The effects of blend ratio and storage time on thermoplastic starch/poly(butylene adipate-co-terephthalate) films

Incorporation of pyromellitic dianhydride for enhanced performance in PBAT/thermoplastic starch blend

Poly (butylene adipate-co-terephthalate) (PBAT)/thermoplastic starch (TPS) blends were prepared via a melt processing with combined systems of two different plasticizers: TPS with a glycerol and water plasticizer system and sTPS with a glycerol, water, and an epoxidized soybean oil (ESO), plasticizer system. The plasticizing effect on the optimized PBAT/sTPS compositions was evaluated. However, it was difficult to achieve the superior physical properties of hydrophobic PBAT with hydrophilic TPS. The PBAT/sTPS blend exhibited low interfacial energy, maintaining the Young's modulus and elongation at break, but the tensile strength decreased due to the high sTPS content. The addition of PMDA from 0.5 to 2.0 phr confirmed interaction between the anhydride group, the hydroxyl/carboxyl group of PBAT and the hydroxyl group of sTPS through ring-opening reactions. With the addition of 1.0 phr of PMDA, the dispersion of sTPS in the PBAT matrix was improved, leading to effective stress transfer resulting in a 33.77 % increase in tensile strength. Overall, PBAT/sTPS blends with PMDA compatibilizers have proved to have a profound impact on excellent mechanical properties and improved compatibility, suggesting its potential as an attractive alternative to petroleum-based plastics to resolve environmental issues.

UV-C and UV-C/H₂O-Induced Abiotic Degradation of Films of Commercial PBAT/TPS Blends

The environmental impact of conventional plastics has spurred interest in biopolymers as sustainable alternatives, yet their performance under abiotic degradation conditions still remain unclear. This study investigated the effects of ultraviolet C (UV-C) irradiation and its combination with water immersion (UV-C/H2O) on films of commercial poly(butylene adipate-co-terephthalate)-thermoplastic starch (PBAT/TPS) blends. Changes in structural, chemical, morphological, and thermal properties, as well as molar mass, were analyzed. The results showed distinct degradation mechanisms during exposure to UV-C irradiation either in dry or during water-immersion conditions. UV-C irradiation disrupted PBAT ester linkages, inducing photodegradation and chain scission, leading to a more pronounced molar mass decrease compared to that under water immersion, where a more restrained impact on the molar mass was ascribed to diffuse attenuation coefficient of irradiation. Nevertheless, under UV-C/H2O conditions, erosion and disintegration were enhanced by dissolving and leaching of mainly the TPS fraction, creating a porous structure that facilitated the degradation of the film. Blends with higher TPS content exhibited greater susceptibility, with pronounced reductions in PBAT molar mass. In conclusion, exposure of films of PBAT/TPS blends to ultraviolet/water-assisted environments effectively initiated abiotic degradation, in which fragmentation was accentuated by the contribution of water immersion.

Disintegration of commercial biodegradable plastic products under simulated industrial composting conditions

Biodegradable plastics are often promoted as sustainable alternatives to conventional plastics. Nevertheless, significant knowledge gaps exist regarding their degradation under relevant conditions, particularly when compounded into commercial products. To this end, the present research investigates the disintegration of ten commercially available biodegradable plastic products under simulated industrial composting conditions. The tested products included polymer compositions of either polylactic acid (PLA), polybutylene adipate terephthalate (PBAT)/starch, or polyhydroxyalkanoate (PHA), covering both flexible and rigid plastics. These products comprised three waste bags, one waste bag drawstring, one food bag (flexible plastics), two flower pots, one food container, one plate, and one lid (rigid plastics). Among the tested products, nine were marketed as compostable. Of these, six were certified under the European standard EN 13432 for compostable packaging, two held TÜV Austria's "OK compost home" certification, and one was labeled as compostable but lacked certification. Additionally, one product was labeled as 100% biodegradable but lacked certification, and the environment in which the product could biodegrade was not specified. Disintegration was determined according to ISO 20200 in laboratory scale tests conducted at 58 °C with 55% moisture content over 90 days. Results showed disintegration degrees ranging from 75 to 100%, with five products achieving complete disintegration. Two products, however, reached only 75% disintegration. Following the disintegration test, compost particles smaller than 2 mm were examined for microplastics (MPs) via light microscopy. MPs were detected in compost undersieves for two of the ten biodegradable plastic products, while no MPs were detected for the conventional plastics. Notably, the visual inspection was performed without pretreating the compost matrix due to the observed degradation of biodegradable plastics when using chemicals for oxidative digestion. Considering the limitations of visual MP observation without pretreatment, future research should prioritize the development of methods for extracting biodegradable MPs from complex matrices like compost. Enhanced extraction methods are essential for understanding compost's potential role as a source of MPs in the environment.

Hydrocolloid-based bioplastics: Degradation in characterized soils

Three different type of bioplastics were studied. They were made of amylose only, argan proteins only, while the third type contained both polymers at a 1:1 ratio. Their degradation was studied in three different type of soils fully characterized regarding their composition. The rate of degradation was similar for the three type of bioplastics, even though some differences can be observed in relation to the type of soil. Amylose only-based bioplastics are degraded at the same rate in all three different oils, while the Argan-based bioplastics and Amylose-Argan proteins- based one are more resistant to degradation in the calcareous flood soil with a sandy clay loam texture and alkaline pH, namely soil B from the agricultural area of Castel Volturno (Naples, Italy). The soil fertility was also assessed by cultivating garden cress in the soils where the novel bioplastics were left to degrade. Results were compared with a commercial bioplastic, showing a rate of degradation faster than the commercial one. Thus, novel bioplastics can be defined as compostable since obey the definition described by the European label EN 13432.

Effects of starch filling on physicochemical properties, functional activities, and release characteristics of PBAT-based biodegradable active films loaded with tea polyphenols

In this work, the modification of poly(butylene adipate-co-terephthalate) (PBAT) was combined with the development of active packaging films. PBAT, starch, plasticizer, and tea polyphenols (TP) were compounded and extrusion-blown into thermoplastic starch (TPS)/PBAT-TP active films. Effects of TPS contents on physicochemical properties, functional activities, biodegradability, and release kinetics of PBAT-based active films were explored. Starch interacted strongly with TP through hydrogen bonding and induced the formation of heterogeneous structures in the films. With the increase in TPS contents, surface hydrophilicity and water vapor permeability of the films increased, while mechanical properties decreased. Blending starch with PBAT greatly accelerated degradation behavior of the films, and the T30P70-TP film achieved complete degradation after 180 days. As TPS contents increased, swelling degree of the films increased and TP release were improved accordingly, resulting in significantly enhanced antioxidant and antimicrobial activities. This work demonstrated that filling starch into PBAT-based active films could achieve different antioxidant and antimicrobial activities of the films by regulating film swelling and release behavior.

Unveiling the Future of Meat Packaging: Functional Biodegradable Packaging Preserving Meat Quality and Safety

Meat quality and shelf life are important parameters affecting consumer perception and safety. Several factors contribute to the deterioration and spoilage of meat products, including microbial growth, chemical reactions in the food's constituents, protein denaturation, lipid oxidation, and discoloration. This study reviewed the development of functional packaging biomaterials that interact with food and the environment to improve food's sensory properties and consumer safety. Bioactive packaging incorporates additive compounds such as essential oils, natural extracts, and chemical substances to produce composite polymers and polymer blends. The findings showed that the incorporation of additive compounds enhanced the packaging's functionality and improved the compatibility of the polymer-polymer matrices and that between the polymers and active compounds. Food preservatives are alternative substances for food packaging that prevent food spoilage and preserve quality. The safety of food contact materials, especially the flavor/odor contamination from the packaging to the food and the mass transfer from the food to the packaging, was also assessed. Flavor is a key factor in consumer purchasing decisions and also determines the quality and safety of meat products. Novel functional packaging can be used to preserve the quality and safety of packaged meat products.

Development of cinnamon essential oil-loaded PBAT/thermoplastic starch active packaging films with different release behavior and antimicrobial activity

The poly (butylene adipate-co-terephthalate)/thermoplastic starch (PBAT/TPS) active packaging films containing cinnamon essential oil (CEO) were fabricated by melting blending and extrusion casting method. The effects of TPS content (0 %, 10 %, 20 %, 30 %, 40 % and 50 %) on the properties of the films and their application in largemouth bass preservation were studied. As TPS content increased from 0 % to 50 %, the water vapor permeability increased from 7.923 × 10-13 (g•cm/(cm2•s•Pa)) to 23.967 × 10-13 (g•cm/(cm2•s•Pa)), the oxygen permeability decreased from 8.642 × 10-11 (cm3•m/(m2•s•Pa)) to 3.644 × 10-11 (cm3•m/(m2•s•Pa)), the retention of CEO in the films increased. The release rate of CEO from the films into food simulant (10 % ethanol) accelerated with increasing TPS. The films exhibited different antibacterial activity against E. coli, S. aureus, and S. putrefaciens. It was closely related with the release behavior of the CEO. The films containing CEO could efficiently inhibit the decomposition of protein and the growth of microorganisms in largemouth bass. It showed that the higher TPS in the films, the better inhibitory effect. This study provided a new idea for developing PBAT/TPS active films with different release behavior of active agents and different antibacterial activity for food packaging.

Effect of Starch Plasticization on Morphological, Mechanical, Crystalline, Thermal, and Optical Behavior of Poly(butylene adipate-co-terephthalate)/Thermoplastic Starch Composite Films

Starches plasticized with glycerol/citric acid/stearic acid and tributyl 2-acetylcitrate (ATBC), respectively, were processed with poly (butylene adipate-Co-terephthalate (PBAT) via extrusion and a film-blown process. All the composite films were determined for morphology, mechanical, thermal stability, crystalline, and optical properties. Results show that the most improved morphology was in the 30% glycerol plasticized PBAT/thermoplastic starch (TPS) composite films, characterized by the smallest and narrowest distribution of TPS particle sizes and a more uniform dispersion of TPS particles. However, the water absorption of PBAT/TPS composite films plasticized with glycerol surpassed that observed with ATBC as a plasticizer. Mechanical properties indicated insufficient plasticization of the starch crystal structure when using 10% ATBC, 20% ATBC, and 20% glycerol as plasticizers, leading to poor compatibility between PBAT and TPS. This resulted in stress concentration points under external forces, adversely affecting the mechanical properties of the composites. All PBAT/TPS composite films exhibited a negative impact on the initial thermal decomposition temperature compared to PBAT. Additionally, the haze value of PBAT/TPS composite films exceeded 96%, while pure PBAT had a haze value of 47.42%. Films plasticized with 10% ATBC, 20% ATBC, and 20% glycerol displayed lower transmittance values in the visible light region. The increased transmittance of films plasticized with 30% glycerol further demonstrated their superior plasticizing effect compared to other PBAT/TPS composite films. This study provides a simple and feasible method for preparing low-cost PBAT composites, and their extensions are expected to further replace general-purpose plastics in daily applications.

Biodegradable Nanocomposites Based on Blends of Poly(Butylene Adipate-Co-Terephthalate) (PBAT) and Thermoplastic Starch Filled with Montmorillonite (MMT): Physico-Mechanical Properties

Poly(butylene adipate-co-terephthalate) (PBAT) is widely used for production of biodegradable films due to its high elongation, excellent flexibility, and good processability properties. An effective way to develop more accessible PBAT-based bioplastics for wide application in packaging is blending of PBAT with thermoplastic starch (TPS) since PBAT is costly with prices approximately double or even triple the prices of traditional plastics like polyethylene. This study is focused on investigating the influence of TPS/PBAT blend ratio and montmorillonite (MMT) content on the physical and mechanical properties and molecular mobility of TPS-MMT/PBAT nanocomposites. Obtained TPS-MMT/PBAT nanocomposites through the melt blending process were characterized using tensile testing, dynamic mechanical thermal analysis (DMTA), and X-ray diffraction (XRD), as well as solid-state 1H and 13C NMR spectroscopy. Mechanical properties demonstrated that the addition of TPS to PBAT leads to a substantial decrease in the tensile strength as well as in the elongation at break, while Young's modulus is rising substantially, while the effect of the MMT addition is almost negligible on the tensile stress of the blends. DMTA results confirmed the formation of TPS domains in the PBAT matrix. With increasing TPS content, mobility of starch-rich regions of TPS domains slightly increases. However, molecular mobility in glycerol-rich regions of TPS domains in the blends was slightly restricted. Moreover, the data obtained from 13C CP/MAS NMR spectra indicated that the presence of TPS in the sample decreases the mobility of the PBAT chains, mainly those located at the TPS/PBAT interfaces.

Upcycling of post-industrial starch-based thermoplastics and their talc-filled sustainable biocomposites for single-use plastic alternative

This study utilized post-industrial wheat starch (biological macromolecule) for the development of poly(butylene adipate-co-terephthalate) (PBAT) based thermoplastic starch blend (TPS) and biocomposite films. PBAT (70 wt%) was blended with plasticized post-industrial wheat starch (PPWS) (30 wt%) and reinforced with talc master batch (MB) (25 wt%) using a two-step process, consisting of compounding the blend for pellet preparation, followed by the cast film extrusion at 160 °C. The effect of the chain extender was analyzed at compounding temperatures of 160 and 180 °C for talc-based composites. The incorporation of talc MB has increased the thermal stability of the biocomposites due to the nucleating effect of talc. Moreover, tensile strength and Young's modulus increased by about 5 and 517 %, respectively as compared with the TPS blend film without talc MB. Thermal, rheological, and morphological analyses confirmed that the use of talc in the presence of chain extender at a processing temperature of 160 °C has resulted in an enhanced dispersion of talc and chain entanglement with PBAT and PPWS than PBAT/PPWS blend and PBAT/PPWS/Talc composite films. On the other hand, at 180 °C, the talc-containing biocomposite with chain extender tended to form PPWS agglomerates, thereby weakening its material properties.

The highly stable indicator film incorporating roselle anthocyanin co-pigmented with oxalic acid: Preparation, characterization and freshness monitoring application

A novel stable PVA/HPMC/roselle anthocyanin (RAE) indicator film co-pigmented with oxalic acid (OA) was prepared, its properties, application effects and stability enhancement mechanism were investigated correspondingly. The structural characterization revealed that more stable network was formed due to the co-pigmentation facilitated generation of molecular interactions. Meanwhile, the co-pigmentation improved film mechanical and hydrophobic properties compared to both PVA/HPMC/RAE newly prepared (PHRN) or stored (PHRS) film, expressing as higher tensile strength values (12.25% and 14.44% higher than PHRN and PHRS), lower water solubility (7.22% and 10.09% lower than PHRN and PHRS) and water vapor permeability values (33.20% and 21.05% lower than PHRN and PHRS) of PVA/HPMC/RAE/OA newly prepared (PHON) or stored (PHOS) film. Compared with the PHRS film, the PHOS film still presented more distinguishable color variations when being applied to monitor shrimp freshness, owing to the stabilization behaviors of co-pigmentation in anthocyanin conformation. Hence, the co-pigmentation was an effective strategy to enhance film stability, physical and pH-responsive properties after long term storage, leading to better film monitoring effects when applied in real-time freshness monitoring.

Property improvement of a thermoplastic starch/poly(butylene adipate-co-terephthalate) blown film by the addition of sodium nitrite

Recently, global awareness of the adverse environmental impacts of single-use plastics has risen due to their nonbiodegradability and likelihood of ending up in the ocean. Thermoplastic starch (TPS) is an alternative material employed for manufacturing single-use products because of its high biodegradability, nontoxicity, and low cost. However, TPS is moisture sensitive and has poor mechanical properties and processability. Blending TPS with biodegradable polyesters, including poly(butylene adipate-co-terephthalate) (PBAT), can expand its practical applications. This research aims to improve the performance of TPS/PBAT blends by adding sodium nitrite, a food additive, and considering its effect on the morphological characteristics and properties of TPS/PBAT blends. TPS/PBAT/sodium nitrite (TPS/PBAT/N) blends with a TPS:PBAT weight ratio of 40:60 and sodium nitrite concentrations of 0.5, 1, 1.5, and 2 wt% were prepared by extrusion and then blown into films. The acids generated from the sodium nitrite during extrusion led to the molecular weight reduction of starch and PBAT polymers, causing the increased melt flow ability of the TPS/PBAT/N blends. The incorporation of sodium nitrite improved the blends' homogeneity and the compatibility between the TPS and PBAT phases, resulting in the increased tensile strength, extensibility, impact strength, and oxygen barrier properties of the TPS/PBAT blend film.

High-performance thermoplastic starch/poly(butylene adipate-co-terephthalate) blends through synergistic plasticization of epoxidized soybean oil and glycerol

Utilizing starch, an abundant polysaccharide, as the renewable filler to blend with poly(butylene adipate-co-terephthalate) (PBAT) is a feasible tactic to construct cost-effective and high-performance biodegradable materials. It's worth noting that the thermal processing properties of starch can be manipulated by its plasticized behavior. Herein, epoxidized soybean oil (ESO) and glycerol were used as the plasticizer for native corn starch and the plasticized starch was integrated with PBAT to manufacture starch-based biodegradable blend films. ESO breaks the hydrogen bonds between starch chains through the fatty chains grafting reaction and increases the distance between starch molecular chains due to the large molecular weight of ESO. Meanwhile, glycerol molecules are incorporated into the starch molecular chains, and fatty chains grafted starch chains, effectively reducing the intermolecular forces of molecular chains. On account of the synergistic plasticization of ESO and glycerol which possess good compatibility with PBAT, the PS_G20E10 blend film achieved a tensile strength, an elongation at break of 16.11 MPa and 612.09 %, and the balanced water and oxygen permeability properties.

Preparation and Properties of Poly(butylene adipate-co-terephthalate)/thermoplastic Hydroxypropyl Starch Composite Films Reinforced with Nano-Silica

The use of biodegradable plastics is gradually increasing, but its expensive cost limits promotion. In this study, poly(butylene adipate-co-terephthalate)/thermoplastic hydroxypropyl starch reinforced with nano-silica (PBAT/TPHS_g-SiO2) composite films with high hydroxypropyl starch content were prepared in a two-step process. The effect of reinforced thermoplastic hydroxypropyl starch on the mechanical, thermal, processing properties, and micromorphology of the composite films was investigated. The results showed that the tensile strength of the composite films was significantly improved by the addition of nano-silica, with 35% increase in horizontal tensile strength and 21% increase in vertical tensile strength after the addition of 4 phr of nano-silica. When the content of thermoplastic hydroxypropyl starch reinforced with nano-silica (TPHS_g-4SiO2) is 40%, the horizontal and vertical tensile strengths of the films are 9.82 and 12.09 MPa, respectively, and the elongation at break of the films is over 500%. Electron micrographs show that TPHS_g-4SiO2 is better homogeneously dispersed in the PBAT and exhibits a bi-continuous phase structure at a TPHS_g-4SiO2 content of 40%. In this study, the blowing PBAT/TPHS_g-4SiO2 composite films effectively reduce the cost and still show better mechanical properties, which are suitable for packaging applications.

Polyesters Incorporating Gallic Acid as Oxygen Scavenger in Biodegradable Packaging

Biodegradable polyesters polybutylene succinate (PBS) and polybutylene adipate-co-terephthalate (PBAT) were blended with gallic acid (GA) via cast extrusion to produce oxygen scavenging polymers. The effects of polyesters and GA contents (5 to 15%) on polymer/package properties were investigated. Increasing GA formed non-homogeneous microstructures and surface roughness due to immiscibility. GA had favorable interaction with PBAT than PBS, giving more homogeneous microstructures, reduced mechanical relaxation temperature, and modified X-ray diffraction and crystalline morphology of PBAT polymers. Non-homogenous dispersion of GA reduced mechanical properties and increased water vapor and oxygen permeability by two and seven folds, respectively. Increasing amounts of GA and higher humidity enhanced oxygen absorption capacity, which also depended on the dispersion characteristics of GA in the matrices. PBAT gave higher oxygen absorption than PBS due to better dispersion and higher reactive surface area. GA blended with PBAT and PBS increased oxygen scavenging activity as sustainable active food packaging using functional biodegradable polymers.

Effect of Microcrystalline Cellulose on the Properties of PBAT/Thermoplastic Starch Biodegradable Film with Chain Extender

Poly (butylene adipate-co-terephthalate) (PBAT) is a fully biodegradable polymer with toughness and ductility. It is usually compounded with thermoplastic starch (TPS) to balance the cost for manufacturing biodegradable films such as disposable plastic bags. However, blending with TPS reduces valuable tensile strength, which limits the bearing capacity of PBAT film. In this study, microcrystalline cellulose (MCC) was employed as a reinforcement to strengthen the PBAT/TPS biodegradable film. The effect of MCC content on the mechanical, thermal, and morphological properties of the composite film were investigated. The optimal tensile strength and elongation at break reached 5.08 MPa and 230% when 4% MCC was added. The thermal stability and thermal resistance were improved with the addition of MCC; for example, Tmax increased by 1 °C and Tonset increased by 2-8 °C. Moreover, good compatibility among PBAT, TPS, and MCC can be achieved when the MCC content was below 6%. Consequently, the optimal MCC content was found to be 4%. These results could provide experimental data and method support for preparing high-performance PBAT hybrid films.

Evaluation of the anaerobic degradation of food waste collection bags made of paper or bioplastic

The amount of compostable bioplastics collected with the food waste is constantly growing, particularly due to the bags used for collection. According to the Italian legislation, compostable bioplastics must be accepted by all biological treatment plants, including aerobic and anaerobic facilities. Anyway, the compostability standard requires only the assessment of the aerobic degradability, while it is generally not required to test the behaviour under anaerobic conditions. This aspect is evaluated in the paper, where the anaerobic degradability of bioplastic bags used for the food waste collection is assessed. First, Biochemical Methane Potential (BMP) tests were performed on four commercial types of bioplastic bags, including those designed only for the collection of food waste and the shoppers, that can be reused for the same purpose. Subsequently, an innovative approach for this kind of substrate was applied, subjecting two bags to semi-continuous co-digestion tests together with the food waste. Both tests were performed by comparing the behaviour of bioplastic bags with that of an alternative collection paper bag. Finally, tests to evaluate the influence of physical phenomena on the degradation of bioplastics were performed to better understand the results of biological tests. BMP tests indicated a good degradability (>71%) of bioplastic bags, while semi-continuous tests showed a much lower degradability (<27%), confirmed by the observation of the undigested bag pieces. On the contrary, the paper bag presents interesting characteristics, because its degradability in the semi-continuous tests (82%) resulted even higher than that observed in the BMP tests (74%). These results highlight an important difference between the bags mono-digestion by means of BMP tests and the semi-continuous co-digestion tests with food waste, which better simulate the full-scale operational conditions.

Sericin cocoon bio-compatibilizer for reactive blending of thermoplastic cassava starch

Cassava starch was blended with glycerol to prepare thermoplastic starch (TPS). Thermoplastic starch was premixed with sericin (TPSS) by solution mixing and then melt-blended with polyethylene grafted maleic anhydride (PEMAH). The effect of sericin on the mechanical properties, morphology, thermal properties, rheology, and reaction mechanism was investigated. The tensile strength and elongation at break of the TPSS10/PEMAH blend were improved to 12.2 MPa and 100.4%, respectively. The TPS/PEMAH morphology presented polyethylene grafted maleic anhydride particles (2 μm) dispersed in the thermoplastic starch matrix, which decreased in size to approximately 200 nm when 5% sericin was used. The melting temperature of polyethylene grafted maleic anhydride (121 °C) decreased to 111 °C because of the small crystal size of the polyethylene grafted maleic anhydride phase. The viscosity of TPS/PEMAH increased with increasing sericin content because of the chain extension. Fourier-transform infrared spectroscopy confirmed the reaction between the amino groups of sericin and the maleic anhydride groups of polyethylene grafted maleic anhydride. This reaction reduced the interfacial tension between thermoplastic starch and polyethylene grafted maleic anhydride, which improved the compatibility, mechanical properties, and morphology of the blend.

Valorization of Aquatic Weed and Agricultural Residues for Innovative Biopolymer Production and Their Biodegradation

In this work, water hyacinths, bagasse and rice straw were valorized to produce an innovative biopolymer. Serial steps of extraction, bleaching and conversion of cellulose to be carboxymethylcellulose (CMC) as well as the last steps of blending and molding were performed. The CMC was mixed with tapioca starch solution by a ratio of 9:18, and a plastic sizer of glycerol was varied at 2%, 4% and 6% by volume. In addition, bioplastic sheets were further determined in their properties and biodegradation. The results revealed that bioplastics with 6% glycerol showed a high moisture content of 23% and water solubility was increased by about 47.94% over 24 h. The effect of temperature on bioplastic stability was found in the ranges of 146.28–169.25 °C. Furthermore, bioplastic sheets with 2% glycerol could maintain their shape. Moreover, for texture analysis, the highest elastic texture in the range of 33.74–38.68% with 6% glycerol was used. Moreover, bioplastics were then tested for their biodegradation by landfill method. Under natural conditions, they degraded at about 10.75% by weight over 24 h after burying in 10 cm soil depth. After 144 h, bioplastics were completely decomposed. Successfully, the application of water, weed and agricultural wastes as raw materials to produce innovative bioplastic showed maximum benefits for an environmentally friendly product, which could also be a guideline for an alternative to replace synthetic plastics derived from petroleum.

Effects of Poloxamer Content and Storage Time of Biodegradable Starch-Chitosan Films on Its Thermal, Structural, Mechanical, and Morphological Properties

Biodegradable packaging prepared from starch is an alternative to fossil-based plastic packaging. However, the properties of starch packaging do not comply with the necessary physicochemical properties to preserve food. Hence, in a previous study, we reported the preparation of a composite polymer material based on starch-chitosan-pluronic F127 that was found to be an adequate alternative packaging material. In this study, we modified the physicochemical properties of this material by storing it for 16 months under ambient conditions. The results indicate that the incorporation of pluronic F127 in the blend polymer can help avoid the retrogradation of starch. Moreover, at higher concentrations of pluronic F127, wettability is reduced. Finally, after storage, the materials exhibited surface modification, which is related to a color change and an increase in solubility, as well as a slight increase in stiffness.

Review on Spinning of Biopolymer Fibers from Starch

Increasing interest in bio-based polymers and fibers has led to the development of several alternatives to conventional plastics and fibers made of these materials. Biopolymer fibers can be made from renewable, environmentally friendly resources and can be fully biodegradable. Biogenic resources with a high content of carbohydrates such as starch-containing plants have huge potentials to substitute conventional synthetic plastics in a number of applications. Much literature is available on the production and modification of starch-based fibers and blends of starch with other polymers. Chemistry and structure–property relationships of starch show that it can be used as an attractive source of raw material which can be exploited for conversion into a number of high-value bio-based products. In this review, possible spinning techniques for the development of virgin starch or starch/polymer blend fibers and their products are discussed. Beneficiation of starch for the development of bio-based fibers can result in the sustainable replacement of oil-based high-value materials with cost-effective, environmentally friendly, and abundant products.

Robust multiphase and multilayer starch/polymer (TPS/PBAT) film with simultaneous oxygen/moisture barrier properties

The demands for bioplastics that provide good barrier properties against moisture and oxygen while simultaneously displaying good physical properties without compromising their biodegradability is ever-increasing. In this work, a multiphase and multilayer film assembly composed of thermoplastic starch (TPS) and its maleated counterpart (MTPS) with poly(butylene adipate-co-terephthalate) (PBAT) was constructed as a suitable barrier film with excellent mechanical properties. The bioplastic film assemblies were fabricated through reactive extrusion, compression molding, and dip-coating process. The incorporation of PBAT co-blend with TPS in the core layer enhanced the multilayer film's interfacial bond. The MTPS/PBAT film assembly provided 86.8% and 74.3% improvement in moisture barrier and oxygen barrier as compared to the baseline TPS and PBAT films, respectively. Overall, the multiphase and multilayer film assembly displayed good mechanical properties in conjuncture with excellent barrier properties indicating their potential as a biodegradable and cost effective alternative to conventional plastics used in the packaging industry.

Effect of Electron-Beam Radiation and Other Sterilization Techniques on Structural, Mechanical and Microbiological Properties of Thermoplastic Starch Blend

This work investigates the potential application of various sterilization methods for microorganism inactivation on the thermoplastic starch blend surface. The influence of the e-beam and UV radiation, ethanol, isopropanol and microwave autoclave on structural and packaging properties were studied. All the applied methods were successful in the inactivation of yeast and molds, however only the e-beam radiation was able to remove the bacterial microflora. The FTIR analysis revealed no significant changes in the polymer structure, nevertheless, a deterioration of the mechanical properties of the blend was observed. The least invasive method was the UV radiation which did not affect the mechanical parameters and additionally improved the barrier properties of the tested material. Moreover, it was proved that during the e-beam radiation the chain scission and cross-linking occurred. The non-irradiated and irradiated samples were subjected to the enzymatic degradation studies performed in the presence of amylase. The results indicated that irradiation accelerated the decomposition of material, which was confirmed by the measurements of weight loss, and mass of glucose and starch released to the solution in the course of biodegradation, as well as the FTIR and thermal analysis.

Characterization and Biodegradability of Rice Husk-Filled Polymer Composites

The fabrication of affordable biodegradable plastics remains a challenging issue for both the scientific community and industries as mechanical properties and biodegradability improve at the expense of the high cost of the material. Hence, the present work deals with fabrication and characterization of biodegradable polymer with 40% rice husk waste filler and 60% polymer-containing mixture of polybutylene succinate (PBS) and poly butylenes adipate-Co-terephthalate (PBAT) to achieve good mechanical properties, 92% biodegradation in six months, and competitive pricing. The challenge in incorporating high amounts of hydrophilic nature filler material into hydrophobic PBS/PBAT was addressed by adding plasticizers such as glycerol and calcium stearate. The compatibilizers such as maleic anhydride (MA) and dicumyl peroxide (DCP) was used to improve the miscibility between hydrophobic PBS/PBAT and hydrophilic filler material. The component with the formulation of 24:36:40 (PBS/PBAT/TPRH) possessed the tensile strength of 14.27 MPa, modulus of 200.43 MPa, and elongation at break of 12.99%, which was suitable for the production of molded products such as a tray, lunch box, and straw. The obtained composite polymer achieved 92% mass loss after six months of soil burial test confirming its biodegradability.

Effect of the Incorporation of Polycaprolactone (PCL) on the Retrogradation of Binary Blends with Cassava Thermoplastic Starch (TPS)

The effects of incorporating polycaprolactone (PCL) in three binary blends with cassava thermoplastic starch (TPS) at TPS/PCL ratios of 60/40, 50/50, and 40/60 were studied. TPS previously obtained by single-screw extrusion was manually mixed with PCL and then transformed by extrusion. The results’ analysis focused mainly on monitoring the retrogradation phenomenon in TPS for different storage times at two relative humidities (29% and 54%) and constant temperature (25 °C). With the plasticization of the starch, a predominantly amorphous mass was generated, as evidenced by the scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared (FTIR) results. The results suggested that two opposite processes coexisted simultaneously: retrogradation, which stiffened the material, and plasticization, which softened it, with the latter mechanism predominating at short times and reversing at longer times. With the incorporation of PCL, immiscible blends were obtained in which TPS was the dispersed phase; the mechanical properties improved with the amount of PCL added. The properties of the binary blends as a function of time showed a trend similar to that observed for TPS alone; this finding indicated that the TPS/PCL interactions were not strong enough to affect the structural changes in the TPS, which continued to occur regardless of the PCL content. Finally, it was found that for the binary blend, the relative humidity during storage was more significant to the retrogradation phenomenon than the amount of PCL.

Poly(butylene adipate-co-terephthalate)/thermoplastic starch/zeolite 5A films: Effects of compounding sequence and plasticizer content

This work investigated the effect of the compounding sequence and the glycerol content on poly(butylene adipate-co-terephthalate)/thermoplastic starch/zeolite 5A (PBAT/TPS/Z5A) composites. The composite pellets and films were prepared by an extrusion process using a PBAT:TPS ratio of 60:40, Z5A loading of 3 wt%, and glycerol contents of 35 and 40 parts per hundred parts of starch (phs). Prior to blown film extrusion, the composite pellets were produced by two compounding sequences: sequence I (SI)-mixing PBAT with Z5A prior to blending with TPS; sequence II (SII)-mixing TPS with Z5A before blending with PBAT. The SII compounding sequence provided improved mixing between PBAT and TPS, leading to increased continuous phase region and a reduced TPS dispersed phase size. Increasing the glycerol content decreased the viscosity and size of the TPS dispersed phase and gave rise to a more uniform dispersion of the TPS domains and Z5A particles. Compounding Z5A via the SII sequence with a glycerol content of 40 phs effectively improved the mixing and the performance of the PBAT/TPS blend.

PBS-Based Green Copolymer as an Efficient Compatibilizer in Thermoplastic Inedible Wheat Flour/Poly(butylene succinate) Blends

Considering the current context of research aiming at proposing new bioplastics with low costs and properties similar to fossil-based commodities currently on the market, in the present work, a hybrid blend containing a prevalent amount of cheap inedible cereal flour (70 wt %) and poly(butylene succinate) (PBS) (30 wt %) has been prepared by a simple, eco-friendly, and low-cost processing methodology. In order to improve the interfacial tension and enhance the adhesion between the different phases at the solid state, with consequent improvement in microstructure uniformity and in material mechanical and adhesive performance, the PBS fraction in the blend was replaced with variable amounts (0–25 wt %) of PBS-based green copolymer, which exerted the function of a compatibilizer. The copolymer is characterized by an ad hoc chemical structure, containing six-carbon aliphatic rings, also present in the flour starch structure. The two synthetic polyesters obtained through two-stage melt polycondensation have been deeply characterized from the molecular, thermal, and mechanical points of view. Copolymerization deeply impacts the polymer final properties, the crystallizing ability, and stiffness of the PBS homopolymer being reduced. Also, the prepared ternary blends were deeply investigated in terms of microstructure, thermal, and mechanical properties. Lastly, both pure blend components and ternary blends were subjected to disintegration experiments under composting conditions. The results obtained proved how effective was the compatibilizer action of the copolymer, as evidenced by the investigation conducted on morphology and mechanical properties. Specifically, the mixtures with 15 and 20 wt % Co appeared to be characterized by the best mechanical performance, showing a progressive increase of deformation while preserving good values of elastic modulus and stress. The disintegration rate in compost was found to be higher for the lower amount of copolymer in the ternary blend. However, after 90 days of incubation, the blend richest in copolymer content lost 62% of weight.

Nanocellulose Reinforced Thermoplastic Starch (TPS), Polylactic Acid (PLA), and Polybutylene Succinate (PBS) for Food Packaging Applications

Synthetic plastics are severely detrimental to the environment because non-biodegradable plastics do not degrade for hundreds of years. Nowadays, these plastics are very commonly used for food packaging. To overcome this problem, food packaging materials should be substituted with "green" or environmentally friendly materials, normally in the form of natural fiber reinforced biopolymer composites. Thermoplastic starch (TPS), polylactic acid (PLA) and polybutylene succinate (PBS) were chosen for the substitution, because of their availability, biodegradability, and good food contact properties. Plasticizer (glycerol) was used to modify the starch, such as TPS under a heating condition, which improved its processability. TPS films are sensitive to moisture and their mechanical properties are generally not suitable for food packaging if used alone, while PLA and PBS have a low oxygen barrier but good mechanical properties and processability. In general, TPS, PLA, and PBS need to be modified for food packaging requirements. Natural fibers are often incorporated as reinforcements into TPS, PLA, and PBS to overcome their weaknesses. Natural fibers are normally used in the form of fibers, fillers, celluloses, and nanocelluloses, but the focus of this paper is on nanocellulose. Nanocellulose reinforced polymer composites demonstrate an improvement in mechanical, barrier, and thermal properties. The addition of compatibilizer as a coupling agent promotes a fine dispersion of nanocelluloses in polymer. Additionally, nanocellulose and TPS are also mixed with PLA and PBS because they are costly, despite having commendable properties. Starch and natural fibers are utilized as fillers because they are abundant, cheap and biodegradable.

Ecofriendly Preparation and Characterization of a Cassava Starch/Polybutylene Adipate Terephthalate Film

Composite films of polybutylene adipate terephthalate (PBAT) were prepared by adding thermoplastic starch (TPS) (TPS/PBAT) and nano-zinc oxide (nano-ZnO) (TPS/PBAT/nano-ZnO). The changes of surface morphology, thermal properties, crystal types and functional groups of starch during plasticization were analyzed by scanning electron microscopy, synchronous thermal analysis, X-ray diffraction, infrared spectrometry, mechanical property tests, and contact Angle and transmittance tests. The relationship between the addition of TPS and the tensile strength, transmittance, contact angle, water absorption, and water vapor barrier of the composite film, and the influence of nano-ZnO on the mechanical properties and contact angle of the 10% TPS/PBAT composite film. Experimental results show that, after plasticizing, the crystalline form of starch changed from A-type to V-type, the functional group changed and the lipophilicity increased; the increase of TPS content, the light transmittance and mechanical properties of the composite membrane decreased, while the water vapor transmittance and water absorption increased. The mechanical properties of the composite can be significantly improved by adding nano-ZnO at a lower concentration (optimum content is 1 wt%).