evolution reaction (OER) through materials design has received less attention than improving their catalytic activity. We explored the effects of Mn addition to a cobalt oxide for stabilizing the catalyst by comparing single phase CoOx and (Co0.7Mn0.3)Ox films electrodeposited in alkaline solution. The obtained disordered films were classified as layered oxides using X-ray absorption spectroscopy (XAS). The CoOx films showed a constant decrease in the catalytic activity during cycling, confirmed by oxygen detection, while that of (Co0.7Mn0.3)Ox remained constant within error as measured by electrochemical metrics. These trends were rationalized based on XAS analysis of the metal oxidation states, which were Co2.7+ and Mn3.7+ in the bulk and similar near the surface of (Co0.7Mn0.3)Ox, before and after cycling. Thus, Mn in (Co0.7Mn0.3)Ox successfully stabilized the bulk catalyst material and its surface activity during OER cycling. The development of stabilization approaches is essential to extend the durability of OER catalysts.

Strong Oxide-Support Interaction over IrO2 /V2 O5 for Efficient pH-Universal Water Splitting

Constructing strong oxide-support interaction (SOSI) is compelling for modulating the atomic configurations and electronic structures of supported catalysts. Herein, ultrafine iridium oxide nanoclusters (≈1 nm) are anchored on vanadium oxide support (IrO2 /V2 O5 ) via SOSI. The as made catalyst, with a unique distorted IrO2 structure, is discovered to significantly boost the performance for pH-universal oxygen evolution reaction (OER). Based on experimental results and theoretical calculations, the distorted IrO2 active sites with flexible redox states in IrO2 /V2 O5 server as electrophilic centers balance the adsorption of oxo-intermediates and effectively facilitate the process of OO coupling, eventually propelling the fast turnover of water oxidation. As a result, IrO2 /V2 O5 demonstrates not only ultralow overpotentials at 10 mA cm-2 (266 mV, pH = 0; 329 mV, pH = 7; 283 mV, pH = 14) for OER, but also high-performance overall water electrolysis over a broad pH range, with a potential of mere 1.50 V (pH = 0), 1.65 V (pH = 7) or 1.49 V (pH = 14) at 10 mA cm-2 . In addition, SOSI can simultaneously secure the distorted active sites and thus remarkably improving the catalytic stability, making it a promising strategy to develop high-performance catalytic systems.

Inter-relationships between Oxygen Evolution and Iridium Dissolution Mechanisms

The widespread utilization of proton exchange membrane (PEM) electrolyzers currently remains uncertain, as they rely on the use of highly scarce iridium as the only viable catalyst for the oxygen evolution reaction (OER), which is known to present the major energy losses of the process. Understanding the mechanistic origin of the different activities and stabilities of Ir-based catalysts is, therefore, crucial for a scale-up of green hydrogen production. It is known that structure influences the dissolution, which is the main degradation mechanism and shares common intermediates with the OER. In this Minireview, the state-of-the-art understanding of dissolution and its relationship with the structure of different iridium catalysts is gathered and correlated to different mechanisms of the OER. A perspective on future directions of investigation is also given.

Towards the Rational Design of Stable Electrocatalysts for Green Hydrogen Production

Now, it is time to set up reliable water electrolysis stacks with active and robust electrocatalysts to produce green hydrogen. Compared with catalytic kinetics, much less attention has been paid to catalyst stability, and the weak understanding of the catalyst deactivation mechanism restricts the design of robust electrocatalysts. Herein, we discuss the issues of catalysts’ stability evaluation and characterization, and the degradation mechanism. The systematic understanding of the degradation mechanism would help us to formulate principles for the design of stable catalysts. Particularly, we found that the dissolution rate for different 3d transition metals differed greatly: Fe dissolves 114 and 84 times faster than Co and Ni. Based on this trend, we designed Fe@Ni and FeNi@Ni core-shell structures to achieve excellent stability in a 1 A cm−2 current density, as well as good catalytic activity at the same time.

Noble Metal-Based Multimetallic Nanoparticles for Electrocatalytic Applications

Noble metal-based multimetallic nanoparticles (NMMNs) have attracted great attention for their multifunctional and synergistic effects, which offer numerous catalytic applications. Combined experimental and theoretical studies have enabled formulation of various design principles for tuning the electrocatalytic performance through controlling size, composition, morphology, and crystal structure of the nanoparticles. Despite significant advancements in the field, the chemical synthesis of NMMNs with ideal characteristics for catalysis, including high activity, stability, product-selectivity, and scalability is still challenging. This review provides an overview on structure-based classification and the general synthesis of NMMN electrocatalysts. Furthermore, postsynthetic treatments, such as the removal of surfactants to optimize the activity, and utilization of NMMNs onto suitable support for practical electrocatalytic applications are highlighted. In the end, future direction and challenges associated with the electrocatalysis of NMMNs are covered.

Carbonaceous Oxygen Evolution Reaction Catalysts: From Defect and Doping-Induced Activity over Hybrid Compounds to Ordered Framework Structures

Oxygen evolution reaction (OER) is expected to be of great importance for the future energy conversion and storage in form of hydrogen by water electrolysis. Besides the traditional noble-metal or transition metal oxide-based catalysts, carbonaceous electrocatalysts are of great interest due to their huge structural and compositional variety and unrestricted abundance. This review provides a summary of recent advances in the field of carbon-based OER catalysts ranging from "pure" or unintentionally doped carbon allotropes over heteroatom-doped carbonaceous materials and carbon/transition metal compounds to metal oxide composites where the role of carbon is mainly assigned to be a conductive support. Furthermore, the review discusses the recent developments in the field of ordered carbon framework structures (metal organic framework and covalent organic framework structures) that potentially allow a rational design of heteroatom-doped 3D porous structures with defined composition and spatial arrangement of doping atoms to deepen the understanding on the OER mechanism on carbonaceous structures in the future. Besides introducing the structural and compositional origin of electrochemical activity, the review discusses the mechanism of the catalytic activity of carbonaceous materials, their stability under OER conditions, and potential synergistic effects in combination with metal (or metal oxide) co-catalysts.

Progress of Nonprecious-Metal-Based Electrocatalysts for Oxygen Evolution in Acidic Media

Water oxidation, or the oxygen evolution reaction (OER), which combines two oxygen atoms from two water molecules and releases one oxygen molecule, plays the key role by providing protons and electrons needed for the hydrogen generation, electrochemical carbon dioxide reduction, and nitrogen fixation. The multielectron transfer OER process involves multiple reaction intermediates, and a high overpotential is needed to overcome the sluggish kinetics. Among the different water splitting devices, proton exchange membrane (PEM) water electrolyzer offers greater advantages. However, current anode OER electrocatalysts in PEM electrolyzers are limited to precious iridium and ruthenium oxides. Developing highly active, stable, and precious-metal-free electrocatalysts for water oxidation in acidic media is attractive for the large-scale application of PEM electrolyzers. In recent years, various types of precious-metal-free catalysts such as carbon-based materials, earth-abundant transition metal oxides, and multiple metal oxide mixtures have been investigated and some of them show promising activity and stability for acidic OER. In this review, the thermodynamics of water oxidation, Pourbaix diagram of metal elements in aqueous solution, and theoretical screening and prediction of precious-metal-free electrocatalysts for acidic OER are first elaborated. The catalytic performance, reaction kinetics, and mechanisms together with future research directions regarding acidic OER are summarized and discussed.

State-of-the-Art Iridium-Based Catalysts for Acidic Water Electrolysis: A Minireview of Wet-Chemistry Synthesis Methods : Preparation routes for active and durable iridium catalysts

With the increasing demand for clean hydrogen production, both as a fuel and an indispensable reagent for chemical industries, acidic water electrolysis has attracted considerable attention in academic and industrial research. Iridium is a well-accepted active and corrosion-resistant component of catalysts for oxygen evolution reaction (OER). However, its scarcity demands breakthroughs in catalyst preparation technologies to ensure its most efficient utilisation. This minireview focusses on the wet-chemistry synthetic methods of the most active and (potentially) durable iridium catalysts for acidic OER, selected from the recent publications in the open literature. The catalysts are classified by their synthesis methods, with authors’ opinion on their practicality. The review may also guide the selection of the state-of-the-art iridium catalysts for benchmarking purposes.

The Role of Surface Hydroxylation, Lattice Vacancies and Bond Covalency in the Electrochemical Oxidation of Water (OER) on Ni-Depleted Iridium Oxide Catalysts

The usage of iridium as an oxygen-evolution-reaction (OER) electrocatalyst requires very high atom efficiencies paired with high activity and stability. Our efforts during the past 6 years in the Priority Program 1613 funded by the Deutsche Forschungsgemeinschaft (DFG) were focused to mitigate the molecular origin of kinetic overpotentials of Ir-based OER catalysts and to design new materials to achieve that Ir-based catalysts are more atom and energy efficient, as well as stable. Approaches involved are: (1) use of bimetallic mixed metal oxide materials where Ir is combined with cheaper transition metals as starting materials, (2) use of dealloying concepts of nanometer sized core-shell particle with a thin noble metal oxide shell combined with a hollow or cheap transition metal-rich alloy core, and (3) use of corrosion-resistant high-surface-area oxide support materials. In this mini review, we have highlighted selected advances in our understanding of Ir–Ni bimetallic oxide electrocatalysts for the OER in acidic environments.