3D-printing pen versus desktop 3D-printers: Fabrication of carbon black/polylactic acid electrodes for single-drop detection of 2,4,6-trinitrotoluene

3D printed electrode-microwell system: a novel electrochemical platform for miRNA detection

3D printing has enabled the ability to make creative electrochemical well designs suitable for a wide field of electrochemical sensing. The demand for robust electrochemical systems is particularly high in diagnostics, where the rapid detection of emerging biomarkers associated with severe diseases is critical for rapid medical decision-making. This study is aimed at developing a fully 3D-printed electrochemical sensing device featuring a three-electrode system fabricated from conductive printing materials and incorporating a microwell as the sensing platform. The assay principle of a robust electrochemical screen-printed sensor was adapted for this platform, incorporating a well-structured design to enhance fluid control. This structure ensured the uniform distribution of reagents across the sensing surface, improving the reproducibility and consistency of measurements and enabling the reliable detection of a microRNA target associated with lung cancer. The detection process was based on the hybridization of the target miRNA with an immobilized DNA probe labeled with methylene blue as a redox mediator. The sensor was thoroughly characterized and optimized, achieving a dynamic detection range of 0.001 to 400 nM and a lower limit of detection compared to screen-printed sensors, down to the picomolar level. Furthermore, the sensor demonstrated high selectivity for the target miRNA compared to other miRNA sequences, proving its specificity. These results highlighted the potential of 3D printing technology for the development of sensitive and selective tools for biomarker detection, making it a valuable complementary method in the field of diagnostics.

Unraveling the Versatility of Carbon Black - Polylactic Acid (CB/PLA) 3D-Printed Electrodes via Sustainable Electrochemical Activation

Commercially available conductive filaments are not designed for electrochemical applications, resulting in 3D printed electrodes with poor electrochemical behavior, restricting their implementation in energy and sensing technologies. The proper selection of an activation method can unlock their use in advanced applications. In this work, rectangular electrodes made from carbon black - polylactic acid (CB/PLA) filament are 3D printed with different layouts (grid and compact) and then activated using a highly reproducible eco-compatible electrochemical (EC) treatment. The electrodes are characterized for their morphological, structural, and electrochemical features to obtain insights into the material properties and functionality. Furthermore, the influence of the electrode layout as well as the activation conditions are studied aiming to provide a better understanding of the mechanism driving the electrochemical behavior of the electrodes. The EC activation enhances the electrochemical performance, provides a uniform electrochemical activity in the electrode's interface and allows the manipulation of the electrochemical properties of 3D printed electrodes by adjusting the duration of the treatment. CB/PLA electrodes offer a wide stable potential window that benefits their use in water-based electrochemical applications. Thus, their suitability for Zn-ion batteries and electrochemical sensing is explored, followed by their application in hydroquinone determination in water samples.

Low-cost and portable 3D-printed sensor for the determination of secnidazole in pharmaceutical and seized drug samples

Additive manufacturing (3D printing), particularly fused deposition modeling (FDM), has rapidly advanced, offering customized designs, reduced waste, lower costs, and fast prototyping for electroanalytical applications. Herein, the electrochemical secnidazole (SCZ) behavior was studied using additive manufactured electrodes (AMEs) based on commercial carbon black and polylactic acid (PLA) conductive filament. Before use, AMEs were submitted to electrochemical/chemical activation (+1.4 V and -1.0 V, both for 200 s) in basic medium (0.5 mol L-1 NaOH). Under optimized square wave voltammetry (SWV) conditions and using 0.12 mol L-1 Britton Robinson buffer (pH = 2.0) as supporting electrolyte, SCZ exhibited excellent linearity within the concentration range of 2.5 to 250.0 μmol L-1 (R2 = 0.998). The proposed method was successfully applied to detect and quantify SCZ in pharmaceutical and seized samples. The obtained results were statistically similar (95% confidence level) to the values obtained by HPLC. These findings demonstrate that the 3D-printed electrodes developed in this study provide a cost-effective, facile, and highly sensitive platform for on-site SCZ analysis, presenting significant potential for future forensic applications.

Optimizing the Construction and Activation of 3D-Printed Electrochemical Sensors: An Experimental Design Approach for Simultaneous Electroanalysis of Paracetamol and Caffeine

This work presents an optimization of the construction, treatment, and activation of 3D-printed electrochemical sensors (E-3D). For this, was used a 23-full factorial design examining three key variables at two levels: electrode height, electrode diameter, and printing speed. Moreover, it evaluates various physical, chemical, and electrochemical methods to treat and activate the E-3D surface. The techniques of electrochemical impedance spectroscopy and cyclic voltammetry (CV) shows that the sequential physical, chemical, and electrochemical treatments lead to the highest treatment efficiency and activation. Raman spectroscopy and atomic force microscopy characterize untreated and treated E-3D sensor surfaces. The optimal treatment and activation methodology was applied to the electroanalysis of paracetamol (PAR) and caffeine (CAF) simultaneously using CV and differential pulse anodic stripping voltammetry (DPASV). DPASV measurements reveal limits of detection of 0.44 and 0.58 μmol L-1 in a 0.5 mol L-1 H2SO4 medium for PAR and CAF, respectively, with the treated and activated E-3D sensor. The principal achievement of this work was emphasizing the critical role of surface treatment and activation in enhancing the performance of the developed electrodes, thereby advancing technological applications of 3D-printed electrochemical sensors.

Development and Characterization of 3D-Printed PLA/Exfoliated Graphite Composites for Enhanced Electrochemical Performance in Energy Storage Applications

This research introduces a new way to create a composite material (PLA/EG) for 3D printing. It combines polylactic acid (PLA) with exfoliated graphite (EG) using a physical mixing method, followed by direct mixing in a single-screw extruder. Structural and vibrational analyses using X-ray diffraction and Fourier transform infrared spectroscopy confirmed the PLA/EG's formation (composite). The analysis also suggests physical adsorption as the primary interaction between the two materials. The exfoliated graphite acts as a barrier (thermal behavior), reducing heat transfer via TG. Electrochemical measurements reveal redox activity (cyclic voltammetry) with a specific capacitance of ~ 6 F g-1, low solution resistance, and negligible charge transfer resistance, indicating ion movement through a Warburg diffusion process. Additionally, in terms of complex behavior (electrochemical impedance spectroscopy), the PLA/EG's actual capacitance C'(ω) displayed a value greater than 1000 μF cm-2, highlighting the composite's effectiveness in storing charge. These results demonstrate that PLA/EG composites hold significant promise as electrodes in electronic devices. The methodology used in this study not only provides a practical way to create functional composites but also opens doors for new applications in electronics and energy storage.

3D-Printed Transducers for Solid Contact Potentiometric Ion Sensors: Improving Reproducibility by Fabrication Automation

3D printing technology has become attractive in the development of electrochemical sensors as it offers automation in fabrication, customization on-demand, and reproducibility, among other features. Nonetheless, to date, solid contact potentiometric ion sensors have remained overlooked using this technology. Thus, the novelty of this work relies on demonstrating for the first time the usefulness of the multimaterial 3D printing approach to manufacture potentiometric ion-selective electrodes. The significance is indeed twofold. First, we discovered that by using the polyethylene terephthalate glycol (PETg) and polylactic acid-carbon black (PLA-CB) filaments together with a rational electrode design containing a well to accommodate the ion-selective membrane, a tight seal among all of the sensing materials is obtained. Importantly, this has mainly impacted the electrode-to-electrode reproducibility (ERSD0 ± 3 mV). Second, 75 ready-to-use electrodes can be printed in less than 3.5 h in a completely automated manner at a cost of ∼0.32 €/sensor. This feature may positively impact the suitability of further scaled-up production as well as the possibility of application in low-resource contexts. Overall, the presented outcomes are expected to encourage certain research directions to adopt using multimaterial 3D-printing approaches for producing highly reproducible solid contact potentiometric ion-selective electrodes, but are not restricted to them.

Tailoring 3D-printed sensor properties with reduced-graphene oxide: improved conductive filaments

The development of a tailored filament is reported composed of reduced graphene oxide (rGO) and carbon black (CB) in a polylactic acid (PLA) matrix and its use in the production of electrochemical sensors. The electrodes containing rGO showed superior performance when compared with  those prepared in the absence of this material. Physicochemical and electrochemical characterizations of the electrodes showed the successful incorporation of both rGO and CB and an improved conductivity in the presence of rGO (lower resistance to charge transfer). As a proof-of-concept, the developed electrodes were applied to the detection of the forensic analytes TNT and cocaine. The electrodes containing rGO presented a superior analytical performance for both TNT and cocaine detection, showing the lower limit of detection values (0.22 and 2.1 µmol L-1, respectively) in comparison with pure CB-PLA electrodes (0.93 and 11.3 µmol L-1, respectively). Besides, better-defined redox peaks were observed, especially for TNT, as well as increased sensitivity for both molecules.

The Current Shortcomings and Future Possibilities of 3D Printed Electrodes

3D printing has changed many industries and research areas, and it is poised to do the same for electrochemistry and electroanalytical sciences. The ability to easily shape electrically conductive parts in complex geometries, something very difficult to do using traditional manufacturing techniques, can now be easily accomplished at home, opening the possibility of fabricating electrodes and electrochemical cells with geometries that were once unimaginable. This ability can be a milestone in electrochemistry, allowing the fabrication of systems tailored to specific applications. Unfortunately, this is not what is seen to date, with 3D printing mostly reproducing "traditional" designs, using little of the "freedom of design" promised by the technology. We reason that these results come from too much focus on reproducing the electrochemical behavior of metallic electrodes instead of understanding how material properties impact the performance of 3D printed electrodes and working within these constraints. 3D printing will change electrochemistry and electroanalytical sciences if we understand and learn to work with its limitations.

Challenges faced with 3D-printed electrochemical sensors in analytical applications

Prototyping analytical devices with three-dimensional (3D) printing techniques is becoming common in research laboratories. The attractiveness is associated with printers' price reduction and the possibility of creating customized objects that could form complete analytical systems. Even though 3D printing enables the rapid fabrication of electrochemical sensors, its wider adoption by research laboratories is hindered by the lack of reference material and the high "entry barrier" to the field, manifested by the need to learn how to use 3D design software and operate the printers. This review article provides insights into fused deposition modeling 3D printing, discussing key challenges in producing electrochemical sensors using currently available extrusion tools, which include desktop 3D printers and 3D printing pens. Further, we discuss the electrode processing steps, including designing, printing conditions, and post-treatment steps. Finally, this work shed some light on the current applications of such electrochemical devices that can be a reference material for new research involving 3D printing.

An ethyl cellulose novel biodegradable flexible substrate material for sustainable screen-printing

We introduce an innovative solution to reduce plastic dependence in flexible electronics: a biodegradable, water-resistant, and flexible cellulose-based substrate for crafting electrochemical printed platforms. This sustainable material based on ethyl cellulose (EC) serves as an eco-friendly alternative to PET in screen printing, boasting superior water resistance compared to other biodegradable options. Our study evaluates the performance of carbon-based screen-printed electrodes (SPEs) fabricated on conventional PET, recycled PET (r-PET), and (EC)-based materials. Electrochemical characterization reveals that EC-SPEs exhibit comparable analytical performance to both P-SPEs and rP-SPEs, as evidenced by similar limits of detection (LOD), limits of quantification (LOQ), and reproducibility values for all the analytes tested (ferro-ferricyanide, hexaammineruthenium chloride, uric acid, and hydroquinone). This finding underscores the potential of our cellulose-based substrate to match the performance of conventional PET-based electrodes. Moreover, the scalability and low-energy requirements of our fabrication process highlight the potential of this material to revolutionize eco-conscious manufacturing. By offering a sustainable alternative without compromising performance, our cellulose-based substrate paves the way for greener practices in flexible electronics production.

Adaptive Fabrication of Electrochemical Chips with a Paste-Dispensing 3D Printer

Electrochemical (EC) detection is a powerful tool supporting simple, low-cost, and rapid analysis. Although screen printing is commonly used to mass fabricate disposable EC chips, its mask is relatively expensive. In this research, we demonstrated a method for fabricating three-electrode EC chips using 3D printing of relatively high-viscosity paste. The electrodes consisted of two layers, with carbon paste printed over silver/silver chloride paste, and the printed EC chips were baked at 70 °C for 1 h. Engineering challenges such as bulging of the tubing, clogging of the nozzle, dripping, and local accumulation of paste were solved by material selection for the tube and nozzle, and process optimization in 3D printing. The EC chips demonstrated good reversibility in redox reactions through cyclic voltammetry tests, and reliably detected heavy metal ions Pb(II) and Cd(II) in solutions using differential pulse anodic stripping voltammetry measurements. The results indicate that by optimizing the 3D printing of paste, EC chips can be obtained by maskless and flexible 3D printing techniques in lieu of screen printing.

Novel disposable and portable 3D-printed electrochemical apparatus for fast and selective screening of 25E-NBOH in forensic samples

The advent of new psychoactive substances (NPS) has caused enormous difficulty for legal control since they are rapidly commercialized, and their chemical structures are routinely altered. In this aspect, derivatives phenethylamines, such as 25E-NBOH, have received great attention in the forensic scenario. Hence, we propose portable and cost-effective (U$ 5.00) 3D-printed devices for the electrochemical screening of 25E-NBOH for the first time. The cell and all electrodes were printed using acrylonitrile butadiene styrene filament (insulating material) and conductive filament (graphite embedded in a polylactic acid matrix), respectively, both by the fused deposition modeling (FDM) 3D printing technique. The electrochemical apparatus enables micro-volume analysis (50-2000 μL), especially important for low sample volumes. A mechanistic route for the electrochemical oxidation of 25E-NBOH is proposed based on cyclic voltammetric data, which showed two oxidation processes around +0.75 V and +1.00 V and a redox pair between +0.2 and -0.2 V (vs. graphite ink pseudo-reference). A fast and sensitive square-wave voltammetry method was developed, which exhibited a linear working range from 0.85 to 5.1 μmoL-1, detection limit of 0.2 μmol L-1, and good intra-electrode precision (n = 10, RSD <5.3 %). Inter-electrode measurements (n = 3, RSD <9.8 %) also attested that the electrode production process is reproducible. Interference tests in the presence of other drugs frequently found in blotting paper indicated high selectivity of the electrochemical method for screening of 25E-NBOH. Screening analysis of blotting paper confirmed the presence of 25E-NBOH in the seized samples. Moreover, a recovery percentage close to 100 % was found for a spiked saliva sample, suggesting the method's usefulness for quantitative purposes aimed at information on recent drug use.

Room-temperature phosphorescence and fluorescence nanocomposites as a ratiometric chemosensor for high-contrast and selective detection of 2,4,6-trinitrotoluene

Reports on using complementary colours for high-contrast ratiometric assays are limited to date. In this work, graphitized carbon nitride (g-C3N4) nanosheets and mercaptoethylamine (MEA) capped Mn-doped ZnS QDs were fabricated by liquid exfoliation of bulk g-C3N4, and by a coprecipitation and postmodification strategies, respectively. Mn-doped ZnS quantum dots were deposited onto g-C3N4 nanosheets through an electrostatic self-assembly to form new nanocomposites (denoted as Mn-ZnS QDs@g-C3N4). Mn-ZnS QDs@g-C3N4 can emit a pair of complementary colour light, namely, orange room-temperature phosphorescence (RTP) at 582 nm and blue fluorescence at 450 nm. After 2,4,6-trinitrotoluene (TNT) dosing into Mn-ZnS QDs@g-C3N4 aqueous solution, and pairing with MEA to generate TNT anions capable of quenching the emission of Mn-doped ZnS QDs, the fluorescence colours of the solution changed from orange to blue across white, exhibiting unusual high-contrast fluorescence images. The developed ratiometric chemosensor showed very good linearity in the range of 0-12 μM TNT with a limit of detection of 0.56 μM and an RSD of 6.4 % (n = 5). Also, the ratiometric probe had an excellent selectivity for TNT over other nitroaromatic compounds, which was applied in the ratiometric test paper to image TNT in water, and TNT sensing under phosphorescence mode to efficiently avoid background interference. A high-contrast dual-emission platform for selective ratiometric detection of TNT was therefore established.

Spectroelectrochemical sensing of reaction intermediates and products in an affordable fully 3D printed device

Recent advances in fused deposition modelling 3D printing (FDM 3DP) and synthesis of printable electrically conductive materials enabled the manufacture of customized electrodes and electrochemical devices by this technique. The past couple of years have seen a boom in applying approaches of FDM 3DP in the realm of spectroelectrochemistry (SEC). Despite significant progress, reported designs of SEC devices still rely on conventionally manufactured optical components such as quartz windows and cuvettes. To bridge this technological gap, in this work we apply bi-material FDM 3DP combining electrically conductive and optically translucent filaments to manufacture working electrodes and cells, constituting a fully integrated microfluidic platform for transmission absorption UV-Vis SEC measurements. The cell design enables de-aeration of samples and their convenient handling and analysis. Employing cyclic voltammetric measurements with ruthenium(III) acetylacetonate, ethylviologen dibromide and ferrocenemethanol redox-active probes as model analytes, we demonstrate that the presented platform allows SEC sensing of reactants, intermediates and products of charge transfer reactions, including the inspection of their long-term stability. Approaches developed and presented in this work pave the way for manufacturing customized SEC devices with dramatically reduced costs compared to currently available commercial platforms.

Cost-effective protocol to produce 3D-printed electrochemical devices using a 3D pen and lab-made filaments to ciprofloxacin sensing

A novel conductive filament based on graphite (Gr) dispersed in polylactic acid polymer matrix (PLA) is described to produce 3D-electrochemical devices (Gr/PLA). This conductive filament was used to additively manufacture electrochemical sensors using the 3D pen. Thermogravimetric analysis confirmed that Gr was successfully incorporated into PLA, achieving a composite material (40:60% w/w, Gr and PLA, respectively), while Raman and scanning electron microscopy revealed the presence of defects and a high porosity on the electrode surface, which contributes to improved electrochemical performance. The 3D-printed Gr/PLA electrode provided a more favorable charge transfer (335 Ω) than the conventional glassy carbon (1277 Ω) and 3D-printed Proto-pasta® (3750 Ω) electrodes. As a proof of concept, the ciprofloxacin antibiotic, a species of multiple interest, was selected as a model molecule. Thus, a square wave voltammetry (SWV) method was proposed in the potential range + 0.9 to + 1.3 V (vs Ag|AgCl|KCl_(sat)), which provided a wide linear working range (2 to 32 µmol L^-1), 1.79 µmol L^-1 limit of detection (LOD), suitable precision (RSD < 7.9%), and recovery values from 94 to 109% when applied to pharmaceutical and milk samples. Additionally, the sensor is free from the interference of other antibiotics routinely employed in veterinary practices. This device is disposable, cost-effective, feasibly produced in financially limited laboratories, and consequently promising for evaluation of other antibiotic species in routine applications.

3D printing for customized carbon electrodes

Traditional carbon electrodes are made of glassy carbon or carbon fibers and have limited shapes. 3D printing offers many advantages for manufacturing carbon electrodes, such as complete customization of the shape and the ability to fabricate devices and electrodes simultaneously. Additive manufacturing is the most common 3D printing method, where carbon materials are added to the material to make it conductive, and treatments applied to enhance electrochemical activity. A newer form of 3D printing is 2-photon lithography, where electrodes are printed in photoresist via laser lithography and then annealed to carbon by pyrolysis. Applications of 3D printed carbon electrodes include nanoelectrode measurements of neurotransmitters, arrays of biosensors, and integrated electrodes in microfluidic devices.

Carbon Black Integrated Polylactic Acid Electrodes Obtained by Fused Deposition Modeling: A Powerful Tool for Sensing of Sulfanilamide Residues in Honey Samples

Sulfanilamide (SFL) is used to prevent infections in honeybees. However, many regulatory agencies prohibit or establish maximum levels of SFL residues in honey samples. Hence, we developed a low-cost and portable electrochemical method for SFL detection using a disposable device produced through 3D printing technology. In the proposed approach, the working electrode was printed using a conductive filament based on carbon black and polylactic acid and it was associated with square wave voltammetry (SWV). Under optimized SWV parameters, linear concentration ranges (1-10 μmol L^-1 and 12.5-35.0 μmol L^-1), a detection limit of 0.26 μmol L^-1 (0.05 mg L^-1), and suitable RSD values (2.4% for inter-electrode; n = 3) were achieved. The developed method was selective in relation to other antibiotics applied in honey samples, requiring only dilution in the electrolyte. The recovery values (85-120%) obtained by SWV were statistically similar (95% confidence level) to those obtained by HPLC, attesting to the accuracy of the analysis and the absence of matrix interference.

Adjusting the Connection Length of Additively Manufactured Electrodes Changes the Electrochemical and Electroanalytical Performance

Changing the connection length of an additively manufactured electrode (AME) has a significant impact on the electrochemical and electroanalytical response of the system. In the literature, many electrochemical platforms have been produced using additive manufacturing with great variations in how the AME itself is described. It is seen that when measuring the near-ideal outer-sphere redox probe hexaamineruthenium (III) chloride (RuHex), decreasing the AME connection length enhances the heterogeneous electrochemical transfer (HET) rate constant (k0) for the system. At slow scan rates, there is a clear change in the peak-to-peak separation (ΔEp) observed in the RuHex voltammograms, with the ΔEp shifting from 118 ± 5 mV to 291 ± 27 mV for the 10 and 100 mm electrodes, respectively. For the electroanalytical determination of dopamine, no significant difference is noticed at low concentrations between 10- and 100-mm connection length AMEs. However, at concentrations of 1 mM dopamine, the peak oxidation is shifted to significantly higher potentials as the AME connection length is increased, with a shift of 150 mV measured. It is recommended that in future work, all AME dimensions, not just the working electrode head size, is reported along with the resistance measured through electrochemical impedance spectroscopy to allow for appropriate comparisons with other reports in the literature. To produce the best additively manufactured electrochemical systems in the future, researchers should endeavor to use the shortest AME connection lengths that are viable for their designs.

New carbon black-based conductive filaments for the additive manufacture of improved electrochemical sensors by fused deposition modeling

The development of a homemade carbon black composite filament with polylactic acid (CB-PLA) is reported. Optimized filaments containing 28.5% wt. of carbon black were obtained and employed in the 3D printing of improved electrochemical sensors by fused deposition modeling (FDM) technique. The fabricated filaments were used to construct a simple electrochemical system, which was explored for detecting catechol and hydroquinone in water samples and detecting hydrogen peroxide in milk. The determination of catechol and hydroquinone was successfully performed by differential pulse voltammetry, presenting LOD values of 0.02 and 0.22 µmol L-1, respectively, and recovery values ranging from 91.1 to 112% in tap water. Furthermore, the modification of CB-PLA electrodes with Prussian blue allowed the non-enzymatic amperometric detection of hydrogen peroxide at 0.0 V (vs. carbon black reference electrode) in milk samples, with a linear range between 5.0 and 350.0 mol L-1 and low limit of detection (1.03 µmol L-1). Thus, CB-PLA can be successfully applied as additively manufactured electrochemical sensors, and the easy filament manufacturing process allows for its exploration in a diversity of applications.

Traction of 3D and 4D Printing in the Healthcare Industry: From Drug Delivery and Analysis to Regenerative Medicine

Three-dimensional (3D) printing and 3D bioprinting are promising technologies for a broad range of healthcare applications from frontier regenerative medicine and tissue engineering therapies to pharmaceutical advancements yet must overcome the challenges of biocompatibility and resolution. Through comparison of traditional biofabrication methods with 3D (bio)printing, this review highlights the promise of 3D printing for the production of on-demand, personalized, and complex products that enhance the accessibility, effectiveness, and safety of drug therapies and delivery systems. In addition, this review describes the capacity of 3D bioprinting to fabricate patient-specific tissues and living cell systems (e.g., vascular networks, organs, muscles, and skeletal systems) as well as its applications in the delivery of cells and genes, microfluidics, and organ-on-chip constructs. This review summarizes how tailoring selected parameters (i.e., accurately selecting the appropriate printing method, materials, and printing parameters based on the desired application and behavior) can better facilitate the development of optimized 3D-printed products and how dynamic 4D-printed strategies (printing materials designed to change with time or stimulus) may be deployed to overcome many of the inherent limitations of conventional 3D-printed technologies. Comprehensive insights into a critical perspective of the future of 4D bioprinting, crucial requirements for 4D printing including the programmability of a material, multimaterial printing methods, and precise designs for meticulous transformations or even clinical applications are also given.

Thermoplastics and Photopolymer Desktop 3D Printing System Selection Criteria Based on Technical Specifications and Performances for Instructional Applications

With the advancement of additive manufacturing technologies in their material processing methodologies and variety of material selection, 3D printers are widely used in both academics and industries for various applications. It is no longer rare to have a portable and small desktop 3D printer and manufacture your own designs in a few hours. Desktop 3D printers vary in their functions, prices, materials used, and applications. Among many desktop 3D printers with various features, it is often challenging to select the best one for target applications and usages. In this paper, commercially available and carefully selected thermoplastic and photopolymer desktop 3D printers are introduced, and some representative models’ specifications and performances are compared with each other for user selection with respect to instructional applications. This paper aims to provide beginner-level or advanced-level end-users of desktop 3D printers with basic knowledge, selection criteria, a comprehensive overview of 3D printing technologies, and their technical features, helping them to evaluate and select the right 3D printers for a wide range of applications.

Materials Approaches for Improving Electrochemical Sensor Performance

Electrochemical sensors have emerged as important diagnostic tools in recent years, due to their simplicity and ease of use. Compared to instrumental analysis methods that use complicated experimental and data analysis techniques─such as mass spectrometry, nuclear magnetic resonance (NMR), spectrophotometric methods, and chromatography─electrochemical sensors show promise for use in a wide range of real-time and in situ applications such as pharmaceutical testing, environmental monitoring, and medical diagnostics. In order to identify analytes in complex and/or biological samples, materials used for both the electrode materials and the chemically selective layer have been evolving throughout the years for optimizing the analytical performance of electrochemical sensors to increase sensitivity, selectivity and linear range. In this Perspective, attention will be focused on different types of materials that have been used for electrochemical sensing, including new combinations of well-studied materials as well as novel strategies to enhance the performance of sensing devices. The Perspective will also discuss existing challenges in the field and future strategies for addressing those challenges.

Additively manufactured carbon/black-integrated polylactic acid 3Dprintedsensor for simultaneous quantification of uric acid and zinc in sweat

For the first time the development of an electrochemical method for simultaneous quantification of Zn²⁺ and uric acid (UA) in sweat is described using an electrochemically treated 3D-printed working electrode. Sweat analysis can provide important information about metabolites that are valuable indicators of biological processes. Improved performance of the 3D-printed electrode was achieved after electrochemical treatment of its surface in an alkaline medium. This treatment promotes the PLA removal (insulating layer) and exposes carbon black (CB) conductive sites. The pH and the square-wave anodic stripping voltammetry technique were carefully adjusted to optimize the method. The peaks for Zn²⁺ and UA were well-defined at around - 1.1 V and + 0.45 V (vs. CB/PLA pseudo-reference), respectively, using the treated surface under optimized conditions. The calibration curve showed a linear range of 1 to 70 µg L^-1 and 1 to 70 µmol L^-1 for Zn²⁺ and UA, respectively. Relative standard deviation values were estimated as 4.8% (n = 10, 30 µg L^-1) and 6.1% (n = 10, 30 µmol L^-1) for Zn²⁺ and UA, respectively. The detection limits for Zn²⁺ and UA were 0.10 µg L^-1 and 0.28 µmol L^-1, respectively. Both species were determined simultaneously in real sweat samples, and the achieved recovery percentages were between 95 and 106% for Zn²⁺ and 82 and 108% for UA.

3D Printed Electrochemical Sensors

Three-dimensional (3D) printing has recently emerged as a novel approach in the development of electrochemical sensors. This approach to fabrication has provided a tremendous opportunity to make complex geometries of electrodes at high precision. The most widely used approach for fabrication is fused deposition modeling; however, other approaches facilitate making smaller geometries or expanding the range of materials that can be printed. The generation of complete analytical devices, such as electrochemical flow cells, provides an example of the array of analytical tools that can be developed. This review highlights the fabrication, design, preparation, and applications of 3D printed electrochemical sensors. Such developments have begun to highlight the vast potential that 3D printed electrochemical sensors can have compared to other strategies in sensor development.

Development of highly sensitive electrochemical sensor using new graphite/acrylonitrile butadiene styrene conductive composite and 3D printing-based alternative fabrication protocol

Here, a novel electrically conductive thermoplastic material composed of graphite/acrylonitrile butadiene styrene (G/ABS) is reported for the first time. This material was explored on the production of 3D printing-based electrochemical sensors with enhanced sensitivity using a novel fabrication approach. The developed G/ABS electrodes showed lower charge transfer resistance (157 vs. 3279 Ω), higher electroactive area (0.61 vs. 0.19 cm²) and peak currents ca. 69% higher when compared with electrodes fabricated using carbon black/polylactic acid (CB/PLA) commercial filament, which has been widely explored in recent literature. Moreover, the G/ABS sensor provided satisfactory repeatability, reproducibility and stability (relative standard deviations (RSDs) were 1.14%, 6.81% and 10.62%, respectively). This improved performance can be attributed to the fabrication protocol developed here, which allows the incorporation of greater amounts of conductive material in the polymeric matrix. The G/ABS electrode also required a simpler and quicker protocol for activation when compared to CB/PLA. As proof of concept, the G/ABS sensor was employed for electroanalytical quantification of paracetamol (PAR) in pharmaceutical products. The linear concentration range was observed from 0.20 to 30 μmol L^-1 and the limit of detection achieved was 54 nmol L^-1, much lower than several recent studies dealing with the same analyte. The sensitivity of the G/ABS electrode regarding PAR was also far better when compared to CB/PLA sensor (0.50 μA/μmol L^-1 vs. 0.12 μA/μmol L^-1). Analyses in commercial pill samples showed good accuracy (recoveries ca. 108%) and precision (RSDs < 5%), suggesting great potential for use of this novel conductive thermoplastic in electroanalytical applications based on 3D printing.

A 3D Printer Guide for the Development and Application of Electrochemical Cells and Devices

3D printing is a type of additive manufacturing (AM), a technology that is on the rise and works by building parts in three dimensions by the deposit of raw material layer upon layer. In this review, we explore the use of 3D printers to prototype electrochemical cells and devices for various applications within chemistry. Recent publications reporting the use of Fused Deposition Modelling (fused deposition modeling®) technique will be mostly covered, besides papers about the application of other different types of 3D printing, highlighting the advances in the technology for promising applications in the near future. Different from the previous reviews in the area that focused on 3D printing for electrochemical applications, this review also aims to disseminate the benefits of using 3D printers for research at different levels as well as to guide researchers who want to start using this technology in their research laboratories. Moreover, we show the different designs already explored by different research groups illustrating the myriad of possibilities enabled by 3D printing.

Multi sensor compatible 3D-printed electrochemical cell for voltammetric drug screening

3D printing is a hot topic in electroanalytical chemistry, allowing the construction of custom cells and sensors at affordable prices. In this work, we describe a novel small and practical 3D-printed electrochemical cell. The cell's body, manufactured in ABS on a 3D printer, is composed by three parts easily screwed: solution vessel, stick and cover with two embedded 3D-pen-printed carbon black-polylactic acid (CB-PLA) electrodes (counter and pseudo-reference). The cell is compatible with any planar working electrode, in which boron-doped diamond, graphite sheet (GS) and 3D-printed CB-PLA were shown as examples. A new alternative protocol to quickly produce 3D-printed sensors using a 3D pen and other low-cost apparatus is also proposed. The voltammetric performance of each evaluated sensor was carried out in the presence of redox probe ferricyanide and paracetamol as model analyte, and the surfaces were characterized by electrochemical impedance spectroscopy and scanning electrochemical microscopy. To present an analytical application of the 3D-printed cell, low-cost flexible sensors (GS and CB-PLA) were used as integrated platforms for sampling and detection of solid drugs. As a proof-of-concept, traces of drugs with a historic of counterfeit or adulteration (sildenafil citrate, tadalafil, losartan and 17α-ethinylestradiol) were abrasively sampled over the sensor and assembled on 3D-printed cell to perform a fast voltammetric scan in the presence of only 500 μL of electrolyte. This protocol is attractive for pharmaceutical and forensic sciences as a simple preliminary screening method which could identify the presence or absence of the suspicious drug as well as impurities or adulterants. The 3D-printed cell was also used for the determination of 17α-ethinylestradiol in a contraceptive pill to demonstrate a quantitative analysis. The cell is quickly printed (90 min), cheap (US$ 0.30) and requires low electrolyte volumes (0.5-3.0 mL), being suitable to be used in several other electroanalyses, especially for on-site applications.